CN111600532A - Three-dimensional plane-imitating power generation tile and manufacturing method thereof - Google Patents
Three-dimensional plane-imitating power generation tile and manufacturing method thereof Download PDFInfo
- Publication number
- CN111600532A CN111600532A CN202010565655.9A CN202010565655A CN111600532A CN 111600532 A CN111600532 A CN 111600532A CN 202010565655 A CN202010565655 A CN 202010565655A CN 111600532 A CN111600532 A CN 111600532A
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- China
- Prior art keywords
- glass
- power generation
- generation tile
- simulated
- dimensional
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010248 power generation Methods 0.000 title claims abstract description 53
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000011521 glass Substances 0.000 claims abstract description 124
- 239000010410 layer Substances 0.000 claims abstract description 21
- 239000012790 adhesive layer Substances 0.000 claims abstract description 8
- 239000010408 film Substances 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 229920005549 butyl rubber Polymers 0.000 claims description 5
- 239000007767 bonding agent Substances 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- KTSFMFGEAAANTF-UHFFFAOYSA-N [Cu].[Se].[Se].[In] Chemical compound [Cu].[Se].[Se].[In] KTSFMFGEAAANTF-UHFFFAOYSA-N 0.000 claims description 3
- 229910021419 crystalline silicon Inorganic materials 0.000 claims description 3
- HVFOPASORMIBOE-UHFFFAOYSA-N tellanylidenechromium Chemical compound [Te]=[Cr] HVFOPASORMIBOE-UHFFFAOYSA-N 0.000 claims description 3
- 239000010409 thin film Substances 0.000 claims description 3
- 239000002313 adhesive film Substances 0.000 claims description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 4
- 239000011248 coating agent Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 239000005341 toughened glass Substances 0.000 abstract description 2
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- -1 vinyl butyl Chemical group 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
- H02S20/26—Building materials integrated with PV modules, e.g. façade elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses an imitation three-dimensional plane power generation tile, which comprises: the first glass is positioned on the upper layer and provided with a simulated three-dimensional pattern; the solar chip glass is positioned on the lower layer; and the adhesive layer is used for bonding the first glass and the solar chip glass together. The invention also discloses a manufacturing method of the three-dimensional plane imitating power generation tile. The invention utilizes the solar power generation chip and the toughened glass with high-light-transmission three-dimensional pattern coating technology or the colored glaze technology to synthesize the power generation tile with the power generation function. Various simulated three-dimensional patterns can be processed and obtained according to the requirements, and the patterns are various and the cost is lower.
Description
Technical Field
The invention relates to a power generation tile, in particular to a three-dimensional plane imitating power generation tile and a manufacturing method thereof.
Background
In the prior art, solar energy is cheap and clean and is a renewable energy source. Most commonly, a solar panel is erected on the roof of a building, the solar panel is used for converting light energy into electric energy, photovoltaic power generation equipment needs to be additionally arranged outside the building, the appearance of the building is influenced, and meanwhile, the use cost is greatly increased. Moreover, devices such as a solar panel are erected, and the devices occupy the position and often damage the positions such as the roof and the wall surface. Therefore, a power generation tile is designed. However, the existing plane power generation tile has no three-dimensional effect, is not convenient to install and is expensive in manufacturing cost.
Disclosure of Invention
The invention aims to provide a three-dimensional simulated plane power generation tile and a manufacturing method thereof, wherein the tile is provided with a three-dimensional simulated pattern and is low in cost.
The technical scheme for realizing the purpose is as follows:
the invention relates to an imitated three-dimensional plane power generation tile, which comprises:
the first glass is positioned on the upper layer and provided with a simulated three-dimensional pattern;
the solar chip glass is positioned on the lower layer; and
and the adhesive layer is used for bonding the first glass and the solar chip glass together.
Preferably, the first glass is coated glass, and the lower surface of the coated glass is coated with a glass film;
the coated glass comprises: and carrying out laser scribing on the glass film to form a pattern layer with a simulated three-dimensional pattern.
Preferably, the first glass is transparent colored glaze glass;
the transparent colored glaze glass comprises: and carrying out pattern spraying on the lower surface of the transparent colored glaze glass to form a pattern layer with a simulated three-dimensional pattern.
Preferably, the first glass and the solar chip glass are bonded through the adhesive layer to form a planar glass power generation tile assembly with a simulated three-dimensional pattern effect;
the three-dimensional plane-imitating power generation tile further comprises: and each butyl adhesive layer is used for sealing each vertical edge of the plane glass power generation tile assembly.
Preferably, the solar chip glass is a copper indium gallium selenide solar glass component, a chromium telluride thin-film solar glass component or a crystalline silicon solar glass component.
Preferably, the solar chip glass contains a solar chip therein, a wire hole is formed in the bottom surface of the solar chip glass, and the solar chip is electrically connected with an external junction box through a wire passing through the wire hole.
Preferably, the glass Film is a PVB (Poly vinyl butyl Film, chemical name: PolyVinyl Butyral) Film.
The invention relates to a method for manufacturing a three-dimensional plane imitating power generation tile, which comprises the following steps:
carrying out laser scribing on the glass film on the lower surface of the coated glass to form a pattern layer with a simulated three-dimensional pattern; or
Carrying out pattern spraying on the lower surface of the transparent colored glaze glass to form a pattern layer with a simulated three-dimensional pattern;
bonding the lower solar chip glass and the upper coated glass or transparent colored glaze glass by using a bonding agent to form a planar glass power generation tile assembly with a simulated three-dimensional pattern effect;
and sealing the edge of each vertical edge of the plane glass power generation tile assembly by using butyl rubber.
Preferably, the method further comprises the following steps: the bottom surface of the solar chip glass is provided with a wire hole, and the solar chip in the solar chip glass is electrically connected with an external junction box by a wire passing through the wire hole.
Preferably, the outer side of the solar chip glass is subjected to 2.5mm laser edge cleaning treatment before bonding.
The invention has the beneficial effects that: the invention utilizes the solar power generation chip and the toughened glass with high-light-transmission three-dimensional pattern coating technology or the colored glaze technology to synthesize the power generation tile with the power generation function. Various simulated three-dimensional patterns can be processed and obtained according to the requirements, and the patterns are various and meet the building aesthetic requirements. In addition, the size of the power generation tile is 6 times of the area of the common tile, so that the number of junction boxes is reduced, and the installation efficiency is improved. The power generation tile has the advantages of simple structure, lower manufacturing cost, practicability and economy, and the price is reduced by about 30 percent compared with the current market power generation tile. Moreover, the power generation tile is convenient to disassemble and maintain, and each power generation tile can be independently disassembled and assembled.
Drawings
FIG. 1 is a cross-sectional view of a simulated three-dimensional planar power generation tile of the present invention;
FIG. 2 is a perspective view of a simulated three-dimensional planar power generation tile of the present invention;
fig. 3 is a flow chart of the manufacturing method of the simulated three-dimensional plane power generation tile of the invention.
Detailed Description
The invention will be further explained with reference to the drawings.
Referring to fig. 1 and 2, the simulated three-dimensional planar power generation tile of the present invention comprises: a first glass 1 and a solar chip glass 2.
The first glass 1 is coated glass or transparent colored glaze glass with the thickness of 5 mm. The first glass 1 is positioned on the upper layer and provided with a simulated three-dimensional pattern. Specifically, if the first glass 1 is a coated glass, the lower surface of the coated glass is coated with a glass film, in this embodiment, the glass film is a PVB adhesive film. And carrying out laser scribing on the glass film on the lower surface of the coated glass to form a pattern layer 3 with a simulated three-dimensional pattern.
If the first glass 1 is transparent colored glaze glass; and carrying out pattern spraying on the lower surface of the transparent colored glaze glass to form a pattern layer 3 with a simulated three-dimensional pattern.
The solar chip glass 2 is positioned on the lower layer, and the first glass 1 and the solar chip glass 2 are bonded together by using a bonding agent to form the plane glass power generation tile assembly with the simulation three-dimensional pattern effect. An adhesive layer 4 is formed between the first glass 1 and the solar chip glass 2. The plane glass power generation tile assembly has different sizes of 1600mmx1200mm, 1200mmx80mm, 1200mmx60mm and the like.
And carrying out edge sealing and water proofing treatment on each vertical edge of the planar glass power generation tile assembly by using butyl rubber, and forming each butyl rubber layer 5 on each vertical edge of the planar glass power generation tile assembly.
The solar chip glass 2 is a copper indium gallium selenide solar glass component, a chromium telluride thin-film solar glass component or a crystalline silicon solar glass component, and in the embodiment, the thickness of the solar chip glass is 3.2 mm. And 2.5mm laser edge cleaning treatment is carried out on the outer side of the solar chip glass 2.
The solar chip glass 2 internally comprises a solar chip, the bottom surface of the solar chip glass 2 is provided with a wire hole, and the solar chip is electrically connected with an external junction box through a wire passing through the wire hole. And the junction box is bonded with the glass. The junction box plays the roles of wiring and fireproof detection.
Referring to fig. 3, the manufacturing method of the pseudo-three-dimensional planar power generation tile of the present invention includes the following steps:
step S1, the first glass 1 is coated glass or transparent colored glaze glass:
carrying out laser scribing on the glass film on the lower surface of the coated glass to form a pattern layer 3 with a simulated three-dimensional pattern; or
And carrying out pattern spraying on the lower surface of the transparent colored glaze glass to form a pattern layer 3 with a simulated three-dimensional pattern.
And step S2, firstly, carrying out 2.5mm laser edge cleaning treatment on the outer side of the solar chip glass, and then bonding the solar chip glass 2 below and the coated glass or the transparent colored glaze glass above by using a bonding agent to form the plane glass power generation tile assembly with the simulated three-dimensional pattern effect.
And step S3, edge sealing is carried out on each vertical edge of the plane glass power generation tile assembly by using butyl rubber.
In step S4, a wire hole is formed in the bottom surface of the solar chip glass 2, and the solar chip inside the solar chip glass 2 is electrically connected to an external junction box by a wire passing through the wire hole.
The above embodiments are provided only for illustrating the present invention and not for limiting the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, and therefore all equivalent technical solutions should also fall within the scope of the present invention, and should be defined by the claims.
Claims (10)
1. The utility model provides an imitative three-dimensional plane electricity generation tile which characterized in that includes:
the first glass is positioned on the upper layer and provided with a simulated three-dimensional pattern;
the solar chip glass is positioned on the lower layer; and
and the adhesive layer is used for bonding the first glass and the solar chip glass together.
2. The simulated three-dimensional planar power generation tile according to claim 1, wherein the first glass is coated glass, and the lower surface of the coated glass is coated with a glass film;
the coated glass comprises: and carrying out laser scribing on the glass film to form a pattern layer with a simulated three-dimensional pattern.
3. The simulated three-dimensional planar power generation tile according to claim 1, wherein the first glass is transparent colored glaze glass;
the transparent colored glaze glass comprises: and carrying out pattern spraying on the lower surface of the transparent colored glaze glass to form a pattern layer with a simulated three-dimensional pattern.
4. The simulated three-dimensional planar power generation tile according to claim 1, wherein the first glass and the solar chip glass are bonded by the adhesive layer to form a planar glass power generation tile assembly with simulated three-dimensional pattern effect;
the three-dimensional plane-imitating power generation tile further comprises: and each butyl adhesive layer is used for sealing each vertical edge of the plane glass power generation tile assembly.
5. The imitated three-dimensional planar power generation tile according to claim 1, wherein the solar chip glass is a copper indium gallium selenide solar glass assembly, a chromium telluride thin-film solar glass assembly or a crystalline silicon solar glass assembly.
6. The stereoscopic plane-imitated power generation tile as claimed in claim 1, wherein the solar chip glass contains a solar chip therein, a wire hole is formed on a bottom surface of the solar chip glass, and the solar chip is electrically connected with an external junction box through a wire passing through the wire hole.
7. The simulated three-dimensional planar power generation tile according to claim 2, wherein the glass film is a PVB adhesive film.
8. A manufacturing method of a three-dimensional plane imitated power generation tile is characterized by comprising the following steps:
carrying out laser scribing on the glass film on the lower surface of the coated glass to form a pattern layer with a simulated three-dimensional pattern; or
Carrying out pattern spraying on the lower surface of the transparent colored glaze glass to form a pattern layer with a simulated three-dimensional pattern;
bonding the lower solar chip glass and the upper coated glass or transparent colored glaze glass by using a bonding agent to form a planar glass power generation tile assembly with a simulated three-dimensional pattern effect;
and sealing the edge of each vertical edge of the plane glass power generation tile assembly by using butyl rubber.
9. The method for manufacturing the simulated three-dimensional planar power generation tile according to claim 8, further comprising the following steps: the bottom surface of the solar chip glass is provided with a wire hole, and the solar chip in the solar chip glass is electrically connected with an external junction box by a wire passing through the wire hole.
10. The method for manufacturing the imitated three-dimensional planar power generation tile according to claim 8, wherein before the bonding, the outer side of the solar chip glass is subjected to 2.5mm laser edge cleaning treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010565655.9A CN111600532A (en) | 2020-06-19 | 2020-06-19 | Three-dimensional plane-imitating power generation tile and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010565655.9A CN111600532A (en) | 2020-06-19 | 2020-06-19 | Three-dimensional plane-imitating power generation tile and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111600532A true CN111600532A (en) | 2020-08-28 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010565655.9A Pending CN111600532A (en) | 2020-06-19 | 2020-06-19 | Three-dimensional plane-imitating power generation tile and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111600532A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112575985A (en) * | 2020-11-13 | 2021-03-30 | 广东南亮艺术玻璃科技股份有限公司 | Three-dimensional colored glaze glass background wall and preparation method thereof |
| WO2023077346A1 (en) * | 2021-11-04 | 2023-05-11 | Triumph Science & Technology Group Co., Ltd. | Solar module and method for producing the same |
-
2020
- 2020-06-19 CN CN202010565655.9A patent/CN111600532A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112575985A (en) * | 2020-11-13 | 2021-03-30 | 广东南亮艺术玻璃科技股份有限公司 | Three-dimensional colored glaze glass background wall and preparation method thereof |
| WO2023077346A1 (en) * | 2021-11-04 | 2023-05-11 | Triumph Science & Technology Group Co., Ltd. | Solar module and method for producing the same |
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