CN111607882A - Preparation device and method of corrugated wire laying cloth - Google Patents
Preparation device and method of corrugated wire laying cloth Download PDFInfo
- Publication number
- CN111607882A CN111607882A CN202010505148.6A CN202010505148A CN111607882A CN 111607882 A CN111607882 A CN 111607882A CN 202010505148 A CN202010505148 A CN 202010505148A CN 111607882 A CN111607882 A CN 111607882A
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- warp
- shaft
- wire laying
- corrugated wire
- laying cloth
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/12—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein single picks of weft thread are inserted, i.e. with shedding between each pick
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D49/00—Details or constructional features not specially adapted for looms of a particular type
- D03D49/04—Control of the tension in warp or cloth
- D03D49/06—Warp let-off mechanisms
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a device and a method for preparing a corrugated wire laying cloth, wherein the device for preparing the corrugated wire laying cloth comprises a wiring assembly, a first warp thread process, a second warp thread process and a third warp thread process, wherein the first warp thread process, the second warp thread process and the third warp thread process are identical in structure and are arranged in parallel; the switching assembly comprises a base, a first support column and a heald frame, wherein the first support column is arranged on the base, and the heald frame is arranged on the first support column; the device has reasonable wiring, improves the identification degree between lines and is easier to check errors; the method for preparing the corrugated wire laying cloth prevents the corrugated wire laying cloth from being formed by utilizing the device for preparing the corrugated wire laying cloth; performing flame singeing treatment, and cleaning flocks and sundries on the cloth surface; and (5) high-temperature setting.
Description
Technical Field
The invention relates to the technical field of corrugated wire laying cloth, in particular to a device and a method for preparing the corrugated wire laying cloth.
Background
The existing weaving method of the corrugated silk laying cloth is too traditional and is not beneficial to the control of modern equipment, the traditional weaving mode is easy to confuse due to more warps and wefts and is very labor-consuming for people to find staggered silk threads, and if the operation process of a machine is easy to make mistakes and once the machine makes mistakes, the mistakes are difficult to find out the mistakes, the mistakes can only be found manually at the moment, and the workload is very large.
Disclosure of Invention
This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments, and in this section as well as in the abstract and the title of the invention of this application some simplifications or omissions may be made to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions are not intended to limit the scope of the invention.
The present invention has been made keeping in mind the above problems occurring in the prior art and/or the problems occurring in the prior art.
Therefore, the technical problems to be solved by the invention are that the original weaving mode has disordered winding displacement, the thread is easy to be entangled, and the error is difficult to check.
In order to solve the technical problems, the invention provides the following technical scheme: the device for preparing the corrugated silk laying cloth comprises a wiring assembly, a first warp thread process, a second warp thread process and a third warp thread process, wherein the first warp thread process, the second warp thread process and the third warp thread process are identical in structure and are arranged in parallel;
the switching assembly comprises a base, a first support column and a heald frame, wherein the first support column is arranged on the base, and the heald frame is arranged on the first support column;
the weft inserting assembly comprises a weft shuttle and a folding plate, the folding plate is connected with the base shaft, and the weft shuttle is arranged beside the folding plate;
the cloth rolling assembly comprises a second support column, a rolling shaft and a rotating handle, the second support column is arranged at the end part of the base, the rolling shaft is arranged at the second support column in a shaft connecting mode, and the rotating handle is arranged at the end part of the rolling shaft.
As a preferable embodiment of the manufacturing device of the corrugated wire laying cloth of the present invention, wherein: the base tip is provided with accomodates the frame, first warp procedure includes warp memory area and warp wiring district, the warp memory area set up in accomodate on the frame, warp wiring district set up in on the base.
As a preferable embodiment of the manufacturing device of the corrugated wire laying cloth of the present invention, wherein: the warp storage area comprises a placing shaft, a warp roll, a shielding plate, a locking member and a thread dividing member, the placing shaft is arranged on the containing frame, the warp roll is sleeved on the placing shaft, the shielding plate is arranged on the periphery of the warp roll, and warps are connected to the thread dividing member from the warp roll;
the retaining member set up in place epaxial will warp is rolled up fixedly.
As a preferable embodiment of the manufacturing device of the corrugated wire laying cloth of the present invention, wherein: the end part of the placing shaft is provided with a guide groove, the end part of the inner side of the guide groove is provided with a clamping groove, and the clamping groove is perpendicular to the guide groove;
the end of the warp coil is positioned at the clamping groove.
As a preferable embodiment of the manufacturing device of the corrugated wire laying cloth of the present invention, wherein: the locking piece comprises a sleeve, a blocking disc and an embedded convex block, the blocking disc is arranged at the outer side end of the sleeve, and the embedded convex block is arranged at the end part of the sleeve;
the embedded lug is arranged in the guide groove, and the width of the embedded lug is the same as that of the clamping groove.
As a preferable embodiment of the manufacturing device of the corrugated wire laying cloth of the present invention, wherein: the wire distributing part comprises first clapboards and first wire gaps, and the first clapboards are spaced at a certain distance to form the first wire gaps.
As a preferable embodiment of the manufacturing device of the corrugated wire laying cloth of the present invention, wherein: a third support column and a fourth support column are arranged on the base;
the warp wiring area comprises a thread dividing shaft and a thread converging shaft, the thread dividing shaft is arranged on the third support, and the thread converging shaft is arranged on the fourth support.
As a preferable embodiment of the manufacturing device of the corrugated wire laying cloth of the present invention, wherein: the yarn dividing shaft is divided into nine areas of three lines, and is correspondingly connected with warp yarns passing through the first line gaps;
and a second partition board is arranged on the wire converging shaft and divides the wire converging shaft into a plurality of wire converging areas.
As a preferable embodiment of the manufacturing device of the corrugated wire laying cloth of the present invention, wherein: a guide rail is arranged on the first support, and the end part of the heald frame is embedded into the guide rail;
a third clapboard is arranged on the heald frame, a second line gap is formed between the third clapboards, and the third clapboard is provided with a threading hole;
a top plate is arranged above the first supporting column and connected with the folding plate through an elastic rope.
As a preferable embodiment of the manufacturing device of the corrugated wire laying cloth of the present invention, wherein: the warp material used on the warp roll is corrugated wire;
the weft yarns used on the weft yarn shuttle are polyester monofilaments.
The invention also provides a preparation method of the corrugated silk laying cloth, which comprises the following steps: s1: the corrugated wire laying cloth is prevented from being formed by the preparation device of the corrugated wire laying cloth;
s2: performing flame singeing treatment, and cleaning flocks and sundries on the cloth surface;
s3: and (5) high-temperature setting.
The invention has the beneficial effects that: the device has reasonable wiring, improves the identification degree between lines and is easier to check errors; the corrugated filaments selected for the warps have good anti-skid and anti-crease effects, and the polyester monofilaments selected for the wefts have the characteristics of good tensile strength and good hardness.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise. Wherein:
fig. 1 is a schematic view of an overall structure of a back oblique viewing angle of a device for manufacturing a corrugated wire laying cloth according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a first warp thread flow in a device for manufacturing a corrugated silk laying cloth according to an embodiment of the present invention;
FIG. 3 is an exploded view of the assembly of a locking member in the apparatus for manufacturing a corrugated wire laying cloth according to an embodiment of the present invention;
FIG. 4 is an enlarged view of the position A in FIG. 2 of a device for manufacturing a corrugated wire laying cloth according to an embodiment of the present invention;
FIG. 5 is an enlarged view of a portion B in FIG. 2 of a device for manufacturing a corrugated wire cloth liner according to an embodiment of the present invention;
FIG. 6 is an enlarged view of the position C in FIG. 2 of a device for manufacturing a corrugated wire laying cloth according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a forward oblique viewing angle of a device for manufacturing a corrugated wire laying cloth according to an embodiment of the present invention;
fig. 8 is an enlarged view of a position D in fig. 7 of a device for manufacturing a corrugated wire laying cloth according to an embodiment of the present invention.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described and will be readily apparent to those of ordinary skill in the art without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Next, the present invention will be described in detail with reference to the drawings, wherein the cross-sectional views illustrating the structure of the device are not enlarged partially according to the general scale for convenience of illustration when describing the embodiments of the present invention, and the drawings are only examples, which should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in the actual fabrication.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Example 1
Referring to fig. 1 to 6, the present embodiment provides a device for preparing a corrugated wire laying cloth, including a wiring assembly 100, including a first warp thread flow 101, a second warp thread flow 102 and a third warp thread flow 103, where the first warp thread flow 101, the second warp thread flow 102 and the third warp thread flow 103 are identical in structure and are arranged in parallel;
the switching component 200 comprises a base 201, a first support column 202 and a heald frame 203, wherein the first support column 202 is arranged on the base 201, and the heald frame 203 is arranged on the first support column 202;
the weft inserting assembly 300 comprises a weft shuttle 301 and a folding plate 302, wherein the folding plate 302 is connected with the base 201 through a shaft, and the weft shuttle 301 is arranged beside the folding plate 301;
the cloth rolling assembly 400 comprises a second support column 401, a rolling shaft 402 and a rotating handle 403, wherein the second support column 401 is arranged at the end part of the base 201, the rolling shaft 402 is arranged on the second support column 401 in a shaft connection mode, and the rotating handle 403 is arranged at the end part of the rolling shaft 402.
The base 201 tip is provided with and accomodates frame 201a, and first warp procedure 101 includes warp storage area 101a and warp wiring district 101b, and warp storage area 101a sets up on accomodating frame 201a, and warp wiring district 101b sets up on base 201.
In the embodiment, the invention discloses a special preparation device for preparing a corrugated wire laying cloth, the device is used for wiring warps through a wiring assembly 100, so that the warps are clearly wired and convenient to check errors, a switching assembly 200 is used for manufacturing dislocation between the warps so as to conveniently insert wefts among the warps, a weft inserting assembly 300 penetrates among the staggered warps by using a weft shuttle 301, the wefts are inserted among the warps, then the wefts and the warps are compacted through a take-up plate 302, weaving is formed, a cloth rolling assembly 400 is used for rolling formed cloth on a rolling shaft 402, and particularly, the rolling shaft 402 can be rotated to roll the cloth by rotating a handle 103. Preferably, in order to prevent the winding shaft 402 from rotating automatically to release the cloth, the rotating handle 403 is provided with gear teeth, and the second support column 401 is further provided with ratchet teeth to contact with the rotating handle 403 to prevent the winding shaft 402 from rotating.
The warp storage area 101a comprises a placing shaft 101a-1, a warp roll 101a-2, a shielding plate 101a-3, a locking member 101a-4 and a thread dividing member 101a-5, wherein the placing shaft 102 is arranged on the storage rack 201a, the warp roll 101a-2 is sleeved on the placing shaft 101a-1, the shielding plate 101a-3 is arranged on the periphery of the warp roll 101a-2, and warps are connected to the thread dividing member 101a-5 from the warp roll 101 a-2;
the locking member 101a-4 is disposed on the placing shaft 102 to fix the warp reel 101 a-2.
The end part of the placing shaft 101a-1 is provided with a guide groove 101a-11, the end part of the inner side of the guide groove 101a-11 is provided with a clamping groove 101a-12, and the clamping groove 101a-12 is vertical to the guide groove 101 a-11;
the end of the warp coil 101a-2 is located at the catch groove 101 a-12.
Retaining member 101a-4 includes sleeves 101a-41, retaining discs 101a-42 and inset bumps 101a-43, with retaining discs 101a-42 disposed at the outboard ends of sleeves 101a-41 and inset bumps 101a-43 disposed at the ends of sleeves 101 a-41;
the embedded protrusions 101a-43 are provided in the guide grooves 101a-11, and the width of the embedded protrusions 101a-43 is the same as that of the chucking grooves 101 a-12.
When the warp knitting machine is used, the embedded convex blocks 101a-43 are inserted into the guide grooves 101a-11 to the bottom, the locking pieces 101a-4 contact the warp thread roll 101a-2 and hold the warp thread roll against the warp thread roll, the locking pieces 101a-4 are rotated to screw the embedded convex blocks 101a-43 into the locking grooves 101a-12, then the warp thread roll 101a-2 rotates when the warp thread is drawn out, the contact friction with the locking pieces 101a-4 is that the locking pieces 101a-4 also rotate, and the rotating direction enables the locking pieces 101a-4 to be more closely embedded into the locking grooves 101a-12, so that the warp thread roll 101a-2 is kept fixed.
The wire dividing member 101a-5 includes a first partition 101a-51 and a first wire gap 101a-52, the first partition 101a _51 being spaced apart to define the first wire gap 101 a-52.
The covering plate 101a-3 guides the warp threads and prevents the warp threads from contacting the warp thread roll 101a-2, so that the warp threads can be wound easily, and the warp threads are drawn out from each warp thread roll 101a-2 and are connected into the distributing part 101 a-5.
The structure of the thread separating elements 101a-5 is shown in fig. 1, in which the warp rolls 101a-2 of each layer share one thread separating element 101a-5, and the thread separating elements 101a-5 separate the warp threads of each layer from each other, so that they are prevented from touching, and are transported to the next step.
This embodiment shows a three-layer structure, and the three wire distributing members a1, a2 and a3 are respectively used for wire distributing and wire collecting.
The base 201 is provided with a third support column 201b and a fourth support column 201 c;
the warp wiring area 101b includes a branching axis 101b-1 and a converging axis 101b-2, the branching axis 101b-1 is disposed on the third support 201b, and the converging axis 101b-2 is disposed on the fourth support 201 c.
The branch shafts 101b-1 are used for horizontally separating warp threads on three branch members which are in the same vertical position, namely a1, a2 and a3 respectively, so that the warp threads are in different vertical directions and are horizontally arranged in parallel.
The thread dividing shaft 101b-1 is divided into nine areas of three threads, and is correspondingly connected with warp threads passing through the first thread gaps 101 a-52;
the second partition plate 101b-21 is disposed on the wire converging shaft 101b-2 to divide the wire converging shaft 101b-2 into a plurality of wire converging areas 101 b-22.
The three-line nine regions are three shafts shown in fig. 5, namely b1, b2, b3, b4, b5, b6, b7, b8 and b9, and the pair of regions are arranged so that warp threads coming from different places can have unique paths of the warp threads to avoid excessive contact with other threads and winding.
c1, c2 and c3 are three converging areas on the converging shaft 101b-2, which further verify the warp yarns coming from the branch shaft 101b-1 to have the same overall interval for the next weaving work.
It should be noted that the distributing shaft 101b-1 is lower than the distributing shaft 101a-5 and the converging shaft 101b-2, and the warp threads are connected below the distributing shaft 101b-1 from the distributing shaft 101a-5 and then above the converging shaft 101b-2, which is a change that the warp threads are horizontally distributed and arranged on the same horizontal plane from several clusters of threads in the same vertical direction.
Preferably, the collection axis 101b-2 is provided with grooves, so that each warp thread is positioned in the respective groove and does not contact with each other.
In this embodiment, the warp from a1 is transited through b1 and then is accessed into c1, the warp from a2 is transited through b5 and then is accessed into c2, and the warp from a3 is transited through b9 and then is accessed into c 3.
Example 2
Referring to fig. 1 to 8, the present embodiment is different from the previous embodiment in that a guide rail 202a is disposed on a first support 202, and an end of a heald frame 203 is embedded in the guide rail 202 a;
the heald frame 203 is provided with a third clapboard 203a, a second thread gap 203b is formed between the third clapboards 203a, and the third clapboard 203a is provided with a threading hole 203 c;
a top plate 202b is disposed above the first pillar 202, and the top plate 202b is connected to the folding plate 302 through a stretch cord 202 c.
The warp threads conveyed to the heald frame 203 from the collection axis 101b-2 are alternately divided into two parts at a time, wherein one part of the warp threads passes through the threading holes 203c and is marked as a first warp thread, and the other part of the warp threads passes through the second thread gap 203b and is marked as a second warp thread; the second gap 203b has a large height span, when the heald frame 203 moves up and down, the second warp thread passing through the second gap 203b is stretched straight by pulling at both ends, so it is not affected by the movement of the heald frame 203, and still stops at the original position, and the height span of the threading hole 203c is small, the first warp thread will move along with the heald frame 203, therefore, when the heald frame 203 moves up, the first warp thread is above the second warp thread, and there is a certain height difference between the two, when the heald frame 203 moves down, the second warp thread is above the first warp thread, and there is a certain height difference between the two
The folding plate 302 is provided with a fourth clapboard, a third gap is formed between the fourth clapboards, and the first warp and the second warp both pass through the third gap.
The weft shuttle 301 is provided at an intermediate position between the close-up plate 302 and the batching assembly 400, and reciprocates transversely in a height difference between the first warp and the second warp to insert the weft between the first warp and the second warp.
The push rod motor is arranged below the heald frame 203, the push rod motor is in periodic reciprocating work, the heald frame 203 is made to reciprocate up and down in a periodic mode, the periodic interval is set automatically, in the process of reciprocating up and down of the heald frame 203, two groups of warps also move in a staggered mode, namely, a first warp is arranged on the upper portion of the heald frame, a second warp is arranged on the lower portion of the heald frame, the first warp is arranged on the lower portion of the heald frame, the second warp changes between the upper portion of the heald frame and the upper portion of the heald frame, in the changing process, the weft shuttle 301 needs to.
The warp material used on the warp roll 101a-2 is corrugated wire;
the weft yarn used on the weft yarn shuttle 301 is polyester monofilament.
The product (formed by flame singeing and high-temperature shaping) formed by interweaving the corrugated silk laying cloth and the warp raw material with the unique corrugated anti-skid and anti-folding effects of the corrugated silk and the weft raw material polyester monofilament with the unique hardness, tensile strength and smooth characteristics overcomes the phenomena of adhesion and folding with the laying cloth in the tire rubber sheet production, has stable quality, prolongs the service life compared with the similar laying cloth, and reduces the waste in the tire rubber sheet production.
The corrugated wire laying cloth according to claim 1, wherein: the corrugated silk selected for the warp is formed by splitting and fusing polypropylene and polyethylene corrugation at high temperature, and has good anti-skid and anti-crease effects.
The polyester monofilament selected for the weft yarns has the characteristics of good tensile strength and good hardness. The warp yarns are made of corrugated filaments, the weft yarns are made of polyester monofilaments and are formed by plain weaving of the warp yarns and the weft yarns, then the flock and impurities on the cloth surface are cleaned through flame singeing treatment, and finally the fabric is formed through high temperature.
Example 3
S1: weaving and forming the corrugated wire laying cloth by using the preparation device of the corrugated wire laying cloth;
s2: performing flame singeing treatment, and cleaning flocks and sundries on the cloth surface;
s3: and (5) high-temperature setting.
The product (formed by flame singeing and high-temperature shaping) formed by interweaving the corrugated silk laying cloth and the warp raw material with the unique corrugated anti-skid and anti-folding effects of the corrugated silk and the weft raw material polyester monofilament with the unique hardness, tensile strength and smooth characteristics overcomes the phenomena of adhesion and folding with the laying cloth in the tire rubber sheet production, has stable quality, prolongs the service life compared with the similar laying cloth, and reduces the waste in the tire rubber sheet production.
The corrugated wire laying cloth according to claim 1, wherein: the corrugated silk selected for the warp is formed by splitting and fusing polypropylene and polyethylene corrugation at high temperature, and has good anti-skid and anti-crease effects.
The polyester monofilament selected for the weft yarns has the characteristics of good tensile strength and good hardness. The warp yarns are made of corrugated filaments, the weft yarns are made of polyester monofilaments and are formed by plain weaving of the warp yarns and the weft yarns, then the flock and impurities on the cloth surface are cleaned through flame singeing treatment, and finally the fabric is formed through high temperature.
The flame singeing treatment is to remove the flocks and sundries on the surface of the fabric by flame firing to ensure that the surface of the fabric is smooth and flat, the high-temperature shaping is to send the flame-fired corrugated wire mat cloth into a high-temperature box, and the corrugated wire mat cloth passes through the high-temperature box.
The temperature in the high temperature box is between 120 ℃ and 150 ℃.
It is important to note that the construction and arrangement of the present application as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperatures, pressures, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited in this application. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of this invention. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present inventions. Therefore, the present invention is not limited to a particular embodiment, but extends to various modifications that nevertheless fall within the scope of the appended claims.
Moreover, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not be described (i.e., those unrelated to the presently contemplated best mode of carrying out the invention, or those unrelated to enabling the invention).
It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure, without undue experimentation.
It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.
Claims (10)
1. The utility model provides a preparation facilities of ripple silk floorcloth which characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
the wiring assembly (100) comprises a first warp thread flow (101), a second warp thread flow (102) and a third warp thread flow (103), wherein the first warp thread flow (101), the second warp thread flow (102) and the third warp thread flow (103) are identical in structure and are arranged in parallel;
a switching assembly (200) comprising a base (201), a first strut (202) and a heald frame (203), the first strut (202) being disposed on the base (201), the heald frame (203) being disposed on the first strut (202);
the weft inserting assembly (300) comprises a weft shuttle (301) and a folding plate (302), the folding plate (302) is connected with the base (201) through a shaft, and the weft shuttle (301) is arranged beside the folding plate (301);
the cloth rolling assembly (400) comprises a second support column (401), a rolling shaft (402) and a rotating handle (403), wherein the second support column (401) is arranged at the end part of the base (201), the rolling shaft (402) is arranged on the second support column (401) in a shaft connection mode, and the rotating handle (403) is arranged at the end part of the rolling shaft (402).
2. The apparatus for manufacturing a corrugated wire laying cloth according to claim 1, wherein: the base (201) tip is provided with accomodates frame (201a), first warp flow (101) include warp memory area (101a) and warp wiring district (101b), warp memory area (101a) set up in accomodate on the frame (201a), warp wiring district (101b) set up in on base (201).
3. The apparatus for manufacturing a corrugated wire laying cloth according to claim 1 or 2, wherein: the warp storage area (101a) comprises a placement shaft (101a-1), a warp coil (101a-2), a shielding plate (101a-3), a locking member (101a-4) and a thread dividing member (101a-5), the placement shaft (102) is arranged on the storage frame (201a), the warp coil (101a-2) is sleeved on the placement shaft (101a-1), the shielding plate (101a-3) is arranged on the periphery of the warp coil (101a-2), and warps are connected to the thread dividing member (101a-5) from the warp coil (101 a-2);
the locking piece (101a-4) is arranged on the placing shaft (102) to fix the warp coil (101 a-2).
4. The apparatus for manufacturing a corrugated wire laying cloth according to claim 3, wherein: a guide groove (101a-11) is formed in the end portion of the placing shaft (101a-1), a clamping groove (101a-12) is formed in the end portion of the inner side of the guide groove (101a-11), and the clamping groove (101a-12) is perpendicular to the guide groove (101 a-11);
the ends of the warp coil (101a-2) are located at the chucking grooves (101 a-12).
5. The apparatus for manufacturing a corrugated wire laying cloth according to claim 4, wherein: the retaining member (101a-4) comprises a sleeve (101a-41), a baffle disc (101a-42) and an embedded lug (101a-43), wherein the baffle disc (101a-42) is arranged at the outer end of the sleeve (101a-41), and the embedded lug (101a-43) is arranged at the end of the sleeve (101 a-41);
the embedded convex blocks (101a-43) are arranged in the guide grooves (101a-11), and the width of the embedded convex blocks (101a-43) is the same as that of the clamping grooves (101 a-12).
6. The apparatus for manufacturing a corrugated wire laying cloth according to claim 5, wherein: the line-dividing piece (101a-5) comprises first partitions (101a-51) and first line gaps (101a-52), and the first partitions (101a _51) are spaced at a certain distance to form the first line gaps (101 a-52).
7. The device for preparing the corrugated wire laying cloth according to any one of claims 4 to 6, wherein: a third support column (201b) and a fourth support column (201c) are arranged on the base (201);
the warp wiring area (101b) comprises a distributing shaft (101b-1) and a converging shaft (101b-2), the distributing shaft (101b-1) is arranged on the third support column (201b), and the converging shaft (101b-2) is arranged on the fourth support column (201 c).
8. The apparatus for manufacturing a corrugated wire laying cloth according to claim 7, wherein: the thread dividing shaft (101b-1) is divided into nine areas of three threads, and the nine areas of three threads are correspondingly connected with warp threads passing through the first thread gaps (101 a-52);
the wire converging shaft (101b-2) is provided with a second partition plate (101b-21) which divides the wire converging shaft (101b-2) into a plurality of wire converging areas (101 b-22).
9. The apparatus for manufacturing a corrugated wire laying cloth according to claim 8, wherein: a guide rail (202a) is arranged on the first support column (202), and the end part of the heald frame (203) is embedded into the guide rail (202 a);
a third clapboard (203a) is arranged on the heald frame (203), a second thread gap (203b) is formed between the third clapboards (203a), and a threading hole (203c) is arranged on the third clapboard (203 a);
a top plate (202b) is arranged above the first support column (202), and the top plate (202b) is connected with the folding plate (302) through an elastic rope (202 c);
the warp material used on the warp coil (101a-2) is corrugated wire;
the weft used on the weft shuttle (301) is polyester monofilament.
10. A preparation method of the corrugated silk laying cloth is characterized by comprising the following steps:
s1: spinning and forming the corrugated wire laying cloth by using the device for preparing the corrugated wire laying cloth according to any one of claims 1 to 9;
s2: performing flame singeing treatment, and cleaning flocks and sundries on the cloth surface;
s3: and (5) high-temperature setting.
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| CN202010505148.6A CN111607882B (en) | 2020-06-05 | 2020-06-05 | Preparation device and method of corrugated wire laying cloth |
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| CN202010505148.6A CN111607882B (en) | 2020-06-05 | 2020-06-05 | Preparation device and method of corrugated wire laying cloth |
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| CN111607882B CN111607882B (en) | 2021-09-03 |
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| Publication number | Publication date |
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| CN111607882B (en) | 2021-09-03 |
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