CN111689782A - 一种高炉用无水炮泥 - Google Patents
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Abstract
本发明是一种高炉用无水炮泥,其由下列重量百分比的原料制成:铝矾土30‑35%;金刚砂10‑15%;粘土20‑25%;碳素材料10‑15%;刚玉4‑8%;结合剂15‑20%;添加剂5‑8%。本发明的炮泥原料和其粒径配比合理,使用性能好。
Description
技术领域
本发明涉及高炉炮泥领域,尤其涉及一种高炉用无水炮泥。
背景技术
随着高炉冶炼不断强化,生产水平越来越高,高炉铁口工作好坏就显得越来越重要,对高炉铁口工作的要求也越来越高。为了使铁口工作状态稳定,满足高炉强化冶炼的需要,要求炮泥的作业性好。而目前高炉用的无水炮泥,使用的原料和其颗粒粒径配比不合理,使得炮泥的使用性能较低。
发明内容
本发明旨在解决现有技术的不足,而提供一种高炉用无水炮泥。
本发明为实现上述目的,采用以下技术方案:
一种高炉用无水炮泥,其特征在于,其由下列重量百分比的原料制成:
铝矾土30-35%;
金刚砂10-15%;
粘土20-25%;
碳素材料10-15%;
刚玉4-8%;
结合剂15-20%;
添加剂5-8%。
特别的,所述铝矾土采用高纯铝矾土,且高纯铝矾土中Al2O3含量≥80%、Fe2O3含量≤2%、MgO和GaO的总含量≤5%,高纯铝矾土的粒径为0.08-2.4mm。
特别的,所述金刚砂粒径为0.02-0.4mm。
特别的,所述粘土中Al2O3含量为26-29%、Fe2O3含量≤4%、H2O含量<5%,且粘土粒径为0.01-0.08mm。
特别的,所述碳素材料为石墨和炭黑混合磨成的粉,粒径为0.06-0.08mm,且石墨和炭黑质量比为2:3。
特别的,所述刚玉为电熔刚玉,且刚玉粒径为0.1-2mm。
特别的,所述结合剂包括沥青、焦油和酚醛树脂,其质量比为3:2:4。
特别的,所述添加剂为硅碳微粉,且硅碳微粉中Si含量>30%、SiC>40%、SiO2<25、Fe2O3<5%,硅碳微粉粒径为4-5μm。
特别的,无水炮泥的制备方法为:将铝矾土、碳素材料、刚玉、金刚砂、粘土、添加剂依次投入混碾机内,先干混10-15min,再加入结合剂继续混合10-15min,然后在温度为40-60℃范围内热态混碾30-50min,然后出料,从混碾机中取出的泥料经挤泥机挤出成品需要尺寸,并进行防水包装后入库。
本发明的有益效果是:本发明通过采用铝矾土30-35%、金刚砂10-15%、粘土20-25%、碳素材料10-15%、刚玉4-8%、含酚醛树脂的结合剂15-20%以及硅碳微粉添加剂5-8%,使得炮泥原料和其粒径配比合理,生产出的炮泥使用性能好。
具体实施方式
下面结合实施例对本发明作进一步说明:
实施例1
一种高炉用无水炮泥,其特征在于,其由下列重量百分比的原料制成:
铝矾土30%;
金刚砂10-%;
粘土20%;
碳素材料10%;
刚玉4%;
结合剂15%;
添加剂5%。
特别的,所述铝矾土采用高纯铝矾土,且高纯铝矾土中Al2O3含量≥80%、Fe2O3含量≤2%、MgO和GaO的总含量≤5%,高纯铝矾土的粒径为0.08mm。
特别的,所述金刚砂粒径为0.02mm。
特别的,所述粘土中Al2O3含量为26-29%、Fe2O3含量≤4%、H2O含量<5%,且粘土粒径为0.01mm。
特别的,所述碳素材料为石墨和炭黑混合磨成的粉,粒径为0.06mm,且石墨和炭黑质量比为2:3。
特别的,所述刚玉为电熔刚玉,且刚玉粒径为0.1mm。
特别的,所述结合剂包括沥青、焦油和酚醛树脂,其质量比为3:2:4。
特别的,所述添加剂为硅碳微粉,且硅碳微粉中Si含量>30%、SiC>40%、SiO2<25、Fe2O3<5%,硅碳微粉粒径为4μm。
特别的,无水炮泥的制备方法为:将铝矾土、碳素材料、刚玉、金刚砂、粘土、添加剂依次投入混碾机内,先干混10min,再加入结合剂继续混合10min,然后在温度为40℃范围内热态混碾30min,然后出料,从混碾机中取出的泥料经挤泥机挤出成品需要尺寸,并进行防水包装后入库。
实施例2
一种高炉用无水炮泥,其特征在于,其由下列重量百分比的原料制成:
铝矾土35%;
金刚砂15%;
粘土25%;
碳素材料15%;
刚玉8%;
结合剂20%;
添加剂8%。
特别的,所述铝矾土采用高纯铝矾土,且高纯铝矾土中Al2O3含量≥80%、Fe2O3含量≤2%、MgO和GaO的总含量≤5%,高纯铝矾土的粒径为2.4mm。
特别的,所述金刚砂粒径为0.4mm。
特别的,所述粘土中Al2O3含量为26-29%、Fe2O3含量≤4%、H2O含量<5%,且粘土粒径为0.08mm。
特别的,所述碳素材料为石墨和炭黑混合磨成的粉,粒径为0.08mm,且石墨和炭黑质量比为2:3。
特别的,所述刚玉为电熔刚玉,且刚玉粒径为2mm。
特别的,所述结合剂包括沥青、焦油和酚醛树脂,其质量比为3:2:4。
特别的,所述添加剂为硅碳微粉,且硅碳微粉中Si含量>30%、SiC>40%、SiO2<25、Fe2O3<5%,硅碳微粉粒径为5μm。
特别的,无水炮泥的制备方法为:将铝矾土、碳素材料、刚玉、金刚砂、粘土、添加剂依次投入混碾机内,先干混15min,再加入结合剂继续混15min,然后在温度为60℃范围内热态混碾50min,然后出料,从混碾机中取出的泥料经挤泥机挤出成品需要尺寸,并进行防水包装后入库。
实施例3
一种高炉用无水炮泥,其特征在于,其由下列重量百分比的原料制成:
铝矾土33%;
金刚砂13%;
粘土23%;
碳素材料13%;
刚玉6%;
结合剂17%;
添加剂7%。
特别的,所述铝矾土采用高纯铝矾土,且高纯铝矾土中Al2O3含量≥80%、Fe2O3含量≤2%、MgO和GaO的总含量≤5%,高纯铝矾土的粒径为1.5mm。
特别的,所述金刚砂粒径为0.2mm。
特别的,所述粘土中Al2O3含量为26-29%、Fe2O3含量≤4%、H2O含量<5%,且粘土粒径为0.05mm。
特别的,所述碳素材料为石墨和炭黑混合磨成的粉,粒径为0.07mm,且石墨和炭黑质量比为2:3。
特别的,所述刚玉为电熔刚玉,且刚玉粒径为1mm。
特别的,所述结合剂包括沥青、焦油和酚醛树脂,其质量比为3:2:4。
特别的,所述添加剂为硅碳微粉,且硅碳微粉中Si含量>30%、SiC>40%、SiO2<25、Fe2O3<5%,硅碳微粉粒径为4.5μm。
特别的,无水炮泥的制备方法为:将铝矾土、碳素材料、刚玉、金刚砂、粘土、添加剂依次投入混碾机内,先干混12min,再加入结合剂继续混合12min,然后在温度为50℃范围内热态混碾40min,然后出料,从混碾机中取出的泥料经挤泥机挤出成品需要尺寸,并进行防水包装后入库。
上面对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进直接应用于其它场合的,均在本发明的保护范围之内。
Claims (9)
1.一种高炉用无水炮泥,其特征在于,其由下列重量百分比的原料制成:
铝矾土30-35%;
金刚砂10-15%;
粘土20-25%;
碳素材料10-15%;
刚玉4-8%;
结合剂15-20%;
添加剂5-8%。
2.根据权利要求1所述的一种高炉用无水炮泥,其特征在于,所述铝矾土采用高纯铝矾土,且高纯铝矾土中Al2O3含量≥80%、Fe2O3含量≤2%、MgO和GaO的总含量≤5%,高纯铝矾土的粒径为0.08-2.4mm。
3.根据权利要求1所述的一种高炉用无水炮泥,其特征在于,所述金刚砂粒径为0.02-0.4mm。
4.根据权利要求1所述的一种高炉用无水炮泥,其特征在于,所述粘土中Al2O3含量为26-29%、Fe2O3含量≤4%、H2O含量<5%,且粘土粒径为0.01-0.08mm。
5.根据权利要求1所述的一种高炉用无水炮泥,其特征在于,所述碳素材料为石墨和炭黑混合磨成的粉,粒径为0.06-0.08mm,且石墨和炭黑质量比为2:3。
6.根据权利要求1所述的一种高炉用无水炮泥,其特征在于,所述刚玉为电熔刚玉,且刚玉粒径为0.1-2mm。
7.根据权利要求1所述的一种高炉用无水炮泥,其特征在于,所述结合剂包括沥青、焦油和酚醛树脂,其质量比为3:2:4。
8.根据权利要求1所述的一种高炉用无水炮泥,其特征在于,所述添加剂为硅碳微粉,且硅碳微粉中Si含量>30%、SiC>40%、SiO2<25、Fe2O3<5%,硅碳微粉粒径为4-5μm。
9.根据权利要求1所述的一种高炉用无水炮泥,其特征在于,无水炮泥的制备方法为:将铝矾土、碳素材料、刚玉、金刚砂、粘土、添加剂依次投入混碾机内,先干混10-15min,再加入结合剂继续混合10-15min,然后在温度为40-60℃范围内热态混碾30-50min,然后出料,从混碾机中取出的泥料经挤泥机挤出成品需要尺寸,并进行防水包装后入库。
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CN115259868A (zh) * | 2022-07-28 | 2022-11-01 | 江西联达冶金有限公司 | 一种基于环保树脂的无水炮泥 |
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CN103864448A (zh) * | 2014-04-01 | 2014-06-18 | 郑州市瑞沃耐火材料有限公司 | 大中型高炉用无水炮泥 |
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