CN111620171A - Assembly and rubberizing integral type assembly line - Google Patents
Assembly and rubberizing integral type assembly line Download PDFInfo
- Publication number
- CN111620171A CN111620171A CN202010412142.4A CN202010412142A CN111620171A CN 111620171 A CN111620171 A CN 111620171A CN 202010412142 A CN202010412142 A CN 202010412142A CN 111620171 A CN111620171 A CN 111620171A
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- Prior art keywords
- assembly
- station
- vertical plate
- lifting
- rubberizing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/04—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H41/00—Machines for separating superposed webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/37—Tapes
- B65H2701/377—Adhesive tape
- B65H2701/3772—Double-sided
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an assembly and rubberizing integrated assembly line, which comprises: the conveying line is provided with an assembling station, a rubberizing station and a pressure maintaining station in sequence along the conveying direction; the assembling mechanism is arranged at the assembling station; the rubberizing mechanism is arranged at the rubberizing station; the film tearing device is arranged at the pressure maintaining station; the workpiece feeding mechanism is arranged beside the conveying line and is opposite to the assembling mechanism; the double-sided adhesive feeding mechanism is arranged beside the conveying line and is opposite to the adhesive sticking mechanism; wherein, the workpiece assembly carrier is circularly transmitted on the transmission line. According to the invention, the processes of assembling the workpiece, gluing and tearing off the release paper after gluing are integrated into one production line to be realized, so that the occupied area of equipment is reduced, the production efficiency is improved, and the quality of the workpiece is improved.
Description
Technical Field
The invention relates to the field of nonstandard automation, in particular to an assembly and rubberizing integrated assembly line.
Background
In the non-standard automation field, it is well known to adopt non-standard automation equipment with different structural forms to realize assembly, gluing and tearing off of workpieces. In the process of researching and realizing the assembly, the rubberizing and the release paper tearing of the workpiece, the inventor finds that the non-standard automatic equipment in the prior art at least has the following problems:
the assembly of the workpiece, the rubberizing and the tearing off of the release paper after the rubberizing are usually realized by means of two or more than two assembly lines, so that the redundancy of the whole equipment and the large floor area are caused, and the problems of low production operation capability, easy pollution or scratch of the workpiece in the repeated circulation process and the like caused by low linking matching degree among the assembly lines are easy to occur.
In view of the above, there is a need to develop an assembly and gluing integrated assembly line to solve the above problems.
Disclosure of Invention
Aiming at the defects in the prior art, the invention mainly aims to provide an assembly and rubberizing integrated assembly line, which integrates the assembly, rubberizing and stripping processes of release paper after rubberizing of workpieces on one assembly line for realization, thereby not only reducing the floor area of equipment, but also improving the production efficiency and improving the quality of the workpieces.
To achieve the above objects and other advantages in accordance with the present invention, there is provided an assembly and taping integrated line, including:
the conveying line is provided with an assembling station, a rubberizing station and a pressure maintaining station in sequence along the conveying direction;
the assembling mechanism is arranged at the assembling station;
the rubberizing mechanism is arranged at the rubberizing station;
the film tearing device is arranged at the pressure maintaining station;
the workpiece feeding mechanism is arranged beside the conveying line and is opposite to the assembling mechanism; and
the double-sided adhesive feeding mechanism is arranged beside the conveying line and is opposite to the adhesive sticking mechanism;
wherein, the workpiece assembly carrier is circularly transmitted on the transmission line.
Optionally, the film tearing device comprises:
the support comprises a support base and a guide frame in sliding connection with the support base;
the film tearing module is arranged in the guide frame; and
the power output end of the sliding driver is in transmission connection with the film tearing module;
the film tearing module is arranged in the guide channel and is in sliding connection with the guide frame; be equipped with dyestripping station and recovery station in proper order in the direction passageway, the transmission line is followed guide frame's below is passed and is made dyestripping station with pressurize station coincides mutually, the dyestripping module is in under the drive of the driver that slides dyestripping station and recovery station slide to and fro.
Optionally, retrieve station department and be equipped with recovery mechanism, work as the dyestripping module is located when retrieving the station, retrieve the mechanism and be located under the dyestripping module.
Optionally, the recovery mechanism includes:
a recovery support frame fixedly installed;
a recovery funnel supported by the recovery support frame; and
a vacuum generator in communication with the recovery funnel,
wherein, the top of recovery funnel is seted up at least one and is released type paper receiving opening.
Optionally, the tear film module includes:
the fixed mounting frame is connected with the guide frame in a sliding manner;
the lifting mounting rack is arranged in the fixed mounting rack and is in sliding connection with the fixed mounting rack; and
the lifting driver is arranged on the fixed mounting frame and is in transmission connection with the lifting mounting frame;
wherein, the lifting mounting frame is driven by the lifting driver to lift and descend in a reciprocating manner in a vertical plane.
Optionally, the lift mounting bracket includes:
the left lifting vertical plate and the right lifting vertical plate are arranged oppositely and at intervals; and
the lifting mounting plate is fixedly connected between the left lifting vertical plate and the right lifting vertical plate;
at least two installation through grooves penetrating through the upper surface and the lower surface of the lifting installation plate are formed in the lifting installation plate, a demoulding and pressing mechanism is arranged between every two installation through grooves, and at least one group of pressure maintaining and sucking mechanisms is installed in each installation through groove.
Optionally, the demoulding pressing mechanism comprises:
the demoulding hanging frame is fixedly connected to the partition part between every two installation through grooves and is positioned beside the demoulding pressing mechanism;
at least one set of demoulding drivers which are arranged on the demoulding hanging rack; and
at least one demoulding mounting panel, its every and the power take off end transmission of a corresponding set of demoulding driver are connected, every install at least a set of demoulding subassembly of arranging along its length direction on the demoulding mounting panel, every group the demoulding subassembly is located a corresponding set of pressurize suction means under.
Optionally, the fixed mounting frame comprises:
the left fixed vertical plate and the right fixed vertical plate are arranged oppositely and at intervals; and
the fixed mounting plate is fixedly connected between the left fixed vertical plate and the right fixed vertical plate;
wherein, set up the groove of stepping down that runs through its upper and lower surface on the fixed mounting panel, the periphery of lift mounting panel is less than the internal diameter in groove of stepping down, the lift mounting panel is located in the horizontal projection face in groove of stepping down.
Optionally, the lifting mounting frame is located between the left fixed vertical plate and the right fixed vertical plate, the left lifting vertical plate is connected with the inner side of the left fixed vertical plate or the right fixed vertical plate in a sliding manner, and the right lifting vertical plate is connected with the inner side of the right fixed vertical plate or the left fixed vertical plate in a sliding manner.
Optionally, the pressure-maintaining suction mechanism includes:
the pressure maintaining mounting frame is fixedly connected with the edge of the mounting through groove; and
a balancing weight and a pressure maintaining suction module which are sequentially connected with the same side of the pressure maintaining mounting frame in a sliding way from top to bottom,
the balancing weight and the pressure maintaining suction module are connected in a floating mode through a floating connecting structure.
One of the above technical solutions has the following advantages or beneficial effects: because the assembly, the rubberizing of the work piece and the tearing process of the release paper after the rubberizing are integrated on one production line to realize, the equipment floor area is reduced, the production efficiency is improved, and the work piece quality is improved.
Another technical scheme in the above technical scheme has the following advantages or beneficial effects: because it has higher degree of automation, can realize online equipment, tear the membrane and retrieve the operation from type paper, improved the recovery efficiency from type paper greatly, shortened again and torn the membrane operation interval, improved and torn membrane efficiency.
Another technical scheme in the above technical scheme has the following advantages or beneficial effects: because the pressure maintaining suction mechanism and the stripping pressing mechanism are matched with each other to simulate manual lifting type stripping, namely, the part of the release paper or the film to be stripped is lifted by a certain height to lift a corner to accelerate the separation of the part which is not lifted and the double-sided adhesive tape, so that the double-sided adhesive tape can be effectively prevented from being stripped from a workpiece, and the problems of poor stripping effect and low stripping efficiency caused by the breakage of the release paper or the film part in the stripping process can be prevented.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings of the embodiments will be briefly described below, and it is apparent that the drawings in the following description relate only to some embodiments of the present invention and are not limiting thereof, wherein:
FIG. 1 is a perspective view of an integrated assembly and taping line according to one embodiment of the present invention;
FIG. 2 is a top view of an integrated assembly and taping line according to one embodiment of the present invention;
FIG. 3 is a perspective view of a film tearing apparatus in an integrated assembly and taping line according to one embodiment of the present invention;
FIG. 4 is a front view of a film tearing apparatus in an integrated assembly and taping line, according to one embodiment of the present invention;
FIG. 5 is a perspective view of a film tearing module in an integrated assembly and taping line according to one embodiment of the present disclosure;
FIG. 6 is a front view of a tear film module in an integrated assembly and taping line, according to one embodiment of the present disclosure;
FIG. 7 is a top view of a tear film module in an integrated assembly and taping line, according to one embodiment of the present invention;
FIG. 8 is a left side view of a tear film module in an integrated assembly and taping line in accordance with one embodiment of the present invention;
fig. 9 is a perspective view of the film tearing module in the assembly and adhesive application integrated assembly line after hiding the fixed mounting plate, the pressure maintaining suction mechanism and the film releasing pressing mechanism according to one embodiment of the present invention;
FIG. 10 is a perspective view of a lift drive in an integrated assembly and taping line, according to one embodiment of the present invention;
FIG. 11 is a perspective view of the internal structure of a film tearing module in an integrated assembly and adhesive application line according to an embodiment of the present invention;
FIG. 12 is a perspective view of a lift mount concealed by a tear film module in an integrated assembly and taping line in accordance with one embodiment of the present invention;
FIG. 13 is a right side view of a tear film module in an integrated assembly and taping line in accordance with one embodiment of the present invention;
FIG. 14 is a top view of a tear film module in an integrated assembly and taping line, according to one embodiment of the present invention;
FIG. 15 is a rear view of a tear film module in an integrated assembly and taping line in accordance with one embodiment of the present invention;
FIG. 16 is a perspective view of a pressure-maintaining suction mechanism in an assembly and adhesive-applying integrated assembly line according to an embodiment of the present invention;
fig. 17 is a front view of the pressure maintaining suction mechanism in the assembly and gluing integrated assembly line according to an embodiment of the present invention, which shows a state where the pressure maintaining suction mechanism is not in contact with a product to be pressure maintained;
fig. 18 is a front view of the pressure maintaining suction mechanism in the assembly and gluing integrated assembly line according to an embodiment of the present invention, which shows a state where the pressure maintaining suction mechanism is in contact with a product to be pressure maintained;
fig. 19 is a partial cross-sectional view of a pressure-maintaining suction mechanism in an assembly and adhesive-application integrated flow line according to an embodiment of the present invention, showing a floating connection structure;
FIG. 20 is a perspective view of a release and hold-down mechanism in an integrated assembly and taping line, according to one embodiment of the present invention;
FIG. 21 is a front view of a release and hold-down mechanism in an integrated assembly and taping line, according to one embodiment of the present invention;
FIG. 22 is a left side view of a release and hold-down mechanism of an integrated assembly and taping line, according to one embodiment of the present invention;
fig. 23 is a top view of a release pressing mechanism in an integrated assembly and adhesive application line according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In the drawings, the shape and size may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to designate the same or similar components.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the description and claims of the present application do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. Also, the use of the terms "a," "an," or "the" and similar referents do not denote a limitation of quantity, but rather denote the presence of at least one. The word "comprise" or "comprises", and the like, means that the element or item listed before "comprises" or "comprising" covers the element or item listed after "comprising" or "comprises" and its equivalents, and does not exclude other elements or items. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc., are defined with respect to the configurations shown in the respective drawings, and in particular, "height" corresponds to a dimension from top to bottom, "width" corresponds to a dimension from left to right, "depth" corresponds to a dimension from front to rear, which are relative concepts, and thus may be varied accordingly depending on the position in which it is used, and thus these or other orientations should not be construed as limiting terms.
Terms concerning attachments, coupling and the like (e.g., "connected" and "attached") refer to a relationship wherein structures are secured or attached, either directly or indirectly, to one another through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
According to an embodiment of the present invention, as shown in fig. 1 and 2, it can be seen that the assembly and rubberizing integrated line includes:
the conveying line 1 is sequentially provided with an assembling station 11, a rubberizing station 12 and a pressure maintaining station 13 along the conveying direction;
an assembling mechanism 2 provided at the assembling station 11;
the rubberizing mechanism 5 is arranged at the rubberizing station 12;
the film tearing device is arranged at the pressure maintaining station 13;
a workpiece feeding mechanism 14 provided beside the conveyor line 1 and opposed to the assembling mechanism 2; and
the double-sided adhesive feeding mechanism 15 is arranged at the side of the conveying line 1 and is opposite to the adhesive sticking mechanism 5;
wherein, the conveying line 1 is used for conveying the workpiece assembly carriers 16 in a circulating manner.
Referring to fig. 3 and 4, the film tearing apparatus includes:
the support 3 comprises a support base 31 and a guide frame 32 which is connected with the support base 31 in a sliding way;
the film tearing module 4 is arranged in the guide frame 32; and
the power output end of the slippage driver 34 is in transmission connection with the film tearing module 4;
the guide frame 32 comprises a front frame 321 and a rear frame 322, the front frame 321 and the rear frame 322 are parallel and spaced to form a guide channel therebetween, and the film tearing module 4 is arranged in the guide channel and is slidably connected with the guide frame 32; the film tearing station 323 and the recovery station 324 are sequentially arranged in the guide channel, the conveying line 1 passes through the lower part of the guide frame 32, so that the film tearing station 323 coincides with the pressure maintaining station 13, and the film tearing module 4 slides back and forth between the film tearing station 323 and the recovery station 324 under the driving of the sliding driver 34.
Further, a recycling mechanism 35 is arranged at the recycling station 324, and when the film tearing module 4 is located at the recycling station 324, the recycling mechanism 35 is located right below the film tearing module 4. In the dyestripping operation in-process, can carry out pressurize dyestripping operation at dyestripping station 323, the dyestripping is accomplished the back, and dyestripping module 4 is conveyed to recovery station 324, and recovery station 324 sets up and concentrates the recovery from type paper after tearing, is favorable to in time retrieving the type paper that is torn by dyestripping module 4, shortens the dyestripping operation interval once more, can also keep the cleanliness factor in workshop simultaneously.
Referring again to fig. 4, the recovery mechanism 35 includes:
a recovery support frame 351 fixedly installed;
a recovery hopper 324 supported by the recovery support frame 351; and
a vacuum generator 352 in communication with the recovery funnel 324,
the top of the recycling hopper 324 is provided with at least one release paper receiving opening 3241.
In connection with the illustrations of fig. 5 and 6, it can be seen that the tear-off film module 4 comprises:
a fixed mounting frame 41 slidably connected to the guide frame 32;
a lifting mounting frame 43, which is arranged in the fixed mounting frame 41 and is connected with the fixed mounting frame 41 in a sliding manner; and
the lifting driver 42 is arranged on the fixed mounting frame 41 and is in transmission connection with the lifting mounting frame 43;
wherein the lifting mounting frame 43 is driven by the lifting driver 42 to reciprocate in a vertical plane. As can be seen in the embodiment shown in fig. 1, a Y-guide rail 311 extending along the Y-axis direction is fixedly connected to the bracket base 31, and the guide frame 32 is slidably connected to the Y-guide rail 311, so that the relative position of the film tearing module 4 on the gluing line can be quickly adjusted by adjusting the relative position of the guide frame 32 on the Y-guide rail 311; two X-direction guide rails 33 extending along the X-axis direction are arranged at the top of the guide frame 32, and the film tearing module 4 is in sliding connection with the X-direction guide rails 33, so that the film tearing module 4 slides back and forth between the film tearing station 323 and the recovery station 324 along the X-direction guide rails 33 under the driving of the sliding driver 34.
Further, the elevating mount 43 includes:
a left lifting vertical plate 432 and a right lifting vertical plate 433 which are arranged oppositely and at intervals; and
a lifting mounting plate 431 fixedly connected between the left lifting vertical plate 432 and the right lifting vertical plate 433;
at least two installation through grooves 4311 penetrating through the upper and lower surfaces of the lifting installation plate 431 are formed in the lifting installation plate 431, a demoulding pressing mechanism 45 is arranged between every two installation through grooves 4311, and at least one group of pressure maintaining suction mechanisms 44 is installed in each installation through groove 4311. In the embodiment shown in fig. 5, 9 and 11, the number of the installation through slots 4311 is 3, and two sets of pressure maintaining suction mechanisms 44 are arranged in each installation through slot 4311, so that the transverse space of the lifting installation plate 431 is fully utilized, and the addition of the pressure maintaining suction mechanisms 44 does not cause the expansion of the lift-off tear film device 4 in the transverse direction in this context, which means that the installation space of the lift-off tear film device 4 in the transverse direction is kept sufficiently small.
Referring to fig. 11, 13, 15, 20 and 21, it can be seen that the release pressing mechanism 45 includes:
a stripping hanger 451 which is fixedly connected to the separation between every two of the mounting through slots 4311 and is positioned beside the stripping and pressing mechanism 45;
at least one set of release actuators 455 mounted on the release hanger 451; and
at least one demoulding mounting plate 452 is in transmission connection with the power output end of the corresponding demoulding driver 455, at least one group of demoulding components arranged along the length direction of each demoulding mounting plate 452 is mounted on each demoulding mounting plate 452, and each group of demoulding components is positioned right below the corresponding group of pressure maintaining suction mechanisms 44. Therefore, the stripping assembly can assist the pressure maintaining suction mechanism 44 in tearing, and the stripping pressing mechanism 45 is arranged at the partition between every two installation through grooves 431, so that the partition space between every two installation through grooves 431 is fully utilized, and the increase of the stripping pressing mechanism 45 does not result in the expansion of the stripping device in the transverse direction, which means that the installation space of the stripping device in the transverse direction is kept small enough. In an actual implementation process, the lifting mounting frame 43 is in transmission connection with a pressure maintaining lifting driver (omitted in the figure) for driving the lifting mounting frame 43 to reciprocate, so that the lifting mounting frame 43, together with the demoulding pressing mechanism 45 and the pressure maintaining suction mechanism 44 mounted thereon, reciprocates in a vertical plane under the driving of the pressure maintaining lifting driver. In the embodiment shown in fig. 9 and 10, there are 3 installation through grooves 431, two sets of pressure maintaining suction mechanisms 44 are disposed in each installation through groove 431, correspondingly, there are two sets of demoulding pressing mechanisms 45, each set is disposed at the partition between two installation through grooves 431, there are two sets of demoulding drivers 455 in one set of demoulding pressing mechanisms 45, there are also two sets of demoulding mounting plates 452, and there are two sets of demoulding assemblies on each demoulding mounting plate 452; the other set of demoulding actuators 455 of the demoulding pressing mechanism 45 is provided with one set, the demoulding mounting plate 452 is also provided with one set, and each demoulding mounting plate 452 is provided with two sets of demoulding components.
Referring to fig. 5 to 9, the fixing mount 41 includes:
a left fixed vertical plate 412 and a right fixed vertical plate 413 which are arranged oppositely and at intervals; and
a fixed mounting plate 411 fixedly connected between the left fixed vertical plate 412 and the right fixed vertical plate 413;
wherein, offer the groove of stepping down 4111 that runs through its upper and lower surface on the fixed mounting panel 411, the periphery of lift mounting panel 431 is less than the internal diameter of the groove of stepping down 4111, the lift mounting panel 431 is located in the horizontal projection face of the groove of stepping down 4111. Therefore, the lifting mounting rack 43 can extend out from the top surface of the fixed mounting plate 411 through the relief groove 4111 under the driving of the lifting driver 42, and the lifting stroke of the lifting mounting rack 43 is increased without increasing the longitudinal occupied space of the lift-type film tearing device 4.
Further, the lifting mounting frame 43 is located between the left fixed vertical plate 412 and the right fixed vertical plate 413, the left lifting vertical plate 432 is slidably connected with the inner side of the left fixed vertical plate 412 or the right fixed vertical plate 413, and the right lifting vertical plate 433 is slidably connected with the inner side of the right fixed vertical plate 413 or the left fixed vertical plate 412. In the embodiment shown in fig. 5 and 9, it can be seen that the left lifting vertical plate 432 is slidably connected to the inner side of the left fixed vertical plate 412, and the right lifting vertical plate 433 is slidably connected to the inner side of the right fixed vertical plate 413. Various modifications may be made to the inventive concept by those skilled in the art without departing from the scope of the invention as defined in the appended claims. For example, the left lifting vertical plate 432 is slidably connected to the inner side of the right fixed vertical plate 413, and the right lifting vertical plate 433 is slidably connected to the inner side of the left fixed vertical plate 412.
Referring to fig. 10, a power output end of the lifting driver 42 is an eccentric rotating shaft 421, and a tail end of the eccentric rotating shaft 421 is rotatably connected to the left lifting vertical plate 432 or the right lifting vertical plate 433. So that the elevation mounting bracket 43 can be periodically reciprocally elevated in the vertical plane by the elevation driver 42.
Further, at least two position sensors 414 arranged along the vertical direction are disposed on the outer side of the left fixed vertical plate 412 or the right fixed vertical plate 413, a height sensing terminal 421 is fixedly connected to the lifting mounting frame 43, and the height sensing terminal 421 extends to the vicinity of the position sensors 414, so that the height sensing terminal 421 moves between the height sensing terminals 421 in the process of reciprocating lifting along with the lifting mounting frame 43. Thus, the height position of the elevating mount 43 can be monitored in real time by matching the above-described structural features.
Referring to fig. 16 to 19, the holding pressure suction mechanism 44 includes:
the pressure maintaining mounting frame 441 is fixedly connected with the edge of the mounting through groove 4311; and
a counterweight 442 and a pressure maintaining suction module 443 slidably connected to the same side of the pressure maintaining mounting frame 441 from top to bottom in sequence,
the counterweight 442 and the pressure maintaining suction module 443 are connected in a floating manner through a floating connection structure. In the implementation process, a first restoring component is elastically connected between the floating connection structure and the counterweight block 442.
Referring to fig. 17 and 18, a pressure sensor 447 for sensing a pressure applied to the pressure maintaining suction module 443 is disposed between the counterweight 442 and the pressure maintaining suction module 443. In an implementation process, the pressure sensor 447 may be a diaphragm type resonant pressure sensor, and the diaphragm type resonant pressure sensor is mounted at the top end of the pressure maintaining suction module 443, so that a pressure guide pipe of the diaphragm type resonant pressure sensor is in transmission connection with the bottom of the counterweight 442.
Further, a suction nozzle 448 for sucking materials is arranged at the bottom of the pressure maintaining suction module 443. In operation, the suction nozzle 448 is in communication with a vacuum connection of a vacuum generator. As can be seen from the illustration of fig. 15, the suction nozzle 448 sucks the release paper 4481, the double-sided adhesive tape 4482 is adhered to the bottom surface of the release paper 4481, and the bottom surface of the double-sided adhesive tape 4482 is adhered to the workpiece, so that one of the purposes of the present application is how to efficiently and effectively tear the release paper 4481 from the double-sided adhesive tape 4482.
Referring to fig. 15, 20 and 21, the release assembly includes:
a release suspension 453 fixed to the release mounting plate 452; and
a stripping pressing claw 454 fixed to the stripping suspension 453;
the release suspension 453 includes:
a fixing portion 4531 fixed to the release mounting plate 452; and
a cantilever 4532 extending horizontally outward from the fixing portion 4531 to a position directly below a corresponding one of the mounting through slots 4311;
the release pressing claw 454 includes:
a mounting base 4541 fixedly connected to the cantilever 4532; and
claw portions 4543 extending horizontally outward from the mount 4541 to the sides of the suction nozzles 448 of the corresponding set of holding pressure suction modules 443. In a specific implementation process, the release paper 4481 is partially sucked by the suction nozzle 448, the rest part extends to the side of the suction nozzle 448, and the claw parts 4543 extend to the side of the suction nozzle 448 and are positioned right above the release paper 4481, so that the claw parts 4543 can conveniently press the part which is not sucked by the suction nozzle 448.
Referring to fig. 20 and 21 again, a transition segment 4542 is fixedly connected between the mounting seat 4541 and the claw portion 4543, and a pressing segment 4544 protruding downwards is integrally formed at the tip of the claw portion 4543. The pressing section 4544 can reduce the contact area between the claw portion 4543 and a film on a workpiece, and is more suitable for stripping operation of the surface of a small workpiece.
Referring to fig. 21, the release hanger 451 includes:
a horizontally extending hanger mounting part 4511; and
a driver mounting portion 4512 depending downwardly from the hanger mounting portion 4511,
wherein the hanger mounting part 4511 is integrally combined with the driver mounting part 4512 such that the release hanger 451 has a T-shaped structure. With the T-shaped structure, the release actuator 455 can be easily hung on the side of the release hanger 451, which avoids the need to provide a mounting seat in the transverse direction of the release hanger 451 and reduces the transverse dimension of the mechanism.
Further, the stripping mounting plate 452 is drivingly connected to the power output of the stripping driver 455 near the middle section thereof. In a specific implementation, the longitudinal dimension of the stripping mounting plate 452 is tapered from the middle section thereof along the two ends thereof, and the design can further reduce the weight while ensuring the structural strength of the stripping mounting plate 452.
Referring to fig. 22 and 23, the two sets of the demoulding drivers 455 are symmetrically arranged in front and back of the demoulding rack 451, and the power output end of each set of the demoulding drivers 455 is in transmission connection with the demoulding mounting plate 452.
Reference will now be made to fig. 17, which shows in detail a floating connection, in particular comprising:
a floating connection groove 4421 opened at one side of the weight block 442;
a floating connecting rod 4431, the bottom end of which is fixed to the pressure maintaining suction module 443 and the top end of which extends into the floating connecting groove 4421,
wherein, a hook 4432 fastened with the weight block 442 is formed at the top end of the floating connecting rod 4431.
Further, the top end of the floating connection rod 4431 extends upward from the bottom of the weight block 442 into the floating connection groove 4421, and the height of the hook 4432 is smaller than that of the floating connection groove 4421 in order to provide a sufficient buffer space between the floating connection rod 4431 and the floating connection groove 4421. In a specific implementation process, the first resetting component is elastically connected between the top of the hook 4432 and the top wall of the floating connecting groove 4421, so that when the pressure maintaining suction mechanism is not in contact with the product to be pressure maintained, the hook 4432 is kept on the bottom wall of the floating connecting groove 4421, and when the pressure maintaining suction mechanism is in contact with the product to be pressure maintained, the first resetting component can buffer and absorb impact force.
Further, assuming that the height of the hook 4432 is H and the height of the floating connection groove 4421 is H, H is 1:1.5 to 1: 3. In a preferred embodiment, H ═ 1: 2.
Referring to fig. 10 and 11 again, a pressure maintaining guide rail 444 extending in a vertical direction is fixedly connected to a side surface of the pressure maintaining mounting frame 441, the counterweight block 442 and the pressure maintaining suction module 443 are slidably connected to the pressure maintaining guide rail 444 through an upper slider 445 and a lower slider 446, respectively, an upper limit block 4441 is fixedly connected to a top end of the pressure maintaining guide rail 444, and a lower limit block 4442 is fixedly connected to a bottom end of the pressure maintaining guide rail 444. In a specific implementation process, a second resetting component is elastically connected between the upper slider 445 and the upper limit block 4441, as shown in fig. 2, when the second resetting component enables the pressure maintaining suction mechanism 44 not to contact with the product to be pressure maintained, the lower slider 446 is kept on the lower limit block 4442 by gravity and an elastic restoring force of the second resetting component; as shown in fig. 5, when the pressure maintaining suction mechanism 44 is in contact with the product to be maintained, the second restoring component can absorb the impact force. It should be understood that the technical terms "first restoring member" and "second restoring member" used herein include, but are not limited to, a spring, a torsion spring, etc. body capable of generating an elastic restoring force.
The working process is as follows:
referring to fig. 1, 2 and 15, first, the workpiece assembly carrier 16 is conveyed to the assembly station 11 and positioned at the assembly station 11 by the assembly line 1, the workpiece feeding mechanism 14 feeds the workpiece to the side of the conveying line 1, and the assembly mechanism 2 is translated to a position right above the workpiece feeding mechanism 14 to suck the workpiece to be assembled and transfer the workpiece to be assembled to a position right above the workpiece assembly carrier 16;
secondly, the assembly mechanism 2 starts to assemble and position the workpiece sucked by the assembly mechanism to the workpiece assembly carrier 16, and after the assembly is finished, the conveying line 1 releases the workpiece assembly carrier 16;
thirdly, the workpiece assembly carrier 16 is conveyed to the gluing station 12 and is positioned at the gluing station 12 by the assembly line 1, the double-faced adhesive tape feeding mechanism 15 feeds the double-faced adhesive tape to the side of the conveying line 1, the gluing mechanism 5 is translated to the position right above the double-faced adhesive tape feeding mechanism 15 to suck the double-faced adhesive tape to be glued and transfer the double-faced adhesive tape to be glued to the position right above the workpiece assembly carrier 16;
once again, the gluing mechanism 5 is provided with a double-sided adhesive tape which is sucked by the gluing mechanism and is adhered to the workpiece in the workpiece assembly carrier 16, and after all gluing is finished, the conveying line 1 releases the workpiece assembly carrier 16;
again, the workpiece assembly carrier 16 is conveyed to the pressure maintaining station 13 and positioned at the pressure maintaining station 13 by the production line 1, the film tearing module 4 is positioned at the film tearing station 323, and the suction nozzle 448 is driven by the pressure maintaining lifting driver 42 to perform pressure maintaining operation on the double-sided adhesive tape 4482 attached to the workpiece according to a preset program;
again, the suction nozzle 448 starts a vacuum suction mode to suck and lift the release paper 4481 on the double-sided adhesive tape 4482 by a certain height, and can lift by 1-3 mm in the practical process, and the release driver 455 starts to drive the release film pressing claw 454 to press down, so that the part of the release paper 4481 sucked by the suction nozzle 488 is separated from the double-sided adhesive tape 4482 under the double cooperation of the lifting of the suction nozzle 448 and the pressing of the release film pressing claw 454, that is, the release paper 4481 is partially lifted and separated;
again, the suction nozzle 448 continues to ascend under the driving of the pressure maintaining lifting driver 42, and the film releasing pressing claw 454 ascends under the driving of the film releasing driver 455, so as not to press the release paper 4481 any more, and the release paper 4481 is further separated from the double-sided adhesive tape 4482 until completely separated, thus completing the pressure maintaining and film tearing process, and releasing the tool assembly carrier 16 of the assembly line 1;
finally, the film tearing module 4 slides to the recovery station 324, the recovery mechanism 35 is provided to recover the torn release paper, so that the torn release paper recovery process is completed, and the film tearing module 4 is reset to the film tearing station 323 to prepare for the next film tearing operation.
The number of apparatuses and the scale of the process described herein are intended to simplify the description of the present invention. Applications, modifications and variations of the present invention will be apparent to those skilled in the art.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.
Claims (10)
1. The utility model provides an equipment and rubberizing integral type assembly line which characterized in that includes:
the conveying line (1) is sequentially provided with an assembling station (11), a rubberizing station (12) and a pressure maintaining station (13) along the conveying direction;
an assembly mechanism (2) provided at the assembly station (11);
the rubberizing mechanism (5) is arranged at the rubberizing station (12);
the film tearing device is arranged at the pressure maintaining station (13);
a workpiece feeding mechanism (14) which is arranged beside the conveying line (1) and is opposite to the assembling mechanism (2); and
the double-faced adhesive gluing mechanism (15) is arranged at the side of the conveying line (1) and is opposite to the adhesive gluing mechanism (5);
wherein the conveying line (1) is circularly conveyed with workpiece assembly carriers (16).
2. The assembly and taping integrated line of claim 1, wherein the film tearing apparatus comprises:
a bracket (3) comprising a bracket base (31) and a guide frame (32) slidably connected with the bracket base (31);
the film tearing module (4) is arranged in the guide frame (32); and
the power output end of the sliding driver (34) is in transmission connection with the film tearing module (4);
the guide frame (32) comprises a front frame (321) and a rear frame (322), the front frame (321) and the rear frame (322) are arranged in parallel at intervals to form a guide channel between the front frame and the rear frame, and the film tearing module (4) is arranged in the guide channel and is in sliding connection with the guide frame (32); be equipped with in the direction passageway in proper order and tear film station (323) and retrieve station (324), conveying line (1) are followed the below of guide frame (32) is passed and is made tear film station (323) with pressurize station (13) coincide mutually, tear film module (4) are in the drive of driver (34) that slides down tear film station (323) and retrieve reciprocal slippage between station (324).
3. The assembly and gluing integrated line according to claim 2, wherein a recycling mechanism (35) is provided at the recycling station (324), and when the film tearing module (4) is located at the recycling station (324), the recycling mechanism (35) is located right below the film tearing module (4).
4. The assembly and rubberizing integrated line according to claim 3, wherein said recovery mechanism (35) comprises:
a recovery support frame (351) fixedly installed;
a recovery hopper (324) supported by the recovery support frame (351); and
a vacuum generator (352) in communication with the recovery funnel (324),
wherein, the top of the recovery funnel (324) is provided with at least one release paper receiving opening (3241).
5. The assembly and gluing integrated line according to claim 2, wherein the film tearing module (4) comprises:
a fixed mounting (41) slidingly connected to the guide frame (32);
the lifting mounting frame (43) is arranged in the fixed mounting frame (41) and is in sliding connection with the fixed mounting frame (41); and
the lifting driver (42) is arranged on the fixed mounting frame (41) and is in transmission connection with the lifting mounting frame (43);
wherein the lifting mounting frame (43) is driven by the lifting driver (42) to lift and descend in a reciprocating manner in a vertical plane.
6. The assembly and rubberizing integrated line according to claim 5, wherein said lifting mounting frame (43) comprises:
a left lifting vertical plate (432) and a right lifting vertical plate (433) which are arranged oppositely and at intervals; and
the lifting mounting plate (431) is fixedly connected between the left lifting vertical plate (432) and the right lifting vertical plate (433);
at least two installation through grooves (4311) penetrating through the upper surface and the lower surface of the lifting installation plate (431) are formed in the lifting installation plate, a demoulding pressing mechanism (45) is arranged between every two installation through grooves (4311), and at least one group of pressure maintaining suction mechanisms (44) is installed in each installation through groove (4311).
7. The assembly and rubberizing integrated line according to claim 5, wherein said release pressing mechanism (45) comprises:
the demoulding hanging rack (451) is fixedly connected to the separation position between every two installation through grooves (4311) and is positioned at the side of the demoulding and pressing mechanism (45);
at least one set of release actuators (455) mounted on the release hanger (451); and
the demoulding device comprises at least one demoulding mounting plate (452), each demoulding mounting plate is in transmission connection with the power output end of a corresponding group of demoulding drivers (455), at least one group of demoulding components arranged along the length direction of each demoulding mounting plate (452) is mounted on each demoulding mounting plate, and each group of demoulding components is located right below a corresponding group of pressure maintaining suction mechanisms (44).
8. The assembly and rubberizing integrated line according to claim 5, wherein said fixed mounting frame (41) comprises:
a left fixed vertical plate (412) and a right fixed vertical plate (413) which are arranged oppositely and at intervals; and
the fixed mounting plate (411) is fixedly connected between the left fixed vertical plate (412) and the right fixed vertical plate (413);
wherein, offer groove of stepping down (4111) that runs through its upper and lower surface on fixed mounting panel (411), the periphery of lift mounting panel (431) is less than the internal diameter of groove of stepping down (4111), lift mounting panel (431) is located in the horizontal projection face of groove of stepping down (4111).
9. The assembly and rubberizing integrated assembly line according to claim 8, wherein the lifting mounting frame (43) is located between the left fixed vertical plate (412) and the right fixed vertical plate (413), the left lifting vertical plate (432) is slidably connected to an inner side of the left fixed vertical plate (412) or the right fixed vertical plate (413), and the right lifting vertical plate (433) is slidably connected to an inner side of the right fixed vertical plate (413) or the left fixed vertical plate (412).
10. The assembly and rubberizing integrated line according to claim 7, wherein said pressure-maintaining suction mechanism (44) comprises:
the pressure maintaining mounting frame (441) is fixedly connected with the edge of the mounting through groove (4311); and
a balancing weight (442) and a pressure maintaining suction module (443) which are sequentially connected with the same side of the pressure maintaining mounting rack (441) in a sliding manner from top to bottom,
wherein, the balancing weight (442) and the pressure maintaining suction module (443) are in floating connection through a floating connection structure.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010412142.4A CN111620171B (en) | 2020-05-15 | 2020-05-15 | Assembly and rubberizing integral type assembly line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010412142.4A CN111620171B (en) | 2020-05-15 | 2020-05-15 | Assembly and rubberizing integral type assembly line |
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| CN111620171B CN111620171B (en) | 2022-03-08 |
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| Publication number | Publication date |
|---|---|
| CN111620171B (en) | 2022-03-08 |
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