CN111589735A - Detonator code detection waste-rejecting and code-supplementing sampling equipment and process - Google Patents
Detonator code detection waste-rejecting and code-supplementing sampling equipment and process Download PDFInfo
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- CN111589735A CN111589735A CN202010491291.4A CN202010491291A CN111589735A CN 111589735 A CN111589735 A CN 111589735A CN 202010491291 A CN202010491291 A CN 202010491291A CN 111589735 A CN111589735 A CN 111589735A
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- detonator
- code
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- sampling
- coding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
Abstract
A detonator code detection waste-rejecting and code-supplementing sampling device and a process relate to the technical field of detonator manufacturing. The conveying device conveys the carrier carrying the detonator so that the detonator sequentially passes through the detonator coding device, the detection device, the detonator waste-rejecting sampling device and the return blank die device. After the encoding and the detection are finished, judging whether the detonator is qualified or not and whether the detonator needs to be sampled or not, and if the detonator is qualified and not sampled, directly transporting the detonator out; and if the detonator is not qualified, the detonator waste removing and sampling device moves the detonator from the carrier to the waste removing area, and the detonator coding device carries out code complementing. If the detonator is qualified and sampled, the detonator rejection and sampling device puts the detonator into a sampling area and carries out code complementing by a detonator coding device. The equipment provided by the application automatically and continuously completes the operations of detonator transmission, code printing, detection, waste removal, sampling and code supplement, improves the detection accuracy and reduces the potential safety hazard.
Description
Technical Field
The invention relates to the field of detonator manufacturing, in particular to a device and a process for sampling a detonator code detection waste-removing and code-supplementing.
Background
The detonator is used as a high-risk product and needs to be strictly managed in each link of production, storage, circulation and use, wherein the coded identification is an essential link.
After marking the code on the detonator, manually detecting the detonator, if the detection is unqualified, rejecting the detonator, and manually inputting the code of the rejected detonator into a coding machine so that the coding machine prints the code on the next detonator to finish the operation of code supplement. Even if the detonator is qualified, the detonator is sampled according to a set standard, and the extracted detonator code needs to be manually input into a coding machine to perform code complementing operation.
In the detonator coding, detecting, rejecting and sampling processes, the manual participation process is more, on one hand, the manual detecting, sampling and code complementing operation error rate is high, and on the other hand, the manual material taking on the production line has potential safety hazards.
Disclosure of Invention
The invention aims to provide equipment and a process for detecting, rejecting and supplementing detonator codes, which can reduce the error rate of detonator codes, detection, rejection and sampling processes and reduce potential safety hazards.
The invention is realized by the following steps:
a detonator code detection rejection complement sampling device comprises: detonator coding device, detection device, detonator inspection rejects sampling device, conveyor and return empty mould device, wherein:
the conveying device is used for conveying the carrier carrying the detonator to the detonator coding device, the detection device, the detonator waste-rejecting sampling device and the return blank die device in sequence;
the detonator coding device is used for coding the detonator;
the detection device is used for carrying out card printing diameter detection and coding detection on the detonator;
the detonator waste rejecting and sampling device is used for sampling detonators with qualified card diameter detection and moving the sampled detonators to a sampling area; the detonator is also used for moving the detonator with unqualified diameter detection of the card seal to a waste rejecting area;
the detonator coding device is also used for printing the codes of the detonators which are detected by the detection device and moved to the waste rejecting area or the sampling area on the next detonator to be coded;
the empty mold returning device is used for moving the empty carrier to an empty mold output section of the conveying device.
In a feasible implementation scheme, the detonator coding device comprises a detonator coding machine and a detonator coding and positioning mechanism, the detonator coding machine and the detonator coding and positioning mechanism are both arranged beside the conveying device, the detonator coding and positioning mechanism is used for positioning the detonator, and the detonator coding machine is used for coding the detonator fixed by the detonator coding and positioning mechanism.
In a possible implementation scheme, the detection device includes a visual detection mechanism and a detonator detection and positioning mechanism, both the visual detection mechanism and the detonator detection and positioning mechanism are installed beside the conveying device, the detonator detection and positioning mechanism is used for positioning the detonator, the visual detection mechanism includes a card-printed diameter detection camera and a code detection camera, the card-printed diameter detection camera is used for detecting the diameter of the card-printed part of the detonator, and the code detection camera is used for detecting the code of the detonator.
In a possible embodiment, the visual detection mechanism further comprises a first side light source and a transparent bottom block, the first side light source is positioned on the side surface of the transparent bottom block, and one end of the detonator detection positioning mechanism extends out of the transparent bottom block so as to fix the detonator above the transparent bottom block; the transparent bottom block is internally provided with a slot, a reflector is arranged in the slot, the mirror surface of the reflector inclines upwards, and the reflector is used for reflecting the light of the first side light source upwards.
In one possible embodiment, the detonator rejecting sampling device comprises: the detonator mould unloading mechanism is used for taking the detonator out of the carrier, the detonator moving mechanism is used for driving the detonator mould unloading mechanism to move among the conveying device, the waste removing frame and the sampling frame, and the detonator mould unloading mechanism is also used for placing the detonator into the waste removing frame or the sampling frame; the rejection area is positioned in the rejection frame, and the sampling area is positioned in the sampling frame.
In one possible embodiment, the conveying device comprises a mold-in and mold-out mechanism, a first transportation platform, a second transportation platform and a third transportation platform, wherein the first transportation platform is used for inputting carriers containing the detonators to be coded and outputting the carriers containing qualified and non-sampling detonators; the second transportation platform is the conveying section of the conveying device, the second transportation platform is used for sequentially conveying the carriers to the detonator coding device, the detection device, the detonator waste-removing sampling device and the empty mould returning device, and the third transportation platform is the empty mould output section of the conveying device and used for conveying out empty carriers.
In a possible embodiment, the second transportation platform is located above the third transportation platform, and the empty returning device comprises a lifting mechanism and a pushing mechanism, wherein the lifting mechanism is used for conveying the carrier of the second transportation platform to a position at the same height as the third transportation platform, and the pushing mechanism is used for pushing the carrier on the lifting mechanism to the third transportation platform.
In one possible embodiment, the mold-in and mold-out mechanism comprises a mold-in component, a mold-pushing component and a mold-out component, wherein the mold-in component is positioned at one end of the second transportation platform and is used for moving the carrier input by the first transportation platform to the second transportation platform; part of the structure of the pushing assembly extends out of the second transportation platform and is used for pushing the carrier along the second transportation platform; the demolding assembly is located at the other end of the second transportation platform and used for pushing the carrier to the first transportation platform from the second transportation platform.
In a possible implementation scheme, the system further comprises a first limiting component, a second limiting component and a third limiting component which are sequentially distributed along the extending direction of the second transportation platform, wherein the first limiting component is used for enabling the carrier to stop at the coding station of the second transportation platform, the second limiting component is used for enabling the carrier to stop at the detection station of the second transportation platform, and the third limiting component is used for enabling the carrier to stop at the output station of the second transportation platform.
A detonator code detection waste-removing and code-supplementing sampling process based on the detonator code detection waste-removing and code-supplementing sampling equipment comprises the following steps:
the detonator coding device performs coding operation on the detonator;
the detection device carries out card printing diameter detection and coding detection on the detonator which finishes the coding operation;
judging whether the detonator is qualified or not according to the detected diameter of the card seal of the detonator;
for the detonator which is detected to be unqualified, the detonator waste-rejecting sampling device moves the detonator to a waste-rejecting area, the code of the detonator is transmitted to the detonator coding device, the detonator coding device prints the code on the next detonator to be coded, and the empty carrier left after the detonator is taken out is moved to an empty mould output section of the conveying device through the empty mould returning device;
judging whether sampling processing is carried out on the detonators qualified in detection, and specifically:
if sampling processing is carried out, the detonator waste-rejecting sampling device moves the detonator to a sampling area, the code of the detonator is transmitted to the detonator coding device, the detonator coding device prints the code on the next detonator to be coded, and an empty carrier left after the detonator is taken out is moved to an empty mould output section of the conveying device through the empty mould returning device;
and if the sampling treatment is not carried out, the carrier loaded with the detonator is output by the conveying device.
The beneficial effects of the invention at least comprise:
the detonator code detection waste removal and code supplement sampling equipment provided by the application is characterized in that in the using process, a carrier carrying a detonator is conveyed through a conveying device, so that the detonator sequentially passes through a detonator coding device, a detection device, a detonator waste removal sampling device and a return blank die device, the detonator coding device is used for coding the detonator, the detection device is used for detecting the blocking diameter and the code of the detonator, whether the detonator is qualified is judged according to the fact that whether the blocking diameter detected by the detection device accords with a set value, if the detonator is qualified, whether the detonator needs to be sampled is judged, and if the detonator does not need to be sampled, the carrier carrying the detonator is conveyed out through the conveying device; if sampling is needed, the detonator rejection sampling device takes the detonator out of the carrier and places the detonator into a sampling area, the empty carrier is moved to an empty mold output section of the conveying device through the empty mold returning device so as to separate the empty carrier from the carrier carrying the detonator, and the code of the detonator detected by the detection device is transmitted to the detonator coding device so as to print the code on the next detonator through the detonator coding device so as to finish the code supplementing operation. And if the detonator is judged to be unqualified, the detonator waste removing and sampling device is used for taking the detonator out of the carrier and placing the detonator into a waste removing area, the empty carrier is moved to an empty mold output section of the conveying device through the empty mold returning device, the code of the detonator detected by the detecting device is transmitted to the detonator coding device, and the code is printed on the next detonator through the detonator coding device so as to finish the code supplementing operation.
In conclusion, the equipment provided by the application can continuously complete the operations of detonator transmission, code printing, detection, waste removal, sampling and code complementing, does not need manual participation, improves the accuracy of detection results, and reduces the manual potential safety hazard.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a first schematic structural diagram of a detonator code detection rejection complement sampling device provided by an embodiment of the invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic structural diagram II of a detonator code detection rejection and complement sampling device provided by the embodiment of the invention;
FIG. 4 is a first partial schematic diagram of a detonator code detection rejection and complement sampling device according to an embodiment of the present invention;
FIG. 5 is a partial schematic diagram II of a detonator code detection rejection and complement sampling device provided in the embodiment of the present invention;
FIG. 6 is a schematic partial diagram III of a detonator code detection rejection and complement sampling device provided in the embodiment of the present invention;
FIG. 7 is a partial schematic diagram of a fourth apparatus for sampling a waste-removing and code-complementing detonator code detection provided by the embodiment of the present invention;
FIG. 8 is a partial schematic diagram of a detonator code detection waste-eliminating and code-complementing sampling device according to an embodiment of the present invention;
FIG. 9 is a partial schematic diagram six of a detonator code detection rejection and complement sampling device provided in an embodiment of the present invention;
FIG. 10 is an enlarged view of a portion of FIG. 9 at B;
FIG. 11 is a schematic structural diagram of a transparent bottom block in the detonator code detection waste-eliminating and code-complementing sampling device provided by the embodiment of the invention;
fig. 12 is a partial schematic diagram seven of a detonator code detection rejection and complement sampling device provided in the embodiment of the present invention;
fig. 13 is a control logic diagram of a detonator code detection waste-rejecting and complement-sampling process provided by the embodiment of the invention.
In the figure: 10-detonator encoding means; 11-detonator code printer; 12-detonator coding and positioning mechanism; 20-a detection device; 21-detonator detection positioning mechanism; 22-card diameter detection camera; 23-a code detection camera; 24-a first side light source; 25-a transparent bottom block; 26-a mirror; 27-a second side light source; 28-a third side light source; 29-bar shaped holes; 30-detonator waste-rejecting sampling device; 31-detonator mould unloading mechanism; 311-removing the tube bundle hand grip; 312-removing the detonator and grabbing; 32-rejecting frame; 33-sampling frame; 34-a first cylinder; 35-a second cylinder; 36-a third cylinder; 41-a first transport platform; 42-a second transport platform; 43-a third transport platform; 44-a mold feed assembly; 45-a push component; 46-a demolding assembly; 47-a first stop assembly; 48-a second stop assembly; 49-a third stop assembly; 51-a lifting mechanism; 52-a push-out mechanism; 61-a carrier; 62-detonators; 621-card printing; 622-coding; 63-a tube bundle; and 70-a frame.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, but are only used for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the structures or elements that are referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Some embodiments of the invention are described in detail below with reference to the accompanying drawings. The embodiments described below and the features of the embodiments can be combined with each other without conflict.
First embodiment
Referring to fig. 1 to 12, the present embodiment provides a detonator code detection waste-eliminating and complement code sampling device, which will be referred to as a device hereinafter for convenience of description.
The apparatus comprises: the detonator inspection device comprises a detonator encoding device 10, a detection device 20, a detonator waste-removing sampling device 30, a conveying device and a return blank die device. Furthermore, the equipment also comprises a control device which is respectively connected with the detonator coding device 10, the detection device 20, the detonator waste-rejecting sampling device 30, the conveying device and the return blank mould device. The control device and other devices can be connected through cables or in a wireless communication mode. The control device preferably includes a PLC (programmable logic Controller).
As shown in fig. 1-4, for the convenience of installation and fixation, the apparatus may further include a frame 70, the detonator encoding device 10, the detecting device 20, the detonator waste-rejecting sampling device 30, the conveying device and the return blank mold device may all be installed on the frame 70, and the control device may also be optionally installed on the frame 70.
The detonator encoding device 10 is used to code detonators 62. Specifically, as shown in fig. 2, the detonator encoding device is used to print a code 622 (the code is indicated by the arrow marked with the reference mark "622" in fig. 2, and the code is not limited to the group of numbers 622) on the shell of the detonator 62, and the codes on different detonators are different, so as to manage and distinguish the detonators through the codes.
In a preferred embodiment, as shown in fig. 10, the detonator coding device 10 includes a detonator coding machine 11 and a detonator coding and positioning mechanism 12, both the detonator coding machine 11 and the detonator coding and positioning mechanism 12 are installed beside the conveying device, the detonator coding and positioning mechanism 12 is used for positioning the detonator 62, and the detonator coding machine 11 is used for coding the detonator 62 fixed by the detonator coding and positioning mechanism 12.
The detonator code printer 11 may employ a laser marking machine.
The detonator coding and positioning mechanism 12 can position the detonator 62 in a clamping manner. In an alternative embodiment, the detonator code positioning mechanism 12 comprises a first clamp comprising a first clamp plate and a second clamp plate that are hinged and can be swung relative to each other to effect a clamping or unclamping operation, and a first actuator. The first driver is used for driving the two clamping plates of the first clamp to swing relatively so as to realize clamping or unclamping operation. Preferably, grooves are formed in the two clamping plates, the grooves in the two clamping plates are matched to form a limiting hole, and when the first clamp is used for clamping the detonator 62, at least partial area of the detonator 62 is located in the limiting hole of the two clamping plates.
Further, when the detonator to be coded is not moved in place, the first clamp is in an open state, and after the detonator is moved in place, the first driver controls the first clamp to clamp the detonator. After the detonator 62 is fixed by the first clamp, the detonator 62 is positioned below the laser emitting end of the laser marking machine, and the laser is emitted to the detonator to print a code on the detonator. In particular, the code is transmitted by the control device to the laser marking machine.
The detection device 20 is used for carrying out card printing diameter detection and coding detection on the detonator. As shown in fig. 2, a card 621 is formed on the detonator 62, and the detecting device 20 is used for detecting the diameter of the card 621 on the detonator 62 and detecting the code 622 on the detonator 62, wherein the code 622 and the code printed on the shell for the detonator 62 by the detonator coding device 10 are just right before. Specifically, the detection device 20 sends the detection result (the detection result includes the numerical value of the diameter of the seizing mark and the code) to the control device, so that the control device obtains the code of the detonator being detected, the control device compares the detected diameter of the seizing mark with the set numerical value to judge whether the detonator is qualified, if the detonator is unqualified, the code of the detonator 62 needs to be transmitted to the detonator coding device 10 after the detonator is removed, and the detonator coding device 10 prints the received code on the next detonator 62, so that the code complementing operation is realized.
In a preferred embodiment, as shown in fig. 10, the detecting device 20 comprises a visual detecting mechanism and a detonator detecting and positioning mechanism 21, wherein the visual detecting mechanism and the detonator detecting and positioning mechanism 21 are both arranged beside the conveying device, the detonator detecting and positioning mechanism 21 is used for positioning the detonator 62, the visual detecting mechanism comprises a card-printed diameter detecting camera 22 and a code detecting camera 23, the card-printed diameter detecting camera 22 is used for detecting the diameter of the card-printed position of the detonator 62, and the code detecting camera 23 is used for detecting the code of the detonator 62.
Specifically, the structure of the detonator detection positioning mechanism 21 may be the same as the structure of the detonator encoding positioning mechanism 12 described above.
In a preferred embodiment, as shown in fig. 11, the visual inspection mechanism further comprises a first side light source 24 and a transparent bottom block 25, the first side light source 24 is positioned at the side of the transparent bottom block 25, and one end of the detonator detection positioning mechanism 21 extends out of the transparent bottom block 25 to fix the detonator above the transparent bottom block 25; the transparent bottom block 25 is provided with a slot, a reflector 26 is installed in the slot, the mirror surface of the reflector 26 is inclined upwards, and the reflector 26 is used for reflecting the light of the first side light source 24 upwards. So set up, can be so that when detecting through card seal diameter detection camera 22 and code detection camera 23, reduce the shadow that detonator 62 produced, and can avoid receiving detonator detection positioning mechanism 21's influence to make the testing result more accurate.
Further, as shown in fig. 10, the visual inspection mechanism further includes a second side light source 27 and a third side light source 28, the second side light source 27 is installed near the diameter detection camera 22, the third side light source 28 is installed near the code detection camera 23, light emitting surfaces of the second side light source 27 and the third side light source 28 face the transparent bottom block 25, and particularly face the area where the detonator detection positioning mechanism 21 is located, so that after the detonator detection positioning mechanism 21 clamps the detonator, light of the second side light source 27 and the third side light source 28 is shown by paying off to the location where the detonator 62 is located. The first side light source 24, the second side light source 27 and the third side light source 28 respectively emit light rays to the detonator 62 from different angles, so that the brightness of the area where the detonator 62 is located is further increased, the influence of the detonator detection positioning mechanism 21 is avoided, and the detection accuracy is improved.
As shown in fig. 11, the transparent bottom block 25 is provided with a strip-shaped hole 29 penetrating through the transparent bottom block 25 along the longitudinal direction, the detonator detection positioning mechanism 21 is installed below the transparent bottom block 25, the clamp in the detonator detection positioning mechanism 21 is located in the open hole or below the transparent bottom block 25 when in the open state, and after the clamp is closed, a partial area of the clamp extends out of the strip-shaped hole 29 to clamp the detonator 62 located above the transparent bottom block 25.
The detonator reject sampling apparatus 30 is for moving the inspected faulty detonators 62 to a reject zone and for moving the sampled detonators 62 to a sampling zone.
As shown in fig. 1-8, in one possible embodiment, the detonator reject sampling apparatus 30 comprises: the detonator mold unloading mechanism 31 is used for taking out the detonator 62 from the carrier 61, the detonator moving mechanism is used for driving the detonator mold unloading mechanism 31 to move among the conveying device, the waste removing frame 32 and the sampling frame 33, and the detonator mold unloading mechanism 31 is also used for placing the detonator 62 to the waste removing frame 32 or the sampling frame 33; the reject region is located in the reject box 32 and the sample region is located in the sample box 33. Specifically, the rejecting frame 32 and the sampling frame 33 can be an integral structure, i.e. a tray structure is used, and a baffle is arranged in the tray structure, so that the tray structure is divided into two areas, one area is the rejecting frame 32, and the inner side is a rejecting area; the other part is a sampling frame 33, and the inner side is a sampling area.
As shown in fig. 1 and 12, the detonator mold unloading mechanism 31 may specifically include: a tube bundle unloading hand grip 311 and a detonator unloading hand grip 312, and the detonator moving mechanism comprises a slide rail and a driver, specifically, the driver can be electrically driven, hydraulically driven or pneumatically driven. When the driver is driven by pneumatic type, the driver specifically comprises a first air cylinder 34 and a second air cylinder 35, and the extending directions of the two air cylinders are the same. The slide rail at least comprises a first slide rail and a second slide rail, wherein the first slide rail and the second slide rail are arranged along the transverse direction. In a specific embodiment, the second cylinder 35 is mounted on the first slide rail, the detonator mold unloading mechanism 31 is mounted on the second slide rail, and the second cylinder 35 is connected with the detonator mold unloading mechanism 31 and is used for driving the detonator mold unloading mechanism 31 to move between the first position and the second position along the second slide rail. The first air cylinder 34 is connected with the second air cylinder 35 and is used for driving the second air cylinder 35 to move along the first sliding rail, so as to drive the detonator mold unloading mechanism 31 to move between the second position and the third position. The first position, the second position and the third position correspond to a removing area on the conveying device, a rejecting area on the rejecting frame 32 and a sampling area on the sampling frame 33, respectively.
Further, as shown in fig. 4, 5 and 12, the slide rail may further include a third slide rail disposed along the longitudinal direction, a third cylinder 36 is disposed on the third slide rail, and the third cylinder 36 is connected to the detonator mold unloading mechanism 31 to drive the detonator mold unloading mechanism 31 to move along the longitudinal direction. The detonator mold unloading mechanism 31 is connected with the second cylinder 35 through a third slide rail.
After the carrier 61 carrying the detonators to be subjected to waste rejecting operation or sampling operation moves to the removing area, the detonator mold unloading mechanism 31 moves downwards along the third slide rail to be close to the detonators, the detonator bundle unloading gripper 311 extends into a gap between the detonator bundle 63 connected with the detonators 62 and the carrier 61 and is fixed with the detonator bundle 63 to a certain degree, and the detonator bundle unloading gripper 312 fixes the detonators 62 to a certain degree. The detonator mold unloading mechanism 31 moves upward along the third slide rail to simultaneously lift the detonator 62 and the bundle 63, so that the detonator 62 and the bundle 63 are separated from the carrier 61. The detonators 62 and the tube bundle 63 connected thereto are then placed into the corresponding reject or sample zone by cooperation of the first, second and third cylinders 34, 35 and 36.
The conveying device is used for conveying the carrier 61 carrying the detonator 62 to the detonator coding device 10, the detection device 20, the detonator waste-rejecting sampling device 30 and the return blank mold device in sequence.
In one possible embodiment, as shown in fig. 1-8, the conveyor comprises an in-out mechanism, a first transport platform 41, a second transport platform 42 and a third transport platform 43, the first transport platform 41 being used for inputting carriers 61 containing detonators 62 to be coded and for outputting carriers 61 containing qualified and non-sampled detonators 62; the second transportation platform 42 is a conveying section of the conveying device, the second transportation platform 42 is used for sequentially conveying the carriers 61 to the detonator encoding device 10, the detection device 20, the detonator waste-rejecting sampling device 30 and the empty-die returning device, and the third transportation platform 43 is an empty-die output section of the conveying device and is used for conveying the empty carriers 61 out.
In a possible embodiment, the second transporting platform 42 is located above the third transporting platform 43, the return blank mold device comprises a lifting mechanism 51 and a pushing mechanism 52, the lifting mechanism 51 is used for transporting the carrier 61 of the second transporting platform 42 to a position at the same height with the third transporting platform 43, and the pushing mechanism 52 is used for pushing the carrier 61 on the lifting mechanism to the third transporting platform 43.
Specifically, the second transportation platform 42 and the third transportation platform 43 may be both conveyor belts, the first transportation platform 41 and the second transportation platform 42 are at the same height, and the first transportation platform 41 and the second transportation platform 42 are arranged in parallel.
The mold entering and exiting mechanism comprises a mold entering assembly 44, a mold pushing assembly 45 and a mold exiting assembly 46, wherein the mold entering assembly 44 is positioned at one end of the second transportation platform 42 and is used for moving the carrier 61 input by the first transportation platform 41 to the second transportation platform 42; part of the structure of the pushing assembly 45 extends out of the second transportation platform 42 for pushing the carrier 61 along the second transportation platform 42; the demolding assembly 46 is located at the other end of the second transportation platform 42, and the demolding assembly 46 is used for pushing the carrier 61 from the second transportation platform 42 to the first transportation platform 41.
The mold feeding assembly 44 includes a mold feeding driver and a shifting plate connected to each other, the initial position of the shifting plate is located on a side of the second transportation platform 42 away from the first transportation platform 41, and the mold feeding driver is configured to drive the shifting plate to move, so that the shifting plate moves toward a direction close to the first transportation platform 41, so as to shift the carrier 61 carrying the detonator 62 on the second transportation platform 42 onto the second transportation platform 42.
As shown in fig. 3, 6, 8, 9 and 12, the demolding assembly 46 is installed on a side of the first transportation platform 41 away from the second transportation platform 42, the demolding assembly 46 includes a demolding driver and a pushing plate connected with each other, an initial position of the pushing plate is located on a side of the first transportation platform 41 away from the second transportation platform 42, the demolding driver is used for driving the pushing plate to move, so that the pushing plate moves towards a direction close to the second transportation platform 42 to push the carrier 61, which is located on the first transportation platform 41 and carries the qualified and non-sampling detonators 62, onto the first transportation platform 41, and the carrier 61, which carries the qualified products, is carried out by the first transportation platform 41.
As shown in fig. 7, 8 and 10, in a possible embodiment, the apparatus further includes a first limiting assembly 47, a second limiting assembly 48 and a third limiting assembly 49 sequentially distributed along the extending direction of the second transportation platform 42, the first limiting assembly 47 is used for enabling the carrier 61 to stop at the encoding station of the second transportation platform 42, the second limiting assembly 48 is used for enabling the carrier 61 to stop at the detection station of the second transportation platform 42, and the third limiting assembly 49 is used for enabling the carrier 61 to stop at the output station of the second transportation platform 42.
Specifically, a first through hole and a second through hole are provided on the second transportation platform 42, the first limiting assembly 47 includes a first limiting driver and a first limiting block, and the second limiting assembly 48 includes a second limiting driver and a second limiting block. First spacing driver installs in the below of first through-hole, and first stopper stretches out or retracts first through-hole under first spacing driver's drive, stretches out first through-hole when first stopper, and first stopper is located the place ahead of the moving direction of carrier 61, and propelling movement subassembly 45 is located the rear of the moving direction of carrier 61 this moment, and first stopper and ejector pad are fixed carrier 61 at the coding station, and detonator 62 is located the below of the light-emitting window of laser coding machine on carrier 61 this moment.
The second limiting driver is installed below the second through hole, the second limiting block extends out of or retracts into the second through hole under the driving of the second limiting driver, after the second limiting block extends out of the second through hole, the second limiting block is located in front of the moving direction of the carrier 61, the pushing assembly 45 (or the first limiting block or another carrier 61 behind the pushing assembly) is located behind the moving direction of the carrier 61, the carrier 61 is fixed on the coding station through the second limiting block and the pushing block, and the detonator 62 on the carrier 61 is located above the transparent bottom block 25.
A third stop assembly 49 is mounted on the second transport platform 42 in front of the second through hole. The third stop assembly 49 allows the carrier 61 to be located at an outfeed station, i.e., the area of the second transport deck 42 opposite the stripper assembly 46.
Be provided with on the second transportation platform 42 and return empty mould opening, elevating system 51 includes lift driver and lift platform, and lift platform goes up and down under the lift driver drive, and lift platform can rise to the same height with second transportation platform 42, and lift platform is located and returns empty mould opening this moment, if push assembly 45 continues to promote, can make carrier 61 move to lift platform. The lifting drive drives the lifting platform down, i.e. the lifting platform can be lowered to the same height as the third transport platform 43.
Second embodiment
As shown in fig. 13, the present embodiment provides a waste-removing and code-complementing sampling process for detonator code detection, and the waste-removing and code-complementing sampling process specifically includes:
and the detonator coding device performs coding operation on the detonator.
The detection device carries out card printing diameter detection and coding detection on the detonator which finishes the coding operation.
Judging whether the detonator is qualified or not according to the card printing diameter of the detonator; specifically, the blocking diameter of the detonator is compared with the set interval, if the blocking diameter of the detonator is in the set interval, the detonator is a qualified product, and if the blocking diameter of the detonator is not in the set interval, the detonator is an unqualified product.
And for the detonator which is detected to be unqualified, the detonator is moved to a waste removing area through a detonator waste removing and sampling device, the code of the detonator is transmitted to a detonator coding device, the detonator coding device prints the code on the next detonator to be coded, and the empty carrier left after the detonator is taken out is moved to an empty mould output section of the conveying device through an empty mould returning device.
Judging whether sampling processing is carried out on the detonators qualified in detection, and specifically:
if sampling treatment is carried out, the detonator is moved to a sampling area through a detonator waste removing and sampling device, the code of the detonator is transmitted to a detonator coding device, the detonator coding device prints the code on the next detonator to be coded, and an empty carrier left after the detonator is taken out is moved to an empty mould output section of a conveying device through a return empty mould device;
if sampling processing is not carried out, the carrier loaded with the detonator is output through the conveying device.
The detonator coding device, the detection device, the detonator waste-rejecting sampling device, the conveying device and the blank returning device can be respectively connected with the control device and run under the control of the control device.
After the equipment runs, the control device sends the code of the next detonator to the detonator coding device; in particular, the control device may comprise a PLC.
A coding machine (such as a laser coding machine) in the detonator coding device executes coding action, namely, coding operation is carried out on the detonator.
The detection device carries out visual detection on the detonator which finishes the code printing operation, specifically, card printing diameter detection and code detection, and sends a detection result to the control device.
And for the detonator which is detected to be unqualified, the detonator is moved to a waste removing area through the detonator waste removing and sampling device, the code of the detonator is sent to the detonator coding device through the control device, so that the detonator coding device carries out code complementing operation, and the empty carrier left after the detonator is taken out is moved to an empty mould output section of the conveying device through the empty mould returning device.
And judging whether sampling treatment is carried out on the qualified detonator by the control device, specifically:
if sampling treatment is carried out, sampling action is carried out through the detonator waste removing and sampling device, and specifically, the detonator and the tube bundle connected with the detonator are taken down from the carrier and moved to a sampling area; meanwhile, the sampled codes of the detonators are sent to a detonator coding device through a control device, so that the detonator coding device can code the codes on the next detonator entering a coding area, namely, the code complementing operation is carried out; and the empty carrier with the detonator and the tube bundle taken out is moved to an empty mould output section of the conveying device through the empty mould returning device, namely, the empty mould returning action is executed.
And if the qualified detonator does not need to be sampled, outputting the carrier loaded with the detonator by the conveying device.
Specifically, after the machine is started, the carrier loaded with the detonators to be coded moves along the first transportation platform and moves to the mold feeding assembly, the shifting plate of the mold feeding assembly pushes the carrier to the second transportation platform, and the pushing assembly pushes the carrier to move along the extending direction of the second transportation platform on the second transportation platform. Because the carrier enters the second transportation platform firstly, the first limiting block in the first limiting assembly extends out to position the carrier in the code printing area. After the detonator is positioned by the detonator coding positioning mechanism, the code input by the control device is printed on the detonator by the detonator coding machine. After the code printing operation is completed, the first limiting block retracts, and the pushing assembly pushes the carrier to continue to move forwards. The second limiting block extends out to enable the carrier to stay in the detection area, the detonator detection positioning mechanism carries out card printing diameter detection and code detection on the detonator, detected diameter data and codes are transmitted to the control device, and the control device judges whether the detonator is qualified or not. After the detection is finished, the second limiting block retracts, and the pushing assembly continues to push the carrier to move forwards.
If the detonator is a defective product, the detonator and the tube bundle on the carrier are grabbed and placed into the waste removing frame through the detonator mold unloading mechanism, the code of the detonator is transmitted to a detonator coding machine through a control device, the code of the rejected detonator is printed on the next detonator to be coded through the detonator coding machine, and the process is a code supplementing action. The carrier stops at the lifting mechanism under the limiting action of the third limiting assembly, the lifting mechanism descends to enable the empty carrier to be lowered to the height same as that of the third transportation platform, the pushing mechanism pushes the empty carrier to the third transportation platform through the lifting mechanism, the conveyor belt of the third transportation platform transports the empty carrier out, and therefore the empty mould returning action is achieved.
If the detonator is detected to be qualified, the control device is required to judge whether to execute the sampling action, if the sampling action is required, the detonator and the tube bundle on the carrier are grabbed and placed in a sampling frame through the detonator mold unloading mechanism, the code of the detonator is transmitted to the detonator coding machine through the control device, the extracted code of the detonator is printed on the next detonator to be coded through the detonator coding machine, and the process is the code supplementing action. The carrier stops at the lifting mechanism under the limiting action of the third limiting assembly, the lifting mechanism descends to enable the empty carrier to be lowered to the height same as that of the third transportation platform, the pushing mechanism pushes the empty carrier to the third transportation platform through the lifting mechanism, and the conveyor belt of the third transportation platform transports the empty carrier out.
If the detonator is detected to be qualified, and the control mechanism judges that sampling action on the detonator is not needed, the carrier carrying the detonator is moved to a position corresponding to the demolding assembly through the limiting action of the third limiting assembly, the demolding assembly pushes the carrier to the first transportation platform, and the carrier carrying the qualified detonator is transported out by the first transportation platform.
When the number of the carriers moving to the second transportation platform is gradually increased, the front carriers and the rear carriers are in mutual contact, so that the relative limiting effect is achieved, and the first limiting assembly and the second limiting assembly can not be started for limiting.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a detonator code detects inspection rejects benefit sign indicating number sampling equipment which characterized in that includes: detonator coding device, detection device, detonator inspection rejects sampling device, conveyor and return empty mould device, wherein:
the conveying device is used for conveying the carrier carrying the detonator to the detonator coding device, the detection device, the detonator waste-rejecting sampling device and the return blank die device in sequence;
the detonator coding device is used for coding the detonator;
the detection device is used for carrying out card printing diameter detection and coding detection on the detonator;
the detonator waste rejecting and sampling device is used for sampling detonators with qualified card diameter detection and moving the sampled detonators to a sampling area; the detonator is also used for moving the detonator with unqualified diameter detection of the card seal to a waste rejecting area;
the detonator coding device is also used for printing the codes of the detonators which are detected by the detection device and moved to the waste rejecting area or the sampling area on the next detonator to be coded;
the empty mold returning device is used for moving the empty carrier to an empty mold output section of the conveying device.
2. The detonator code detection waste-rejecting and code-complementing sampling device according to claim 1, wherein the detonator coding device comprises a detonator coding machine and a detonator coding and positioning mechanism, the detonator coding machine and the detonator coding and positioning mechanism are both installed beside the conveying device, the detonator coding and positioning mechanism is used for positioning the detonator, and the detonator coding machine is used for conducting coding operation on the detonator fixed by the detonator coding and positioning mechanism.
3. The detonator code detection waste-rejecting and code-complementing sampling device according to claim 1, wherein the detection device comprises a visual detection mechanism and a detonator detection and positioning mechanism, the visual detection mechanism and the detonator detection and positioning mechanism are both installed beside the conveying device, the detonator detection and positioning mechanism is used for positioning the detonator, the visual detection mechanism comprises a card-printed diameter detection camera and a code detection camera, the card-printed diameter detection camera is used for detecting the diameter of a card-printed part of the detonator, and the code detection camera is used for detecting the code of the detonator.
4. The detonator code detection waste-rejecting and code-complementing sampling device according to claim 3, wherein the visual detection mechanism further comprises a first side light source and a transparent bottom block, the first side light source is positioned on the side surface of the transparent bottom block, and one end of the detonator detection positioning mechanism extends out of the transparent bottom block so as to fix the detonator above the transparent bottom block; the transparent bottom block is internally provided with a slot, a reflector is arranged in the slot, the mirror surface of the reflector inclines upwards, and the reflector is used for reflecting the light of the first side light source upwards.
5. The detonator code detection waste-rejecting and code-complementing sampling device of claim 1, wherein the detonator waste-rejecting sampling apparatus comprises: the detonator mould unloading mechanism is used for taking the detonator out of the carrier, the detonator moving mechanism is used for driving the detonator mould unloading mechanism to move among the conveying device, the waste removing frame and the sampling frame, and the detonator mould unloading mechanism is also used for placing the detonator into the waste removing frame or the sampling frame; the rejection area is positioned in the rejection frame, and the sampling area is positioned in the sampling frame.
6. The detonator code detection, rejection and complement code sampling device according to claim 1, wherein the conveying device comprises a mold-in and mold-out mechanism, a first transportation platform, a second transportation platform and a third transportation platform, wherein the first transportation platform is used for inputting carriers containing detonators to be coded and outputting the carriers containing qualified and non-sampling detonators; the second transportation platform is the conveying section of the conveying device, the second transportation platform is used for sequentially conveying the carriers to the detonator coding device, the detection device, the detonator waste-removing sampling device and the empty mould returning device, and the third transportation platform is the empty mould output section of the conveying device and used for conveying out empty carriers.
7. The detonator code detection waste-rejecting and code-complementing sampling device of claim 6, wherein the second transportation platform is located above the third transportation platform, and the blank returning device comprises a lifting mechanism and a pushing mechanism, wherein the lifting mechanism is used for conveying the carrier of the second transportation platform to a position at the same height as the third transportation platform, and the pushing mechanism is used for pushing the carrier on the lifting mechanism to the third transportation platform.
8. The detonator code detection waste-rejecting and code-complementing sampling device of claim 6, wherein the mold-entering and mold-exiting mechanism comprises a mold-entering component, a pushing component and a mold-exiting component, the mold-entering component is positioned at one end of the second transportation platform and is used for moving the carrier input by the first transportation platform to the second transportation platform; part of the structure of the pushing assembly extends out of the second transportation platform and is used for pushing the carrier along the second transportation platform; the demolding assembly is located at the other end of the second transportation platform and used for pushing the carrier to the first transportation platform from the second transportation platform.
9. The detonator coding detection waste-rejecting and code-complementing sampling device according to claim 6, further comprising a first limiting assembly, a second limiting assembly and a third limiting assembly which are sequentially distributed along the extending direction of the second transportation platform, wherein the first limiting assembly is used for enabling the carrier to stop at the coding station of the second transportation platform, the second limiting assembly is used for enabling the carrier to stop at the detection station of the second transportation platform, and the third limiting assembly is used for enabling the carrier to stop at the output station of the second transportation platform.
10. A detonator code inspection waste-rejecting and code-complementing sampling process based on the detonator code inspection waste-rejecting and code-complementing sampling apparatus according to any one of claims 1 to 9, comprising:
the detonator coding device performs coding operation on the detonator;
the detection device carries out card printing diameter detection and coding detection on the detonator which finishes the coding operation;
judging whether the detonator is qualified or not according to the detected diameter of the card seal of the detonator;
for the detonator which is detected to be unqualified, the detonator waste-rejecting sampling device moves the detonator to a waste-rejecting area, the code of the detonator is transmitted to the detonator coding device, the detonator coding device prints the code on the next detonator to be coded, and the empty carrier left after the detonator is taken out is moved to an empty mould output section of the conveying device through the empty mould returning device;
judging whether sampling processing is carried out on the detonators qualified in detection, and specifically:
if sampling processing is carried out, the detonator waste-rejecting sampling device moves the detonator to a sampling area, the code of the detonator is transmitted to the detonator coding device, the detonator coding device prints the code on the next detonator to be coded, and an empty carrier left after the detonator is taken out is moved to an empty mould output section of the conveying device through the empty mould returning device;
and if the sampling treatment is not carried out, the carrier loaded with the detonator is output by the conveying device.
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