CN111619167A - Wood cloth composite structure layer and preparation process thereof - Google Patents

Wood cloth composite structure layer and preparation process thereof Download PDF

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Publication number
CN111619167A
CN111619167A CN202010368912.XA CN202010368912A CN111619167A CN 111619167 A CN111619167 A CN 111619167A CN 202010368912 A CN202010368912 A CN 202010368912A CN 111619167 A CN111619167 A CN 111619167A
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China
Prior art keywords
cloth
wood
layer
base layer
composite structure
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Pending
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CN202010368912.XA
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Chinese (zh)
Inventor
段进山
肖桂花
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Individual
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Individual
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Priority to CN202010368912.XA priority Critical patent/CN111619167A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/10Next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/003Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/16Drying; Softening; Cleaning
    • B32B38/164Drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • B32B38/1808Handling of layers or the laminate characterised by the laying up of the layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0012Mechanical treatment, e.g. roughening, deforming, stretching
    • B32B2038/0016Abrading
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/02Coating on the layer surface on fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2479/00Furniture

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Quality & Reliability (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)

Abstract

A wood-cloth composite structure layer and a preparation process thereof relate to the technical field of home decoration and wood door processing, and particularly belong to a wood-cloth composite structure layer for a cloth wood door or cloth decoration and a preparation process thereof. It is characterized by comprising a wood base layer and a cloth surface layer coated on the surface of the wood base layer; one side of the cloth on the surface layer of the cloth art is attached to the wood base layer, and the other side of the cloth is a paint layer. The nanometer cloth is adhered to the surface of the wood board, and the wood board has various changes and wide selection range due to the rich cloth patterns and colors; the adhesion of the cloth and the wood board and the primer and the finish are all made of environment-friendly materials, so that the harm of volatile matters such as formaldehyde is reduced, and the environment is protected; the nanometer cloth is combined with the primer and the finish, so that the fireproof, dirt-resistant and safer nanometer cloth can be realized; the white painted wood board is easy to yellow, the yellowing problem of the wood-cloth composite structure layer can be ignored, and the effect is long; the wood cloth composite structure layer is adopted, the requirements on wood varieties and quality of the wood base layer are not high, and the manufacturing cost can be reduced.

Description

Wood cloth composite structure layer and preparation process thereof
Technical Field
The invention relates to the technical field of home decoration and wooden door processing, in particular to a wooden cloth composite layer structure layer for a cloth wooden door or cloth decoration and a preparation process thereof.
Background
At present, the solid wood composite board is mostly formed by taking solid wood or a solid wood composite board as a base material, pasting wood skin or decorative pattern paper on the surface of the base material and performing hot-pressing and compounding by a press, and due to the great difference of the thermal expansion coefficients of the two, the phenomenon of cracking can occur after the solid wood composite board is used for a period of time, and the pattern style is limited, so that the aesthetic requirement of modern people can not be met; secondly, the white painted wood board is easy to yellow, and the appearance is affected; in addition, the environmental protection problem of the solid wood composite board is difficult to solve all the time, and the physical and psychological health of people is influenced.
Disclosure of Invention
The invention aims to provide a wood cloth composite structure layer and a preparation process thereof, so as to achieve the purposes of wide decorative pattern and color selectivity, texture enhancement and cost reduction.
The invention provides a wood cloth composite structure layer which is characterized by comprising a wood base layer and a cloth surface layer coated on the surface of the wood base layer; one side of the cloth on the surface layer of the cloth art is attached to the wood base layer, and the other side of the cloth is a paint layer.
Furthermore, the wood base layer is a structure formed by bonding and pressing two outer layers of environment-friendly balanced solid wood veneers and an inner layer of solid wood honeycomb staggered-layer structural plate by using an adhesive.
Furthermore, the paint layer sequentially comprises a primer and a finish paint from inside to outside.
The invention discloses a preparation process of a wood cloth composite structure layer, which is characterized by comprising the following steps of:
step 1, surface treatment of wood base layer
(1-1) spraying a nano water-based sealing coating on the surface of the wood base layer;
(1-2) transferring into a curing barn, setting the temperature of the curing barn to be 40-50 ℃ in advance, and baking for 10-15 hours until the surface is dry;
(1-3) performing fine grinding by using 300-600-mesh sand paper until the surface is smooth;
step 2, gluing the surface of the wood base layer
Uniformly roll-coating the wood substrate treated in the step 1 with the nano water-based adhesive, repeating the step for 2 to 3 times, standing the wood substrate for 10 to 15 hours, and finally uniformly roll-coating the wood substrate with the nano water-based adhesive for 1 time;
step 3, sticking cloth on the surface of the wood base layer
(3-1) cutting the cloth according to design requirements;
(3-2) uniformly spreading cloth on the surface of the wood base layer treated in the step 2, pressing by using a white silk screen until the surface is flat and bubble-free, standing for 1.5-2.5 hours, and uniformly ironing the surface by using an electric iron until the surface is flat, wherein the temperature of the electric iron is 50-60 ℃;
step 4, priming paint is coated on the surface of the cloth
(4-1) performing anti-stain treatment on the surface of the cloth ironed and leveled in the step (3);
(4-2) uniformly spraying paint as a primer on the surface of the cloth, transferring the cloth to a curing barn after spraying, setting the temperature of the curing barn to be 30-40 ℃ in advance, setting the humidity to be 15-20%, and baking for 20-24 hours;
(4-3) repeating the step (4-2) 2-3 times;
step 5, polishing the surface of the cloth primer
(5-1) carrying out knife scraping treatment on the primer paint surface in the step (4);
(5-2) repeating the step (5-1) for 3-5 times until the surface of the primer paint is flat and smooth;
step 6, painting
(6-1) carrying out soot blowing treatment on the surface of the primer until the surface is bright and smooth;
(6-2) applying finish paint, and then, setting the temperature of a baking room to be 30-40 ℃ in advance, setting the humidity to be 15-20%, and baking for 20-24 hours;
(6-3) repeating the step (6-2) 1-2 times.
Further, the solid content of the nano water-based adhesive is 50-60%.
Further, the cloth in the step 3 is a nano cloth or a nano fiber environment-friendly fireproof cloth.
Further, the primer and the finish in steps 4 and 6 are any one of water paint, water-based cloth paint and wood wax oil.
Further, the cloth on the surface layer of the cloth art is attached to the wood base layer in such a way that: the surface of the wooden base layer is provided with a clamping groove which is matched with the clamping strip embedded into the clamping groove, and the periphery of the cloth is fixed in the clamping groove.
The wood cloth composite structure layer and the preparation process thereof provided by the invention have the following positive effects:
1. the nanometer cloth is adhered to the surface of the wood board, and the wood board has various changes and wide selection range due to the rich cloth patterns and colors;
2. the adhesion of the cloth and the wood board and the primer and the finish are all made of environment-friendly materials, so that the harm of volatile matters such as formaldehyde is reduced, and the environment is protected;
3. the nanometer cloth is combined with the primer and the finish, so that the fireproof, dirt-resistant and safer nanometer cloth can be realized;
4. the white painted wood board is easy to yellow, the yellowing problem of the wood-cloth composite structure layer can be ignored, and the effect is long;
5. the wood cloth composite structure layer is adopted, the requirements on wood varieties and quality of the wood base layer are not high, and the manufacturing cost can be reduced.
Drawings
The accompanying drawings further disclose embodiments of the present invention, in which,
FIG. 1 is a schematic view of a partial cross-sectional structure of a wood cloth composite structure layer;
fig. 2 is a schematic view showing a state in which the card slot and the card strip are engaged.
Detailed Description
Taking two environment-friendly balanced solid wood veneers 1 as outer layers of a wood base layer, filling a solid wood honeycomb staggered structure plate 2 in an inner layer, bonding the two outer layers and the inner layer by using an adhesive, pressing by using a cold press with the pressure of 3 tons, stabilizing the pressure for 24 hours, and finally trimming by using a high-precision saw according to the design requirement to obtain the wood base layer.
Spraying a nano water-based sealing coating on the surface of a wood base layer, transferring the coating into a curing barn, setting the temperature of the curing barn to 50 ℃ in advance, baking for 12 hours until the surface is dry, and finely grinding by using 600-mesh abrasive paper until the surface is smooth; uniformly roll-coating with nano water-based adhesive with solid content of 50%, roll-coating with special-shaped glue roller for special-shaped lines, repeating the operation for 2 times, standing for 12 hours, and finally uniformly roll-coating with the nano water-based adhesive for 1 time.
The environment-friendly and fireproof nanofiber fabric 3 is cut according to design requirements, the fabric 3 is evenly paved on the surface of a glued wood base layer, a white silk screen is used for pressing until the fabric is flat and bubble-free, the fabric is kept still for 2 hours, and then an electric iron with the temperature set to be 50 ℃ is used for ironing the surface back and forth evenly until the surface is ironed, wherein a specific triangular tool is used for extruding when the external corner is processed, and then ironing is carried out to prevent bulging.
And (3) performing anti-stain treatment on the surface of the cloth 3 which is ironed smoothly, uniformly spraying water paint serving as primer on the bottom surface of the cloth 3, transferring to a baking room after spraying, setting the temperature of the baking room to 35 ℃ in advance, setting the humidity to 15%, baking for 24 hours, and repeatedly spraying for 3 times.
And (4) carrying out knife scraping treatment on the dried surface of the primer until the paint surface of the primer is flat and smooth.
Soot blowing treatment is carried out on the surface of the primer until the surface is transparent and smooth, wood wax oil is coated as finish, the temperature of a baking room is set to 35 ℃ in advance, the humidity is 15%, baking is carried out for 24 hours, and the baking is repeated for 2 times.
The cloth 3 and the wood base layer can be attached to each other as follows: set up the draw-in groove around wooden basic unit surface, with the cooperation of card strips 4 such as round stuff, rubber strip that imbed wherein, will 3 border all around of cloth are fixed in the draw-in groove to realize the combination of cloth 3 and wooden basic unit.
While the present invention has been described with reference to particular embodiments, it will be understood by those skilled in the art that various changes, additions and substitutions may be made without departing from the scope of the present invention as defined in the accompanying claims. Modifications, additions and substitutions by persons skilled in the art of the present invention which are equivalent to those of the art disclosed above are possible without departing from the spirit and scope of the invention; any equivalent modifications, additions and substitutions to the embodiments described above according to the actual techniques of the invention are within the scope of the technical solution of the invention.

Claims (8)

1. A wood cloth composite structure layer is characterized by comprising a wood base layer and a cloth surface layer coated on the surface of the wood base layer; one surface of the cloth (3) on the surface layer of the cloth art is attached to the wood base layer, and the other surface of the cloth (3) is a paint layer.
2. The wood-cloth composite structural layer as recited in claim 1, wherein the wood-based layer is a structure formed by bonding and pressing two outer layers of environmentally-friendly balanced solid wood veneers (1) and an inner layer of solid wood honeycomb split-level structural plate (2) with an adhesive.
3. A wood cloth composite structure layer as defined in claim 1 or 2, further characterized in that the paint layers are sequentially a primer and a finish paint from inside to outside.
4. The preparation process of the wood cloth composite structure layer based on the claim 3 is characterized by comprising the following steps:
step 1, surface treatment of wood base layer
(1-1) spraying a nano water-based sealing coating on the surface of the wood base layer;
(1-2) transferring into a curing barn, setting the temperature of the curing barn to be 40-50 ℃ in advance, and baking for 10-15 hours until the surface is dry;
(1-3) performing fine grinding by using 300-600-mesh sand paper until the surface is smooth;
step 2, gluing the surface of the wood base layer
Uniformly roll-coating the wood substrate treated in the step 1 with the nano water-based adhesive, repeating the step for 2 to 3 times, standing the wood substrate for 10 to 15 hours, and finally uniformly roll-coating the wood substrate with the nano water-based adhesive for 1 time;
step 3, sticking cloth on the surface of the wood base layer
(3-1) cutting the cloth according to design requirements;
(3-2) uniformly spreading cloth on the surface of the wood base layer treated in the step 2, pressing by using a white silk screen until the surface is flat and bubble-free, standing for 1.5-2.5 hours, and uniformly ironing the surface by using an electric iron until the surface is flat, wherein the temperature of the electric iron is 50-60 ℃;
step 4, priming paint is coated on the surface of the cloth
(4-1) performing anti-stain treatment on the surface of the cloth ironed and leveled in the step (3);
(4-2) uniformly spraying paint as a primer on the surface of the cloth, transferring the cloth to a curing barn after spraying, setting the temperature of the curing barn to be 30-40 ℃ in advance, setting the humidity to be 15-20%, and baking for 20-24 hours;
(4-3) repeating the step (4-2) 2-3 times;
step 5, polishing the surface of the cloth primer
(5-1) carrying out knife scraping treatment on the primer paint surface in the step (4);
(5-2) repeating the step (5-1) for 3-5 times until the surface of the primer paint is flat and smooth;
step 6, painting
(6-1) carrying out soot blowing treatment on the surface of the primer until the surface is bright and smooth;
(6-2) applying finish paint, and then, setting the temperature of a baking room to be 30-40 ℃ in advance, setting the humidity to be 15-20%, and baking for 20-24 hours;
(6-3) repeating the step (6-2) 1-2 times.
5. The preparation process of a wood cloth composite structure layer as claimed in claim 4, wherein the solid content of the nano water-based adhesive is 50-60%.
6. The preparation process of the wood cloth composite structure layer as claimed in claim 4, wherein the cloth in step 3 is a nano cloth or a nano fiber environment-friendly fireproof cloth.
7. The preparation process of the wood cloth composite structure layer as claimed in claim 4, wherein the primer and the finish in steps 4 and 6 are any one of water paint, water-based cloth paint and wood wax oil.
8. The wood cloth composite structure layer as recited in claim 1 or 2, further characterized in that the cloth of the cloth art surface layer is attached to the wood base layer by: the surface of the wooden base layer is provided with a clamping groove which is matched with the clamping strip embedded into the clamping groove, and the periphery of the cloth is fixed in the clamping groove.
CN202010368912.XA 2020-05-03 2020-05-03 Wood cloth composite structure layer and preparation process thereof Pending CN111619167A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010368912.XA CN111619167A (en) 2020-05-03 2020-05-03 Wood cloth composite structure layer and preparation process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010368912.XA CN111619167A (en) 2020-05-03 2020-05-03 Wood cloth composite structure layer and preparation process thereof

Publications (1)

Publication Number Publication Date
CN111619167A true CN111619167A (en) 2020-09-04

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Application Number Title Priority Date Filing Date
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2837034Y (en) * 2004-12-27 2006-11-15 张兴春 Fabric reinforced block board
CN102423936A (en) * 2011-08-31 2012-04-25 崔容准 Timber surface pattern superaddition improvement method and timber prepared with method
KR20170000519A (en) * 2015-06-24 2017-01-03 조형호 Furniture panel making method for traditional patterned of fabric attah living

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2837034Y (en) * 2004-12-27 2006-11-15 张兴春 Fabric reinforced block board
CN102423936A (en) * 2011-08-31 2012-04-25 崔容准 Timber surface pattern superaddition improvement method and timber prepared with method
KR20170000519A (en) * 2015-06-24 2017-01-03 조형호 Furniture panel making method for traditional patterned of fabric attah living

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Application publication date: 20200904

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