CN111678654A - Transformer oil tank oil leakage classification detection device and detection method - Google Patents
Transformer oil tank oil leakage classification detection device and detection method Download PDFInfo
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- CN111678654A CN111678654A CN202010473756.3A CN202010473756A CN111678654A CN 111678654 A CN111678654 A CN 111678654A CN 202010473756 A CN202010473756 A CN 202010473756A CN 111678654 A CN111678654 A CN 111678654A
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- 238000001514 detection method Methods 0.000 title claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 238000003466 welding Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 3
- 238000011010 flushing procedure Methods 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract 1
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/06—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool
- G01M3/10—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool for containers, e.g. radiators
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Abstract
变压器油箱漏油分级检测装置及检测方法。变压器油箱在制造和使用过程中的不确定因素使得变压器油箱出现裂纹等缺陷,最终导致变压器油箱漏油,这对变压器和电网的安全运行造成极大的威胁。本发明的组成包括:密封盖(4),密封盖的内部顶端开设一圈凹槽,凹槽内嵌有方环密封垫(8)用于对变压器油箱侧边顶部进行密封,密封盖内部侧面开设三个上下布置的凹槽,每个凹槽内都嵌有圆环充气圈(10),三个圆环充气圈都连接有充气管,三个充气管通过一个连接管9连通到充气装置上;密封盖上安装有压力表(7),密封盖中心与供气管(5)连通,供气管与空气压缩机(6)连通用于供应压缩空气。本发明用于变压器油箱漏油检测。
A transformer oil tank oil leakage classification detection device and detection method. Uncertain factors in the manufacture and use of transformer oil tanks make the transformer oil tank cracks and other defects, and eventually lead to oil leakage of the transformer oil tank, which poses a great threat to the safe operation of transformers and power grids. The composition of the invention includes: a sealing cover (4), a groove is formed at the inner top of the sealing cover, a square ring gasket (8) is embedded in the groove for sealing the top of the side of the transformer oil tank, and the inner side of the sealing cover is There are three grooves arranged up and down, each groove is embedded with a circular inflatable ring (10), the three circular inflatable rings are all connected with inflatable pipes, and the three inflatable pipes are connected to the inflatable device through a connecting pipe 9 A pressure gauge (7) is installed on the sealing cover, the center of the sealing cover is communicated with the air supply pipe (5), and the air supply pipe is communicated with the air compressor (6) for supplying compressed air. The invention is used for oil leakage detection of transformer oil tank.
Description
技术领域:Technical field:
本发明涉及一种变压器油箱漏油分级检测装置及检测方法。The invention relates to a classification detection device and detection method for oil leakage of a transformer oil tank.
背景技术:Background technique:
变压器油箱是变压器的重要组成部分,关系到变压器油能否安全可靠的对变压器内装铁芯和线圈起绝缘和散热作用,然而由于变压器油箱在制造和使用过程中的不确定因素使得变压器油箱出现裂纹等缺陷,最终导致变压器油箱漏油,这对变压器和电网的安全运行造成极大的威胁。The transformer oil tank is an important part of the transformer, and it is related to whether the transformer oil can safely and reliably insulate and dissipate the iron core and coil inside the transformer. And other defects, eventually lead to oil leakage of the transformer tank, which poses a great threat to the safe operation of the transformer and the power grid.
发明内容:Invention content:
本发明的目的是提供一种变压器油箱漏油分级检测装置及检测方法。The purpose of the present invention is to provide a classification detection device and detection method for oil leakage of a transformer oil tank.
上述的目的通过以下的技术方案实现:The above purpose is achieved through the following technical solutions:
一种变压器油箱漏油分级检测装置,其组成包括:密封盖,所述的密封盖的内部顶端开设一圈凹槽,所述的凹槽内嵌有方环密封垫用于对变压器油箱侧边顶部进行密封,所述的密封盖内部侧面开设三个上下布置的凹槽,每个所述的凹槽内都嵌有圆环充气圈,三个所述的圆环充气圈都连接有充气管,三个所述的充气管通过一个连接管连通到充气装置上;A device for grading and detecting oil leakage of a transformer oil tank, which is composed of a sealing cover, a groove is formed at the inner top of the sealing cover, and a square ring gasket is embedded in the groove, which is used for the side edge of the transformer oil tank. The top is sealed, the inner side of the sealing cover is provided with three grooves arranged up and down, each of the grooves is embedded with a circular inflatable ring, and the three circular inflatable rings are connected with inflatable tubes , the three inflatable pipes are connected to the inflatable device through a connecting pipe;
所述的密封盖上安装有压力表,所述的密封盖中心与供气管连通,所述的供气管与空气压缩机连通用于供应压缩空气。A pressure gauge is installed on the sealing cover, the center of the sealing cover is communicated with an air supply pipe, and the air supply pipe is communicated with an air compressor for supplying compressed air.
一种变压器油箱漏油分级检测装置的检测方法,将变压器油箱放在水箱内,水箱底部焊接有十字肋板用于对变压器油箱进行支撑防止接触到水箱底部,导致底部泄露检测不准确,将密封盖盖在变压器油箱上,变压器油箱的侧边顶部接触到方环密封垫上实现第一步密封,通过充气装置对三个圆环充气圈进行充气,使得三个圆环充气圈都充满气体,密封盖盖在变压器油箱上时变压器油箱侧面与密封盖内部侧面之间的距离为1-2mm,这样通过三个圆环充气圈的充气对空气进行补充,实现第二步密封,将水箱内放入四分之一水,然后向变压器油箱内充气,第一步冲入1MPa的气体,观察变压器油箱位于水下的部分是否有气泡冒出,然后分别加压,第一次加压到1.2MPa,第二次加压到1.5Mpa,第三次加压到1.9Mpa,三次都观察是否有气泡冒出,观察完成之后将水箱内继续填充水到二分之一,观察对否有气泡冒出,之后将水箱内充满水观察是否有气泡冒出,可以检测处泄露点以及焊缝稀薄处,可以针对稀薄处进行补焊。A detection method of a transformer oil tank leakage classification detection device. The transformer oil tank is placed in a water tank, and a cross rib is welded at the bottom of the water tank to support the transformer oil tank to prevent it from touching the bottom of the water tank, resulting in inaccurate bottom leakage detection. The cover is placed on the transformer oil tank, and the top of the side of the transformer oil tank is in contact with the square ring gasket to achieve the first step of sealing. The three annular inflatable rings are inflated through the inflation device, so that the three annular inflatable rings are filled with gas and sealed. When the cover is placed on the transformer tank, the distance between the side of the transformer tank and the inner side of the sealing cover is 1-2mm. In this way, the air is supplemented by the inflation of the three circular inflatable rings to achieve the second step of sealing. Put the water tank into the One quarter of the water, and then inflate the transformer tank, the first step is to rush into 1MPa gas, observe whether there are bubbles emerging from the underwater part of the transformer tank, and then pressurize separately, the first pressurized to 1.2MPa, Pressurize to 1.5Mpa for the second time, and pressurize to 1.9Mpa for the third time. Observe whether there are bubbles emerging for three times. After the observation is completed, continue to fill the water tank to half of the water, and observe whether there are bubbles emerging. After that, fill the water tank with water and observe whether there are bubbles emerging. You can detect the leakage point and the thin weld, and repair the thin area.
有益效果:Beneficial effects:
1.本发明可以对变压器油箱进行泄露检测,通过密封盖进行两次密封,可以提高密封效果,保证变压器油箱内的气体压力,保证检测效果和准确性。1. The present invention can perform leakage detection on the transformer oil tank, and seal twice through the sealing cover, which can improve the sealing effect, ensure the gas pressure in the transformer oil tank, and ensure the detection effect and accuracy.
本发明可以对变压器油箱的焊缝稀薄点进行检测,检测出后可以针对稀薄点进行补焊,保证变压器油箱的使用寿命和密封性。The invention can detect the thin spot of the welding seam of the transformer oil tank, and after detecting the thin spot, repair welding can be performed to ensure the service life and the tightness of the transformer oil tank.
附图说明:Description of drawings:
附图1是本发明的结构示意图;Accompanying
附图2是密封盖的结构示意图;Accompanying
附图3是附图2的A-A部剖视图;Accompanying drawing 3 is the A-A part sectional view of accompanying
附图4是附图3的B部放大图;Accompanying drawing 4 is the B part enlarged view of accompanying drawing 3;
图中:1、十字肋板;2、水箱;3、变压器油箱;4、密封盖;5、供气管;6、空气压缩机;7、压力表;8、方环密封垫;9、连接管道;10、圆环充气圈。In the figure: 1. Cross rib; 2. Water tank; 3. Transformer oil tank; 4. Sealing cover; 5. Air supply pipe; 6. Air compressor; 7. Pressure gauge; 8. Square ring gasket; 9. Connecting pipeline ; 10. Ring inflatable ring.
具体实施方式:Detailed ways:
实施例1:Example 1:
一种变压器油箱漏油分级检测装置,其组成包括:密封盖4,所述的密封盖的内部顶端开设一圈凹槽,所述的凹槽内嵌有方环密封垫8用于对变压器油箱侧边顶部进行密封,所述的密封盖内部侧面开设三个上下布置的凹槽,每个所述的凹槽内都嵌有圆环充气圈10,三个所述的圆环充气圈都连接有充气管,三个所述的充气管通过一个连接管9连通到充气装置上;A transformer oil tank oil leakage classification detection device, which is composed of: a sealing cover 4, the inner top of the sealing cover is provided with a ring of grooves, and a square ring gasket 8 is embedded in the groove for the transformer oil tank. The top of the side is sealed, and the inner side of the sealing cover is provided with three grooves arranged up and down, and each of the grooves is embedded with a circular
所述的密封盖上安装有压力表7,所述的密封盖中心与供气管5连通,所述的供气管与空气压缩机6连通用于供应压缩空气。A pressure gauge 7 is installed on the sealing cover, and the center of the sealing cover communicates with the air supply pipe 5, and the air supply pipe communicates with the
实施例2:Example 2:
一种变压器油箱漏油分级检测装置的检测方法,将变压器油箱放在水箱2内,水箱底部焊接有十字肋板1用于对变压器油箱进行支撑防止接触到水箱底部,导致底部泄露检测不准确,将密封盖盖在变压器油箱上,变压器油箱的侧边顶部接触到方环密封垫上实现第一步密封,通过充气装置对三个圆环充气圈进行充气,使得三个圆环充气圈都充满气体,密封盖盖在变压器油箱上时变压器油箱侧面与密封盖内部侧面之间的距离为1-2mm,这样通过三个圆环充气圈的充气对空气进行补充,实现第二步密封,将水箱内放入四分之一水,然后向变压器油箱内充气,第一步冲入1MPa的气体,观察变压器油箱位于水下的部分是否有气泡冒出,然后分别加压,第一次加压到1.2MPa,第二次加压到1.5Mpa,第三次加压到1.9Mpa,三次都观察是否有气泡冒出,观察完成之后将水箱内继续填充水到二分之一,观察对否有气泡冒出,之后将水箱内充满水观察是否有气泡冒出,可以检测处泄露点以及焊缝稀薄处,可以针对稀薄处进行补焊。A detection method for a transformer oil tank oil leakage classification detection device. The transformer oil tank is placed in a
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112268665A (en) * | 2020-11-12 | 2021-01-26 | 一重集团天津重工有限公司 | Method for detecting leakage of welding seam of structural member cavity |
CN114537905A (en) * | 2022-01-19 | 2022-05-27 | 江西中船航海仪器有限公司 | Inflatable seal assembled oil tank |
CN118428743A (en) * | 2024-07-04 | 2024-08-02 | 江苏悦成变压器有限公司 | Intelligent detection method and system for oil leakage condition of transformer |
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CN210005178U (en) * | 2019-05-28 | 2020-01-31 | 山推工程机械股份有限公司 | aluminum wheel gas pressurizing leakage detecting device |
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CN204831724U (en) * | 2015-08-24 | 2015-12-02 | 保定多田冷却设备有限公司 | Leakage -testing device is suppressed to fin of radiator for transformer |
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CN112268665A (en) * | 2020-11-12 | 2021-01-26 | 一重集团天津重工有限公司 | Method for detecting leakage of welding seam of structural member cavity |
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CN118428743B (en) * | 2024-07-04 | 2024-09-24 | 江苏悦成变压器有限公司 | Intelligent detection method and system for transformer oil leakage |
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