CN111644443A - Method for comprehensively recycling waste circuit boards - Google Patents

Method for comprehensively recycling waste circuit boards Download PDF

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Publication number
CN111644443A
CN111644443A CN201911412702.XA CN201911412702A CN111644443A CN 111644443 A CN111644443 A CN 111644443A CN 201911412702 A CN201911412702 A CN 201911412702A CN 111644443 A CN111644443 A CN 111644443A
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circuit board
microwave
waste circuit
waste
circuit boards
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CN201911412702.XA
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Chinese (zh)
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余霞
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/80Destroying solid waste or transforming solid waste into something useful or harmless involving an extraction step
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • C22B7/007Wet processes by acid leaching
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a method for comprehensively recovering waste circuit boards, which comprises the following steps: removing electronic components from the waste circuit board, and crushing the circuit board after removing the electronic components; placing the crushed waste circuit board in a microwave field for microwave oxidation treatment, and adjusting microwave parameters for microwave oxidation treatment; after the treatment is finished, taking out the microwave activated product for wet recovery, and leaching residues; the invention has the beneficial effects that: the waste circuit board can be directly subjected to microwave treatment without being crushed, so that the problems of high crushing difficulty and harm to human health caused by generated toxic and harmful gases are avoided; the method introduces microwave external field strengthening into the comprehensive recovery of the waste circuit board, and provides a new method for the technical field of comprehensive treatment of the waste circuit board; the method does not select materials, can process the circuit board containing components and the circuit board substrate from which the components are removed, and has wide applicability; the method can directly enter the hydrometallurgy leaching procedure after microwave oxidation treatment, and is naturally linked.

Description

Method for comprehensively recycling waste circuit boards
Technical Field
The invention belongs to the technical field of waste circuit board recycling treatment, and particularly relates to a method for comprehensively recycling waste circuit boards.
Background
The printed circuit board is the foundation of the electronic industry, and along with the rapid development of the electronic industry, the updating speed of electronic products is increased, so that a large amount of electronic wastes are generated, and in addition, a large amount of leftover materials and the like are generated in the manufacturing process of the printed circuit board. If the electronic garbage is directly stacked without being treated, a large amount of space can be occupied, and harmful substances in the electronic garbage can pollute soil and cause great burden to the ecological environment. Waste printed wiring boards typically contain about 30% plastic (epoxy, polyethylene, polyester, phenolic, etc., halides, nitrogen compounds), 30% inert oxides (fiberglass, etc.) and 40% metal.
At present, the recovery of waste circuit boards mainly comprises a physical method, a pyrometallurgical method, a hydrometallurgy method and a pyrolysis method, and the problems of high crushing difficulty, high energy consumption, long flow, high pollution and the like of the waste circuit boards mainly exist. The invention introduces clean and efficient energy, namely microwave energy, to strengthen the recovery of valuable resources in the waste circuit boards. By utilizing the characteristics of microwave heating (high thermal efficiency, high temperature rise speed, obvious reaction temperature reduction, reaction time shortening and strengthening effect), the problems of high energy consumption, high pollution, low recovery rate and the like of the conventional process can be effectively avoided. The invention provides a strengthening means for the waste circuit board treatment process, and provides a possibility for comprehensive recovery of the waste circuit board.
The invention adopts microwave energy to carry out oxidation treatment on the waste circuit board, and the treated slag obtained after treatment can be directly used as a hydrometallurgy raw material to be recycled. After the strengthening treatment of the process, the organic binder in the waste circuit board is decomposed, the glass fibers and the copper foil of the waste circuit board are easy to separate, and the complete oxidation of the copper can be realized by controlling the microwave parameters and the air flow rate; the method changes the harm into the treasure, treats the hazardous waste harmlessly, realizes the comprehensive utilization of natural resources, is beneficial to relieving the pressure of the resources and the environment, and has excellent economic and ecological benefits.
The applicant discloses a method for recovering copper in waste circuit boards in a patent with the patent number of CN 201611031443.2, wherein the method comprises the steps of crushing the waste circuit boards into 0.15-0.25mm by a hammer mill, and adding the crushed waste circuit boards into a plasma arc furnace for recovery treatment. Compared with the invention, the invention can be directly put into a microwave oven for oxidation without crushing, and valuable metals and glass fibers in the waste circuit boards are recovered by adopting a conventional hydrometallurgy method after the oxidation is finished.
The applicant discloses a method for treating waste circuit boards in a patent of CN201310264822.6, which comprises the steps of heating the waste circuit boards, plasticizing plastics in vacuum or inert atmosphere, ball milling, sorting, and adding alkali for roasting and water leaching the sorted metals. Compared with the invention, the invention can be directly put into a microwave oven for oxidation without crushing, and after the oxidation is finished, valuable metals and glass fibers in the waste circuit boards are recovered by adopting a conventional hydrometallurgy method, so that the treatment is simple and the flow is short.
Disclosure of Invention
The invention aims to provide a method for comprehensively recovering waste circuit boards, wherein the waste circuit boards are subjected to oxidation treatment by microwave energy, the treated slag obtained after treatment can be directly used as a hydrometallurgy raw material for recovery, after the process is subjected to strengthening treatment, an organic binder in the waste circuit boards is decomposed, glass fibers and copper foils of the waste circuit boards are extremely easy to separate, and the microwave parameters and the air flow rate are controlled to realize complete oxidation of copper; the method changes the harm into the treasure, treats the hazardous waste harmlessly, realizes the comprehensive utilization of natural resources, is beneficial to relieving the pressure of the resources and the environment, and has excellent economic and ecological benefits.
In order to achieve the purpose, the invention provides the following technical scheme: a comprehensive recovery method of waste circuit boards comprises the following steps:
the method comprises the following steps: removing electronic components from the waste circuit board, and crushing the circuit board after removing the electronic components;
step two: placing the crushed waste circuit board in a microwave field for microwave oxidation treatment, and adjusting microwave parameters for microwave oxidation treatment;
step three: and after the treatment is finished, taking out the microwave activated product for wet recovery, and leaching residues.
As a preferable technical scheme of the invention, in the first step, the waste circuit board can be a circuit board with components and a circuit board light plate with the components removed, and the diameter of the waste circuit board is 0.1-5 cm.
As a preferable technical scheme of the invention, in the first step, the weight of the waste circuit board is 0.1-2.5Kg, and the thickness of the material layer is 0.2-150 mm.
As a preferred technical scheme of the invention, in the second step, the microwave temperature is 100-1000 ℃, the microwave power is 1.0-10Kw, and the microwave time is 10-200 min.
In the second step, the microwave oven is provided with an air inlet and an air outlet, and the air flow rate is 5.0-15 mL/s.
As a preferred technical scheme of the invention, in the third step, the crushing process of the circuit board comprehensive recovery method can be cancelled, after microwave oxidation treatment, the waste circuit board is in an extremely easy crushing state, the waste circuit board can enter a hydrometallurgy process without being crushed, and copper exists in the form of copper oxide and simple substance.
As a preferable technical scheme of the invention, the method for comprehensively recovering the circuit board can directly treat the waste circuit board without crushing.
Compared with the prior art, the invention has the beneficial effects that:
(1) the waste circuit board can be directly subjected to microwave treatment without being crushed, so that the problems of high crushing difficulty and harm to human health caused by generated toxic and harmful gases are avoided;
(2) the method introduces microwave external field strengthening into the comprehensive recovery of the waste circuit board, saves energy, reduces consumption, shortens time, is efficient and reliable, and provides a new method for the technical field of comprehensive treatment of the waste circuit board;
(3) the method does not select materials, can process the circuit board containing components and the circuit board substrate from which the components are removed, and has wide applicability;
(4) the method can directly enter a hydrometallurgy leaching procedure after microwave oxidation treatment, is natural in connection, simple in treatment and efficient in recycling of all components.
Drawings
FIG. 1 is a flow chart of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1, the present invention provides a technical solution: a method for comprehensively recovering waste circuit boards comprises the following steps:
the method comprises the following steps: removing electronic components from the waste circuit board, and crushing the circuit board after removing the electronic components, wherein the crushing diameter is 0.1cm, and the waste circuit board generally comprises the following components: 35-50% of plastic, 10-25% of copper, 5-10% of iron, 3-5% of bromide, and 10-40% of lead, tin, nickel, zinc, gold, silver, cadmium and palladium;
step two: placing the crushed waste circuit board in a microwave field for microwave oxidation treatment, and adjusting microwave parameters for microwave oxidation treatment; the diameter of the waste circuit board is 0.1cm, the weight is 0.1Kg, the thickness of a material layer is 0.2mm, the microwave temperature is 100 ℃, the microwave power is 1.0Kw, the microwave time is 200min, an air inlet and an air outlet are arranged on a microwave oven, the circulation of air in the oxidation treatment process is ensured, and the air flow rate is 15 mL/s; in the microwave oxidation treatment process, the air flow rate (oxygen concentration) is controlled to realize different oxidation targets, and only part of the circuit board copper of the organic binder is treated and recovered in a copper foil form and the complete copper oxide is recovered in an oxide form; the waste circuit board is subjected to microwave oxidation treatment, metal and glass fiber can be recycled, and the resource utilization rate is high;
step three: and (4) cooling the furnace after the treatment is finished, taking out the microwave activated product for sulfuric acid leaching, and using the leaching residue for recovering metals.
In this embodiment, preferably, in the third step, in the above method for comprehensively recovering circuit boards, the crushing process may be cancelled, and after the microwave oxidation treatment, the waste circuit boards are in an extremely easy-to-crush state, and can enter the hydrometallurgy process without being crushed again, so as to realize metal recovery.
In this embodiment, preferably, the method for comprehensively recycling the circuit boards can directly treat the waste circuit boards without crushing.
The hydrometallurgy technology mainly utilizes the characteristic that metal can be dissolved in nitric acid and sulfuric acid to remove the metal from the electronic waste and recover the metal from liquid phase, which is a method for processing the electronic waste widely applied at present, and compared with the pyrometallurgy, the hydrometallurgy has the advantages of less waste gas emission, easy processing of residues after metal extraction, remarkable economic benefit and simple process flow.
After the treatment, the recovery purpose can be achieved by the conventional hydrometallurgy technical means.
Example 2
Referring to fig. 1, the present invention provides a technical solution: a method for comprehensively recovering waste circuit boards comprises the following steps:
the method comprises the following steps: electronic components are removed from the waste circuit board, the circuit board after the electronic components are removed is crushed, the crushing diameter is 2.5cm, and the waste circuit board generally comprises the following components: 35-50% of plastic, 10-25% of copper, 5-10% of iron, 3-5% of bromide, and 10-40% of lead, tin, nickel, zinc, gold, silver, cadmium and palladium;
step two: placing the crushed waste circuit board in a microwave field for microwave oxidation treatment, and adjusting microwave parameters for microwave oxidation treatment; the diameter of the waste circuit board is 2.5cm, the weight is 1.2Kg, the thickness of a material layer is 70mm, the microwave temperature is 550 ℃, the microwave power is 5Kw, the microwave time is 105min, an air inlet and an air outlet are arranged on a microwave oven, the circulation of air in the oxidation treatment process is ensured, and the air flow rate is 8 mL/s; in the microwave oxidation treatment process, the air flow rate (oxygen concentration) is controlled to realize different oxidation targets, and only part of the circuit board copper of the organic binder is treated and recovered in a copper foil form and the complete copper oxide is recovered in an oxide form; the waste circuit board is subjected to microwave oxidation treatment, metal and glass fiber can be recycled, and the resource utilization rate is high;
step three: and (4) cooling the furnace after the treatment is finished, taking out the microwave activated product for sulfuric acid leaching, and using the leaching residue for recovering metals.
In this embodiment, preferably, in the third step, in the above method for comprehensively recovering circuit boards, the crushing process may be cancelled, and after the microwave oxidation treatment, the waste circuit boards are in an extremely easy-to-crush state, and can enter the hydrometallurgy process without being crushed again, so as to realize metal recovery.
In this embodiment, preferably, the method for comprehensively recycling the circuit boards can directly treat the waste circuit boards without crushing.
The hydrometallurgy technology mainly utilizes the characteristic that metal can be dissolved in nitric acid and sulfuric acid to remove the metal from the electronic waste and recover the metal from liquid phase, which is a method for processing the electronic waste widely applied at present, and compared with the pyrometallurgy, the hydrometallurgy has the advantages of less waste gas emission, easy processing of residues after metal extraction, remarkable economic benefit and simple process flow.
After the treatment, the recovery purpose can be achieved by the conventional hydrometallurgy technical means.
Example 3
Referring to fig. 1, the present invention provides a technical solution: a method for comprehensively recovering waste circuit boards comprises the following steps:
the method comprises the following steps: removing electronic components from the waste circuit board, and crushing the circuit board after removing the electronic components, wherein the crushing diameter is 5cm, and the waste circuit board generally comprises the following components: 35-50% of plastic, 10-25% of copper, 5-10% of iron, 3-5% of bromide, and 10-40% of lead, tin, nickel, zinc, gold, silver, cadmium and palladium;
step two: placing the crushed waste circuit board in a microwave field for microwave oxidation treatment, and adjusting microwave parameters for microwave oxidation treatment; the diameter of the waste circuit board is 5cm, the weight is 2.5Kg, the thickness of a material layer is 150mm, the microwave temperature is 1000 ℃, the microwave power is 10Kw, the microwave time is 10min, an air inlet and an air outlet are arranged on a microwave oven, the circulation of air in the oxidation treatment process is ensured, and the air flow rate is 1.0 mL/s; in the microwave oxidation treatment process, the air flow rate (oxygen concentration) is controlled to realize different oxidation targets, and only part of the circuit board copper of the organic binder is treated and recovered in a copper foil form and the complete copper oxide is recovered in an oxide form; the waste circuit board is subjected to microwave oxidation treatment, metal and glass fiber can be recycled, and the resource utilization rate is high;
step three: and (4) cooling the furnace after the treatment is finished, taking out the microwave activated product for sulfuric acid leaching, and using the leaching residue for recovering metals.
In this embodiment, preferably, in the third step, in the above method for comprehensively recovering circuit boards, the crushing process may be cancelled, and after the microwave oxidation treatment, the waste circuit boards are in an extremely easy-to-crush state, and can enter the hydrometallurgy process without being crushed again, so as to realize metal recovery.
In this embodiment, preferably, the method for comprehensively recycling the circuit boards can directly treat the waste circuit boards without crushing.
The hydrometallurgy technology mainly utilizes the characteristic that metal can be dissolved in nitric acid and sulfuric acid to remove the metal from the electronic waste and recover the metal from liquid phase, which is a method for processing the electronic waste widely applied at present, and compared with the pyrometallurgy, the hydrometallurgy has the advantages of less waste gas emission, easy processing of residues after metal extraction, remarkable economic benefit and simple process flow.
After the treatment, the recovery purpose can be achieved by the conventional hydrometallurgy technical means.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. A method for comprehensively recovering waste circuit boards is characterized by comprising the following steps: the method for comprehensive recovery comprises the following steps: the method comprises the following steps: removing electronic components from the waste circuit board, and crushing the circuit board after removing the electronic components; step two: placing the crushed waste circuit board in a microwave field for microwave oxidation treatment, and adjusting microwave parameters for microwave oxidation treatment; step three: and after the treatment is finished, taking out the microwave activated product for wet recovery, and leaching residues.
2. The method for comprehensively recycling the waste circuit boards as claimed in claim 1, wherein the method comprises the following steps: in the first step, the waste circuit boards can be circuit boards with components and circuit board light boards with components removed, and the diameter of the waste circuit boards is 0.1-5 cm.
3. The method for comprehensively recycling the waste circuit boards as claimed in claim 1, wherein the method comprises the following steps: in the first step, the weight of the waste circuit board is 0.1-2.5Kg, and the thickness of the material layer is 0.2-150 mm.
4. The method for comprehensively recycling the waste circuit boards as claimed in claim 1, wherein the method comprises the following steps: in the second step, the microwave temperature is 100-.
5. The method for comprehensively recycling the waste circuit boards as claimed in claim 1, wherein the method comprises the following steps: in the second step, the adopted microwave oven is provided with an air inlet and an air outlet, and the air flow rate is 5.0-15 mL/s.
6. The method for comprehensively recycling the waste circuit boards as claimed in claim 1, wherein the method comprises the following steps: in the third step, the crushing process of the circuit board comprehensive recovery method can be cancelled, after microwave oxidation treatment, the waste circuit board is in an extremely easy crushing state, the waste circuit board can enter a hydrometallurgy process without being crushed, and copper exists in the form of copper oxide and simple substances.
7. The method for comprehensively recycling the waste circuit boards as claimed in claim 1, wherein the method comprises the following steps: the method for comprehensively recovering the circuit board can directly treat the waste circuit board without crushing.
CN201911412702.XA 2019-12-31 2019-12-31 Method for comprehensively recycling waste circuit boards Pending CN111644443A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112391531A (en) * 2020-10-30 2021-02-23 中南大学 Method for recovering valuable metals by microwave pyrolysis of waste circuit boards
CN113477671A (en) * 2021-07-09 2021-10-08 陕西青朗万城环保科技有限公司 Method for treating waste circuit board based on microwave

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09225445A (en) * 1996-02-28 1997-09-02 Hitachi Ltd Treatment of waste printed circuit board mounted with electronic parts
CN106345794A (en) * 2016-11-03 2017-01-25 四川长虹电器股份有限公司 Waste circuit board microwave anaerobic splitting treatment method
CN106435185A (en) * 2016-07-18 2017-02-22 安徽得盈再生资源回收有限公司 Method for dry process extraction of precious metals from circuit boards
CN107815535A (en) * 2017-10-26 2018-03-20 中南大学 A kind of method of microwave radiation exaraction molybdenum
CN108085508A (en) * 2016-11-22 2018-05-29 重庆思比德复合材料有限公司 The recovery method of copper in waste and old circuit board
CN110396596A (en) * 2018-04-24 2019-11-01 骆尚廉 The method of gold is recycled from discarded printed circuit boards

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09225445A (en) * 1996-02-28 1997-09-02 Hitachi Ltd Treatment of waste printed circuit board mounted with electronic parts
CN106435185A (en) * 2016-07-18 2017-02-22 安徽得盈再生资源回收有限公司 Method for dry process extraction of precious metals from circuit boards
CN106345794A (en) * 2016-11-03 2017-01-25 四川长虹电器股份有限公司 Waste circuit board microwave anaerobic splitting treatment method
CN108085508A (en) * 2016-11-22 2018-05-29 重庆思比德复合材料有限公司 The recovery method of copper in waste and old circuit board
CN107815535A (en) * 2017-10-26 2018-03-20 中南大学 A kind of method of microwave radiation exaraction molybdenum
CN110396596A (en) * 2018-04-24 2019-11-01 骆尚廉 The method of gold is recycled from discarded printed circuit boards

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112391531A (en) * 2020-10-30 2021-02-23 中南大学 Method for recovering valuable metals by microwave pyrolysis of waste circuit boards
CN112391531B (en) * 2020-10-30 2021-12-17 中南大学 Method for recovering valuable metals by microwave pyrolysis of waste circuit boards
CN113477671A (en) * 2021-07-09 2021-10-08 陕西青朗万城环保科技有限公司 Method for treating waste circuit board based on microwave

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Application publication date: 20200911