CN213896037U - Brake iron hoof cathode electrophoresis production water line - Google Patents
Brake iron hoof cathode electrophoresis production water line Download PDFInfo
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- CN213896037U CN213896037U CN202022762287.5U CN202022762287U CN213896037U CN 213896037 U CN213896037 U CN 213896037U CN 202022762287 U CN202022762287 U CN 202022762287U CN 213896037 U CN213896037 U CN 213896037U
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Abstract
The utility model provides a brake shoe cathode electrophoresis production line, including the bench, bench one side is provided with the hanging work platform, hanging work platform one side is provided with the washing case, washing case one side is provided with the ultrasonic cleaning case, ultrasonic cleaning case one side fixedly connected with ultrasonic cleaner, ultrasonic cleaning case keeps away from hanging work platform one side and is provided with the acid-base washing case, acid-base washing case keeps away from ultrasonic cleaning case one side and is provided with the high temperature washing case, high temperature washing case one side fixedly connected with the heater, high temperature washing case keeps away from acid-base washing case one side and is provided with the air drying case, the air drying case inside fixedly connected with slide rail, the utility model discloses degree of automation is higher, reduces the cost of labor, and is provided with automatic contrast detection device, picks out unqualified product in time, has improved the qualification rate of delivery, and the production process is complete, and the reject ratio of product production can be reduced.
Description
Technical Field
The utility model relates to a technical field of brake shoe production specifically is a brake shoe cathode electrophoresis production water line.
Background
The brake shoe is a brake fitting which is pushed outwards under the action of a brake cam or a push rod and presses a brake drum to play a braking role, is arranged on the brake drum, and is one of key safety parts in an automobile brake system. The cathode electrophoresis is to immerse a conductive part in a bath filled with a relatively low concentration electrophoretic coating material diluted with water as an anode (or cathode), and to separately provide a cathode (or anode) corresponding thereto in the bath, and to apply a direct current between the two electrodes.
Most of the existing cathode electrophoresis production is manually operated, the working efficiency is low, the number of workers is large, the labor cost is high, the automation degree is low, manual visual detection is needed for detection, the detection is inconvenient, time and labor are wasted, the process flow is incomplete, and the product percent of pass is low.
In order to solve the problem that current cathode electrophoresis production exists, the utility model provides a brake shoe cathode electrophoresis production water line, the utility model discloses degree of automation is higher, reduces the cost of labor, and is provided with automatic contrast detection device, in time picks out nonconforming product, has improved the product qualification rate that dispatches from the factory to production technology is perfect, can reduce the disqualification rate of product production.
SUMMERY OF THE UTILITY MODEL
The utility model provides a brake shoe cathode electrophoresis production water line for solve the present cathode electrophoresis production that proposes in the above-mentioned background art most all for manual operation, work efficiency is low, and used manual work is more, and the cost of labor is higher, and degree of automation is lower, and detects and need artifical visual detection, detects inconvenient and wastes time and energy, and process flow is imperfect, leads to the lower problem of product percent of pass.
In order to achieve the above object, the utility model provides a following technical scheme: a brake shoe cathode electrophoresis production line comprises a bench, a hanging material workbench is arranged on one side of the bench, a washing tank is arranged on one side of the hanging material workbench, an ultrasonic cleaning tank is arranged on one side of the washing tank, an ultrasonic cleaning machine is fixedly connected to one side of the ultrasonic cleaning tank, an acid-alkali cleaning tank is arranged on one side of the ultrasonic cleaning tank away from the hanging material workbench, a high-temperature washing tank is arranged on one side of the acid-alkali cleaning tank away from the ultrasonic cleaning tank, a heater is fixedly connected to one side of the high-temperature washing tank, an air drying tank is arranged on one side of the high-temperature washing tank away from the acid-alkali cleaning tank, a slide rail is fixedly connected to the inside of the air drying tank, a slide rail support is fixedly connected to the top end of the slide rail, a hanging material base is slidably connected to the bottom end of the slide rail, a drying tank is arranged on one side of the air drying tank away from the high-temperature washing tank, and an electrophoresis cell pool is arranged on one side of the drying tank, electrophoresis tank one side fixedly connected with electrophoresis apparatus, electrophoresis tank one side is kept away from drying case and is provided with first pure water and washs the pond, first pure water washs the pond and keeps away from electrophoresis tank one side and is provided with second pure water and washs the pond, second pure water washs pond one side and is provided with second air-dry case, second air-dry case is kept away from second pure water and is washd pond one side and be provided with second stoving case, second stoving case one side is provided with the detection case, the detection case is kept away from second stoving case one side and is provided with the workstation of unloading.
Preferably, the bottom end of the bench is uniformly and fixedly connected with a bench support, a power box is arranged in the middle of the bottom end of the bench, a conveying belt is rotatably connected to the central position inside the bench, an impurity box is arranged on one side, away from the power box, of the bench, and a bench tool box is arranged at the bottom end of the bench.
Preferably, the material hanging workbench support is uniformly and fixedly connected to the bottom end of the material hanging workbench, and the air pump is uniformly arranged at the bottom end of the material hanging workbench.
Preferably, air-dry case top central point department fixedly connected with blast apparatus, the inside intermediate position of air-dry case is provided with the air-blow chamber, the even fixedly connected air-dry case support in air-dry case bottom, air-dry case one side sliding connection has the air-dry door that seals, the air-dry door top of sealing is provided with keeps away the barrier groove, air-dry case one side fixed mounting has the waste water discharge port, air-dry case one side bottom intermediate position is provided with the waste water tank.
Preferably, the even fixedly connected with stoving case support in stoving bottom of the case portion, waste water bottom of the case portion central point department fixedly connected with drying device, stoving case one side intermediate position sliding connection has stoving case sealing door.
Preferably, the top end of the hanging material base is uniformly provided with a sliding groove, the central position of the bottom end of the hanging material base is provided with a lifting device, and the middle position of the bottom end of the lifting device is fixedly connected with a hanging material groove.
Preferably, the middle position in the detection box is provided with a detection chamber, the camera is evenly installed on the outer side of the detection chamber, and the bottom end of the detection chamber is evenly and fixedly connected with a detection box support.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model can automatically feed materials with high automation degree, and reduces labor cost;
2. the utility model is provided with an automatic contrast detection device, unqualified products can be picked out in time, and the ex-factory qualification rate of the products is improved;
3. the utility model discloses production technology is perfect, can reduce the defective rate of product production.
Drawings
FIG. 1 is a schematic view of the appearance structure of the present invention;
FIG. 2 is a schematic structural view of the bench of the present invention;
FIG. 3 is a schematic view of the structure of the air drying box of the present invention;
FIG. 4 is a schematic view of the hanging material base structure of the present invention;
fig. 5 is a schematic structural view of the detection box of the present invention.
In the figure: 1-bench, 101-bench support, 102-power box, 130-conveyor belt, 104-impurity box, 105-bench tool box, 2-slide rail support, 21-slide rail, 3-hanging material workbench, 301-hanging material workbench support, 302-air pump, 303-hanging material base, 304-lifting device, 305-hanging trough, 306-slide trough, 31-water washing tank, 32-ultrasonic washing tank, 321-ultrasonic cleaning machine, 33-acid-alkali washing tank, 34-heater, 341-high temperature water washing tank, 35-waste water tank, 351-air drying tank, 352-air blowing chamber, 353-obstacle avoiding tank, 354-air drying sealing door, 355-air drying tank support, 356-waste water outlet, 357-air blowing device, 36-drying box, 361-drying box support, 362-drying device, 363-drying box sealing door, 37-electrophoresis cell, 371-electrophoresis device, 38-first pure water cleaning pool, 39-second pure water cleaning pool, 40-second air drying box, 41-second drying box, 42-detection box, 421-detection chamber, 422-camera, 423-detection box support and 43-discharge workbench.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the utility model.
In the embodiment, referring to fig. 1-5, a brake shoe cathode electrophoresis production line comprises a bench 1, a material hanging workbench 3 is arranged on one side of the bench 1, a water washing tank 31 is arranged on one side of the material hanging workbench 3, an ultrasonic washing tank 32 is arranged on one side of the water washing tank 31, an ultrasonic washing machine 321 is fixedly connected to one side of the ultrasonic washing tank 32, an acid-alkali washing tank 33 is arranged on one side of the ultrasonic washing tank 32 away from the material hanging workbench 3, a high-temperature water washing tank 341 is arranged on one side of the acid-alkali washing tank 33 away from the ultrasonic washing tank 32, a heater 34 is fixedly connected to one side of the high-temperature water washing tank 341, an air drying tank 351 is arranged on one side of the high-temperature water washing tank 341 away from the acid-alkali washing tank 33, a slide rail 21 is fixedly connected to the inside of the air drying tank, a slide rail support 351 is fixedly connected to the top end of the slide rail 21, a material hanging base 303 is slidably connected to the bottom end of the slide rail 21, air-drying box 351 is kept away from high temperature washing case 341 one side and is provided with stoving case 36, stoving case 36 one side is provided with electrophoresis cell 37, electrophoresis cell 37 one side fixedly connected with electrophoresis apparatus 371, stoving case 36 is kept away from in electrophoresis cell 37 one side and is provided with first pure water washing pond 38, first pure water washing pond 38 is kept away from in electrophoresis cell 37 one side and is provided with second pure water washing pond 39, second pure water washing pond 39 one side is provided with second air-drying box 40, second air-drying box 40 is kept away from second pure water washing pond 39 one side and is provided with second stoving case 41, second stoving case 41 one side is provided with detection case 42, detection case 42 is kept away from second stoving case 41 one side and is provided with unloading workstation 43.
Referring to fig. 1-2, a bench support 101 is uniformly and fixedly connected to the bottom end of the bench 1, a power box 102 is disposed at the middle position of the bottom end of the bench 1, a conveying belt 103 is rotatably connected to the central position inside the bench 1, an impurity box 104 is disposed on one side of the bench 1 away from the power box 102, and a bench tool box 105 is disposed at the bottom end of the bench 1.
Referring to fig. 1-2, the bottom end of the hanging material workbench 3 is uniformly and fixedly connected with hanging material workbench supports 301, and the bottom end of the hanging material workbench 3 is uniformly provided with air pumps 302.
Referring to fig. 3, a blowing device 357 is fixedly connected to the central position of the top end of the waste water tank 35, a blowing chamber 352 is disposed in the middle of the inside of the air drying tank 351, an air drying tank support 355 is uniformly and fixedly connected to the bottom end of the air drying tank 351, an air drying door 354 is slidably connected to one side of the air drying tank 351, a barrier avoiding groove 353 is disposed at the top end of the air drying door 354, a waste water outlet 356 is fixedly disposed at one side of the air drying tank 351, and a waste water tank 35 is disposed in the middle of the bottom end of the air drying tank 351.
Referring to fig. 3, a drying box support 361 is uniformly and fixedly connected to the bottom end of the drying box 36, a drying device 362 is fixedly connected to the central position of the bottom end of the waste water box 35, and a drying box sealing door 363 is slidably connected to the middle position of one side of the drying box 36.
Referring to fig. 4, the top end of the hanging base 303 is uniformly provided with sliding grooves 306, a lifting device 304 is installed at the center of the bottom end of the hanging base 303, and a hanging groove 305 is fixedly connected to the middle position of the bottom end of the lifting device 304.
Referring to fig. 5, a detection chamber 421 is disposed in the middle of the detection box 42, cameras 422 are uniformly installed outside the detection chamber 421, and a detection box support 423 is uniformly and fixedly connected to the bottom end of the detection chamber 421.
The working principle is as follows: the welded brake iron shoe is placed on a bench, the welded brake iron shoe is preliminarily cleaned by a bench worker to remove surface impurities, the cleaned brake iron shoe is conveyed to a hanging material workbench by a conveyor belt, tiny impurities on the surface of a product are cleaned by a wind gun of a hanging material worker, then the product is hung on a hanging material groove, a hanging material base moves, when the product moves to each working procedure position, the time is kept for one end, the time can be specifically adjusted, after the product moves to a washing box station, the base is moved to be kept for a period of time, a lifting device drives the product to enter a box body to be processed, and the lifting device moves the product out to enter the next working procedure after the processing is completed. Automatic contrast detects, and the unloading is examined time measuring at automatic contrast, and the inside camera of detection case can carry out the contrast of shooing many times to the product, picks out the unqualified product of surface quality, the utility model discloses degree of automation is higher, reduces the cost of labor, and is provided with automatic contrast detection device, in time picks out unqualified product, has improved the product qualification rate that dispatches from the factory to production technology is perfect, can reduce the disqualification rate of product production.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a brake shoe cathode electrophoresis production water line, includes bench (1), its characterized in that: the material hanging working table (3) is arranged on one side of the bench (1), the water washing box (31) is arranged on one side of the material hanging working table (3), the ultrasonic cleaning box (32) is arranged on one side of the water washing box (31), the ultrasonic cleaning machine (321) is fixedly connected to one side of the ultrasonic cleaning box (32), the acid-alkali washing box (33) is arranged on one side of the ultrasonic cleaning box (32) away from the material hanging working table (3), the high-temperature water washing box (341) is arranged on one side of the acid-alkali washing box (33) away from the ultrasonic cleaning box (32), the heater (34) is fixedly connected to one side of the high-temperature water washing box (341), the air drying box (351) is arranged on one side of the high-temperature water washing box (341) away from the acid-alkali washing box (33), the sliding rail (21) is fixedly connected to the inside of the air drying box (351), and the sliding rail support (2) is fixedly connected to the top end of the sliding rail (21), the bottom end of the slide rail (21) is connected with a hanging material base (303) in a sliding way, one side of the air drying box (351) far away from the high-temperature water washing box (341) is provided with a drying box (36), one side of the drying box (36) is provided with an electrophoresis cell (37), one side of the electrophoresis cell (37) is fixedly connected with an electrophoresis device (371), a first pure water cleaning pool (38) is arranged on one side of the electrophoresis cell (37) far away from the drying box (36), a second pure water cleaning pool (39) is arranged on one side of the first pure water cleaning pool (38) far away from the electrophoretic pool (37), a second air drying box (40) is arranged on one side of the second pure water cleaning pool (39), a second drying box (41) is arranged on one side of the second air drying box (40) far away from the second pure water cleaning pool (39), and a detection box (42) is arranged on one side of the second drying box (41), and a discharging workbench (43) is arranged on one side, far away from the second drying box (41), of the detection box (42).
2. The production line for cathode electrophoresis of the brake iron shoe as claimed in claim 1, wherein: the clamp bench is characterized in that a clamp bench support (101) is uniformly and fixedly connected to the bottom end of the clamp bench (1), a power box (102) is arranged at the middle position of the bottom end of the clamp bench (1), a conveying belt (103) is rotatably connected to the central position inside the clamp bench (1), an impurity box (104) is arranged on one side, away from the power box (102), of the clamp bench (1), and a clamp tool box (105) is arranged at the bottom end of the clamp bench (1).
3. The production line for cathode electrophoresis of the brake iron shoe as claimed in claim 1, wherein: hang even fixedly connected with in material workstation support (301) in material workstation (3) bottom, hang material workstation (3) bottom and evenly be provided with air pump (302).
4. The production line for cathode electrophoresis of the brake iron shoe as claimed in claim 1, wherein: the utility model discloses an air-drying box, including air-drying box (351), air-drying box support (355), air-drying box (351) one side sliding connection has air-drying sealing door (354), air-drying sealing door (354) top is provided with keeps away barrier groove (353), air-drying box (351) one side fixed mounting has waste water discharge port (356), air-drying box (351) one side bottom intermediate position is provided with waste water tank (35).
5. The production line of the cathode electrophoresis of the brake iron shoe as claimed in claim 4, wherein: the drying box is characterized in that a drying box support (361) is uniformly and fixedly connected to the bottom end of the drying box (36), a drying device (363) is fixedly connected to the center of the bottom end of the waste water box (35), and a drying box sealing door (362) is slidably connected to the middle of one side of the drying box (36).
6. The production line for cathode electrophoresis of the brake iron shoe as claimed in claim 1, wherein: hang material base (303) top and evenly be provided with sliding tray (306), hang material base (303) bottom central point department and install elevating gear (304), elevating gear (304) bottom intermediate position fixedly connected with hangs silo (305).
7. The production line for cathode electrophoresis of the brake iron shoe as claimed in claim 1, wherein: the inside intermediate position of detection case (42) is provided with detects room (421), detect room (421) outside and evenly install camera (422), detect even fixedly connected with detection case support (423) in room (421) bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022762287.5U CN213896037U (en) | 2020-11-25 | 2020-11-25 | Brake iron hoof cathode electrophoresis production water line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022762287.5U CN213896037U (en) | 2020-11-25 | 2020-11-25 | Brake iron hoof cathode electrophoresis production water line |
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| Publication Number | Publication Date |
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| CN213896037U true CN213896037U (en) | 2021-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022762287.5U Active CN213896037U (en) | 2020-11-25 | 2020-11-25 | Brake iron hoof cathode electrophoresis production water line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114775014A (en) * | 2022-05-20 | 2022-07-22 | 杭州鼎祥新材料科技有限公司 | Electrophoresis coating equipment and process for electrophoresis plastic-sleeved steel pipe |
-
2020
- 2020-11-25 CN CN202022762287.5U patent/CN213896037U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114775014A (en) * | 2022-05-20 | 2022-07-22 | 杭州鼎祥新材料科技有限公司 | Electrophoresis coating equipment and process for electrophoresis plastic-sleeved steel pipe |
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