CN111637995A - End socket pressure detection method and device - Google Patents

End socket pressure detection method and device Download PDF

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CN111637995A
CN111637995A CN202010537987.6A CN202010537987A CN111637995A CN 111637995 A CN111637995 A CN 111637995A CN 202010537987 A CN202010537987 A CN 202010537987A CN 111637995 A CN111637995 A CN 111637995A
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pressure
head
color value
pressure line
line image
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车凯华
彭忠伟
邓建华
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Yilong Energy Beijing Co ltd
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Ganzhou Yipeng Energy Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/0028Force sensors associated with force applying means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

本申请提供一种封头压力检测方法及装置。上述的封头压力检测方法包括:获取所述压力测量件的压力线条图像,其中,所述压力线条图像为第一封头和第二封头夹持所述压力测量件形成的图像;根据所述压力线条图像且沿平行于压力线条的方向,依次获取多个挤压区的亮度值,其中,多个所述挤压区的图像组成所述压力线条图像;根据所述亮度值对应获取压力值,并将所述压力值发送至检测系统。通过获取封头挤压压力测量件后所留下压力线条的亮度,将压力以亮度值的方式进行转换,使得压力线条上的亮度对应表示封头各个位置的压力大小,从而准确获取封头在挤压时的压力大小,以及压力分布情况。

Figure 202010537987

The present application provides a head pressure detection method and device. The above-mentioned head pressure detection method includes: acquiring a pressure line image of the pressure measurement piece, wherein the pressure line image is an image formed by the first head and the second head clamping the pressure measurement piece; The pressure line image is obtained, and along the direction parallel to the pressure line, the brightness values of multiple squeeze areas are sequentially obtained, wherein the images of the multiple squeeze areas constitute the pressure line image; the pressure line image is correspondingly obtained according to the brightness values. value and send the pressure value to the detection system. By obtaining the brightness of the pressure line left after the head squeezes the pressure measuring piece, the pressure is converted in the form of brightness value, so that the brightness on the pressure line corresponds to the pressure at each position of the head, so as to accurately obtain the pressure at each position of the head. The amount of pressure during extrusion, and the pressure distribution.

Figure 202010537987

Description

封头压力检测方法及装置Head pressure detection method and device

技术领域technical field

本发明涉及一种压力检测技术领域,特别是涉及一种封头压力检测方法及装置。The invention relates to the technical field of pressure detection, in particular to a method and device for pressure detection of a head.

背景技术Background technique

随着软包锂离子电池的技术发展,其具有体积小、重量轻、比能量高、安全性高、设计灵活等多种优点,因而在3C数码及汽车动力电池行业广泛应用,逐渐取代传统的锂离子电池,成为主流锂离子电池。With the technological development of soft-pack lithium-ion batteries, it has many advantages such as small size, light weight, high specific energy, high safety, and flexible design. Therefore, it is widely used in 3C digital and automotive power battery industries, gradually replacing traditional Lithium-ion batteries have become mainstream lithium-ion batteries.

软包离子锂电池在生产过程中需要进行包装膜与极耳的顶封及包装膜之间的侧封,顶侧封的目的是为了将电芯内部与外部隔绝,达到良好的密封效果,防止水份进入芯体,顶侧封设备目前常使用的是T型铜封头,在封装时对铝塑膜进行加热及加压,使得铝塑膜与极耳胶之间,铝塑膜之间的PP胶黏合在一起达到密封效果。生产过程中两个封头的平行度及压力大小决定了密封的效果。实际生产过程中软包锂离子电池常常由于上下封头的平行度差异,造成封边的厚度不一致,最终导致漏液、腐蚀等情况,造成产品的失效。而且,即使封头仍然平行的情况下,在使用一段时间后,封头表面会磨损,形成缺陷,会造成对铝塑膜的压力不够,导致铝塑膜间无法良好的熔合,产生不良的电池产品。因此,在实际生产过程中需要一种能快速便捷的封头平行度、封头缺陷以及封头接触的压力大小的检测方法。In the production process of soft-pack ion lithium batteries, the top sealing of the packaging film and the tabs and the side sealing between the packaging films are required. Moisture enters the core body, and the top-side sealing equipment currently uses a T-shaped copper head. During packaging, the aluminum-plastic film is heated and pressurized, so that between the aluminum-plastic film and the electrode rubber, and between the aluminum-plastic film The PP glue is bonded together to achieve the sealing effect. The parallelism and pressure of the two heads during the production process determine the sealing effect. In the actual production process of soft-pack lithium-ion batteries, due to the difference in the parallelism of the upper and lower heads, the thickness of the edge sealing is inconsistent, which eventually leads to liquid leakage, corrosion, etc., resulting in product failure. Moreover, even if the head is still parallel, after a period of use, the surface of the head will be worn out, forming defects, which will cause insufficient pressure on the aluminum-plastic film, resulting in the failure of good fusion between the aluminum-plastic films, resulting in poor batteries. product. Therefore, in the actual production process, a quick and convenient detection method for the parallelism of the head, the defect of the head and the pressure of the contact of the head is required.

而传统的检测方法中,只有采用复写纸对封头的平行度进行检验,虽然能定性的对封头平行度进行检测,但仍然无法定量的显示实际的压力大小,从而无法实现对封头的压力进行准确测量。In the traditional detection method, only carbon paper is used to test the parallelism of the head. Although the parallelism of the head can be tested qualitatively, it is still unable to quantitatively display the actual pressure, so the pressure on the head cannot be realized. Take accurate measurements.

发明内容SUMMARY OF THE INVENTION

本发明的目的是克服现有技术中的不足之处,提供一种解决上述技术问题的封头压力检测方法及装置。The purpose of the present invention is to overcome the deficiencies in the prior art, and to provide a head pressure detection method and device for solving the above-mentioned technical problems.

本发明的目的是通过以下技术方案来实现的:The purpose of this invention is to realize through the following technical solutions:

一种封头压力检测方法,包括:获取所述压力测量件的压力线条图像,其中,所述压力线条图像为第一封头和第二封头夹持所述压力测量件形成的图像;根据所述压力线条图像且沿平行于压力线条的方向,依次获取多个挤压区的亮度值,其中,多个所述挤压区的图像组成所述压力线条图像;根据所述亮度值对应获取压力值,并将所述压力值发送至检测系统。A head pressure detection method, comprising: acquiring a pressure line image of the pressure measurement piece, wherein the pressure line image is an image formed by a first head and a second head clamping the pressure measurement piece; according to The pressure line image and along the direction parallel to the pressure line, sequentially acquire the brightness values of multiple squeezed regions, wherein the images of the multiple squeezed regions constitute the pressure line image; correspondingly obtained according to the brightness values pressure value and send the pressure value to the detection system.

在其中一个实施例中,所述获取所述压力测量件的压力线条图像,包括:沿预设方向扫描所述压力测量件,并获取所述压力测量件的色值分布图像;根据所述色值分布图像获取所述压力线条图像。In one embodiment, the acquiring the pressure line image of the pressure measuring element includes: scanning the pressure measuring element along a preset direction, and acquiring a color value distribution image of the pressure measuring element; The value distribution image acquires the pressure line image.

在其中一个实施例中,所述根据所述色值分布图像获取所述压力线条图像,包括:根据所述色值分布图像获取多个图像区域的待测色值;检测所述待测色值与预设色值是否匹配;当所述待测色值与所述预设色值匹配时,获取所述待测色值对应的图像区域的位置参数;根据所述图像区域的位置参数,形成所述压力线条图像。In one embodiment, the obtaining the pressure line image according to the color value distribution image includes: obtaining color values to be measured in a plurality of image areas according to the color value distribution image; detecting the color value to be measured Whether it matches the preset color value; when the color value to be measured matches the preset color value, obtain the position parameter of the image area corresponding to the color value to be measured; according to the position parameter of the image area, form The pressure line image.

在其中一个实施例中,所述根据所述色值分布图像获取所述压力线条图像,包括:根据所述色值分布图像获取多个图像区域的待测色值;检测所述待测色值与预设色值是否匹配;当所述待测色值与所述预设色值匹配时,获取所述待测色值对应的图像区域的位置参数;根据所述图像区域的位置参数,形成所述压力线条图像。In one embodiment, the obtaining the pressure line image according to the color value distribution image includes: obtaining color values to be measured in a plurality of image areas according to the color value distribution image; detecting the color value to be measured Whether it matches the preset color value; when the color value to be measured matches the preset color value, obtain the position parameter of the image area corresponding to the color value to be measured; according to the position parameter of the image area, form The pressure line image.

在其中一个实施例中,所述获取所述压力测量件的压力线条图像,之前还包括:驱动所述第一封头和所述第二封头朝向所述压力测量件移动;在预设时间内,驱动所述第一封头和所述第二封头分别挤压所述压力测量件的两侧面。In one embodiment, before acquiring the pressure line image of the pressure measuring member, the method further includes: driving the first sealing head and the second sealing head to move toward the pressure measuring member; at a preset time Inside, the first sealing head and the second sealing head are driven to squeeze the two side surfaces of the pressure measuring piece respectively.

在其中一个实施例中,所述预设时间为1~8秒。In one embodiment, the preset time is 1-8 seconds.

在其中一个实施例中,所述预设时间为5秒。In one of the embodiments, the preset time is 5 seconds.

在其中一个实施例中,所述根据所述亮度值对应获取压力值,并将所述压力值发送至检测系统,之后还包括:检测任意两个所述挤压区的亮度值是否相等;当任意两个所述挤压区的亮度值相等时,向所述检测系统发送封头正常信号。In one embodiment, the corresponding acquisition of the pressure value according to the brightness value, and sending the pressure value to the detection system, further includes: detecting whether the brightness values of any two squeezed regions are equal; when When the brightness values of any two of the extrusion areas are equal, a normal signal of the head is sent to the detection system.

在其中一个实施例中,所述检测任意两个所述挤压区的亮度值是否相等,之后还包括:当任意两个所述挤压区的亮度值不等时,向所述检测系统发送封头异常信号。In one embodiment, the detecting whether the brightness values of any two squeezed regions are equal, further includes: when the brightness values of any two squeezed regions are not equal, sending a message to the detection system Head abnormal signal.

一种封头压力检测装置,包括第一封头、第二封头、压力测量件、采集模块以及处理模块,所述第一封头和所述第二封头相对设置,所述压力测量件设于所述第一封头和所述第二封头之间,所述压力测量件用于获取所述第一封头和所述第二封头挤压时的压力线条,所述采集模块的输出端与所述处理模块的输入端连接,所述处理模块的输出端用于与检测系统连接;所述采集模块,用于获取所述压力测量件的压力线条图像,其中,所述压力线条图像为第一封头和第二封头夹持所述压力测量件形成的图像;根据所述压力线条图像且沿平行于压力线条的方向,依次获取多个挤压区的亮度值,其中,多个所述挤压区的图像组成所述压力线条图像;所述处理模块,用于根据所述亮度值对应获取压力值,并将所述压力值发送至检测系统。A head pressure detection device, comprising a first head, a second head, a pressure measurement piece, a collection module and a processing module, the first head and the second head are oppositely arranged, and the pressure measurement piece It is arranged between the first head and the second head, and the pressure measuring element is used to obtain the pressure line when the first head and the second head are extruded. The acquisition module The output end of the processing module is connected to the input end of the processing module, and the output end of the processing module is used to connect with the detection system; the acquisition module is used to obtain the pressure line image of the pressure measurement piece, wherein the pressure The line image is an image formed by the first head and the second head clamping the pressure measuring piece; according to the pressure line image and along the direction parallel to the pressure line, the brightness values of the plurality of extrusion areas are sequentially obtained, wherein , a plurality of images of the pressing area constitute the pressure line image; the processing module is configured to obtain a corresponding pressure value according to the brightness value, and send the pressure value to the detection system.

与现有技术相比,本发明至少具有以下优点:Compared with the prior art, the present invention has at least the following advantages:

通过获取封头挤压压力测量件后所留下压力线条的亮度,将压力以亮度值的方式进行转换,使得压力线条上的亮度对应表示封头各个位置的压力大小,从而准确获取封头在挤压时的压力大小,以及压力分布情况。By obtaining the brightness of the pressure line left after the head squeezes the pressure measuring piece, the pressure is converted in the form of brightness value, so that the brightness on the pressure line corresponds to the pressure at each position of the head, so as to accurately obtain the pressure at each position of the head. The amount of pressure during extrusion, and the pressure distribution.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.

图1为一实施例中封头压力检测方法的流程图;1 is a flowchart of a method for detecting head pressure in an embodiment;

图2为一实施例中封头压力检测装置的结构示意图。FIG. 2 is a schematic structural diagram of a head pressure detection device in an embodiment.

具体实施方式Detailed ways

为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the related drawings. The preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.

需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.

除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

本发明涉及一种封头压力检测方法。在其中一个实施例中,所述封头压力检测方法包括:获取所述压力测量件的压力线条图像,其中,所述压力线条图像为第一封头和第二封头夹持所述压力测量件形成的图像;根据所述压力线条图像且沿平行于压力线条的方向,依次获取多个挤压区的亮度值,其中,多个所述挤压区的图像组成所述压力线条图像;根据所述亮度值对应获取压力值,并将所述压力值发送至检测系统。通过获取封头挤压压力测量件后所留下压力线条的亮度,将压力以亮度值的方式进行转换,使得压力线条上的亮度对应表示封头各个位置的压力大小,从而准确获取封头在挤压时的压力大小,以及压力分布情况。The invention relates to a head pressure detection method. In one embodiment, the head pressure detection method includes: acquiring a pressure line image of the pressure measuring element, wherein the pressure line image is a measurement of the pressure when the first head and the second head clamp the pressure According to the pressure line image and along the direction parallel to the pressure line, sequentially obtain the brightness values of a plurality of squeeze areas, wherein, the images of the multiple squeeze areas constitute the pressure line image; according to The brightness value corresponds to the acquired pressure value, and the pressure value is sent to the detection system. By obtaining the brightness of the pressure line left after the head squeezes the pressure measuring piece, the pressure is converted in the form of brightness value, so that the brightness on the pressure line corresponds to the pressure at each position of the head, so as to accurately obtain the pressure at each position of the head. The amount of pressure during extrusion, and the pressure distribution.

请参阅图1,其为本发明一实施例的封头压力检测方法的流程图。所述封头压力检测方法包括以下步骤的部分或全部。Please refer to FIG. 1 , which is a flowchart of a head pressure detection method according to an embodiment of the present invention. The head pressure detection method includes part or all of the following steps.

S100:获取所述压力测量件的压力线条图像,其中,所述压力线条图像为第一封头和第二封头夹持所述压力测量件形成的图像。S100: Acquire a pressure line image of the pressure measuring piece, wherein the pressure line image is an image formed by clamping the pressure measuring piece by the first sealing head and the second sealing head.

在本实施例中,所述压力测量件包括感压纸,所述压力测量件被所述第一封头和所述第二封头挤压,并在所述压力测量件上产生压力线条。由于所述压力测量件自身的特性,即在被挤压之后,其上被挤压的位置形成区别于其他未被挤压位置的印记,例如,在所述第一封头和所述第二封头的挤压下,所述压力测量件上产生一条红色线条。其中,所述压力测量件上的压力线条与其周围未被挤压的区域的颜色不同,用于显示出所述第一封头和所述第二封头挤压所述压力测量件的具体位置。这样,在所述压力测量件上的压力线条的颜色不同的情况下,便于快速获取所述第一封头和所述第二封头挤压所述压力测量件的区域,从而便于后续根据所述压力线条图像,快速获取所述第一封头和所述第二封头之间的压力。In this embodiment, the pressure measuring member includes pressure-sensitive paper, the pressure measuring member is pressed by the first sealing head and the second sealing head, and a pressure line is generated on the pressure measuring member. Due to the characteristics of the pressure measuring piece itself, that is, after being squeezed, the squeezed position forms a mark that is different from other uncompressed positions, for example, in the first head and the second Under the extrusion of the head, a red line is produced on the pressure measuring piece. Wherein, the color of the pressure line on the pressure measuring piece is different from the color of the unextruded area around it, which is used to show the specific position where the first sealing head and the second sealing head press the pressure measuring piece . In this way, under the condition that the colors of the pressure lines on the pressure measuring piece are different, it is convenient to quickly obtain the area where the first sealing head and the second sealing head press the pressure measuring piece, so as to facilitate the follow-up according to the required The pressure line image is used to quickly obtain the pressure between the first sealing head and the second sealing head.

S200:根据所述压力线条图像且沿平行于压力线条的方向,依次获取多个挤压区的亮度值,其中,多个所述挤压区的图像组成所述压力线条图像。S200: According to the pressure line image and along a direction parallel to the pressure line, sequentially acquire luminance values of a plurality of squeezed regions, wherein the images of the plurality of squeezed regions constitute the pressure line image.

在本实施例中,所述压力线条图像为直线线条图像,所述亮度值体现出所述压力线条图像的亮度大小,即所述亮度值体现出所述压力线条图像的颜色深浅程度。由于所述第一封头和所述第二封头在挤压时,存在不平行或者缺陷的情况,使得所述第一封头或者所述第二封头的其中部分不挤压所述压力测量件,从而使得所述压力线条图像中的部分区域的亮度值与其他区域的亮度不同,即所述压力线条图像的各个区域的亮度存在差异,也即所述压力线条图像的各个区域的亮度值不完全相等。这样,为了便于获取所述第一封头和所述第二封头之间的压力情况,从所述压力线条图像上获取多个挤压区的亮度值,即从所述压力线条图像上获取不同区域获取亮度值,而不同的亮度值,则反映出所述压力测量件所收到的压力存在不同,从而也可以反映出所述第一封头和所述第二封头之间的压力在不同位置的大小情况,进而便于后续准确获取所述第一封头和所述第二封头之间压力大小,以及压力分布情况。In this embodiment, the pressure line image is a straight line image, and the brightness value reflects the brightness of the pressure line image, that is, the brightness value reflects the color depth of the pressure line image. Since the first head and the second head are not parallel or defective during extrusion, the first head or a part of the second head does not squeeze the pressure A measuring element, so that the brightness value of some areas in the pressure line image is different from the brightness of other areas, that is, the brightness of each area of the pressure line image is different, that is, the brightness of each area of the pressure line image. The values are not exactly equal. In this way, in order to facilitate the acquisition of the pressure between the first head and the second head, the brightness values of multiple squeezed regions are obtained from the pressure line image, that is, obtained from the pressure line image Different areas obtain brightness values, and different brightness values reflect that the pressure received by the pressure measuring element is different, so that the pressure between the first head and the second head can also be reflected The size of the situation at different positions, thereby facilitating the subsequent accurate acquisition of the pressure between the first head and the second head, as well as the pressure distribution.

S300:根据所述亮度值对应获取压力值,并将所述压力值发送至检测系统。S300: Correspondingly obtain a pressure value according to the brightness value, and send the pressure value to a detection system.

在本实施例中,所述压力测量件的特性是根据挤压力的不同,在其上形成亮度不同的挤压印记,即所述压力测量件的特性是根据挤压力的不同,在其上形成颜色深浅不同的压力线条。在所述第一封头和所述第二封头挤压所述压力测量件之后,所述压力测量件上遗留下亮度不同于其他未被挤压区域的线条,即所述压力线条图像,通过获取不同挤压区域的亮度值,重新对应获取压力值。这样,将所述第一封头和所述第二封头之间的挤压力转换为所述压力测量件上的亮度,再分别根据所述挤压区的亮度值,对应转换为压力值,使得所述第一封头和所述第二封头之间的压力通过亮度这一常量进行转换,最终还是以压力值的方式展现出来,从而准确获取所述第一封头和所述第二封头之间的压力大小,以及压力的分布情况。In this embodiment, the characteristic of the pressure measuring element is to form pressing marks with different brightness on it according to the different pressing force, that is, the characteristic of the pressure measuring element is that according to the different pressing force, in its Pressure lines of different shades of color are formed on it. After the first sealing head and the second sealing head press the pressure measuring member, lines with brightness different from other uncompressed areas are left on the pressure measuring member, that is, the pressure line image, By obtaining the brightness values of different squeezed areas, the corresponding pressure values are obtained again. In this way, the pressing force between the first sealing head and the second sealing head is converted into the brightness on the pressure measuring element, and then correspondingly converted into a pressure value according to the brightness value of the pressing area. , so that the pressure between the first head and the second head is converted by the constant brightness, and finally displayed in the form of pressure value, so as to accurately obtain the first head and the second head. The size of the pressure between the two heads, and the distribution of the pressure.

在其中一个实施例中,所述获取所述压力测量件的压力线条图像,包括:沿预设方向扫描所述压力测量件,并获取所述压力测量件的色值分布图像;根据所述色值分布图像获取所述压力线条图像。在本实施例中,所述预设方向为平行于所述第一封头和所述第二封头的方向,以便于获取的所述压力线条图像中的线条,即所述预设方向与所述压力线条图像中的线条的延伸方向平行,从而便于快速获取所述压力线条图像。而且,在扫描的过程中,通过对所述压力测量件上的色值,获取所述压力测量件的色值分布图像,由于所述压力测量件在挤压之后的颜色发生变化,即挤压区域的颜色值与未被挤压区域的颜色值不同,通过对所述色值分布图像的分析,便于快速获取所述压力测量件上的线条,从而便于获取所述压力线条图像。In one embodiment, the acquiring the pressure line image of the pressure measuring element includes: scanning the pressure measuring element along a preset direction, and acquiring a color value distribution image of the pressure measuring element; The value distribution image acquires the pressure line image. In this embodiment, the preset direction is a direction parallel to the first head and the second head, so that the lines in the obtained pressure line image, that is, the preset direction is the same as that of the second head. The extension directions of the lines in the pressure line image are parallel, thereby facilitating the rapid acquisition of the pressure line image. Moreover, during the scanning process, the color value distribution image of the pressure measuring element is obtained by comparing the color values on the pressure measuring element. The color value of the area is different from the color value of the uncompressed area. By analyzing the color value distribution image, it is convenient to quickly obtain the lines on the pressure measuring piece, thereby facilitating the acquisition of the pressure line image.

在其中一个实施例中,所述压力线条图像的颜色为红色,所述压力测量件的其他区域的颜色为白色,根据色值的不同,便于快速区分和获取所述压力线条图像。In one embodiment, the color of the pressure line image is red, and the color of other areas of the pressure measuring element is white. According to the different color values, it is convenient to quickly distinguish and obtain the pressure line image.

在其中一个实施例中,所述根据所述色值分布图像获取所述压力线条图像,包括:根据所述色值分布图像获取多个图像区域的待测色值;检测所述待测色值与预设色值是否匹配;当所述待测色值与所述预设色值匹配时,获取所述待测色值对应的图像区域的位置参数;根据所述图像区域的位置参数,形成所述压力线条图像。在本实施例中,所述色值分布图像包括所述压力测量件上的所有区域的色值,即所述压力测量件上每一个位置的色值组成所述色值分布图像。将所述色值分布图像划分为多个图像区域的色值分布图像,使得所述压力测量件上的每一个区域对应有一个色值,将获取的待测色值与所述预设色值进行匹配,从而获取所需要的图像区域,例如,所述压力测量件被挤压的区域的颜色为红色,所述压力测量件未被挤压的区域的颜色为白色,根据获取的待测色值与白色对应的色值的匹配结果,从而区分出所述压力测量件被挤压的区域,进而快速获取所述压力测量件被挤压的区域。这样,在获取到符合色值要求的图像区域,并根据其对应的位置参数,组成所述压力线条图像,便于快速获取所述压力测量件上的压力线条图像。In one embodiment, the obtaining the pressure line image according to the color value distribution image includes: obtaining color values to be measured in a plurality of image areas according to the color value distribution image; detecting the color value to be measured Whether it matches the preset color value; when the color value to be measured matches the preset color value, obtain the position parameter of the image area corresponding to the color value to be measured; according to the position parameter of the image area, form The pressure line image. In this embodiment, the color value distribution image includes the color values of all regions on the pressure measuring element, that is, the color value of each position on the pressure measuring element constitutes the color value distribution image. Divide the color value distribution image into color value distribution images of multiple image areas, so that each area on the pressure measuring element corresponds to a color value, and compare the acquired color value to be measured with the preset color value Matching is performed to obtain the required image area. For example, the color of the area where the pressure measuring member is squeezed is red, and the color of the area where the pressure measuring member is not squeezed is white. According to the acquired color to be measured The matching result between the value and the color value corresponding to white, so as to distinguish the squeezed area of the pressure measuring member, and then quickly obtain the squeezed area of the pressure measuring member. In this way, the image area that meets the color value requirements is obtained, and the pressure line image is formed according to its corresponding position parameter, which facilitates the rapid acquisition of the pressure line image on the pressure measuring element.

在其中一个实施例中,所述检测所述待测色值与预设色值是否匹配,包括:检测所述待测色值是否大于所述预设色值;所述当所述待测色值与预设色值匹配时,获取所述待测色值对应的图像区域的位置参数,包括:当所述待测色值大于所述预设色值时,获取所述待测亮度值对应的图像区域的位置参数。在本实施例中,由于所述压力测量件在被挤压之后,其上形成红色印记的线条,即压力线条,所述压力测量件原本的颜色为白色,使得所述压力测量件未被挤压的区域的颜色为白色,所述预设色值为白色对应的色值,而白色对应的色值是小于红色对应的色值。检测所述待测色值是否大于所述预设色值,即为将所述压力测量件上的任一区域的色值与白色对应的色值进行比对,在所述压力测量件被挤压之后,所述压力测量件上只会存在两种不同颜色的区域,即挤压区域对应的红色压力线条区域,以及未被挤压区域对应的白色区域。所述待测色值大于所述预设色值,表明了用于检测的色值大于白色对应的色值,即表明了待测色值对应的图像区域为挤压区域。这样,在确定了挤压区域之后,将多个挤压区域进行组合,以形成所述压力线条图像,而且,根据所述待测亮度值对应的图像区域的位置参数,将所述压力测量件上的挤压区域对应的位置参数确定,从而便于获取所述压力线条图像在所述压力测量件上的位置,进而便于后续快速获取所述压力线条图像上的亮度值。In one embodiment, the detecting whether the to-be-measured color value matches a preset color value includes: detecting whether the to-be-measured color value is greater than the preset color value; When the color value to be measured matches the preset color value, obtaining the position parameter of the image area corresponding to the color value to be measured includes: when the color value to be measured is greater than the preset color value, obtaining the corresponding value of the brightness value to be measured. The position parameter of the image area. In this embodiment, after the pressure measuring piece is squeezed, a red mark line, that is, a pressure line, is formed on the pressure measuring piece. The original color of the pressure measuring piece is white, so that the pressure measuring piece is not squeezed. The color of the pressed area is white, the preset color value is the color value corresponding to white, and the color value corresponding to white is smaller than the color value corresponding to red. Detecting whether the color value to be measured is greater than the preset color value is to compare the color value of any area on the pressure measuring piece with the color value corresponding to white, and when the pressure measuring piece is squeezed After pressing, there are only two areas of different colors on the pressure measuring piece, namely, the red pressure line area corresponding to the pressed area, and the white area corresponding to the non-pressed area. The color value to be measured is greater than the preset color value, indicating that the color value used for detection is greater than the color value corresponding to white, that is, it indicates that the image area corresponding to the color value to be measured is a squeeze area. In this way, after the pressing area is determined, a plurality of pressing areas are combined to form the pressure line image, and, according to the position parameter of the image area corresponding to the brightness value to be measured, the pressure measuring element is The position parameters corresponding to the squeezed area on the pressure line are determined, so as to facilitate the acquisition of the position of the pressure line image on the pressure measuring element, thereby facilitating the subsequent quick acquisition of the brightness value on the pressure line image.

在其中一个实施例中,所述获取所述压力测量件的压力线条图像,之前还包括:驱动所述第一封头和所述第二封头朝向所述压力测量件移动;在预设时间内,驱动所述第一封头和所述第二封头分别挤压所述压力测量件的两侧面。在本实施例中,所述第一封头和所述第二封头分别位于所述压力测量件的两侧,在未进行检测之前,所述第一封头和所述第二封头是位于远离所述压力测量件的位置,在开启检测时,驱动所述第一封头和所述第二封头移动,以将所述压力测量件夹持,从而在所述压力测量件上形成压力线条。为了提高所述压力线条图像的清晰度,需要对所述第一封头和所述第二封头的挤压时间进行调整,即通过调整挤压时间获取较为清晰的压力线条图像。通过设置预设时间,使得所述第一封头和所述第二封头挤压所述压力测量件的时间延长,从而使得所述压力测量件上的压力线条图像更为清晰,降低了获取的所述压力线条图像不完整的几率,进而提高了获取所述压力线条图像的准确度,便于后续根据所述压力线条图像快速获取压力大小以及分布情况。In one embodiment, before acquiring the pressure line image of the pressure measuring member, the method further includes: driving the first sealing head and the second sealing head to move toward the pressure measuring member; at a preset time Inside, the first sealing head and the second sealing head are driven to squeeze the two side surfaces of the pressure measuring piece respectively. In this embodiment, the first sealing head and the second sealing head are respectively located on two sides of the pressure measuring element, and before the detection is performed, the first sealing head and the second sealing head are It is located at a position away from the pressure measuring piece, and when the opening is detected, the first sealing head and the second sealing head are driven to move, so as to clamp the pressure measuring piece, so as to form the pressure measuring piece on the pressure measuring piece. pressure lines. In order to improve the definition of the pressure line image, it is necessary to adjust the extrusion time of the first head and the second head, that is, to obtain a clearer pressure line image by adjusting the extrusion time. By setting the preset time, the time during which the first head and the second head press the pressure measuring member is prolonged, so that the pressure line image on the pressure measuring member is clearer and the acquisition time is reduced. The probability that the pressure line image is incomplete, thereby improving the accuracy of acquiring the pressure line image, and facilitating the subsequent quick acquisition of the pressure magnitude and distribution according to the pressure line image.

在其中一个实施例中,所述第一封头和所述第二封头挤压所述预设时间,其中,所述预设时间为所述第一封头和所述第二封头之间的挤压力达到预设压力之后,所述第一封头和所述第二封头继续挤压所述压力测量件的时间。这样,使得最终获取的压力值更加接近所述第一封头和所述第二封头之间的实际压力,进一步提高了获取压力值的准确度。In one embodiment, the first end and the second end are pressed for the preset time, wherein the preset time is the difference between the first end and the second end After the pressing force between the two ends reaches the preset pressure, the first sealing head and the second sealing head continue to squeeze the pressure measuring piece. In this way, the finally obtained pressure value is closer to the actual pressure between the first sealing head and the second sealing head, which further improves the accuracy of obtaining the pressure value.

在其中一个实施例中,所述预设时间为1~8秒。在其中一个实施例中,所述预设时间为5秒。这样,所述预设时间为短时间,即所述第一封头和所述第二封头挤压为瞬间挤压,从而便于获取所述第一封头和所述第二封头的瞬时压力大小以及分布情况。In one embodiment, the preset time is 1-8 seconds. In one of the embodiments, the preset time is 5 seconds. In this way, the preset time is a short time, that is, the extrusion of the first head and the second head is instantaneous, so that it is convenient to obtain the instantaneous time of the first head and the second head. pressure and distribution.

在其中一个实施例中,所述预设时间为1~4分钟。在其中一个实施例中,所述预设时间为2分钟。这样,所述预设时间为长时间,即所述第一封头和所述第二封头挤压为连续挤压,从而便于获取所述第一封头和所述第二封头的连续压力大小以及分布情况。In one embodiment, the preset time is 1-4 minutes. In one embodiment, the preset time is 2 minutes. In this way, the preset time is a long time, that is, the extrusion of the first head and the second head is continuous extrusion, so that it is convenient to obtain the continuous extrusion of the first head and the second head pressure and distribution.

在其中一个实施例中,所述根据所述亮度值对应获取压力值,并将所述压力值发送至检测系统,之后还包括:检测任意两个所述挤压区的亮度值是否相等;当任意两个所述挤压区的亮度值相等时,向所述检测系统发送封头正常信号。在本实施例中,所述挤压区为所述压力线条图像上的区域,而且,所述压力线条图像包括多个所述挤压区,即多个所述挤压区共同组成所述压力线条图像。由于所述第一封头和所述第二封头之间的平齐度存在问题,而且,当所述第一封头和所述第二封头在长时间的使用过程中,其用于挤压的一侧会出现磨损的情况,例如,所述第一封头和所述第二封头靠近所述压力测量件的一侧有凹陷,使得所述第一封头和所述第二封头之间存在压力不足或者缺失的情况。为了解决上述技术问题,在获取各所述挤压区的亮度值后,对任意两个所述挤压区的亮度值进行比较,从而获取所述压力线条图像的各个挤压区的亮度情况,进而确定所述压力线条图像的颜色亮度是否相同,即判断出所述压力线条图像的颜色深浅是否一致。任意两个所述挤压区的亮度值相等,表明了所述压力线条图像的各个挤压区的亮度相同,即表明了所述压力线条图像的颜色深浅程度一致,也即表明了所述第一封头和所述第二封头之间的各个位置的压力相同,使得所述第一封头和所述第二封头相互平行,确定了所述第一封头和所述第二封头之间的平齐程度,便于快速判断出所述第一封头和所述第二封头之间是否平齐。这样,在任意两个所述挤压区的亮度值相等的情况下,所述第一封头和所述第二封头之间的相互平齐,无需对所述第一封头和所述第二封头进行位置调整,可以进行挤压操作。此时向检测系统发送封头正常信号,便于监控人员/操作人员及时获取所述第一封头和所述第二封头的当前工作状态,降低了生产的产品次品率。In one embodiment, the corresponding acquisition of the pressure value according to the brightness value, and sending the pressure value to the detection system, further includes: detecting whether the brightness values of any two squeezed regions are equal; when When the brightness values of any two of the extrusion areas are equal, a normal signal of the head is sent to the detection system. In this embodiment, the squeeze area is an area on the pressure line image, and the pressure line image includes a plurality of the squeeze areas, that is, a plurality of the squeeze areas together constitute the pressure line image. Since there is a problem with the levelness between the first and second heads, and when the first and second heads are in use for a long time, they are used for The extruded side may be worn, for example, the side of the first head and the second head close to the pressure measuring piece is concave, so that the first head and the second head have depressions. There is insufficient or missing pressure between the heads. In order to solve the above technical problem, after obtaining the brightness value of each of the squeezed regions, the brightness values of any two of the squeezed regions are compared, so as to obtain the brightness of each squeezed region of the pressure line image, Further, it is determined whether the color brightness of the pressure line images is the same, that is, it is determined whether the color depths of the pressure line images are consistent. The brightness values of any two of the squeezed areas are equal, indicating that the brightness of each squeezed area of the pressure line image is the same, that is, the color depth of the pressure line image is the same, that is, the first pressure line image has the same brightness value. The pressure at each position between the head and the second head is the same, so that the first head and the second head are parallel to each other, and the first head and the second head are determined. The level of flush between the heads is convenient to quickly determine whether the first end and the second end are flush. In this way, under the condition that the brightness values of any two of the extrusion areas are equal, the first and second heads are flush with each other, and there is no need to compare the first and second heads. The position of the second head is adjusted, and the extrusion operation can be performed. At this time, a normal signal of the sealing head is sent to the detection system, so that the monitoring personnel/operators can obtain the current working status of the first sealing head and the second sealing head in time, thereby reducing the defective product rate of production.

在其中一个实施例中,所述检测任意两个所述挤压区的亮度值是否相等,之后还包括:当任意两个所述挤压区的亮度值不等时,向所述检测系统发送封头异常信号。在本实施例中,所述挤压区为所述压力线条图像上的区域,而且,所述压力线条图像包括多个所述挤压区,即多个所述挤压区共同组成所述压力线条图像。由于所述第一封头和所述第二封头之间的平齐度存在问题,而且,当所述第一封头和所述第二封头在长时间的使用过程中,其用于挤压的一侧会出现磨损的情况,例如,所述第一封头和所述第二封头靠近所述压力测量件的一侧有凹陷,使得所述第一封头和所述第二封头之间存在压力不足或者缺失的情况。为了解决上述技术问题,在获取各所述挤压区的亮度值后,对任意两个所述挤压区的亮度值进行比较,从而获取所述压力线条图像的各个挤压区的亮度情况,进而确定所述压力线条图像的颜色亮度是否相同,即判断出所述压力线条图像的颜色深浅是否一致。任意两个所述挤压区的亮度值不等,表明了所述压力线条图像的各个挤压区的亮度不同,即表明了所述压力线条图像的颜色深浅程度有差异,也即表明了所述第一封头和所述第二封头之间的各个位置的压力不均,例如,所述第一封头和所述第二封头不平行或倾斜设置;又如,所述第一封头和所述第二封头中的至少一个存在凹陷,其中凹陷位于所述第一封头和所述第二封头靠近所述压力测量件的一侧,且其开口朝向所述压力测量件。确定了所述第一封头和所述第二封头之间的平齐程度,便于快速判断出所述第一封头和所述第二封头之间是否平齐。这样,在任意两个所述挤压区的亮度值不等的情况下,所述第一封头和所述第二封头之间的相互倾斜或者有缺陷,需要对所述第一封头和所述第二封头进行位置调整,或者跟换所述第一封头和所述第二封头。此时向检测系统发送封头异常信号,便于监控人员/操作人员及时发现所述第一封头和所述第二封头的异常情况,从而便于监控人员/操作人员及时调整或者跟换所述第一封头和所述第二封头,降低了生产的产品次品率。In one embodiment, the detecting whether the brightness values of any two squeezed regions are equal, further includes: when the brightness values of any two squeezed regions are not equal, sending a message to the detection system Head abnormal signal. In this embodiment, the squeeze area is an area on the pressure line image, and the pressure line image includes a plurality of the squeeze areas, that is, a plurality of the squeeze areas together constitute the pressure line image. Since there is a problem with the levelness between the first and second heads, and when the first and second heads are in use for a long time, they are used for The extruded side may be worn, for example, the side of the first head and the second head close to the pressure measuring piece is concave, so that the first head and the second head have depressions. There is insufficient or missing pressure between the heads. In order to solve the above technical problem, after obtaining the brightness value of each of the squeezed regions, the brightness values of any two of the squeezed regions are compared, so as to obtain the brightness of each squeezed region of the pressure line image, Further, it is determined whether the color brightness of the pressure line images is the same, that is, it is determined whether the color depths of the pressure line images are consistent. The brightness values of any two of the squeezed areas are not equal, indicating that the brightness of each squeezed area of the pressure line image is different, which means that the color depth of the pressure line image is different, which means that the pressure line image is different. The pressure at each position between the first and second heads is uneven, for example, the first and second heads are not parallel or inclined; for another example, the first At least one of the sealing head and the second sealing head has a depression, wherein the depression is located on the side of the first sealing head and the second sealing head close to the pressure measuring member, and its opening faces the pressure measurement pieces. The flush degree between the first end head and the second end end is determined, so that it is convenient to quickly judge whether the first end end and the second end end are flush. In this way, in the case that the brightness values of any two of the pressing areas are not equal, the mutual inclination or defect between the first sealing head and the second sealing head needs to be checked for the first sealing head. Adjust the position with the second head, or replace the first head and the second head. At this time, a head abnormality signal is sent to the detection system, which is convenient for monitoring personnel/operators to discover the abnormal conditions of the first head and the second head in time, so as to facilitate the monitoring personnel/operators to adjust or replace the The first header and the second header reduce the defective rate of produced products.

在其中一个实施例中,提供一种封头压力检测装置,其采用上述任一实施例中所述的封头压力检测方法实现。在其中一个实施例中,所述封头压力检测装置具有用于实现所述封头压力检测方法各步骤对应的功能模块。请参阅图2,所述封头压力检测装置10包括:第一封头100、第二封头200、压力测量件300、采集模块以及处理模块,所述第一封头100和所述第二封头200相对设置,所述压力测量件设于所述第一封头100和所述第二封头200之间,所述压力测量件300用于获取所述第一封头100和所述第二封头200挤压时的压力线条,所述采集模块的输出端与所述处理模块的输入端连接,所述处理模块的输出端用于与检测系统连接;所述采集模块,用于获取所述压力测量件300的压力线条图像,其中,所述压力线条图像为第一封头100和第二封头200夹持所述压力测量件300形成的图像;根据所述压力线条图像且沿平行于压力线条的方向,依次获取多个挤压区的亮度值,其中,多个所述挤压区的图像组成所述压力线条图像;所述处理模块,用于根据所述亮度值对应获取压力值,并将所述压力值发送至检测系统。In one of the embodiments, a head pressure detection device is provided, which is realized by using the head pressure detection method described in any of the above embodiments. In one of the embodiments, the head pressure detection device has functional modules corresponding to each step of the head pressure detection method. Referring to FIG. 2 , the sealing head pressure detection device 10 includes: a first sealing head 100 , a second sealing head 200 , a pressure measuring member 300 , a collection module and a processing module, the first sealing head 100 and the second sealing head 100 The sealing heads 200 are arranged opposite to each other, the pressure measuring member is arranged between the first sealing head 100 and the second sealing head 200, and the pressure measurement member 300 is used to obtain the first sealing head 100 and the second sealing head 200. The pressure line when the second head 200 is squeezed, the output end of the collection module is connected to the input end of the processing module, and the output end of the processing module is used for connecting with the detection system; the collection module is used for Acquiring a pressure line image of the pressure measuring element 300, wherein the pressure line image is an image formed by clamping the pressure measuring element 300 between the first sealing head 100 and the second sealing head 200; according to the pressure line image and along the direction parallel to the pressure line, sequentially obtain the brightness values of multiple squeeze areas, wherein, the images of the multiple squeeze areas form the pressure line image; the processing module is configured to correspond to the brightness value according to the A pressure value is obtained and sent to the detection system.

在本实施例中,第一封头100和第二封头200相互挤压,且将压力测量件300夹持与两者之间,通过采集模块获取封头挤压压力测量件300后所留下压力线条的亮度,将压力以亮度值的方式进行转换,处理模块又将亮度值再一次对应转换为压力值,使得压力线条上的亮度对应表示封头各个位置的压力大小,从而准确获取封头在挤压时的压力大小,以及压力分布情况。In this embodiment, the first sealing head 100 and the second sealing head 200 are pressed against each other, and the pressure measuring member 300 is clamped therebetween, and the collection module obtains the remaining pressure measurement member 300 after the head presses the pressure measurement member 300. Lower the brightness of the pressure line, convert the pressure in the form of brightness value, and the processing module converts the brightness value into a pressure value correspondingly again, so that the brightness on the pressure line corresponds to the pressure at each position of the head, so as to accurately obtain the seal. The pressure of the head when it is squeezed, and the pressure distribution.

在其中一个实施例中,所述第一封头100具有第一挤压面110,所述第二封头200具有第二挤压面210,所述第一挤压面110和所述第二挤压面210分别挤压于所述压力测量件300的两侧面,所述压力测量件300平行于所述第一挤压面110和所述第二挤压面210中的至少一个。在本实施例中,所述压力测量件300设置于所述第一封头100和所述第二封头200之间,所述第一封头100和所述第二封头200相向移动,实现相互挤压的状态,使得所述第一封头100和所述第二封头200分别挤压所述压力测量件300,即所述压力测量件300的两侧面分别被所述第一封头100和所述第二封头200挤压,也即所述第一封头100通过所述压力测量件300挤压所述第二封头200,亦即所述第二封头200通过所述压力测量件300挤压所述第一封头100。所述第一挤压面110为所述第一封头100上的挤压面,所述第二挤压面210为所述第二封头200上的挤压面,所述第一挤压面110和所述第二挤压面210中的至少一个平行于所述压力测量件300,使得所述第一封头100和所述第二封头200相互挤压时,所述第一挤压面110和所述第二挤压面210中的至少一个作为所述压力测量件300上的标准支撑面,便于在所述压力测量件300上形成准确的压力线条图像。这样,在所述第一封头100和所述第二封头200不平行时,依然可以在所述压力测量件300上挤压出压力线条图像,从而使得所述第一封头100和所述第二封头200的相互挤压作用力,得以压力线条图像的形式在所述压力测量件300上体现,便于在所述压力测量件300上形成有所述压力线条图像。In one embodiment, the first sealing head 100 has a first pressing surface 110 , the second sealing head 200 has a second pressing surface 210 , the first pressing surface 110 and the second pressing surface 110 The pressing surfaces 210 are respectively pressed against two side surfaces of the pressure measuring member 300 , and the pressure measuring member 300 is parallel to at least one of the first pressing surface 110 and the second pressing surface 210 . In this embodiment, the pressure measuring member 300 is disposed between the first sealing head 100 and the second sealing head 200, and the first sealing head 100 and the second sealing head 200 move toward each other, A state of mutual extrusion is achieved, so that the first sealing head 100 and the second sealing head 200 press the pressure measuring member 300 respectively, that is, the two sides of the pressure measuring member 300 are respectively sealed by the first sealing member 300 . The head 100 and the second head 200 are squeezed, that is, the first head 100 presses the second head 200 through the pressure measuring member 300, that is, the second head 200 passes through the pressure measuring member 300. The pressure measuring member 300 presses the first sealing head 100 . The first pressing surface 110 is the pressing surface on the first sealing head 100 , the second pressing surface 210 is the pressing surface on the second sealing head 200 , and the first pressing At least one of the surface 110 and the second pressing surface 210 is parallel to the pressure measuring member 300, so that when the first sealing head 100 and the second sealing head 200 are pressed against each other, the first pressing At least one of the pressing surface 110 and the second pressing surface 210 is used as a standard supporting surface on the pressure measuring member 300 , which facilitates the formation of an accurate pressure line image on the pressure measuring member 300 . In this way, when the first sealing head 100 and the second sealing head 200 are not parallel, the pressure line image can still be extruded on the pressure measuring member 300, so that the first sealing head 100 and all the The mutual pressing force of the second sealing heads 200 is reflected on the pressure measuring member 300 in the form of a pressure line image, so that the pressure line image can be formed on the pressure measuring member 300 .

在其中一个实施例中,所述第一挤压面平行于所述压力测量件。在其中一个实施例中,所述第二挤压面平行于所述压力测量件。在其中一个实施例中,所述第一挤压面和所述第二平挤压面分别平行于所述压力测量件。In one of the embodiments, the first pressing surface is parallel to the pressure measuring member. In one of the embodiments, the second pressing surface is parallel to the pressure measuring member. In one of the embodiments, the first pressing surface and the second flat pressing surface are respectively parallel to the pressure measuring member.

在其中一个实施例中,所述压力测量件300设置于所述第二挤压面210上。在本实施例中,由于所述第一封头100和所述第二封头200用于挤压所述压力测量件300,为了便于在所述压力测量件300上形成压力线条图像,将所述压力测量件300设置于所述第二挤压面210上,即所述第二挤压面210上放置有所述压力测量件300,也即所述第二封头200靠近所述第一封头100的一面设置有所述压力测量件300。这样,所述第二挤压面210和所述压力测量件300相互平行,使得所述第二挤压面210作为挤压的支撑面,从而使得所述第一封头100在挤压所述压力测量件300时,所述第二挤压面210为所述压力测量件300的各个位置提供支撑力,进而便于所述第一封头100的至少部分挤压所述压力测量件300,便于所述压力测量件300上形成有所述压力线条图像。In one embodiment, the pressure measuring member 300 is disposed on the second pressing surface 210 . In this embodiment, since the first sealing head 100 and the second sealing head 200 are used for pressing the pressure measuring member 300 , in order to facilitate the formation of a pressure line image on the pressure measuring member 300 , the The pressure measuring member 300 is disposed on the second pressing surface 210 , that is, the pressure measuring member 300 is placed on the second pressing surface 210 , that is, the second sealing head 200 is close to the first pressing surface 210 . The pressure measuring member 300 is provided on one side of the head 100 . In this way, the second pressing surface 210 and the pressure measuring member 300 are parallel to each other, so that the second pressing surface 210 acts as a pressing support surface, so that the first sealing head 100 presses the When the pressure measuring member 300 is used, the second pressing surface 210 provides support for various positions of the pressure measuring member 300 , thereby facilitating at least part of the first sealing head 100 to press the pressure measuring member 300 , facilitating The pressure line image is formed on the pressure measuring member 300 .

在其中一个实施例中,所述压力测量件设置于所述第一挤压面上。其作用与上述实施例类似,此处不再赘述。In one of the embodiments, the pressure measuring element is arranged on the first pressing surface. Its function is similar to that of the above-mentioned embodiment, and will not be repeated here.

在其中一个实施例中,所述第一封头100包括第一承接部120以及第一挤压部130,所述第一承接部120与所述第一挤压部130背离所述第二封头200的一侧连接,所述第一挤压部130靠近所述第二封头200的一侧挤压于所述压力测量件300上。在本实施例中,所述第一承接部120用于连接驱动部件,即驱动部件驱动所述第一承接部120移动,例如,驱动部件驱动所述第一承接部120靠近所述压力测量件300移动,又如,驱动部件驱动所述第一承接部120远离所述压力测量件300移动,使得驱动部件通过所述第一承接部120带动所述第一挤压部130移动,从而使得所述第一挤压部130靠近或者远离所述压力测量件300移动。而所述第一挤压部130在靠近所述压力测量件300的过程中,其上的挤压面,即所述第一挤压面110设置于所述第一挤压部130背离所述第一承接部120的一侧,用于挤压所述压力测量件300,使得驱动部件驱动所述第一承接部120靠近所述压力测量件300的过程中,带动所述第一挤压部130靠近所述压力测量件300,从而使得所述第一挤压部130上的第一挤压面110靠近所述压力测量件300,进而便于实现对所述压力测量件300的挤压。In one embodiment, the first sealing head 100 includes a first receiving portion 120 and a first pressing portion 130 , and the first receiving portion 120 and the first pressing portion 130 are away from the second sealing portion. One side of the head 200 is connected, and the side of the first pressing part 130 close to the second sealing head 200 is pressed on the pressure measuring member 300 . In this embodiment, the first receiving portion 120 is used to connect a driving component, that is, the driving component drives the first receiving portion 120 to move, for example, the driving component drives the first receiving portion 120 to approach the pressure measuring member 300 to move, for another example, the driving component drives the first receiving portion 120 to move away from the pressure measuring member 300 , so that the driving component drives the first pressing portion 130 to move through the first receiving portion 120 , so that all the The first pressing portion 130 moves close to or away from the pressure measuring member 300 . When the first pressing portion 130 approaches the pressure measuring member 300 , the pressing surface thereon, that is, the first pressing surface 110 is disposed on the first pressing portion 130 away from the One side of the first receiving portion 120 is used to squeeze the pressure measuring member 300 , so that the driving component drives the first pressing portion 300 in the process of driving the first receiving portion 120 to approach the pressure measuring member 300 . 130 is close to the pressure measuring piece 300 , so that the first pressing surface 110 on the first pressing part 130 is close to the pressure measuring piece 300 , thereby facilitating the pressing of the pressure measuring piece 300 .

在其中一个实施例中,所述第一挤压部130靠近所述第二封头200的一侧开设有至少一个第一凹槽132,所述第一凹槽132的开口朝向所述第二封头200。在本实施例中,由于所述第一挤压部130用于挤压所述压力测量件300,在挤压的过程中,当所述第一挤压部130的第一挤压面110完全挤压在所述压力测量件300上,即所述第一挤压面110平行挤压于所述压力测量件300上,使得所述第一挤压部130与所述压力测量件300在接触位置的压强小于外部大气压,即所述第一挤压部130与所述压力测量件300之间的压强小于大气压强,也即所述第一挤压部130与所述压力测量件300之间过度紧密,从而使得所述第一挤压部130远离所述第二封头200时,容易导致所述压力测量件300的部分黏着于所述第一挤压部130上,从而导致所述压力测量件300损坏。为了减少上述情况发生的几率,将所述第一凹槽132设置于所述第一挤压部130上,而且所述第一凹槽132的开口朝向所述第二封头200,使得所述第一挤压部130与所述压力测量件300之间存在空隙,减少了所述第一挤压部130与所述压力测量件300之间过度紧密的几率,从而使得所述第一挤压部130远离所述第二封头200时,便于所述压力测量件300从所述第一挤压部130上脱离,降低了所述压力测量件300被所述第一挤压部130撕扯而损坏的几率,延长了所述第一封头100和所述压力测量件300的使用寿命。In one embodiment, at least one first groove 132 is defined on the side of the first pressing part 130 close to the second head 200 , and the opening of the first groove 132 faces the second Head 200. In this embodiment, since the first pressing portion 130 is used to press the pressure measuring member 300, during the pressing process, when the first pressing surface 110 of the first pressing portion 130 is completely Pressing on the pressure measuring piece 300 , that is, the first pressing surface 110 is pressed on the pressure measuring piece 300 in parallel, so that the first pressing part 130 is in contact with the pressure measuring piece 300 The pressure at the location is lower than the external atmospheric pressure, that is, the pressure between the first pressing portion 130 and the pressure measuring member 300 is lower than the atmospheric pressure, that is, the pressure between the first pressing portion 130 and the pressure measuring member 300 Too tight, so that when the first pressing part 130 is far from the second head 200, it is easy to cause part of the pressure measuring member 300 to stick to the first pressing part 130, thereby causing the pressure The measuring piece 300 is damaged. In order to reduce the probability of the above situation, the first groove 132 is arranged on the first pressing part 130, and the opening of the first groove 132 faces the second head 200, so that the There is a gap between the first pressing portion 130 and the pressure measuring member 300, which reduces the probability of excessive tightness between the first pressing portion 130 and the pressure measuring member 300, so that the first pressing When the pressure measuring part 130 is far away from the second sealing head 200 , it is convenient for the pressure measuring member 300 to be separated from the first pressing part 130 , which reduces the damage of the pressure measuring member 300 being torn by the first pressing part 130 . The probability of damage prolongs the service life of the first sealing head 100 and the pressure measuring member 300 .

在其中一个实施例中,所述第一承接部120开设有连接孔122,所述连接孔122用于放置驱动件,以驱动所述第一封头100移动。在本实施例中,所述驱动件设置于所述连接孔122内,所述驱动件与所述连接孔122的侧壁抵接,使得所述驱动件在移动的过程中带动所述第一承接部120移动,从而使得所述第一封头100移动。这样,所述驱动杆通过设置于所述连接孔122内的方式,带动所述第一封头100移动,使得驱动杆与所述第一封头100之间的连接方式为可拆卸连接,从而使得在所述第一封头100和所述驱动杆均可替换,例如,在所述第一封头100有损坏的情况时,所述驱动件从所述连接孔122内移除,从而便于更换所述第一封头100;又如,在所述驱动件有损坏的情况时,所述驱动件从所述连接孔122内移除,即所述驱动件与所述第一封头100分离,从而便于更换所述驱动件。In one embodiment, the first receiving portion 120 is provided with a connecting hole 122 , and the connecting hole 122 is used for placing a driving member to drive the first sealing head 100 to move. In this embodiment, the driving member is disposed in the connecting hole 122, and the driving member is in contact with the side wall of the connecting hole 122, so that the driving member drives the first The receiving part 120 moves, so that the first sealing head 100 moves. In this way, the driving rod drives the first sealing head 100 to move by being arranged in the connecting hole 122, so that the connection between the driving rod and the first sealing head 100 is detachable connection, so that So that when the first head 100 and the driving rod can be replaced, for example, when the first head 100 is damaged, the driving member is removed from the connecting hole 122, so as to facilitate Replace the first sealing head 100; for another example, when the driving member is damaged, the driving member is removed from the connecting hole 122, that is, the driving member and the first sealing head 100 separate, thereby facilitating the replacement of the drive.

在其中一个实施例中,所述第一承接部120和所述第一挤压部130相互垂直设置。在本实施例中,所述第一承接部120用于与驱动件连接,驱动件通过所述第一承接部120带动所述第一挤压部130移动,所述第一承接部120与所述第一挤压部130之间的相对位置关系,决定了在移动过程中,所述第一挤压部130对所述压力测量件300的挤压紧密度。所述第一承接部120和所述第一挤压部130相互垂直设置,即所述第一承接部120和所述第一挤压部130之间呈“T”字形结构,例如,所述第一挤压部130背离所述第二封头200的一端与所述第一承接部120的一面连接,使得所述第一挤压部130的端部朝向所述第二封头200,即使得所述第一挤压部130的端部朝向所述压力测量件300,从而使得在同等压力的作用下,所述第一挤压部130在所述压力测量件300上的挤压压强增大,进而提高了所述第一挤压部130与所述压力测量件300之间的挤压紧密度,便于所述第一挤压部130挤压于所述压力测量件300上。In one embodiment, the first receiving portion 120 and the first pressing portion 130 are arranged perpendicular to each other. In this embodiment, the first receiving portion 120 is used for connecting with a driving member, and the driving member drives the first pressing portion 130 to move through the first receiving portion 120 , and the first receiving portion 120 is connected to the driving member. The relative positional relationship between the first pressing portions 130 determines the tightness of the pressing of the first pressing portion 130 to the pressure measuring member 300 during the moving process. The first receiving portion 120 and the first pressing portion 130 are arranged perpendicular to each other, that is, the first receiving portion 120 and the first pressing portion 130 are in a “T” shape. For example, the One end of the first pressing part 130 facing away from the second sealing head 200 is connected to one side of the first receiving part 120 , so that the end of the first pressing part 130 faces the second sealing head 200 , even if The end of the first pressing portion 130 faces the pressure measuring member 300, so that under the action of the same pressure, the pressing pressure of the first pressing portion 130 on the pressure measuring member 300 increases is larger, thereby improving the pressing tightness between the first pressing portion 130 and the pressure measuring member 300 , and facilitating the pressing of the first pressing portion 130 on the pressure measuring member 300 .

在其中一个实施例中,所述第二封头200包括第二承接部220以及第二挤压部230,所述第二承接部220与所述第二挤压部230背离所述第一封头100的一侧连接,所述第二挤压部230靠近所述第一封头100的一侧挤压于所述压力测量件300上。在本实施例中,所述第二承接部220用于连接驱动部件,即驱动部件驱动所述第二承接部220移动,例如,驱动部件驱动所述第二承接部220靠近所述压力测量件300移动,又如,驱动部件驱动所述第二承接部220远离所述压力测量件300移动,使得驱动部件通过所述第二承接部220带动所述第二挤压部230移动,从而使得所述第二挤压部230靠近或者远离所述压力测量件300移动。而所述第二挤压部230在靠近所述压力测量件300的过程中,其上的挤压面,即所述第二挤压面210设置于所述第二挤压部230背离所述第二承接部220的一侧,用于挤压所述压力测量件300,使得驱动部件驱动所述第二承接部220靠近所述压力测量件300的过程中,带动所述第二挤压部230靠近所述压力测量件300,从而使得所述第二挤压部230上的第二挤压面210靠近所述压力测量件300,进而便于实现对所述压力测量件300的挤压。In one embodiment, the second sealing head 200 includes a second receiving portion 220 and a second pressing portion 230 , and the second receiving portion 220 and the second pressing portion 230 are away from the first sealing portion. One side of the head 100 is connected, and the side of the second pressing part 230 close to the first sealing head 100 is pressed on the pressure measuring member 300 . In this embodiment, the second receiving portion 220 is used to connect a driving component, that is, the driving component drives the second receiving portion 220 to move, for example, the driving component drives the second receiving portion 220 to approach the pressure measuring member 300 to move, for another example, the driving component drives the second receiving portion 220 to move away from the pressure measuring member 300 , so that the driving component drives the second pressing portion 230 to move through the second receiving portion 220 , so that all the The second pressing portion 230 moves close to or away from the pressure measuring member 300 . While the second pressing portion 230 is in the process of approaching the pressure measuring member 300 , the pressing surface on the second pressing portion 230 , that is, the second pressing surface 210 is disposed on the second pressing portion 230 away from the One side of the second receiving portion 220 is used for pressing the pressure measuring member 300 , so that the driving component drives the second pressing portion 300 during the process of driving the second receiving portion 220 to approach the pressure measuring member 300 . 230 is close to the pressure measuring piece 300 , so that the second pressing surface 210 on the second pressing part 230 is close to the pressure measuring piece 300 , thereby facilitating the pressing of the pressure measuring piece 300 .

在其中一个实施例中,所述第二挤压部230靠近所述第一封头100的一侧开设有至少一个第二凹槽232,所述第二凹槽232的开口朝向所述第一封头100。在本实施例中,由于所述第二挤压部230用于挤压所述压力测量件300,在挤压的过程中,当所述第二挤压部230的第二挤压面210完全挤压在所述压力测量件300上,即所述第二挤压面210平行挤压于所述压力测量件300上,使得所述第二挤压部230与所述压力测量件300在接触位置的压强小于外部大气压,即所述第二挤压部230与所述压力测量件300之间的压强小于大气压强,也即所述第二挤压部230与所述压力测量件300之间过度紧密,从而使得所述第二挤压部230远离所述第一封头100时,容易导致所述压力测量件300的部分黏着于所述第二挤压部230上,从而导致所述压力测量件300损坏。为了减少上述情况发生的几率,将所述第二凹槽232设置于所述第二挤压部230上,而且所述第二凹槽232的开口朝向所述第一封头100,使得所述第二挤压部230与所述压力测量件300之间存在空隙,减少了所述第二挤压部230与所述压力测量件300之间过度紧密的几率,从而使得所述第二挤压部230远离所述第一封头100时,便于所述压力测量件300从所述第二挤压部230上脱离,降低了所述压力测量件300被所述第二挤压部230撕扯而损坏的几率,延长了所述第二封头200和所述压力测量件300的使用寿命。In one embodiment, at least one second groove 232 is defined on the side of the second pressing portion 230 close to the first head 100 , and the opening of the second groove 232 faces the first Head 100. In this embodiment, since the second pressing portion 230 is used to press the pressure measuring member 300, during the pressing process, when the second pressing surface 210 of the second pressing portion 230 is completely Pressing on the pressure measuring piece 300 , that is, the second pressing surface 210 is pressed on the pressure measuring piece 300 in parallel, so that the second pressing part 230 is in contact with the pressure measuring piece 300 The pressure at the location is lower than the external atmospheric pressure, that is, the pressure between the second pressing portion 230 and the pressure measuring member 300 is lower than the atmospheric pressure, that is, the pressure between the second pressing portion 230 and the pressure measuring member 300 When the second pressing part 230 is too tight, so that the second pressing part 230 is far away from the first sealing head 100 , part of the pressure measuring member 300 is easily adhered to the second pressing part 230 , thereby causing the pressure The measuring piece 300 is damaged. In order to reduce the probability of the above situation, the second groove 232 is arranged on the second pressing part 230, and the opening of the second groove 232 faces the first sealing head 100, so that the There is a gap between the second pressing portion 230 and the pressure measuring member 300, which reduces the probability of excessive tightness between the second pressing portion 230 and the pressure measuring member 300, so that the second pressing When the pressure measuring part 230 is far away from the first sealing head 100 , it is convenient for the pressure measuring member 300 to be separated from the second pressing part 230 , which reduces the damage of the pressure measuring member 300 being torn by the second pressing part 230 . The probability of damage prolongs the service life of the second sealing head 200 and the pressure measuring element 300 .

在其中一个实施例中,提供一种热封机,包括安装基座以及上述任一实施例中所述的封头压力检测装置,所述封头压力检测装置安装于所述安装基座上。在本实施例中,所述封头压力检测装置固定于所述安装基座上,通过采集模块获取封头挤压压力测量件后所留下压力线条的亮度,将压力以亮度值的方式进行转换,处理模块又将亮度值再一次对应转换为压力值,使得压力线条上的亮度对应表示封头各个位置的压力大小,从而准确获取封头在挤压时的压力大小,以及压力分布情况。In one of the embodiments, a heat sealing machine is provided, comprising an installation base and the head pressure detection device described in any one of the above embodiments, and the head pressure detection device is installed on the installation base. In this embodiment, the head pressure detection device is fixed on the installation base, and the brightness of the pressure line left after the head presses the pressure measurement piece is obtained through the acquisition module, and the pressure is measured in the form of brightness value. After conversion, the processing module converts the brightness value into a pressure value correspondingly again, so that the brightness on the pressure line corresponds to the pressure at each position of the head, so as to accurately obtain the pressure of the head during extrusion and the pressure distribution.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

1. A seal head pressure detection method is characterized by comprising the following steps:
acquiring a pressure line image of the pressure measurement piece, wherein the pressure line image is an image formed by clamping the pressure measurement piece by a first seal head and a second seal head;
sequentially acquiring brightness values of a plurality of extrusion areas according to the pressure line image and along a direction parallel to the pressure line, wherein the pressure line image is formed by the images of the extrusion areas;
and correspondingly acquiring a pressure value according to the brightness value, and sending the pressure value to a detection system.
2. A head pressure detection method according to claim 1, wherein the acquiring of the pressure line image of the pressure measurement member comprises:
scanning the pressure measurement piece along a preset direction, and acquiring a color value distribution image of the pressure measurement piece;
and acquiring the pressure line image according to the color value distribution image.
3. A head pressure detection method according to claim 2, wherein the obtaining the pressure line image according to the color value distribution image comprises:
acquiring color values to be detected of a plurality of image areas according to the color value distribution image;
detecting whether the color value to be detected is matched with a preset color value or not;
when the color value to be detected is matched with the preset color value, acquiring a position parameter of an image area corresponding to the color value to be detected;
and forming the pressure line image according to the position parameters of the image area.
4. A seal head pressure detection method according to claim 3, wherein the detecting whether the color value to be detected is matched with a preset color value comprises:
detecting whether the color value to be detected is larger than the preset color value or not;
when the color value to be measured is matched with the preset color value, the position parameter of the image area corresponding to the color value to be measured is obtained, and the method comprises the following steps:
and when the color value to be detected is larger than the preset color value, acquiring the position parameter of the image area corresponding to the brightness value to be detected.
5. A head pressure detection method according to claim 1, wherein the acquiring of the pressure line image of the pressure measurement member further comprises:
driving the first seal head and the second seal head to move towards the pressure measuring part;
and driving the first sealing head and the second sealing head to respectively extrude two side surfaces of the pressure measuring piece within a preset time.
6. A seal head pressure detection method according to claim 5, characterized in that the preset time is 1-8 seconds.
7. A seal head pressure detection method according to claim 6, characterized in that the preset time is 5 seconds.
8. A head pressure detection method according to claim 1, wherein the obtaining of the pressure value according to the brightness value and the sending of the pressure value to a detection system further comprises:
detecting whether the brightness values of any two extrusion areas are equal or not;
and when the brightness values of any two extrusion areas are equal, sending a normal seal head signal to the detection system.
9. A head pressure detecting method according to claim 8, wherein the detecting whether the brightness values of any two of the pressing areas are equal further comprises:
and when the brightness values of any two extrusion areas are not equal, sending an end socket abnormal signal to the detection system.
10. A seal head pressure detection device is characterized by comprising a first seal head, a second seal head, a pressure measurement piece, an acquisition module and a processing module, wherein the first seal head and the second seal head are oppositely arranged, the pressure measurement piece is arranged between the first seal head and the second seal head and is used for acquiring a pressure line when the first seal head and the second seal head are extruded, the output end of the acquisition module is connected with the input end of the processing module, and the output end of the processing module is used for being connected with a detection system;
the acquisition module is used for acquiring a pressure line image of the pressure measurement piece, wherein the pressure line image is an image formed by clamping the pressure measurement piece by a first seal head and a second seal head; sequentially acquiring brightness values of a plurality of extrusion areas according to the pressure line image and along a direction parallel to the pressure line, wherein the pressure line image is formed by the images of the extrusion areas;
and the processing module is used for correspondingly acquiring a pressure value according to the brightness value and sending the pressure value to the detection system.
CN202010537987.6A 2020-06-12 2020-06-12 End socket pressure detection method and device Pending CN111637995A (en)

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