CN111660233A - Integrated tool for installing wrapping strip of rear windshield and automatically installing and detecting brake lamp support and using method thereof - Google Patents
Integrated tool for installing wrapping strip of rear windshield and automatically installing and detecting brake lamp support and using method thereof Download PDFInfo
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- CN111660233A CN111660233A CN202010631702.5A CN202010631702A CN111660233A CN 111660233 A CN111660233 A CN 111660233A CN 202010631702 A CN202010631702 A CN 202010631702A CN 111660233 A CN111660233 A CN 111660233A
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- 238000000034 method Methods 0.000 title claims description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 238000001514 detection method Methods 0.000 claims abstract description 80
- 239000011521 glass Substances 0.000 claims abstract description 64
- 238000009434 installation Methods 0.000 claims abstract description 41
- 230000000007 visual effect Effects 0.000 claims abstract description 17
- 238000007688 edging Methods 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims description 29
- 238000005286 illumination Methods 0.000 claims description 25
- 241000252254 Catostomidae Species 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 230000010354 integration Effects 0.000 claims 1
- 238000005259 measurement Methods 0.000 description 7
- 238000011179 visual inspection Methods 0.000 description 7
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000007493 shaping process Methods 0.000 description 1
- 238000012031 short term test Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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Abstract
The invention discloses a rear windshield edging mounting, brake lamp support automatic mounting and detecting integrated tool, which comprises a workbench and a supporting mechanism, wherein the supporting mechanism is used for supporting a rear windshield from the bottom; the centering mechanism is used for centering and positioning the rear windshield; the edge strip mounting mechanism is used for mounting an edge strip at the bottom of the rear windshield; the brake lamp bracket mounting mechanism is used for mounting the brake lamp bracket on a rear windshield; the visual detection mechanism is used for detecting the installation position between the brake lamp bracket and the rear windshield; the visual detection mechanism comprises a camera assembly and a detection assembly, the camera assembly is used for detecting the position of the brake lamp support, the detection assembly is used for detecting the position of the rear windshield, and the camera assembly is located on one side of the top edge of the rear windshield. Through vision detection mechanism, calculate the centering deviation of brake light support, the relative deviation of support, the deviation of glass apart from the topside through detecting head and camera meter, detect brake light support mounted position fast, make things convenient for later stage debugging equipment.
Description
Technical Field
The invention belongs to the technical field of automobile glass processing, and particularly relates to a rear windshield edge wrapping strip installation and brake lamp support automatic installation and detection integrated tool and a using method thereof.
Background
Two brake lamp brackets and an edging strip positioned at the bottom of the automobile rear windshield are required to be installed on the existing automobile rear windshield; the traditional method for installing the brake lamp bracket needs manual gluing, and then the brake lamp bracket is installed on the glass manually.
The traditional manual installation method can not ensure the installation precision of the brake lamp bracket on the glass, the brake lamp bracket and the edge covering strip need to be completed through different processes, and the production efficiency is low. Traditional brake light support needs the artifical position that detects between brake light support and the glass, and its detection efficiency is low, and consumes a large amount of manpower and materials.
Therefore, in order to solve the technical problem, a tool for installing the edge covering strip of the rear windshield and the brake lamp bracket, which can be quickly detected and has high production efficiency, needs to be provided.
Disclosure of Invention
The invention aims to provide a rear windshield edging installing, brake lamp support automatic installing and detecting integrated tool which is simple in structure, simple to operate, high in installing precision and capable of quickly detecting the installing position of a brake lamp support after installation and a using method of the tool.
The technical scheme of the invention is as follows:
a rear windshield edging mounting, brake lamp support automatic mounting and detecting integrated tool comprises a workbench, a brake lamp support mounting mechanism, an edging mounting mechanism, a centering positioning mechanism, a visual detection mechanism and a supporting mechanism, wherein the brake lamp support mounting mechanism, the edging mounting mechanism, the centering positioning mechanism, the visual detection mechanism and the supporting mechanism are mounted on the workbench surface of the workbench;
the supporting mechanism is used for supporting the rear windshield from the bottom;
the centering mechanism is used for centering the rear windshield;
the edge covering strip mounting mechanism is used for mounting an edge covering strip at the bottom of the rear windshield;
the brake lamp bracket mounting mechanism is used for mounting the brake lamp bracket on a rear windshield;
the visual detection mechanism is used for detecting the installation position between the brake lamp bracket and the rear windshield;
the visual inspection mechanism comprises a camera component for detecting the position of the brake light bracket and a detection component for detecting the position of the rear windshield, wherein the camera component is positioned on one side of the top edge of the rear windshield, and the visual inspection mechanism comprises:
the camera component comprises a pushing cylinder, a first sliding rail, an illumination supporting plate and a camera, wherein the first sliding rail is fixedly arranged on the workbench, the pushing cylinder is fixedly arranged on the workbench through a mounting seat, the illumination supporting plate is slidably arranged on the first sliding rail, the output end of the pushing cylinder is connected with the illumination supporting plate, the camera is fixedly arranged on the illumination supporting plate through a connecting frame, and when the pushing cylinder drives the illumination supporting plate to drive the camera to move to the position below a rear windshield provided with a brake lamp bracket, the camera detects the mounting position of the brake lamp bracket; the detection assembly comprises a plurality of detection pieces used for detecting the edge position of the rear windshield, each detection piece comprises a detection seat, a reference plate, a detection head and a jacking block, the bottom of the detection seat is fixedly arranged on the workbench, a driving cylinder is fixedly arranged on the detection seat, the output end of the driving cylinder is connected with the jacking block, one side of the jacking block is installed on the reference plate, the detection head is arranged on one side of the driving cylinder, the detection head corresponds to the reference plate, and the driving cylinder drives the jacking block to contact with the glass so as to detect the position of the glass.
In the above technical scheme, the camera assembly further includes a limiting plate, the bottom of the limiting plate is fixedly mounted on the workbench, and the limiting plate is disposed at the tail end of the first slide rail and used for limiting the sliding stroke of the illumination support plate on the first slide rail.
In the technical scheme, the brake lamp bracket mounting mechanism comprises two brake lamp bracket mounting assemblies symmetrically arranged on a workbench, each brake lamp bracket mounting assembly comprises a supporting seat, a first rotating cylinder, a rotating frame, a brake lamp bracket pressing block, a brake lamp bracket supporting block and a first lifting cylinder, the bottom of the supporting seat is fixedly arranged on the surface of the workbench, the supporting seat is connected with the first rotating cylinder through a connecting plate, the output end of the first rotating cylinder is connected with the rotating frame, the first lifting cylinder is arranged on the illumination supporting plate, the output end of the first lifting cylinder is connected with the brake lamp bracket supporting block, a groove is formed on the brake lamp bracket supporting block for containing a brake lamp bracket, the rotating frame drives the brake lamp bracket pressing block to rotate above the brake lamp bracket supporting block under the driving of the first rotating cylinder, the first lifting cylinder drives the brake lamp support to ascend, so that the brake lamp support is pasted to the rear windshield from the bottom.
In the technical scheme, the edge covering strip installation mechanism comprises a sliding plate, a second sliding rail, a loading plate, a pushing cylinder, a second lifting cylinder, an edge covering strip profiling block and an edge covering strip pressing assembly, the second sliding rail is installed on the workbench, the sliding plate is slidably installed on the second sliding rail, the output end of the pushing cylinder is connected with the sliding plate to be used for driving the sliding plate to slide along the second sliding rail, one side of the sliding plate is fixedly installed with the second lifting cylinder through a connecting plate, the output end of the second lifting cylinder is connected with the loading plate, the edge covering strip profiling block is installed on the loading plate, the loading plate drives the edge covering strip profiling block to lift under the driving of the second lifting cylinder, and the edge covering strip pressing assembly is installed on the rear side of the edge covering profiling block.
In the technical scheme, the top surface of the edge covering strip contour block is provided with a contour groove for containing the edge covering strip, the shape of the contour groove is matched with the shape of the bottom of the edge covering strip and used for fixing the edge covering strip, a plurality of air holes are formed in the contour groove at intervals, and the air holes are connected with an external vacuumizing device and used for adsorbing the edge covering strip placed in the contour groove.
In the technical scheme, the edge covering strip pressing assembly comprises a second rotary cylinder, a rotary arm and an edge covering strip pressing block, the second rotary cylinder is fixedly arranged on the rear side of the loading plate through a mounting plate, the output end of the second rotary cylinder is connected with the rotary arm, the front end of the rotary arm is fixedly arranged on the edge covering strip pressing block, the edge covering strip pressing block is matched with the edge covering strip copying block to be used for driving the edge covering strip pressing block to press the copying groove on the edge covering strip copying block when the second rotary cylinder drives the rotary arm to rotate, so that the edge covering strip is pasted with glass.
In the technical scheme, the number of the edge covering strip-shaped blocks is at least 5, the edge covering strip-shaped blocks are adapted to the shape of the corresponding part close to the rear windshield, edge covering strip pressing assemblies are correspondingly arranged on the rear sides of the edge covering strip-shaped blocks, and the edge covering strip-shaped blocks are controlled to correspondingly press the edge covering strip-shaped blocks through the second rotary cylinders respectively.
In the above technical scheme, the number of the second slide rails is at least 2, the 2 second slide rails are symmetrically arranged on the left side and the right side of the rear side of the bearing plate, and the sliding plates are correspondingly arranged on the second slide rails, so that the sliding plates can be more stably pushed to drive the bearing plate to move.
In the above technical solution, the centering mechanism includes: the device comprises two top side positioning guide wheels positioned at the top side of the rear windshield, a left guide wheel and a right guide wheel positioned at two sides of the rear windshield, and two bottom side positioning guide wheels positioned at the bottom side of the rear windshield;
the two top edge positioning guide wheels are symmetrically arranged on two sides of the brake lamp support mounting mechanism, the two top edge positioning guide wheels are fixedly mounted on the workbench through a top edge positioning guide wheel supporting frame, a top edge positioning air cylinder is mounted on the top edge positioning guide wheel supporting frame, and the output end of the top edge positioning air cylinder is connected with the top edge positioning guide wheel so as to enable the top edge positioning guide wheel to move towards the rear windshield under the driving of the top edge positioning air cylinder;
the left guide wheel and the right guide wheel are respectively arranged on a guide wheel supporting frame, opposite sides of the two guide wheel supporting frames are respectively fixedly connected with one end of a guide rod which is horizontally arranged, the other ends of the two guide rods are respectively connected with two output ends of a centering positioning cylinder, a third slide rail is arranged at the bottom of each guide wheel supporting frame, each guide wheel supporting frame is arranged on the third slide rail in a sliding manner, the centering positioning cylinder simultaneously drives the two guide rods to move, so that the guide wheel supporting frames slide along the third slide rails, and the left guide wheel and the right guide wheel are driven to move;
the two bottom edge positioning guide wheels are fixedly arranged on the sliding plate through bottom edge guide wheel supporting frames respectively, bottom edge positioning air cylinders are arranged on the bottom edge guide wheel supporting frames, the output ends of the bottom edge positioning air cylinders are connected with the bottom edge positioning guide wheels to be used for driving the bottom edge positioning guide wheels to move towards the rear windshield, and the bottom edge positioning air cylinders are used for positioning the bottom edges of the glass after the glass is placed.
In the technical scheme, the supporting mechanism comprises a plurality of suckers, a sucker lifting cylinder is arranged below each sucker, the sucker lifting cylinders are fixedly arranged on the workbench, the positions of the suckers are matched with the shape of the rear windshield, and after the glass is positioned between two sides, the sucker lifting cylinders push the corresponding suckers to ascend under the control of the control system, so that the glass is sucked from the bottom, and the edge covering strip and the brake lamp support are convenient to install.
In the above technical scheme, the workbench is provided with a plurality of supporting rollers along the shape of the rear windshield, and the bottom of each supporting roller is provided with a lifting cylinder for supporting the rear windshield from the bottom.
In the technical scheme, the installation tool further comprises a PLC control system, a display screen and a control switch, wherein the display screen and the control switch are electrically connected with the PLC control system, the display screen is used for displaying data of the visual detection mechanism, and the PLC control system is used for controlling the operation of each component of the installation tool.
In the above technical scheme, the installation tool further comprises a vacuum pump for providing negative air pressure for the suction disc and the profiling groove.
In the technical scheme, the rack is installed below the workbench, and the bottom of the rack forms supporting legs.
The invention also aims to provide a use method of the integrated tool for installing the edging strip of the rear windshield and automatically installing and detecting the brake lamp bracket, which comprises the following steps:
(1) placing the edge covering strip in the contour groove of the edge covering strip contour block, starting a vacuum pump, sucking the edge covering strip in vacuum, manually removing a film on the edge covering strip, manually placing the brake lamp bracket on a support block of the brake lamp bracket, and coating the surface of the brake lamp bracket with glue;
(2) the rear windshield is placed on the supporting roller, the top side positioning guide wheel of the centering positioning assembly extends out, the left guide wheel and the right guide wheel enable the glass to be centered left and right, the bottom side positioning guide wheel extends out, the top side and the bottom side of the glass are clamped, then the sucker lifting cylinder enables the sucker to ascend to suck the glass, all the positioning guide wheels return, and the supporting roller descends;
(3) the pushing cylinder pushes the bearing plate to drive the edge covering strip profiling block to push forwards, the second lifting cylinder drives the edge covering strip profiling block to ascend to clamp an edge covering strip in the profiling groove, the second rotating cylinder drives the rotating arm to overturn to enable the edge covering strip compacting block to compact the edge covering strip, the edge covering strip is pasted to glass from the bottom, the first rotating cylinder is synchronized to drive the brake lamp support compacting block to overturn to the upper side of the glass, and then the first lifting cylinder is started to drive the brake lamp support supporting block to ascend to enable the brake lamp support to be pasted to the glass from the bottom;
(4) the first rotary cylinder and the second rotary cylinder return to the initial positions, and the edge covering strip contour block returns to the initial positions;
(5) the pushing cylinder drives the lighting supporting plate to be pushed forwards to the limiting plate, the camera is started, 4 detection pieces synchronously extend forwards to be in contact with the edge of the glass, and data of the brake lamp support and the glass are measured respectively;
(6) turning off the camera, pushing the air cylinder to drive the illumination supporting plate to return to the initial position, and returning the 4 detection pieces to the initial position;
(7) the sucking disc lift cylinder drive sucking disc descends, and supporting roller rises, and the glass after the processing is taken off to the manual work, accomplishes the detection of brake light support and bordure strip.
The invention has the advantages and positive effects that:
1. through visual detection mechanism, through the measured value of a plurality of measuring heads and the measured value of camera work out the centering deviation of brake lamp support, the relative deviation of support, the deviation of glass distance topside to reach the precision of short-term test brake lamp support mounted position, make things convenient for later stage debugging equipment.
2. The installation tool can be used for simultaneously completing installation of the brake lamp support and adhesion of the edge covering strips, the production line can be directly connected to detect the glass and the brake lamp support through the visual detection mechanism, and compared with the traditional process of detecting the brake lamp support after glass is fed, the installation tool saves manpower and material resources and improves the installation and detection efficiency.
Drawings
FIG. 1 is a schematic structural view of an integrated tool for mounting a rear windshield edging, automatically mounting a brake light bracket and detecting the rear windshield edging and the brake light bracket;
FIG. 2 is a schematic view of the visual inspection mechanism of the present invention;
FIG. 3 is an enlarged view of a portion of the visual inspection mechanism of the present invention;
FIG. 4 is an enlarged view of a portion of the detecting member of the present invention;
FIG. 5 is a schematic structural diagram of a brake light mounting mechanism according to the present invention;
FIG. 6 is a schematic structural view of the edge strip mounting mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the edge strip mounting mechanism of the present invention (at another angle);
FIG. 8 is a schematic view of the structure of the edge strip mounting mechanism of the present invention (at another angle);
FIG. 9 is a schematic view of the centering mechanism of the present invention;
FIG. 10 is a schematic view of the structure of the support mechanism of the present invention;
fig. 11 is a test schematic diagram of the visual inspection mechanism of the present invention.
In the figure:
1. workbench 2, centering positioning mechanism 3 and visual detection mechanism
4. Brake lamp support mounting mechanism 5, edge covering strip mounting mechanism 6 and supporting mechanism
7. Supporting seat 8, first rotary cylinder 9 and rotary frame
10. Brake lamp support compact heap 11, brake lamp support supporting shoe 12, first lift cylinder
13. Connecting plate 14, brake lamp support 15 and illumination supporting plate
16. Push cylinder 17, first slide rail 18, camera
19. Left detection piece 20, right detection piece 21, first detection piece
22. Second detection piece 23, limiting plate 24 and display screen
25. Detection base 26, reference plate 27, detection head
28. Jacking block 29, driving cylinder 30, sliding plate
31. Bearing plate 32, edge covering strip pressing block 33 and second rotary cylinder
34. Rotating arm 35, mounting plate 36 and second sliding rail
37. A pushing cylinder 38, an edge-covering strip contour block 39 and a second lifting cylinder
40. Suction cup 41 and suction cup lifting cylinder
Detailed Description
The present invention will be described in further detail with reference to specific examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the scope of the invention in any way.
Example 1
As shown in fig. 1, the integrated tool for mounting a rear windshield edging, automatically mounting a brake lamp bracket and detecting the rear windshield edging comprises a workbench 1, a brake lamp bracket mounting mechanism 4 mounted on the table top of the workbench 1, an edging mounting mechanism 5, a centering positioning mechanism 2, a visual detection mechanism 3 and a supporting mechanism 6;
the support mechanism 6 is used for supporting the rear windshield from the bottom;
the centering mechanism 2 is used for centering the rear windshield;
the edge strip mounting mechanism 5 is used for mounting an edge strip on the bottom of the rear windshield;
the brake lamp mounting mechanism is used for mounting the brake lamp bracket on a rear windshield;
the visual detection mechanism 3 is used for detecting the installation position between the brake lamp bracket 14 and the rear windshield.
As shown in fig. 2-4, the visual inspection mechanism 3 includes a camera assembly for detecting the position of the brake light bracket 14 and a detection assembly for detecting the position of the rear windshield, the camera assembly being located on one side of the top edge of the rear windshield;
wherein: the camera component comprises a pushing cylinder 16, a slide rail, an illumination supporting plate 15, a camera 18 (adopting a CCD camera, the model is Ginbes CV-200C) and a limiting plate 23, the slide rail is fixedly arranged on the workbench 1, the push cylinder 16 is fixedly arranged on the workbench 1 through a mounting seat, the illumination supporting plate 15 is slidably mounted on a first slide rail 17, the output end of the pushing cylinder 16 is connected with the illumination supporting plate 15, the camera 18 is fixedly arranged on the illumination supporting plate 15 through a connecting frame, the pushing air cylinder 16 drives the illumination supporting plate 15 to drive the camera 18 to move to the position below the glass provided with the brake lamp bracket 14, used for detecting the installation position of the brake lamp bracket 14, the bottom of the limiting plate 23 is fixedly arranged on the workbench 1, the limiting plate 23 is located at the end of the first slide rail 17 to limit the maximum sliding stroke of the illumination supporting plate 15;
the detection assembly comprises 4 detection pieces, 4 the detection pieces comprise a left detection piece 19 positioned on the left side of the rear windshield, a right detection piece 20 positioned on the right side of the rear windshield, and a first detection piece 21 and a second detection piece 22 which are positioned on the top edge of the rear windshield and symmetrically arranged, each detection piece comprises a detection seat 25, a reference plate 26, a detection head 27 and a jacking block 28, the bottom of the detection seat 25 is fixedly arranged on the workbench 1, a driving cylinder 29 is fixedly arranged on the detection seat 25, the output end of the driving cylinder 29 is connected with the jacking block 28, the reference plate 26 is arranged on one side of the jacking block 28, the detection head 27 is arranged on one side of the driving cylinder 29, the detection head 27 and the reference plate 26 are correspondingly arranged, the jacking block 28 is driven by the driving cylinder 29 to be contacted with glass, and the 4 detection pieces respectively detect the position of the glass, and calculates whether the mounting position of the brake lamp bracket 14 meets the mounting requirement or not by combining the measurement result of the camera 18 assembly.
As shown in fig. 5, the brake lamp bracket mounting mechanism 4 includes two brake lamp bracket mounting assemblies symmetrically arranged on the workbench 1, each brake lamp bracket mounting assembly includes a supporting seat 7, a first rotating cylinder 8, a rotating frame 9, a brake lamp bracket pressing block 10, a brake lamp bracket supporting block 11 and a first lifting cylinder 12, the bottom of the supporting seat 7 is fixedly mounted on the top surface of the workbench 1, the supporting seat 7 is connected with the first rotating cylinder 8 through a connecting plate 13, the output end of the first rotating cylinder 8 is connected with the rotating frame 9, the first lifting cylinder 12 is mounted on the illumination supporting plate 15, the output end of the first lifting cylinder 12 is connected with the brake lamp bracket supporting block 11, and a groove is formed on the brake lamp bracket supporting block 11 for accommodating a brake lamp bracket 14, under the driving of the first rotating cylinder 8, the rotating frame 9 drives the brake lamp support pressing block 10 to rotate to the position above the brake lamp support supporting block 11, and the first lifting cylinder 12 drives the brake lamp support 14 to ascend, so that the brake lamp support 14 is adhered to the rear windshield from the bottom.
As shown in fig. 6, the edge strip mounting mechanism 5 comprises a sliding plate 30, a second sliding rail 36, a bearing plate 31, a pushing cylinder 37, a second lifting cylinder 39, an edge strip shaping block 38 and an edge strip pressing assembly, the second slide rail 36 is installed on the working platform 1, the sliding plate 30 is installed on the second slide rail 36 in a sliding manner, the output end of the pushing cylinder 37 is connected with the sliding plate 30, for driving the sliding plate 30 to slide along the second sliding rail 36, one side of the sliding plate 30 is fixedly mounted with the second lifting cylinder 39 through the connecting plate 13, the output end of the second lifting cylinder 39 is connected with the bearing plate 31, the edge-covering strip contour block 38 is arranged on the bearing plate 31, under the drive of the second lifting cylinder 39, the bearing plate 31 drives the edge-covering strip-shaped block 38 to lift, and the edge-covering strip pressing assembly is installed on the rear side of the edge-covering strip-shaped block 38.
Further, a contour groove for containing the edge covering strip is formed in the top surface of the edge covering strip contour block 38, the shape of the contour groove is matched with the shape of the bottom of the edge covering strip and used for fixing the edge covering strip, a plurality of air holes are formed in the contour groove at intervals and connected with an external vacuumizing device to be used for adsorbing the edge covering strip placed in the contour groove.
Further, the edge covering strip pressing assembly comprises a second rotary cylinder 33, a rotating arm 34 and an edge covering strip pressing block 32, the second rotary cylinder 33 is fixedly arranged on the rear side of the loading plate 31 through a mounting plate 35, the output end of the second rotary cylinder 33 is connected with the rotating arm 34, the front end of the rotating arm 34 is fixedly arranged with the edge covering strip pressing block 32, the edge covering strip pressing block 32 is matched with the edge covering strip contour block 38 to drive the edge covering strip pressing block 32 to press the contour groove on the edge covering strip contour block 38 when the second rotary cylinder 33 drives the rotating arm 34 to rotate, so that the edge covering strip is adhered to the glass.
Further, the number of the edge covering strip-shaped blocks 38 is at least 5, the shape of the corresponding part of the edge covering strip-shaped blocks 38 close to the rear windshield is matched, an edge covering strip pressing assembly is correspondingly arranged on the rear side of each edge covering strip-shaped block 38, and the edge covering strip-shaped blocks 38 are controlled to be correspondingly pressed by the edge covering strip pressing blocks 32 through the second rotary cylinders 33 respectively.
Furthermore, the number of the second slide rails 36 is at least 2, and the 2 second slide rails 36 are symmetrically arranged on the left and right sides of the rear side of the bearing plate 31, and the sliding plate 30 is correspondingly installed on the second slide rails 36, so that the sliding plate 30 can be more stably pushed to drive the bearing plate 31 to move.
Further, the centering mechanism comprises: the device comprises two top side positioning guide wheels positioned at the top side of the rear windshield, a left guide wheel and a right guide wheel positioned at two sides of the rear windshield, and two bottom side positioning guide wheels positioned at the bottom side of the rear windshield;
the two top edge positioning guide wheels are symmetrically arranged on two sides of the brake lamp bracket mounting mechanism 4, and are fixedly mounted on the workbench 1 through a top edge positioning guide wheel supporting frame;
the left guide wheel and the right guide wheel are respectively arranged on a guide wheel supporting frame, opposite sides of the two guide wheel supporting frames are respectively fixedly connected with one end of a guide rod which is horizontally arranged, the other ends of the two guide rods are respectively connected with two output ends of a centering positioning cylinder, a third slide rail is arranged at the bottom of each guide wheel supporting frame, each guide wheel supporting frame is arranged on the third slide rail in a sliding manner, the centering positioning cylinder simultaneously drives the two guide rods to move, so that the guide wheel supporting frames slide along the third slide rails, and the left guide wheel and the right guide wheel are driven to move;
the two bottom edge positioning guide wheels are fixedly arranged on the sliding plate 30 through bottom edge guide wheel supporting frames respectively, bottom edge positioning air cylinders are arranged on the bottom edge guide wheel supporting frames, the output ends of the bottom edge positioning air cylinders are connected with the bottom edge positioning guide wheels to be used for driving the bottom edge positioning guide wheels to move towards the rear windshield, and the bottom edge positioning air cylinders are used for positioning the bottom edges of the glass after the glass is placed.
Furthermore, the supporting mechanism 6 comprises a plurality of suckers 40, a sucker lifting cylinder 41 is arranged below each sucker 40, the sucker lifting cylinder 41 is fixedly mounted on the workbench 1, the positions of the suckers 40 are matched with the shape of the rear windshield, and the sucker lifting cylinder 41 pushes the corresponding sucker 40 to move upwards under the control of the control system when the glass is positioned in the middle and visually detected, so that the glass is sucked from the bottom, and the edge wrapping strip and the brake lamp support 14 can be conveniently mounted.
Example 2
On the basis of example 1, as shown in fig. 11, 4 detection heads 27 respectively measure the glass, the measurement value of the first detection head 27 is YR, the measurement value of the second detection head 27 is YL, the measurement value of the right detection head 27 is XR, and the measurement value of the left detection head 27 is XL;
the two said cameras 18 measure the left and right brackets respectively, the left bracket measurement being (LX, LY, LQ) and the right bracket measurement being (RX, RY, RQ);
the testing principle of the visual inspection mechanism 3 is as follows:
(1) calculating the left upper glass deviation and the right upper glass deviation respectively according to the plurality of measured values, wherein the left upper glass deviation A is YL + LY, and the right upper glass deviation B is YR + RY;
(2) calculating the distance deviation C of the bracket as RX-LX;
(3) calculating the position of the glass central line and the position of the bracket central line, wherein the position D of the glass central line is (XL-XR)/2; the centerline position E of the stent is (LX-RX)/2;
(4) and calculating the bracket centering deviation F-E-D according to the D value and the E value.
If the calculated support centering deviation accords with the preset installation threshold value, the brake lamp support 14 is installed qualified, and if the centering deviation does not accord with the preset installation threshold value, the brake lamp support 14 is installed unqualified.
Example 3
On the basis of embodiment 1, a plurality of support rollers are arranged on the workbench 1 along the shape of the rear windshield, and a lifting cylinder is arranged at the bottom of each support roller for supporting the rear windshield from the bottom.
Further, the installation tool further comprises a PLC control system, a display screen 24 and a control switch, the PLC control system is used for controlling actions of all parts of the installation tool, and the display screen 24 is used for displaying data detected by the visual detection mechanism 3.
Further, the installation tool further comprises a vacuum pump for providing negative air pressure for the suction disc 40 and the profiling groove.
Further, a frame is installed below the workbench 1, and supporting legs are formed at the bottom of the frame.
Example 4
On the basis of the embodiment 2, the working process of the installation tool is as follows:
(1) placing the edge covering strip in the contour groove of the edge covering strip contour block 38, starting a vacuum pump, sucking the edge covering strip in vacuum, manually removing a sticking film on the edge covering strip, simultaneously manually placing the brake lamp bracket 14 on the brake lamp bracket supporting block 11, and coating glue on the surface of the brake lamp bracket 14;
(2) placing a rear windshield on a supporting roller, extending out a top side positioning guide wheel of a centering positioning assembly, centering the glass left and right by a left guide wheel and a right guide wheel, extending out a bottom side positioning guide wheel, clamping the top side and the bottom side of the glass, then enabling a sucker lifting cylinder 41 to enable a sucker 40 to ascend to suck the glass, returning all the positioning guide wheels, and descending the supporting roller;
(3) the pushing cylinder 37 pushes the bearing plate 31 to drive the edge covering strip profiling block 38 to push forwards, the second lifting cylinder 39 drives the edge covering strip profiling block 38 to ascend and clamp an edge covering strip in the profiling groove, the second rotating cylinder 33 drives the rotating arm 34 to overturn, so that the edge covering strip compacting block 32 compacts the edge covering strip, the edge covering strip is pasted on the glass from the bottom, the first rotating cylinder 8 synchronously drives the brake lamp support compacting block 10 to overturn above the glass, and the first lifting cylinder 12 is started to drive the brake lamp support supporting block 11 to ascend, so that the brake lamp support 14 is pasted on the glass from the bottom;
(4) the first rotary cylinder 8 and the second rotary cylinder 33 return to the initial positions, and the edge-covering strip-shaped block 38 returns to the initial positions;
(5) the pushing cylinder 16 drives the lighting support plate 15 to be pushed forwards to the limiting plate 23, the camera 18 is started, the 4 detection pieces extend forwards to be in contact with the edge of the glass, and data of the brake lamp support 14 and the glass are measured respectively;
(6) turning off the camera 18, pushing the air cylinder 16 to drive the illumination support plate 15 to return to the initial position, and returning the 4 detection pieces to the initial position;
(7) the sucker lifting cylinder 41 drives the sucker 40 to descend, the supporting roller ascends, the processed glass is manually taken down, and the detection of the brake lamp support 14 and the edge covering strip is completed.
Spatially relative terms, such as "upper," "lower," "left," "right," and the like, may be used in the embodiments for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. It will be understood that the spatial terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "lower" can encompass both an upper and a lower orientation. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Moreover, relational terms such as "first" and "second," and the like, may be used solely to distinguish one element from another element having the same name, without necessarily requiring or implying any actual such relationship or order between such elements.
The invention has been described in an illustrative manner, and it is to be understood that any simple variations, modifications or other equivalent changes which can be made by one skilled in the art without departing from the spirit of the invention fall within the scope of the invention.
Claims (10)
1. The utility model provides a back windshield banding strip installation, brake light support automatic installation and detection integration frock which characterized in that: the device comprises a workbench, a brake lamp bracket mounting mechanism, an edge covering strip mounting mechanism, a centering positioning mechanism, a visual detection mechanism and a supporting mechanism, wherein the brake lamp bracket mounting mechanism, the edge covering strip mounting mechanism, the centering positioning mechanism, the visual detection mechanism and the supporting mechanism are mounted on the workbench surface of the workbench;
the supporting mechanism is used for supporting the rear windshield from the bottom;
the centering mechanism is used for centering the rear windshield;
the edge covering strip mounting mechanism is used for mounting an edge covering strip at the bottom of the rear windshield;
the brake lamp bracket mounting mechanism is used for mounting the brake lamp bracket on a rear windshield;
the visual detection mechanism is used for detecting the mounting position between the brake lamp bracket and the rear windshield after the brake lamp is mounted, wherein: the visual detection mechanism comprises a camera component for detecting the position of the brake lamp bracket and a detection component for detecting the position of the rear windshield, the camera component is positioned on one side of the top edge of the rear windshield, the camera component comprises a push cylinder, a first slide rail, an illumination support plate and a camera, the first slide rail is fixedly arranged on the workbench, the push cylinder is fixedly arranged on the workbench through a mounting seat, the illumination support plate is slidably arranged on the first slide rail, the output end of the push cylinder is connected with the illumination support plate, the camera is fixedly arranged on the illumination support plate through a connecting frame, when the push cylinder drives the illumination support plate to drive the camera to move to the position below the rear windshield provided with the brake lamp bracket, the camera is enabled to detect the mounting position of the brake lamp bracket, the detection component comprises a plurality of detection pieces for detecting the edge position of the rear windshield, every detect the piece including detecting seat, benchmark board, detecting head and tight piece in top, the bottom of detecting the seat is hung and is adorned on the workstation, it drives actuating cylinder to adorn admittedly on the seat to detect, it is connected with tight piece in top to drive actuating cylinder's output, the tight piece in top's one side installation the benchmark board, it sets up to detect the head drive actuating cylinder's one side, and should detect the head with the relative setting in position of benchmark board drives actuating cylinder drive tight piece in top and glass and contacts in order to detect glass's position.
2. The rear windshield edge covering strip installation, brake lamp support automatic installation and detection integrated tool of claim 1, characterized in that: the camera assembly further comprises a limiting plate, the bottom of the limiting plate is fixedly mounted on the workbench, and the limiting plate is arranged at the tail end of the first sliding rail and used for limiting the sliding stroke of the illumination supporting plate on the first sliding rail.
3. The rear windshield edge covering strip installation, brake lamp support automatic installation and detection integrated tool of claim 1, characterized in that: the brake lamp support mounting mechanism comprises two brake lamp support mounting components symmetrically arranged on a workbench, each brake lamp mounting component comprises a supporting seat, a first rotating cylinder, a rotating frame, a brake lamp support pressing block, a brake lamp support supporting block and a first lifting cylinder, the bottom of the supporting seat is fixedly arranged on the workbench surface, the supporting seat is connected with the first rotating cylinder through a connecting plate, the output end of the first rotating cylinder is connected with the rotating frame, the first lifting cylinder is arranged on the illumination supporting plate, the output end of the first lifting cylinder is connected with the brake lamp support supporting block, a groove for containing the brake lamp support is formed in the brake lamp support supporting block, the rotating frame drives the brake lamp support pressing block to rotate above the brake lamp support supporting block on the driving frame of the first rotating cylinder, and the first lifting cylinder drives the brake lamp support to ascend, so that the brake lamp bracket is stuck to the rear windshield from the bottom.
4. The rear windshield edge covering strip installation, brake lamp support automatic installation and detection integrated tool of claim 1, characterized in that: the utility model discloses a press packed edging profile modeling piece, including the dress strake installation mechanism, the dress strake is pressed to the dress strake, and the dress strake is pressed to the dress form, and the dress strake is pressed to the dress strake, and the dress strake is pressed to the dress form, and the dress is pressed to the dress strake, and the dress strake is pressed to the dress strake, and the push cylinder is connected to the push cylinder's output and the second slide rail, the output of push cylinder is connected with the slide plate on the second slide rail.
5. The rear windshield edge covering strip installation, brake lamp support automatic installation and detection integrated tool according to claim 4, characterized in that: the shape of borduring strake contour block and the shape that is close to back windshield corresponding part suit, be formed with the profile groove that is used for holding the borduring strake on the top surface of borduring strake contour block, the shape in profile groove suits with the shape of borduring strake bottom in order to be used for fixed borduring strake the profile inslot interval is provided with a plurality of gas pockets, the gas pocket is connected with outside evacuating device in order to be used for adsorbing the borduring strake of placing at the profile groove.
6. The rear windshield edge covering strip installation, brake lamp support automatic installation and detection integrated tool according to claim 5, characterized in that: the edge covering strip pressing assembly comprises a second rotary cylinder, a rotary arm and an edge covering strip pressing block, the second rotary cylinder is fixedly mounted on the rear side of the loading plate through a mounting plate, the output end of the second rotary cylinder is connected with the rotary arm, the front end of the rotary arm is fixedly mounted on the edge covering strip pressing block, the edge covering strip pressing block is matched with the edge covering strip copying block to drive the edge covering strip pressing block to press the copying groove of the edge covering strip copying block when the second rotary cylinder drives the rotary arm to rotate, and the edge covering strip is pasted with glass.
7. The rear windshield edge covering strip installation, brake lamp support automatic installation and detection integrated tool of claim 1, characterized in that: the centering mechanism includes: the device comprises two positioning top side guide wheels positioned at the top side of the rear windshield, a left guide wheel and a right guide wheel positioned at two sides of the rear windshield, and two bottom side positioning guide wheels positioned at the bottom side of the rear windshield;
wherein: the two top side positioning guide wheels are symmetrically arranged on two sides of the brake lamp bracket mounting mechanism, and are fixedly mounted on the workbench through a top side positioning guide wheel support frame;
the left guide wheel and the right guide wheel are respectively arranged on a guide wheel supporting frame, opposite sides of the two guide wheel supporting frames are respectively fixedly connected with one end of a guide rod which is horizontally arranged, the other ends of the two guide rods are respectively connected with two output ends of a centering positioning cylinder, a third slide rail is arranged at the bottom of each guide wheel supporting frame, each guide wheel supporting frame is slidably arranged on the third slide rail, and the centering positioning cylinder simultaneously drives the two guide rods to move so that the guide wheel supporting frames slide along the third slide rails, thereby driving the left guide wheel and the right guide wheel to move;
the two bottom edge positioning guide wheels are fixedly arranged on the sliding plate through bottom edge guide wheel supporting frames respectively, bottom edge positioning air cylinders are arranged on the bottom edge guide wheel supporting frames, the output ends of the bottom edge positioning air cylinders are connected with the bottom edge positioning guide wheels to be used for driving the bottom edge positioning guide wheels to move towards the rear windshield, and the bottom edge positioning air cylinders are used for positioning the bottom edges of the glass after the glass is placed.
8. The rear windshield edge covering strip installation, brake lamp support automatic installation and detection integrated tool of claim 1, characterized in that: the supporting mechanism comprises a plurality of suckers, a sucker lifting cylinder is arranged below each sucker, the sucker lifting cylinders are fixedly mounted on the workbench, the positions of the suckers are matched with the shape of a rear windshield, and after the glass is positioned between two sides, the sucker lifting cylinders push the corresponding suckers to ascend under the control of the control system, so that the glass is sucked from the bottom, and the edge covering strips and the brake lamp support are convenient to mount.
9. The rear windshield edge covering mounting, brake lamp support automatic mounting and detecting integrated tool according to claim 1, characterized in that the mounting tool further comprises a PLC control system, a display screen and a control switch, the display screen and the control switch are electrically connected with the PLC control system, the display screen is used for displaying data of a visual detection mechanism, and the PLC control system is used for controlling operation of each component of the mounting tool.
10. The use method of the integrated tool for installing the rear windshield edging, automatically installing the brake lamp bracket and detecting the brake lamp bracket according to any one of claims 1 to 9 is characterized by comprising the following steps of:
(1) placing the edge covering strip in the contour groove of the edge covering strip contour block, starting a vacuum pump, sucking the edge covering strip in vacuum, manually removing a film on the edge covering strip, manually placing the brake lamp bracket on a support block of the brake lamp bracket, and coating the surface of the brake lamp bracket with glue;
(2) the rear windshield is placed on the supporting roller, the top side positioning guide wheel of the centering positioning assembly extends out, the left guide wheel and the right guide wheel enable the glass to be centered left and right, the bottom side positioning guide wheel extends out, the top side and the bottom side of the glass are clamped, then the sucker lifting cylinder enables the sucker to ascend to suck the glass, all the positioning guide wheels return, and the supporting roller descends;
(3) the pushing cylinder pushes the bearing plate to drive the edge covering strip profiling block to push forwards, the second lifting cylinder drives the edge covering strip profiling block to ascend to clamp an edge covering strip in the profiling groove, the second rotating cylinder drives the rotating arm to overturn to enable the edge covering strip compacting block to compact the edge covering strip, the edge covering strip is pasted to glass from the bottom, the first rotating cylinder is synchronized to drive the brake lamp support compacting block to overturn to the upper side of the glass, and then the first lifting cylinder is started to drive the brake lamp support supporting block to ascend to enable the brake lamp support to be pasted to the glass from the bottom;
(4) the first rotary cylinder and the second rotary cylinder return to the initial positions, and the edge covering strip contour block returns to the initial positions;
(5) the pushing cylinder drives the lighting supporting plate to be pushed forwards to the limiting plate, the camera is started, meanwhile, the detection piece extends forwards to be in contact with the edge of the glass, and data of the brake lamp support and the glass are measured respectively;
(6) turning off the camera, pushing the air cylinder to drive the illumination supporting plate to return to the initial position, and returning all the detection pieces to the initial position;
(7) the sucking disc lift cylinder drive sucking disc descends, and supporting roller rises, and the glass after the processing is taken off to the manual work, accomplishes the detection of brake light support and bordure strip.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010631702.5A CN111660233B (en) | 2020-07-03 | 2020-07-03 | Rear windshield edging strip installation, brake lamp bracket automatic installation and detection integrated tool and application method thereof |
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|---|---|---|---|
| CN202010631702.5A CN111660233B (en) | 2020-07-03 | 2020-07-03 | Rear windshield edging strip installation, brake lamp bracket automatic installation and detection integrated tool and application method thereof |
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| CN111660233A true CN111660233A (en) | 2020-09-15 |
| CN111660233B CN111660233B (en) | 2023-12-05 |
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| CN112428590A (en) * | 2020-10-29 | 2021-03-02 | 武汉振佳宇恒机器人科技有限公司 | Automatic mounting equipment for bowl edge strips of automobile lamps |
| CN112594267A (en) * | 2021-01-18 | 2021-04-02 | 福耀集团长春有限公司 | Universal three-edge mounting tool for front bumper |
| CN113043230A (en) * | 2021-04-29 | 2021-06-29 | 福耀玻璃(湖北)有限公司 | Rear windshield fin daughter board installation frock |
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| CN113829475A (en) * | 2021-09-26 | 2021-12-24 | 帕伦工业技术(上海)有限公司 | Small-space overturning and taking die |
| CN114633105A (en) * | 2022-03-15 | 2022-06-17 | 福耀集团长春有限公司 | Automatic mounting device for water bar and three edge bars |
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| CN114633105B (en) * | 2022-03-15 | 2023-11-21 | 福耀集团长春有限公司 | Automatic installation device of manger plate strip and trilateral strip |
| CN115753774A (en) * | 2022-11-26 | 2023-03-07 | 苏州凯利昂光电科技有限公司 | Novel glue detection station |
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