CN111672074A - Rubber ball air eliminator - Google Patents
Rubber ball air eliminator Download PDFInfo
- Publication number
- CN111672074A CN111672074A CN202010572102.6A CN202010572102A CN111672074A CN 111672074 A CN111672074 A CN 111672074A CN 202010572102 A CN202010572102 A CN 202010572102A CN 111672074 A CN111672074 A CN 111672074A
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- rubber ball
- station rotating
- ball
- clamping
- rotating disc
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B45/00—Apparatus or methods for manufacturing balls
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B41/00—Hollow inflatable balls
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- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses a rubber ball degassing machine which is characterized by comprising a base, a support, a multi-station rotating disc and a clamping degassing mechanism, wherein the support is installed on the base, the top of the support is connected with the multi-station rotating disc in a supporting mode, a plurality of stations are uniformly distributed on the periphery of the bottom of the multi-station rotating disc, and the clamping degassing mechanism is installed at each station of the multi-station rotating disc. The invention realizes semi-automatic operation, reduces the labor intensity of workers and solves the problem of low gas elimination efficiency of the prior rubber ball gas eliminator in gas elimination operation.
Description
Technical Field
The invention relates to the field of rubber ball production equipment, in particular to a rubber ball air eliminator.
Background
The existing sports balls mainly adopt rubber balls made of PVC materials or rubber materials, after the rubber balls are initially processed, the rubber balls are required to be inflated to be expanded to a specified size for subsequent related detection, and then are subjected to degassing treatment for one-time packaging and transportation: the existing air elimination method is characterized in that an air needle is manually inserted into an air nozzle, a rubber ball is placed into a fixed clamp to be extruded to exhaust air in the rubber ball, and the rubber ball with the air discharged is manually taken out. Therefore, a rubber ball air-eliminating device (air eliminator) capable of improving the rubber ball air-eliminating efficiency and reducing the labor intensity is urgently needed.
Disclosure of Invention
Based on the technical problems in the prior art, the invention provides a rubber ball gas elimination machine, which is used for solving the problems of low gas elimination efficiency and high labor intensity in gas elimination operation of the conventional rubber ball gas elimination machine.
The technical scheme adopted by the invention is as follows:
the rubber ball degassing machine is characterized by comprising a base, a support, a multi-station rotating disk and a clamping degassing mechanism, wherein the support is installed on the base, the top of the support is connected with the multi-station rotating disk in a supporting mode, a plurality of stations are uniformly distributed on the periphery of the bottom of the multi-station rotating disk, and the clamping degassing mechanism is installed at each station of the multi-station rotating disk;
the clamping and air-removing mechanism comprises rubber ball clamping jaws, an air needle and a sheath double-acting cylinder, the sheath double-acting cylinder comprises an upper ball shifting cylinder and a lower ball clamping cylinder which are vertically stacked in the multi-station rotating disk, a piston rod of the upper ball shifting cylinder serves as a through inner rod, a piston rod of the lower ball clamping cylinder serves as an outer rod, the lower end of the outer rod penetrates through the multi-station rotating disk and extends downwards, the outer rod is slidably sleeved on the through inner rod, the lower end of the through inner rod is connected with the air needle, and the top of the through inner rod is connected with an air-removing pump; the outer side wall of the outer rod is connected with the rubber ball clamping jaw through an installation mechanism.
Further, a glueballs gas elimination machine, characterized in that, be connected with four glueballs jack catch through installation mechanism respectively on the lateral wall of outer pole, four glueballs jack catch all distribute in outer pole is all around.
Further, a gluey ball gas dispersing machine, its characterized in that, installation mechanism includes mount pad, pull rod, jack catch connecting block, mount pad fixed mounting in on the lower terminal surface of multistation rotary disk, symmetry movable mounting has a pair ofly on the mount pad the pull rod, the other end symmetric connection of two pull rods in the middle part of jack catch connecting block, the both ends of jack catch connecting block respectively with the lateral wall of outer pole, the one end of gluey ball jack catch are connected.
Further, a gluey ball air eliminator, its characterized in that, the side wall of gluey ball jack catch is fitted with a contraceptive ring and is equipped with a plurality of anti-skidding recesses.
Further, the rubber ball gas eliminator is characterized in that the support is a cylindrical stand column, and the top of the stand column is connected with the multi-station rotating disc through a transmission mechanism.
Further, a rubber ball gas dispersing machine, a serial communication port, drive mechanism includes step motor, drive gear, outer tooth gyration support bearing coaxial coupling in the top of stand, outer tooth gyration support bearing's outer lane with stand fixed connection, outer tooth gyration support bearing's inner circle with the multistation rolling disc is fixed connection, step motor install in the inside of multistation rolling disc, step motor's output shaft runs through the multistation rolling disc and with drive gear transmission is connected, drive gear, outer tooth gyration support bearing mesh mutually.
Further, a rubber ball gas elimination machine, its characterized in that, the station number is for a plurality on the multistation carousel, step motor drives at every turn the rotation of multistation carousel.
Further, a gluey ball machine of qi that disappears, its characterized in that still includes the induction door device, the induction door device is including response door frame, induction door base, safe infrared grating light curtain sensor, the response door frame is installed on the induction door base, safe infrared grating light curtain sensor installs relatively the response door frame is inboard.
Further, a rubber ball gas eliminator, characterized in that, the response door base with the bottom of stand is connected.
Further, a rubber ball gas eliminator, characterized by still includes the PLC controller, the signal input part of PLC controller with safe infrared grating light curtain sensor is connected, the signal output part of PLC controller with step motor's motor controller, the controller of sheath double acting cylinder and the pump control connection that disappears.
The invention has the advantages that:
the invention realizes semi-automatic operation, reduces the labor intensity of workers and solves the problem of low gas elimination efficiency of the prior rubber ball gas eliminator in gas elimination operation.
The clamping and degassing mechanism can clamp the rubber ball, degas the rubber ball and pull the degassed rubber ball down; the transmission mechanism drives the multi-station rotating disc to rotate by a fixed angle each time, and under the cooperation of the induction door, 8 stations of the whole gas elimination machine can be completed by only one operator, so that the waiting time is reduced, and the working efficiency is greatly increased.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention.
Fig. 2 is a schematic diagram of an open state of a rubber ball claw of the clamping and degassing mechanism according to the embodiment of the present invention.
Fig. 3 is a schematic view of a closed state of rubber ball claws of the clamping and air elimination mechanism in the embodiment of the invention.
Fig. 4 is an exploded view of the clamping and degassing mechanism according to the embodiment of the present invention.
Fig. 5 is an enlarged view of fig. 4 at a.
Fig. 6 is a cross-sectional view of a jacket double acting cylinder of an embodiment of the present invention.
Fig. 7 is an overall schematic view of the multi-station rotating disk according to the embodiment of the invention.
Fig. 8 is an enlarged view of fig. 7 at B.
Fig. 9 is a plan view of an embodiment of the present invention.
In the figure: the device comprises a multi-station rotating disk 1, a base 2, a rubber ball claw 3, an air needle 4, an upper ball shifting cylinder 5, a lower ball clamping cylinder 6, a middle through inner rod 7, an outer rod 8, a mounting seat 9, a pull rod 10, a claw connecting block 11, an anti-skidding groove 12, an upright column 13, a stepping motor 14, a transmission gear 15, an external tooth rotary supporting bearing 16, an induction door frame 17, an induction door base 18 and a safe infrared grating light curtain sensor 19.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Example 1.
As shown in fig. 1-9, a rubber ball degassing machine is characterized by comprising a base 2, a support, a multi-station rotating disc 1 and a clamping degassing mechanism, wherein the support is mounted on the base 2, the top of the support is connected with the multi-station rotating disc 1 in a supporting manner, a plurality of stations are uniformly distributed on the periphery of the bottom of the multi-station rotating disc 1, and the clamping degassing mechanism is mounted at each station of the multi-station rotating disc 1;
the clamping and air-removing mechanism comprises rubber ball clamping jaws 3, an air needle 4 and a sheath double-acting cylinder, the sheath double-acting cylinder comprises an upper ball-poking cylinder 5 and a lower ball-clamping cylinder 6 which are vertically stacked in the multi-station rotating disk 1, a piston rod of the upper ball-poking cylinder 5 is used as a through inner rod 7, a piston rod of the lower ball-clamping cylinder 6 is used as an outer rod 8, the lower end of the outer rod 8 penetrates through the multi-station rotating disk 1 and extends downwards, the outer rod 8 is slidably sleeved on the through inner rod 7, the lower end of the through inner rod 7 is connected with the air needle 4, and the top of the through inner rod 7 is connected with an air-; the outer side wall of the outer rod 8 is connected with four rubber ball clamping jaws 3 through mounting mechanisms respectively, and the four rubber ball clamping jaws 3 are uniformly distributed around the outer rod 8.
As shown in fig. 2, 3 and 4, the installation mechanism comprises an installation seat 9, pull rods 10, jaw connecting blocks 11, the installation seat 9 is fixedly installed on the lower end face of the multi-station rotating disk 1, a pair of pull rods 10 are symmetrically and movably installed on the installation seat 9, the other ends of the two pull rods 10 are symmetrically connected to the middle of the jaw connecting blocks 11, the two ends of the jaw connecting blocks 11 are respectively connected with the outer side wall of the outer rod 8 and one end of the rubber ball jaw 3, the rubber ball jaw 4 is in threaded connection with the jaw connecting blocks 11, and a plurality of anti-skidding grooves 12 are annularly arranged on the side wall of the rubber ball jaw 3.
As shown in fig. 7 and 8, the bracket is a cylindrical upright column 13, and the top of the upright column 13 is connected with the multi-station rotating disc 1 through a transmission mechanism. The transmission mechanism comprises a stepping motor 14, a transmission gear 15 and an external tooth rotary supporting bearing 16, the external tooth rotary supporting bearing 16 is coaxially connected to the top of the upright post 13, the outer ring of the external tooth rotary supporting bearing 16 is fixedly connected with the upright post 13, the inner ring of the external tooth rotary supporting bearing 16 is fixedly connected with the multi-station rotating disc 1, the stepping motor 14 is installed inside the multi-station rotating disc 1, the output shaft of the stepping motor 14 penetrates through the multi-station rotating disc 1 and is in transmission connection with the transmission gear 15, and the transmission gear 15 and the external tooth rotary supporting bearing 16 are meshed with each other.
As shown in fig. 1, the number of stations on the multi-station rotating disc 1 is 8, and the stepping motor 14 drives the multi-station rotating disc 1 to rotate 45 ° each time. The induction door device comprises an induction door frame 17, an induction door base 18 and a safety infrared grating light curtain sensor 19, wherein the induction door frame 17 is installed on the induction door base 18, and the safety infrared grating light curtain sensor 19 is installed on the inner side of the induction door frame 17 relatively. The induction door base 18 is connected to the bottom of the pillar 13.
The safety infrared grating light curtain sensor is characterized by further comprising a PLC, the signal input end of the PLC is connected with the safety infrared grating light curtain sensor 19, and the signal output end of the PLC is connected with the motor controller of the stepping motor 14, the controller of the double-acting cylinder of the sheath and the air elimination pump.
The principle of the invention is as follows:
the clamping and degassing mechanism adopted by the invention can realize the clamping of the rubber ball, the degassing of the rubber ball and the pulling of the degassed rubber ball, and the process is as follows:
an operator installs a ball to be degassed under a rubber ball clamping jaw 3 of the # 1 clamping degassing mechanism;
the operator retracts the arm from the induction door;
the lower ball clamping cylinder 6 of the No. 1 sheath double-acting cylinder drives the outer rod 8 to retract, so that the rubber ball clamping jaw 3 can extrude a rubber ball, the air needle 4, the middle through inner rod 7, the air suction pump and an air suction part formed by connecting the air tube and the electromagnetic valve can perform air suction, the stepping motor 14 rotates according to program control to enable the eight-station rotating disc to rotate by 45 degrees, and the No. 2 clamping air elimination mechanism moves to the front of the induction door;
an operator installs a ball to be degassed under a rubber ball clamping jaw 3 of the # 2 clamping degassing mechanism;
the operator withdraws the arm from the induction door
The lower ball clamping cylinder 6 of the No. 2 sheath double-acting cylinder drives the outer rod 8 to retract, so that the rubber ball clamping claw 3 can extrude a rubber ball, the air needle 4, the middle through inner rod 7, the air suction pump and an air suction part formed by connecting the air tube and the electromagnetic valve can perform air suction, the stepping motor 14 rotates according to program control to enable the eight-station rotating disc to rotate by 45 degrees, and the No. 3 clamping air elimination mechanism moves to the front of the induction door;
3#, 4#, 5#, 6# clamping and air-removing mechanisms, the operation process is the same as above, and the operation process is omitted;
an operator installs a ball to be degassed under the rubber ball claw 3 of the 7# clamping degassing mechanism;
the operator withdraws the arm from the induction door
The lower ball clamping cylinder 6 of the 7# sheath double-acting cylinder drives the outer rod 8 to retract, so that the rubber ball clamping jaw 3 can extrude a rubber ball, the air needle 4, the middle through inner rod 7, the air suction pump and an air suction part formed by connecting the air tube and the electromagnetic valve can perform air suction, the stepping motor 14 rotates according to program control to enable the eight-station rotating disc to rotate by 45 degrees, and the 8# clamping air elimination mechanism moves to the front of the induction door; the 1# rubber ball clamping jaw is opened, and the upper ball shifting cylinder 5 of the jacket double-acting cylinder drives the middle through inner rod 7 to be communicated with the air needle 4 to contract, so that the rubber ball which is completely inflated can fall off freely;
an operator installs a ball to be degassed under the rubber ball claw 3 of the No. 8 clamping degassing mechanism;
the operator retracts the arm from the induction door;
the lower ball clamping cylinder 6 of the 8# sheath double-acting cylinder drives the outer rod 8 to retract, so that the rubber ball clamping jaw 3 can extrude a rubber ball, the air needle 4, the middle through inner rod 7, the air suction pump and an air suction part formed by connecting the air tube and the electromagnetic valve can perform air suction, the stepping motor 14 rotates according to program control to enable the eight-station rotating disc to rotate by 45 degrees, and the 1# clamping air elimination mechanism moves to the front of the induction door;
the above-mentioned action is an operation flow within one week, and then the action is repeated.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention should be covered by the scope of the present invention.
Claims (10)
1. The rubber ball degassing machine is characterized by comprising a base (2), a support, a multi-station rotating disk (1) and a clamping degassing mechanism, wherein the support is installed on the base (2), the top of the support is connected with the multi-station rotating disk (1) in a supporting mode, a plurality of stations are uniformly distributed on the periphery of the bottom of the multi-station rotating disk (1), and the clamping degassing mechanism is installed at each station of the multi-station rotating disk (1);
the clamping and air-removing mechanism comprises rubber ball clamping jaws (3), an air needle (4) and a sheath double-acting cylinder, the sheath double-acting cylinder comprises an upper ball-pulling cylinder (5) and a lower ball-clamping cylinder (6) which are vertically stacked in the multi-station rotating disk (1), a piston rod of the upper ball-pulling cylinder (5) serves as a through inner rod (7), a piston rod of the lower ball-clamping cylinder (6) serves as an outer rod (8), the lower end of the outer rod (8) penetrates through the multi-station rotating disk (1) and extends downwards, the outer rod (8) is slidably sleeved on the through inner rod (7), the lower end of the through inner rod (7) is connected with the air needle (4), and the top of the through inner rod (7) is connected with an air-removing pump; the outer side wall of the outer rod (8) is connected with the rubber ball clamping jaw (3) through an installation mechanism.
2. The rubber ball gas eliminator according to claim 1, wherein the outer side wall of the outer rod (8) is connected with four rubber ball claws (3) through mounting mechanisms respectively, and the four rubber ball claws (3) are uniformly distributed around the outer rod (8).
3. The rubber ball gas eliminator according to claim 2, wherein the mounting mechanism comprises a mounting seat (9), pull rods (10) and a jaw connecting block (11), the mounting seat (9) is fixedly mounted on the lower end face of the multi-station rotating disk (1), the mounting seat (9) is symmetrically and movably mounted with a pair of the pull rods (10), the other ends of the two pull rods (10) are symmetrically connected to the middle of the jaw connecting block (11), and the two ends of the jaw connecting block (11) are respectively connected with the outer side wall of the outer rod (8) and one end of the rubber ball jaw (3).
4. A rubber ball air eliminator according to claim 3, wherein a plurality of anti-slip grooves (12) are annularly arranged on the side wall of the rubber ball claw (3).
5. A rubber ball degasser according to any of the claims 1-4, wherein said support is a cylindrical column (13), the top of said column (13) is connected to said multi-station rotating disc (1) through a transmission mechanism.
6. The rubber ball gas eliminator according to claim 5, wherein the transmission mechanism comprises a stepping motor (14), a transmission gear (15) and an external tooth rotary support bearing (16), the external tooth rotary support bearing (16) is coaxially connected to the top of the stand column (13), the outer ring of the external tooth rotary support bearing (16) is fixedly connected with the stand column (13), the inner ring of the external tooth rotary support bearing (16) is fixedly connected with the multi-station rotating disc (1), the stepping motor (14) is installed in the multi-station rotating disc (1), the output shaft of the stepping motor (14) penetrates through the multi-station rotating disc (1) and is in transmission connection with the transmission gear (15), and the transmission gear (15) and the external tooth rotary support bearing (16) are meshed with each other.
7. The glue ball degasser according to claim 6, wherein the number of stations on the multi-station rotating disc (1) is 8, and the stepping motor (14) drives the multi-station rotating disc (1) to rotate 45 degrees each time.
8. The glue ball gas eliminator according to claim 7, further comprising a sensing door device, wherein the sensing door device comprises a sensing door frame (17), a sensing door base (18) and a safety infrared grating light curtain sensor (19), the sensing door frame (17) is installed on the sensing door base (18), and the safety infrared grating light curtain sensor (19) is installed relatively inside the sensing door frame (17).
9. A rubber ball degasser as claimed in claim 8, wherein said induction door base (18) is attached to the bottom of said column (13).
10. The rubber ball degasser of claim 9, further comprising a PLC controller, wherein a signal input end of the PLC controller is connected to the safety ir grating light curtain sensor (19), and a signal output end of the PLC controller is connected to a motor controller of the stepping motor (14), a controller of the jacket double-acting cylinder, and a degasser pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010572102.6A CN111672074A (en) | 2020-06-22 | 2020-06-22 | Rubber ball air eliminator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010572102.6A CN111672074A (en) | 2020-06-22 | 2020-06-22 | Rubber ball air eliminator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111672074A true CN111672074A (en) | 2020-09-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010572102.6A Pending CN111672074A (en) | 2020-06-22 | 2020-06-22 | Rubber ball air eliminator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111672074A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114100092A (en) * | 2021-11-26 | 2022-03-01 | 九江学院 | Football air release machine |
-
2020
- 2020-06-22 CN CN202010572102.6A patent/CN111672074A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114100092A (en) * | 2021-11-26 | 2022-03-01 | 九江学院 | Football air release machine |
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