CN111622403A - A cold-formed thin-walled steel composite floor and its modularized prefabricated assembly method - Google Patents
A cold-formed thin-walled steel composite floor and its modularized prefabricated assembly method Download PDFInfo
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Abstract
本发明公开了一种冷弯薄壁型钢组合楼盖及其模块化预制装配方法,该组合楼盖包括冷弯薄壁型钢骨架、蒸压加气混凝土板、钢筋网、轻质混凝土和饰面层,冷弯薄壁型钢骨架为网格状,蒸压加气混凝土板嵌入冷弯薄壁型钢骨架的网格中,并与冷弯薄壁型钢骨架固定连接;钢筋网设置于蒸压加气混凝土板的上方,并与轻质混凝土现浇成整体;饰面层设置于轻质混凝土的上表面,并与冷弯薄壁型钢骨架固定连接。该组合楼盖具有受力传力明确合理的优良性能,可以满足大跨度的要求,易于空间灵活分割,适应住宅市场要求。本发明的装配方法具有工序简单、速度快、整体性好的优点,有利于实现建筑节能,便于冷弯薄壁型钢结构这一绿色建筑的工业化生产和模块化施工。
The invention discloses a cold-formed thin-walled steel composite floor and a modular prefabricated assembly method thereof. The composite floor comprises a cold-formed thin-walled steel skeleton, an autoclaved aerated concrete slab, a steel mesh, a lightweight concrete and a veneer. The cold-formed thin-walled steel skeleton is grid-like, and the autoclaved aerated concrete slab is embedded in the grid of the cold-formed thin-walled steel skeleton, and is fixedly connected with the cold-formed thin-walled steel skeleton; Above the concrete slab, it is cast in place with the lightweight concrete as a whole; the veneer layer is arranged on the upper surface of the lightweight concrete and is fixedly connected with the cold-formed thin-walled steel skeleton. The composite floor has the excellent performance of clear and reasonable force transmission, can meet the requirements of large span, easy to divide the space flexibly, and adapt to the requirements of the residential market. The assembling method of the invention has the advantages of simple procedure, high speed and good integrity, is conducive to realizing building energy saving, and is convenient for industrialized production and modular construction of cold-formed thin-walled steel structure, a green building.
Description
技术领域technical field
本发明涉及多层冷弯薄壁型钢住宅结构,具体来说,涉及一种冷弯薄壁型钢组合楼盖及其模块化预制装配方法。The invention relates to a multi-layer cold-formed thin-walled steel residential structure, in particular to a cold-formed thin-walled steel composite floor and a modular prefabricated assembly method thereof.
背景技术Background technique
多年以来,冷成型钢结构以其自重轻、易成型以及环保可回收等优点在国外被广泛应用于低层住宅及小型工业建筑,并正在向多层建筑扩展。我国从国外引进了大量的低层冷成型钢结构住宅技术,截止到现在,冷成型钢结构主要还是应用在三层以下建筑。由于人口众多,土地资源紧张,地震灾害严重,将冷弯薄壁型钢结构住宅从低层发展到多层更加符合我国国情。此外,现有的冷弯薄壁型钢房屋的预制装配技术限于型钢骨架,施工现场仍需要大量的人工完成板材及管线的安装,缺乏能够满足模块化房屋预制装配技术的墙体、楼板及相关连接的构造措施。因此,研究模块化全预制装配技术,通过建筑构配件的工厂化(标准化、规模化)生产,以及现场装配施工,使建筑物的生产过程变得和组装汽车、家具一样符合工业化的要求是冷弯薄壁型钢结构这一绿色建筑在我国推广应用的前提,同时也是加快住宅产业化、预制装配化的一条有效途径。For many years, cold-formed steel structures have been widely used in low-rise residential and small industrial buildings abroad due to their advantages of light weight, easy forming, environmental protection and recyclability, and are expanding to multi-storey buildings. my country has introduced a large number of low-rise cold-formed steel structure housing technologies from abroad. Up to now, cold-formed steel structures are mainly used in buildings below three floors. Due to the large population, the shortage of land resources and the serious earthquake disaster, the development of cold-formed thin-walled steel structure housing from low-rise to multi-storey is more in line with my country's national conditions. In addition, the existing prefabricated assembly technology of cold-formed thin-walled section steel houses is limited to section steel skeletons, and a large number of manual installations of panels and pipelines are still required at the construction site. structural measures. Therefore, it is cold and cold to study the modular full prefabricated assembly technology, through the factory (standardized, large-scale) production of building components, as well as on-site assembly and construction, so that the production process of buildings can be as industrialized as the assembly of automobiles and furniture. The premise of the promotion and application of green building in my country is the curved thin-walled steel structure, and it is also an effective way to speed up the industrialization and prefabrication of housing.
目前冷弯薄壁型钢结构体系中,国内外常用的楼盖主要包括轻钢木楼板、压型钢板组合楼板和现浇混凝土复合楼板三种。轻钢木楼板自重轻,施工速度快,但仅适用于板跨较小的情况,且此类楼板存在刚度小、防颤效果差等不足。压型钢板组合楼板因其造价较高,多用于多、高层建筑中。现浇混凝土复合楼板具有刚度大、抗撞击、防颤效果好、经济性好等优点,但其自重大,安装速度慢,对施工条件要求较高。日本采用的蒸压轻质加气混凝土(ALC)楼板可以大大减轻结构的自重,同时具有较好的使用功能,但此种楼板厚度较大,且主要用于低层钢结构住宅。In the current cold-formed thin-walled steel structure system, the commonly used floors at home and abroad mainly include light steel wood floor, profiled steel plate composite floor and cast-in-place concrete composite floor. Light steel and wood floors have light weight and fast construction speed, but are only suitable for small spans, and such floors have shortcomings such as low stiffness and poor anti-vibration effect. The profiled steel plate composite floor is mostly used in multi- and high-rise buildings because of its high cost. The cast-in-place concrete composite floor has the advantages of high rigidity, anti-impact, good anti-vibration effect, and good economy, but it is self-heavy, slow in installation, and requires high construction conditions. The autoclaved light-weight aerated concrete (ALC) floor used in Japan can greatly reduce the self-weight of the structure, and at the same time has a good use function, but the thickness of this floor is relatively large, and it is mainly used for low-rise steel structure houses.
发明内容SUMMARY OF THE INVENTION
发明目的:本发明的一个目的是提供一种受力传力明确合理的新型冷弯薄壁型钢组合楼盖。Purpose of the invention: One purpose of the present invention is to provide a new type of cold-formed thin-walled steel composite floor with clear and reasonable force transmission.
本发明的另一个目的是提供一种所述组合楼盖的模块化预制装配方法。Another object of the present invention is to provide a modular prefabrication assembly method of the composite floor.
技术方案:本发明的冷弯薄壁型钢组合楼盖,该组合楼盖包括冷弯薄壁型钢骨架、蒸压加气混凝土板、钢筋网、轻质混凝土和饰面层,冷弯薄壁型钢骨架为网格状,蒸压加气混凝土板嵌入冷弯薄壁型钢骨架的网格中,并与冷弯薄壁型钢骨架固定连接;钢筋网设置于蒸压加气混凝土板的上方,并与轻质混凝土现浇成整体;饰面层设置于轻质混凝土的上表面,并与冷弯薄壁型钢骨架固定连接。Technical scheme: the cold-formed thin-walled steel composite floor of the present invention, the composite floor comprises a cold-formed thin-walled steel skeleton, an autoclaved aerated concrete slab, a steel mesh, a lightweight concrete and a facing layer, and the cold-formed thin-walled steel The skeleton is grid-like, and the autoclaved aerated concrete slab is embedded in the grid of the cold-formed thin-walled steel skeleton, and is fixedly connected with the cold-formed thin-walled steel skeleton; The lightweight concrete is cast in place as a whole; the veneer layer is arranged on the upper surface of the lightweight concrete and is fixedly connected with the cold-formed thin-walled steel skeleton.
优选的,所述冷弯薄壁型钢骨架包括冷弯薄壁C型边梁、工字形肋梁、直角加劲件、钢拉带和连梁,工字形肋梁包括纵横交错设置的纵向工字形肋梁和横向工字形肋梁,且纵向工字形肋梁和横向工字形肋梁两端分别嵌入连梁和冷弯薄壁C型边梁内,纵向工字形肋梁和横向工字形肋梁的端部分别与连梁和冷弯薄壁C型边梁通过直角加劲件固定连接;钢拉带位于冷弯薄壁C型边梁和纵向工字形肋梁的下方,并与冷弯薄壁C型边梁和纵向工字形肋梁的下翼缘固定连接成整体。Preferably, the cold-formed thin-walled steel skeleton includes cold-formed thin-walled C-shaped side beams, I-shaped rib beams, right-angle stiffeners, steel ties and connecting beams, and the I-shaped rib beams include longitudinal I-shaped ribs arranged in a crisscross pattern. Beams and transverse I-shaped rib beams, and both ends of the longitudinal I-shaped rib beams and transverse I-shaped rib beams are embedded in coupling beams and cold-formed thin-walled C-shaped side beams, respectively. The part is fixedly connected with the coupling beam and the cold-formed thin-walled C-shaped side beam respectively through right-angle stiffeners; The lower flange of the side beam and the longitudinal I-shaped rib beam is fixedly connected as a whole.
优选的,纵向工字形肋梁和横向工字形肋梁均包括两个冷弯薄壁C型钢梁和压型钢板,两个冷弯薄壁C型钢梁的腹板之间通过若干压型钢板背靠背固定设置。Preferably, both the longitudinal I-shaped rib beam and the transverse I-shaped rib beam include two cold-formed thin-walled C-shaped steel beams and profiled steel plates, and several pressure-shaped steel beams pass between the webs of the two cold-formed thin-walled C-shaped steel beams. Steel plate back-to-back fixed setup.
优选的,横向工字形肋梁的冷弯薄壁C型钢梁上设有通孔,用于穿入纵向工字形肋梁,形成纵横交错的结构,且纵向工字形肋梁和横向工字形肋梁连接处通过直角加劲件固定。Preferably, the cold-formed thin-walled C-shaped steel beam of the transverse I-shaped rib beam is provided with through holes for penetrating the longitudinal I-shaped rib beam to form a crisscross structure, and the longitudinal I-shaped rib beam and the transverse I-shaped rib are provided with through holes. The beam joints are fixed by right-angle stiffeners.
优选的,蒸压加气混凝土板位于相邻的工字型肋梁之间,且蒸压加气混凝土板与工字形肋梁的下翼缘通过自攻螺钉固定连接。Preferably, the autoclaved aerated concrete slab is located between adjacent I-shaped rib beams, and the autoclaved aerated concrete slab and the lower flange of the I-shaped rib beam are fixedly connected by self-tapping screws.
优选的,所述的工字形肋梁的压型钢板空腔内填充轻质混凝土。Preferably, the cavity of the profiled steel plate of the I-shaped rib beam is filled with lightweight concrete.
优选的,冷弯薄壁C型边梁为C型钢梁,其腹板上设有若干螺栓孔。Preferably, the cold-formed thin-walled C-shaped side beam is a C-shaped steel beam, and a plurality of bolt holes are provided on its web.
优选的,连梁包括两个冷弯薄壁C型钢梁、压型钢板、轻质混凝土填充层、竖向连接螺栓和水平连接螺栓,两个冷弯薄壁C型钢梁的腹板之间通过压型钢板背靠背固定设置,且两根冷弯薄壁C型钢梁的腹板与压型钢板形成的空腔内填充轻质混凝土;竖向连接螺栓竖向设置于压型钢板的轻质混凝土填充层内;水平连接螺栓横穿过冷弯薄壁C型钢梁的腹板和压型钢板预埋于轻质混凝土填充层内。Preferably, the coupling beam includes two cold-formed thin-walled C-shaped steel beams, a profiled steel plate, a lightweight concrete filling layer, vertical connecting bolts and horizontal connecting bolts, and the webs of the two cold-formed thin-walled C-shaped steel beams are between the webs. The space is fixed back-to-back by the profiled steel plates, and the cavity formed by the webs of the two cold-formed thin-walled C-shaped steel beams and the profiled steel plates is filled with lightweight concrete; In the lightweight concrete filling layer; the horizontal connecting bolts traverse the web and the profiled steel plate of the cold-formed thin-walled C-shaped steel beam and are pre-buried in the lightweight concrete filling layer.
本发明所述冷弯薄壁型钢组合楼盖的装配方法,包括以下步骤:The assembling method of the cold-formed thin-walled steel composite floor according to the present invention comprises the following steps:
S1、安装冷弯薄壁型钢骨架的连梁、冷弯薄壁C型边梁和纵向工字形肋梁:S1. Install the connecting beam of cold-formed thin-walled steel frame, cold-formed thin-walled C-shaped side beam and longitudinal I-shaped rib beam:
根据冷弯薄壁型钢组合楼盖的纵向长度临时固定两根连梁,将纵向工字形肋梁嵌入连梁的冷弯薄壁C型钢梁内,采用直角加劲件和自攻螺钉将纵向工字形肋梁的端部与其中一根连梁的冷弯薄壁C型钢梁固定连接;安装好所有纵向工字形肋梁后,将冷弯薄壁C型边梁的端部嵌入连梁的冷弯薄壁C型钢梁内并通过自攻螺钉固定连接;According to the longitudinal length of the cold-formed thin-walled steel composite floor, temporarily fix two coupling beams, embed the longitudinal I-shaped rib beams into the cold-formed thin-walled C-shaped steel beams of the coupling beams, and use right-angle stiffeners and self-tapping screws to fasten the longitudinal The end of the shaped rib beam is fixedly connected with the cold-formed thin-walled C-shaped steel beam of one of the coupling beams; after all the longitudinal I-shaped ribbed beams are installed, the end of the cold-formed thin-walled C-shaped side beam is embedded in the end of the connecting beam. Cold-formed thin-walled C-shaped steel beams are fixed and connected by self-tapping screws;
S2、安装蒸压加气混凝土板和横向工字形肋梁:S2. Install autoclaved aerated concrete slabs and transverse I-shaped rib beams:
将步骤S1中未与纵向工字形肋梁的端部固定连接的连梁移除,将第一排蒸压加气混凝土板嵌入相邻的两根纵向工字形肋梁的下翼缘的上部,并通过自攻螺钉与纵向工字形肋梁的下翼缘固定连接;将第一根横向工字型肋梁穿过纵向工字形肋梁,并将第一根横向工字型肋梁的端部嵌入冷弯薄壁C型边梁内,并通过自攻螺钉固定连接;Remove the coupling beams that are not fixedly connected to the ends of the longitudinal I-shaped rib beams in step S1, and insert the first row of autoclaved aerated concrete slabs into the upper part of the lower flanges of the two adjacent longitudinal I-shaped rib beams, And fixedly connect with the lower flange of the longitudinal I-shaped rib beam through self-tapping screws; pass the first transverse I-shaped rib beam through the longitudinal I-shaped rib beam, and connect the end of the first transverse I-shaped rib beam Embedded in the cold-formed thin-walled C-shaped side beam, and fixedly connected by self-tapping screws;
S3、重复步骤S2,依次安装后续蒸压加气混凝土板和横向工字型肋梁;将步骤(2)中移除的连梁安装在纵向工字形肋梁的端部,即将纵向工字形肋梁的端部嵌入连梁的冷弯薄壁C型钢梁内,并通过直角加劲件和自攻螺钉固定连接;同时,将冷弯薄壁C型边梁的端部嵌入连梁的冷弯薄壁C型钢梁内并通过自攻螺钉固定连接;S3, repeat step S2, install subsequent autoclaved aerated concrete slabs and transverse I-shaped rib beams in turn; install the connecting beam removed in step (2) at the end of the longitudinal I-shaped rib beam, that is, the longitudinal I-shaped rib The end of the beam is embedded in the cold-formed thin-walled C-shaped steel beam of the coupling beam, and fixedly connected by right-angle stiffeners and self-tapping screws; at the same time, the end of the cold-formed thin-walled C-shaped edge beam is embedded in the cold-formed steel beam of the coupling beam. The thin-walled C-shaped steel beam is fixed and connected by self-tapping screws;
S4、安装钢拉带:S4, install the steel pull strap:
将钢拉带设置在纵向工字形肋梁的下部,并采用自攻螺钉将纵向工字形肋梁的下翼缘与钢拉带固定连接;The steel tie is arranged at the lower part of the longitudinal I-shaped rib beam, and the lower flange of the longitudinal I-shaped rib beam is fixedly connected with the steel tie by self-tapping screws;
S5、安装钢筋网、浇筑轻质混凝土和铺设饰面层:S5. Install steel mesh, pour lightweight concrete and lay veneer:
将钢筋网满铺于蒸压加气混凝土板的上部,在蒸压加气混凝土板的上部、纵向工字形肋梁、横向工字形肋梁和连梁的空腔内浇筑轻质混凝土,形成钢楼盖;铺设饰面层。The steel mesh is fully spread on the upper part of the autoclaved aerated concrete slab, and lightweight concrete is poured into the cavity of the upper part of the autoclaved aerated concrete slab, the longitudinal I-shaped rib beam, the horizontal I-shaped rib beam and the coupling beam to form a steel floor. ; Lay the veneer.
本发明的冷弯薄壁型钢组合楼盖的模块化预制装配方法,该方法为:首先,按照上述步骤S1~步骤S5在工厂批量预制冷弯薄壁型钢组合楼盖,其中在步骤S2~步骤S3中,冷弯薄壁C型边梁与相邻纵向工字形肋梁之间未布置蒸压加气混凝土板以预留相邻楼盖之间的后拼装位置;然后,将预制好的冷弯薄壁型钢组合楼盖安装在下层墙体的上方,将连梁中的竖向连接螺栓的下部穿过下层墙体的顶导轨并固定连接;在同一楼层进行冷弯薄壁型钢组合楼盖布置时,将冷弯薄壁型钢组合楼盖的后拼装位置布置在相邻楼盖的连梁一侧,将后拼装位置的冷弯薄壁C型边梁嵌入相邻楼盖连梁的冷弯薄壁C型钢梁内,且将水平连接螺栓穿过冷弯薄壁C型边梁腹板的预留孔并拧紧完成相邻楼盖之间的固定连接;在冷弯薄壁C型边梁和相邻纵向工字形肋梁之间预留的后拼装位置依次铺设蒸压加气混凝土板和钢筋网并浇筑轻质混凝土、铺设面层,完成整个楼面的安装;将竖向连接螺栓的上部穿过上层墙体的顶导轨并固定连接,继续上层楼面的安装。The modular prefabrication assembly method of the cold-formed thin-walled section steel composite floor of the present invention is as follows: firstly, according to the above steps S1 to S5, the cold-formed thin-walled section steel composite floor is pre-fabricated in batches in the factory, wherein in the steps S2 to S5 In S3, the autoclaved aerated concrete slab is not arranged between the cold-formed thin-walled C-shaped edge beam and the adjacent longitudinal I-shaped rib beam to reserve the post-assembly position between the adjacent floors; The curved thin-walled steel composite floor is installed above the lower wall, and the lower part of the vertical connecting bolt in the coupling beam is passed through the top guide rail of the lower wall and fixedly connected; the cold-formed thin-walled steel composite floor is carried out on the same floor. When arranging, arrange the post-assembly position of the cold-formed thin-walled steel composite floor on the side of the connecting beam of the adjacent floor, and insert the cold-formed thin-walled C-shaped edge beam at the post-assembly position into the cold-formed thin-walled C-shaped edge beam of the adjacent floor coupling beam. Bend the thin-walled C-shaped steel beam, and pass the horizontal connecting bolts through the reserved holes of the cold-formed thin-walled C-shaped side beam web and tighten it to complete the fixed connection between adjacent floors; in the cold-formed thin-walled C-shaped beam The post-assembly positions reserved between the side beams and the adjacent longitudinal I-shaped rib beams shall be laid in sequence with autoclaved aerated concrete slabs and steel meshes, and light weight concrete shall be poured, and the surface layer shall be laid to complete the installation of the entire floor; The upper part of the bolt passes through the top rail of the upper wall and is fixedly connected, and the installation on the upper floor is continued.
有益效果:与现有技术相比,本发明的组合楼盖具有节能环保、受力传力明确合理的优良性能,有利于实现建筑节能,便于工业化生产和模块化施工。本发明的冷弯薄壁型钢组合楼盖可在工厂预制生产,在现场仅进行组合楼盖与墙体之间的组装工作,工序简单,施工速度快。由冷弯薄壁C型钢梁和压型钢板组成的工字形肋梁具有抗弯能力刚度和稳定性好等优点,由工字型肋梁组成的井字轻钢骨架承担楼面主要的荷载,蒸压加气混凝土板可作为永久性模板,降低了楼板的自重,减小了楼板厚度,增加了室内净高,有利于大开间住宅的楼板满足规范要求;同时蒸压加气混凝土板提高了组合楼盖的刚度,且楼盖底部平整光滑,易于装修,不需吊顶,使得该新型冷弯薄壁型钢组合楼盖能够适用于多层冷弯薄壁型钢结构住宅。此外,连梁的竖向连接螺栓和水平连接螺栓分别将上、下层墙体和相邻组合楼盖连接成整体,且钢筋网和轻质混凝土现浇层可有效避免楼面开裂、渗漏等问题。因此,本发明的冷弯薄壁型钢组合楼盖可有效保证模块化冷弯薄壁型钢房屋结构的整体性和耐久性,能够适用于模块化多层冷弯薄壁型钢结构住宅。Beneficial effects: Compared with the prior art, the composite floor of the present invention has the excellent performance of energy saving and environmental protection, clear and reasonable force transmission, which is conducive to realizing building energy saving, and is convenient for industrial production and modular construction. The cold-formed thin-walled steel composite floor of the invention can be prefabricated in a factory, and only the assembly work between the composite floor and the wall is performed on site, the process is simple, and the construction speed is fast. The I-shaped rib beam composed of cold-formed thin-walled C-shaped steel beam and profiled steel plate has the advantages of good bending resistance, rigidity and stability. The well-shaped light steel frame composed of the I-shaped rib beam bears the main load of the floor. , The autoclaved aerated concrete slab can be used as a permanent formwork, which reduces the self-weight of the floor slab, reduces the thickness of the floor slab, and increases the indoor clear height, which is beneficial to the floor slab of the large-bay house to meet the specification requirements; at the same time, the autoclaved aerated concrete slab improves the The rigidity of the composite floor is improved, and the bottom of the floor is flat and smooth, which is easy to decorate and does not need a suspended ceiling, so that the new cold-formed thin-walled steel composite floor can be suitable for multi-storey cold-formed thin-walled steel structure residences. In addition, the vertical connecting bolts and horizontal connecting bolts of the coupling beams respectively connect the upper and lower floors and the adjacent composite floors into a whole, and the steel mesh and the light-weight concrete cast-in-place layer can effectively avoid floor cracking, leakage, etc. question. Therefore, the cold-formed thin-walled steel composite floor of the present invention can effectively ensure the integrity and durability of the modular cold-formed thin-walled steel house structure, and can be suitable for modular multi-storey cold-formed thin-walled steel structure houses.
附图说明Description of drawings
图1是本发明的新型冷弯薄壁型钢组合楼盖的结构示意图;Fig. 1 is the structural representation of the novel cold-formed thin-walled section steel composite floor of the present invention;
图2是本发明的组合楼盖的结构剖视图;Fig. 2 is the structural sectional view of the composite floor of the present invention;
图3是本发明的组合楼盖中轻钢骨架的结构图;Fig. 3 is the structural diagram of the light steel frame in the composite floor of the present invention;
图4是本发明中冷弯薄壁C型钢边梁的结构图;4 is a structural diagram of a cold-formed thin-walled C-shaped steel edge beam in the present invention;
图5是本发明中工字形肋梁的结构图;Fig. 5 is the structural diagram of the I-shaped rib beam in the present invention;
图6是本发明中纵向和横向工字形肋梁的连接示意图;Fig. 6 is the connection schematic diagram of longitudinal and transverse I-shaped rib beams in the present invention;
图7是本发明中横向工字形肋梁与冷弯薄壁C型钢边梁的加强连接示意图;7 is a schematic diagram of the reinforcement connection between a transverse I-shaped rib beam and a cold-formed thin-walled C-shaped steel edge beam in the present invention;
图8是本发明中连梁的结构图;8 is a structural diagram of a connecting beam in the present invention;
图9是本发明的组合楼盖与相邻组合楼盖连接的结构剖视图;9 is a structural cross-sectional view of the connection between the composite floor of the present invention and the adjacent composite floor;
图10是本发明的组合楼盖与上、下层墙体连接的结构剖视图;Figure 10 is a structural cross-sectional view of the composite floor of the present invention connected to the upper and lower floors;
图11是本发明的组合楼盖的模块化装配示意图;Fig. 11 is the modular assembly schematic diagram of the composite floor of the present invention;
图中:冷弯薄壁型钢骨架1、蒸压加气混凝土板2、钢筋网3、轻质混凝土4、饰面层5、螺栓孔6、冷弯薄壁C型边梁7、工字形肋梁8、纵向工字形肋梁81、横向工字形肋梁82、通孔83、直角加劲件9、钢拉带10、自攻螺钉11、冷弯薄壁C型钢梁12、压型钢板13、轻质混凝土填充层14、连梁15、竖向连接螺栓16、水平连接螺栓17、下层墙体18、下层墙体顶导轨19、上层墙体20、上层墙体顶导轨21。In the picture: cold-formed thin-walled steel frame 1, autoclaved aerated
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步描述。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
如图1和图2所示,本发明的组合楼盖,包括冷弯薄壁型钢骨架1、蒸压加气混凝土板2、钢筋网3、轻质混凝土4和饰面层5,冷弯薄壁型钢骨架1通过工字型肋梁8形成网格状,蒸压加气混凝土板2嵌入冷弯薄壁型钢骨架1相邻的工字型肋梁8之间,且蒸压加气混凝土板2与工字形肋梁8的下翼缘通过自攻螺钉11固定连接;钢筋网3位于蒸压加气混凝土板2的上方,并与轻质混凝土4现浇成整体;饰面层5位于轻质混凝土现浇层的上方,并通过自攻螺钉11与工字形肋梁8的上翼缘连接成整体。As shown in Figures 1 and 2, the composite floor of the present invention includes a cold-formed thin-walled steel frame 1, an autoclaved aerated
如图3所示,冷弯薄壁型钢骨架1由冷弯薄壁C型边梁7、工字形肋梁8、连梁15、直角加劲件9和钢拉带10通过自攻螺钉11连接形成,如图4所示,冷弯薄壁C型边梁7为C型钢梁结构,且其腹板设有预留螺栓孔6。如图3所示,2个冷弯薄壁C型边梁7分别设置于冷弯薄壁型钢骨架1的纵向两侧;2个连梁15分别设置于冷弯薄壁型钢骨架1的横向两侧,冷弯薄壁C型边梁7的端部嵌入连梁15的C型槽内并通过自攻螺钉11固定连接。如图5所示,工字形肋梁8包括两个背靠背设置的冷弯薄壁C型钢梁12和压型钢板13,两个冷弯薄壁C型钢梁12的腹板之间通过若干压型钢板3和自攻螺钉11固定连接,所述的工字形肋梁的压型钢板13的空腔内填充轻质混凝土4。如图6所示,工字形肋梁8分为纵向工字形肋梁81和横向工字形肋梁82,横向工字形肋梁的冷弯薄壁C型钢梁12上设有通孔83,用于穿入纵向工字形肋梁,形成纵横交错的网格结构,且纵向工字形肋梁和横向工字形肋梁连接处通过直角加劲件9和自攻螺钉11固定连接。如图7所示,纵向工字形肋梁81和横向工字形肋梁82的两端分别嵌入连梁15和冷弯薄壁C型边梁7的C型槽内,且纵向工字形肋梁81和横向工字形肋梁82的端部与连梁15和冷弯薄壁C型边梁7通过直角加劲件9和自攻螺钉11固定连接。钢拉带10位于冷弯薄壁C型边梁7和纵向工字形肋梁81的下方,并与冷弯薄壁C型边梁7和纵向工字形肋梁81的下翼缘通过自攻螺钉11连接成整体。As shown in FIG. 3 , the cold-formed thin-walled steel skeleton 1 is formed by connecting the cold-formed thin-walled C-shaped
如图8至图11所示,连梁15是相邻楼板及上、下层墙体的拉结构件,该连梁15的构造与工字形肋梁8相似,包括两根冷弯薄壁C型钢梁12、压型钢板13、轻质混凝土填充层14、竖向连接螺栓16和水平连接螺栓17,两个冷弯薄壁C型钢梁12的腹板之间通过压型钢板13背靠背固定设置,且两根冷弯薄壁C型钢梁12的腹板与压型钢板13形成的空腔内填充轻质混凝土14;竖向连接螺栓16竖向设置于压型钢板13的轻质混凝土填充层14内;水平连接螺栓17横穿过冷弯薄壁C型钢梁12和压型钢板13预埋于轻质混凝土填充层14内。竖向连接螺栓16与下层墙体18的顶导轨19固定连接后,水平连接螺栓17穿过连梁15一侧组合楼盖中的冷弯薄壁C型边梁7腹板的预留螺栓孔6用螺帽拧紧,将相邻楼板连成整体;竖向连接螺栓16的上部穿过上层墙体20的顶导轨21用螺帽拧紧,将上下层墙体连成整体。As shown in Figures 8 to 11, the connecting
上述冷弯薄壁型钢组合楼盖的预制装配方法,包括以下步骤:The prefabricated assembly method of the cold-formed thin-walled steel composite floor includes the following steps:
S1、安装冷弯薄壁型钢骨架1的连梁15、冷弯薄壁C型边梁7和纵向工字形肋梁81:根据冷弯薄壁型钢组合楼盖的纵向长度临时固定两根连梁15,将纵向工字形肋梁81嵌入连梁15的冷弯薄壁C型钢梁12内,采用直角加劲件9和自攻螺钉11将纵向工字形肋梁81的端部与其中一根连梁15的冷弯薄壁C型钢梁12固定连接;安装好所有纵向工字形肋梁81后,将冷弯薄壁C型边梁7的端部嵌入连梁15的冷弯薄壁C型钢梁12内并通过自攻螺钉11固定连接。S1. Install the connecting
S2、安装蒸压加气混凝土板2和横向工字形肋梁82:将步骤S1中未与纵向工字形肋梁81的端部固定连接的连梁15移除,将第一排蒸压加气混凝土板2嵌入相邻的两根纵向工字形肋梁81的下翼缘的上部,并通过自攻螺钉11与纵向工字形肋梁81的下翼缘固定连接;将第一根横向工字型肋梁82穿过纵向工字形肋梁81,并将第一根横向工字型肋梁82的端部嵌入冷弯薄壁C型边梁7内,并通过自攻螺钉11固定连接;S2, install the autoclaved aerated
S3、重复步骤S2,依次安装后续蒸压加气混凝土板2和横向工字型肋梁82;将步骤S2中移除的连梁15安装在纵向工字形肋梁81的端部,即将纵向工字形肋梁81的端部嵌入连梁15的冷弯薄壁C型钢梁12内,并通过直角加劲件9和自攻螺钉11固定连接;将冷弯薄壁C型边梁7的端部嵌入连梁15的冷弯薄壁C型钢梁12内并通过自攻螺钉11固定连接;S3, repeat step S2, install the subsequent autoclaved aerated
S4、安装钢拉带10:将钢拉带10设置在纵向工字形肋梁81的下部,并采用自攻螺钉11将纵向工字形肋梁81的下翼缘与钢拉带10固定连接;S4, install the steel pull strap 10: set the
S5、安装钢筋网3、浇筑轻质混凝土4和铺设饰面层5:将钢筋网3满铺与蒸压加气混凝土板2的上部,在蒸压加气混凝土板2的上部、纵向工字形肋梁81、横向工字形肋梁82和连梁15的空腔内浇筑轻质混凝土,形成钢楼盖;铺设饰面层5。S5, install the
上述冷弯薄壁型钢组合楼盖的模块化预制装配方法,包括以下步骤:The modular prefabrication assembly method of the cold-formed thin-walled steel composite floor includes the following steps:
首先,按照上述步骤S1~步骤S5在工厂批量预制冷弯薄壁型钢组合楼盖,其中在步骤S2~步骤S3中,冷弯薄壁C型边梁7与相邻纵向工字形肋梁81之间未布置蒸压加气混凝土板2以预留相邻楼盖之间的后拼装位置;然后,将预制好的冷弯薄壁型钢组合楼盖安装在下层墙体18的上方,将连梁15中的竖向连接螺栓16的下部穿过下层墙体18的顶导轨19并固定连接;在同一楼层进行冷弯薄壁型钢组合楼盖布置时,将冷弯薄壁型钢组合楼盖的后拼装位置布置在相邻楼盖的连梁15一侧,将后拼装位置的冷弯薄壁C型边梁7嵌入相邻楼盖连梁15的冷弯薄壁C型钢梁12内,且将水平连接螺栓17穿过冷弯薄壁C型边梁7腹板的预留孔6并拧紧完成相邻楼盖之间的固定连接;在冷弯薄壁C型边梁7和相邻纵向工字形肋梁81之间预留的后拼装位置依次铺设蒸压加气混凝土板2和钢筋网3并浇筑轻质混凝土、铺设面层,完成整个楼面的安装;将竖向连接螺栓16的上部穿过上层墙体20的顶导轨21并固定连接,继续上层楼面的安装。First, according to the above steps S1 to S5, the cold-formed thin-walled steel composite floors are pre-cooled in batches in the factory. The autoclaved aerated
本发明的冷弯薄壁型钢组合楼盖及其与相邻楼板及上、下层墙体的拉结连梁均在工厂预制生产,然后在施工现场通过螺栓连接进行拼装,后拼装工作少,施工速度大幅度提高。采用工字型肋梁作为组合楼盖的轻钢骨架、蒸压加气混凝土板作为永久性模板,降低了楼板的自重,减小了楼板厚度,大大提高了大开间住宅的布置灵活性。此外,连梁的竖向连接螺栓和水平连接螺栓分别将上、下层墙体和相邻组合楼盖连接成整体,进一步提高了组合楼盖的整体性能。采用钢筋网和轻质混凝土现浇层避免了楼面开裂、渗漏等问题。因此,本发明的冷弯薄壁型钢组合楼盖可有效保证模块化冷弯薄壁型钢房屋结构的整体性和耐久性,能够适用于模块化多层冷弯薄壁型钢结构住宅。The cold-formed thin-walled steel composite floor of the present invention and the tie beams with the adjacent floor slabs and the upper and lower walls are all prefabricated in the factory, and then assembled by bolting on the construction site, with less post-assembly work and less construction. The speed is greatly improved. The I-shaped rib beam is used as the light steel skeleton of the composite floor, and the autoclaved aerated concrete slab is used as the permanent formwork, which reduces the self-weight of the floor, reduces the thickness of the floor, and greatly improves the layout flexibility of the large-bay residence. In addition, the vertical connecting bolts and the horizontal connecting bolts of the coupling beams respectively connect the upper and lower floors and the adjacent composite floors into a whole, which further improves the overall performance of the composite floors. The use of steel mesh and lightweight concrete cast-in-place layer avoids problems such as floor cracking and leakage. Therefore, the cold-formed thin-walled steel composite floor of the present invention can effectively ensure the integrity and durability of the modular cold-formed thin-walled steel house structure, and can be suitable for modular multi-storey cold-formed thin-walled steel structure houses.
Claims (10)
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| CN112360028A (en) * | 2020-11-18 | 2021-02-12 | 天津大学建筑设计规划研究总院有限公司 | Steel grating support-free superposed dense rib plate |
| CN112832414A (en) * | 2020-12-31 | 2021-05-25 | 江苏科技大学 | Cold-formed thin-walled steel insert block combined shear wall and installation method |
| CN114250898A (en) * | 2021-12-31 | 2022-03-29 | 湖北大成空间科技股份有限公司 | Bidirectional ribbed cavity floor module for steel structure and construction method thereof |
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| CN111622403B (en) | 2021-07-09 |
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