CN111621828A - Vertical oxidation production line equipment for aluminum profiles - Google Patents
Vertical oxidation production line equipment for aluminum profiles Download PDFInfo
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- CN111621828A CN111621828A CN202010387247.9A CN202010387247A CN111621828A CN 111621828 A CN111621828 A CN 111621828A CN 202010387247 A CN202010387247 A CN 202010387247A CN 111621828 A CN111621828 A CN 111621828A
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- production line
- line equipment
- aluminum profiles
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/005—Apparatus specially adapted for electrolytic conversion coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/08—Rinsing
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- Chemical Kinetics & Catalysis (AREA)
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- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention relates to vertical oxidation production line equipment for aluminum profiles, which comprises a carrying mechanism, a feeding mechanism, a discharging mechanism, a lifting mechanism, a conveying mechanism and a processing tank mechanism, wherein the carrying mechanism comprises a carrier which is arranged above the processing tank mechanism, turning machines are arranged in the feeding mechanism and the discharging mechanism, and the lifting mechanism comprises a feeding lifting mechanism and a discharging lifting mechanism which are respectively arranged in a feeding area and a discharging area; conveying mechanism includes the storage conveyer belt, the storage conveyer belt sets up in material loading district and unloading district, processing tank mechanism includes wash bowl, alkaline corrosion groove and oxidation groove, processing tank mechanism sets up in handling mechanism below. The invention provides vertical oxidation production line equipment for aluminum profiles.
Description
Technical Field
The invention relates to vertical oxidation production line equipment for aluminum profiles.
Background
With the rapid development of the aluminum profile processing industry, the "vertical oxidation production line" is one of the large introduced items in the last decade, because it has: the carrying-out quantity of the bath solution is less, the unit consumption of chemical industry, water, electricity, gas and the like is low, the continuous batch production efficiency is high, and the like, and the method is more suitable for the market growth demand. Therefore, the "vertical oxidation production line" has become popular in recent years, and many well-known enterprises are actively developing the construction and production project engineering of the vertical oxidation production line. However, the existing vertical oxidation production line has many defects, such as low production efficiency, low mechanization degree, poor reliability, poor oxidation stability and short service life. There is a need for an all-around improved vertical oxidation production line for profiles.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides vertical oxidation production line equipment for aluminum profiles.
The technical scheme adopted by the invention for solving the technical problems is as follows: the aluminum profile vertical oxidation production line equipment comprises a carrying mechanism, a feeding mechanism, a discharging mechanism, a lifting mechanism, a conveying mechanism and a processing tank mechanism, wherein the carrying mechanism comprises a carrying vehicle, the carrying vehicle is arranged above the processing tank mechanism, turning machines are arranged in the feeding mechanism and the discharging mechanism, and the lifting mechanism comprises a feeding lifting mechanism and a discharging lifting mechanism which are respectively arranged in a feeding area and a discharging area; conveying mechanism includes the storage conveyer belt, the storage conveyer belt sets up in material loading district and unloading district, processing tank mechanism includes wash bowl, alkaline corrosion groove and oxidation groove, processing tank mechanism sets up in handling mechanism below.
According to another embodiment of the invention, it is further comprised that the handling mechanism is a gate-type handling mechanism.
According to another embodiment of the invention, the carrying mechanism further comprises a running track, an arrangement conveyor belt and a carrying-out conveyor belt, the running track is arranged corresponding to the carrying vehicle, the arrangement conveyor belt is arranged in the feeding area, and the carrying-out conveyor belt is arranged in the discharging area.
According to another embodiment of the invention, the aluminum profile arranging device further comprises a frame unloading machine arranged in the material feeding mechanism and the material discharging mechanism, the frame unloading machine drives the aluminum profiles to be placed on the arranging conveyor belt, and the overturning machine is arranged above the arranging conveyor belt.
According to another embodiment of the invention, the material loading and lifting mechanism and the material unloading and lifting mechanism further comprise a lifter, and the lifter is matched with the dumping machine.
According to another embodiment of the invention, the processing tank mechanism further comprises a neutralization tank, a hole sealing tank, a hot water tank and a pure water tank.
According to another embodiment of the invention, the length of the rinsing bath, the alkaline etching bath, the oxidation bath, the neutralization bath, the hole sealing bath, the hot water bath and the pure water bath is between 8 and 11 meters.
According to another embodiment of the invention, it is further included that the device is also provided with a washing and clamping device.
According to another embodiment of the present invention, it is further included that the number of the oxidation tanks is six.
The invention has the beneficial effects that:
1. the length of the dumping machine is 10 meters, 184 branches can be hung at most, 136 branches can be hung at most in the traditional dumping machine, and the single-row capacity is improved by 35%.
2. The feeding mechanism can be used for carrying out parallel feeding at the rear without manual correction alignment, manual intervention is reduced, materials cannot be skewed in the conveying process, automatic positioning and calibration are achieved, the operation efficiency of equipment is increased, and the automatic positioning and calibration device is more reliable, more efficient and more capable of guaranteeing the quality.
3. The number of the oxidation process tanks is six, so that the productivity is increased, and the 18000A oxidation power supply is more stable and efficient.
4. Precipitates of acid-base solution can be remained on the clamp in the production and operation processes of the equipment, and the service life of the clamp can be damaged; the residual acid-base solution precipitate on the clamp is cleaned, the service life of the clamp is prolonged, and the new purchase cost of the clamp is greatly reduced.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural diagram of a preferred embodiment of the present invention;
FIG. 2 is a first floor construction plan of the present invention;
FIG. 3 is a second floor field plan of the present invention;
FIG. 4 is a third floor of the present invention in-situ construction;
FIG. 5 is a fourth floor field plan of the present invention;
Detailed Description
As shown in fig. 1, the vertical oxidation production line equipment for aluminum profiles comprises a carrying mechanism, a feeding mechanism, a discharging mechanism, a lifting mechanism, a conveying mechanism and a processing tank mechanism, wherein the carrying mechanism comprises a carrier 1, the carrier 1 is arranged above the processing tank mechanism, turning machines 2 are arranged in the feeding mechanism and the discharging mechanism, and the lifting mechanism comprises a feeding lifting mechanism 3 and a discharging lifting mechanism 4 which are respectively arranged in a feeding area and a discharging area; conveying mechanism includes storage conveyer belt 5, the storage conveyer belt sets up in material loading district and unloading district, processing tank mechanism includes wash bowl 6, alkaline corrosion groove 7 and oxidation groove 8, processing tank mechanism sets up in handling mechanism below.
According to another embodiment of the invention, it is further comprised that the handling mechanism is a gate-type handling mechanism.
According to another embodiment of the present invention, the carrying mechanism further comprises a running track 13, an arrangement conveyor 14 and a discharge conveyor 15, the running track 13 is arranged corresponding to the carrying vehicle 1, the arrangement conveyor 14 is arranged in the feeding area, and the discharge conveyor 15 is arranged in the discharging area.
According to another embodiment of the invention, a frame unloading machine 16 is further arranged in the material feeding mechanism and the material discharging mechanism, the frame unloading machine 16 drives the aluminum profiles to be placed on the arrangement conveyor belt 14, and the dumping machine 2 is arranged above the arrangement conveyor belt 14.
According to another embodiment of the invention, the material loading and unloading lifting mechanism and the material unloading lifting mechanism further comprise a lifter 17, and the lifter 17 is matched with the dumping machine 2.
According to another embodiment of the invention, the processing tank mechanism further comprises a neutralization tank 9, a hole sealing tank 10, a hot water tank 11 and a pure water tank 12.
According to another embodiment of the present invention, the length of the rinsing bath 6, the alkaline etching bath 7, the oxidation bath 8, the neutralization bath 9, the sealing bath 10, the hot water bath 11 and the pure water bath 12 is between 8 and 11 meters.
According to another embodiment of the invention, it is further included that the device is also provided with a washing and clamping device.
According to another embodiment of the present invention, it is further included that the number of the oxidation tanks is six.
The aluminum profile vertical oxidation production line equipment is divided into four layers, wherein a first layer 101 is shown in fig. 2, a second layer 102 is shown in fig. 3, a third layer 103 is shown in fig. 4, and a fourth layer 104 is shown in fig. 5.
According to the invention, the full-automatic frame unloading machine 16 continuously places the aluminum profiles on the upper row of the conveying belt 14 in batches, and the aluminum profile conveying belt is placed once to act for a certain distance until the aluminum profiles are placed on the same number of clamps, and the discharging is stopped; the card turning machine 2 acts to stand to the upper end point, and the beam clamping cylinder acts to open the clamping port; the feeding lifting mechanism takes a hollow beam from the upstream of the production line and places the hollow beam on a clamping port of the card turner 2, a beam clamping cylinder acts and clamps the hollow beam, and a standing oil cylinder acts the card turner 2 to move to the end of the machine base; the floating air cylinder acts, and the roller is put down; the clamping opening oil cylinder acts; the conveyor belt moves, the aluminum profile is conveyed to the range of the clamp interval and is aligned with the clamp port, and then the movement is stopped; the floating cylinder acts to float the roller and the aluminum section; the roller motor acts to convey the aluminum profile into the clamp opening, and the clamping oil cylinder acts; the standing oil cylinder acts, and the card turning machine 2 stands to the upper end point; the clamping opening is opened by the action of the beam clamping cylinder; the lifting device lifts the full beam and places the hollow beam at the clamping opening of the card turner; and repeating the action in the same way.
The existing automatic transporter 1 is divided into three control modes of manual operation, semi-automatic operation and full-automatic operation. Due to the fact that the aluminum products are various in variety, orders are complex. Therefore, in order to improve the production efficiency during normal production, the semi-automatic mode is most frequently used, and the traditional semi-automatic manual participation part is more. The production line of the invention can be customized into an optimized semi-automatic mode according to the production process of a manufacturer, so that the semi-automatic program has the full-automatic function of a local position. The manual operation can be effectively reduced, and the production speed and reliability can be improved.
It should be understood that the above-described specific embodiments are merely illustrative of the present invention and are not intended to limit the present invention. Obvious variations or modifications which are within the spirit of the invention are possible within the scope of the invention.
Claims (9)
1. The utility model provides a vertical oxidation production line equipment of aluminium alloy which characterized in that: the automatic material loading and unloading device comprises a carrying mechanism, a feeding mechanism, an unloading mechanism, a lifting mechanism, a conveying mechanism and a processing tank mechanism, wherein the carrying mechanism comprises a carrying vehicle which is arranged above the processing tank mechanism, the feeding mechanism and the unloading mechanism are internally provided with a turnover machine, and the lifting mechanism comprises a feeding lifting mechanism and an unloading lifting mechanism which are respectively arranged in a feeding area and an unloading area; conveying mechanism includes the storage conveyer belt, the storage conveyer belt sets up in material loading district and unloading district, processing tank mechanism includes wash bowl, alkaline corrosion groove and oxidation groove, processing tank mechanism sets up in handling mechanism below.
2. The vertical oxidation production line equipment for aluminum profiles according to claim 1, characterized in that: the carrying mechanism is a door type carrying mechanism.
3. The vertical oxidation production line equipment for aluminum profiles according to claim 1, characterized in that: the carrying mechanism further comprises a running track, an arrangement conveying belt and a carrying-out conveying belt, wherein the running track is arranged corresponding to the carrying vehicle, the arrangement conveying belt is arranged in the feeding area, and the carrying-out conveying belt is arranged in the discharging area.
4. The vertical oxidation production line equipment for aluminum profiles as claimed in claim 3, characterized in that: frame unloading machines are further arranged in the material mechanism and the discharging mechanism, the frame unloading machines drive the aluminum profiles to be placed on the arrangement conveying belt, and the overturning machines are arranged above the arrangement conveying belt.
5. The vertical oxidation production line equipment for aluminum profiles according to claim 1, characterized in that: the feeding lifting mechanism and the discharging lifting mechanism are internally provided with a lifter, and the lifter is matched with the turnover machine.
6. The vertical oxidation production line equipment for aluminum profiles according to claim 1, characterized in that: the processing tank mechanism also comprises a neutralization tank, a hole sealing tank, a hot water tank and a pure water tank.
7. The vertical oxidation production line equipment for aluminum profiles according to claim 6, characterized in that: the lengths of the rinsing tank, the alkaline etching tank, the oxidizing tank, the neutralizing tank, the hole sealing tank, the hot water tank and the pure water tank are 8-11 meters.
8. The vertical oxidation production line equipment for aluminum profiles according to claim 1, characterized in that: the device is also provided with a clamp washing device.
9. The vertical oxidation production line equipment for aluminum profiles according to claim 1, characterized in that: the number of the oxidation tanks is six.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010387247.9A CN111621828A (en) | 2020-05-09 | 2020-05-09 | Vertical oxidation production line equipment for aluminum profiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010387247.9A CN111621828A (en) | 2020-05-09 | 2020-05-09 | Vertical oxidation production line equipment for aluminum profiles |
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| Publication Number | Publication Date |
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| CN111621828A true CN111621828A (en) | 2020-09-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010387247.9A Pending CN111621828A (en) | 2020-05-09 | 2020-05-09 | Vertical oxidation production line equipment for aluminum profiles |
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| CN (1) | CN111621828A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112410846A (en) * | 2020-11-20 | 2021-02-26 | 佛山市南海元宸机械设备有限公司 | Intelligent full-automatic oxidation production line for aluminum alloy section of solar photovoltaic system |
| CN113322506A (en) * | 2021-04-23 | 2021-08-31 | 嘉兴佳士得电镀设备有限公司 | Barrel galvanizing electroplating process |
| CN114182324A (en) * | 2021-12-11 | 2022-03-15 | 肇庆智得智能设备有限公司 | Intelligent vertical oxidation electrophoresis production line |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3934681A1 (en) * | 1989-10-18 | 1991-04-25 | Kurt Hausmann | Anodising strip material - using bath with three vertical electrodes with strip passing between them in vertical loop |
| CN201593071U (en) * | 2010-01-08 | 2010-09-29 | 佛山市南海苏粤机械制造有限公司 | Material supplying and discharging standing mechanism for vertical type aluminum material oxidizing production line |
| CN102556658A (en) * | 2011-08-01 | 2012-07-11 | 周青 | Full-automatic intelligent control vertical type oxidation electrophoresis generation device |
| CN207142270U (en) * | 2017-06-28 | 2018-03-27 | 广东坚美铝型材厂（集团）有限公司 | One kind oxidation production system |
-
2020
- 2020-05-09 CN CN202010387247.9A patent/CN111621828A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3934681A1 (en) * | 1989-10-18 | 1991-04-25 | Kurt Hausmann | Anodising strip material - using bath with three vertical electrodes with strip passing between them in vertical loop |
| CN201593071U (en) * | 2010-01-08 | 2010-09-29 | 佛山市南海苏粤机械制造有限公司 | Material supplying and discharging standing mechanism for vertical type aluminum material oxidizing production line |
| CN102556658A (en) * | 2011-08-01 | 2012-07-11 | 周青 | Full-automatic intelligent control vertical type oxidation electrophoresis generation device |
| CN207142270U (en) * | 2017-06-28 | 2018-03-27 | 广东坚美铝型材厂（集团）有限公司 | One kind oxidation production system |
Non-Patent Citations (1)
| Title |
|---|
| 廖健: "《铝合金挤压材生产与应用》", 31 March 2018, 北京：冶金工业出版社 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112410846A (en) * | 2020-11-20 | 2021-02-26 | 佛山市南海元宸机械设备有限公司 | Intelligent full-automatic oxidation production line for aluminum alloy section of solar photovoltaic system |
| CN113322506A (en) * | 2021-04-23 | 2021-08-31 | 嘉兴佳士得电镀设备有限公司 | Barrel galvanizing electroplating process |
| CN114182324A (en) * | 2021-12-11 | 2022-03-15 | 肇庆智得智能设备有限公司 | Intelligent vertical oxidation electrophoresis production line |
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