CN115416408A - Online code spraying, detecting and rejecting system for clamping type keel production line - Google Patents
Online code spraying, detecting and rejecting system for clamping type keel production line Download PDFInfo
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- CN115416408A CN115416408A CN202211072688.5A CN202211072688A CN115416408A CN 115416408 A CN115416408 A CN 115416408A CN 202211072688 A CN202211072688 A CN 202211072688A CN 115416408 A CN115416408 A CN 115416408A
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- code spraying
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- long groove
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/413—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material for metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/46—Applications of alarms, e.g. responsive to approach of end of line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Spray Control Apparatus (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The invention discloses an online code spraying detection and elimination system of a card type keel production line, which comprises a code spraying conveying platform, a code spraying machine and a fixed base, wherein the code spraying machine and the fixed base are arranged on the code spraying conveying platform, a first position adjusting mechanism and an alarm mechanism are respectively arranged at the upstream and the top of the code spraying machine, the fixed base is arranged at the downstream of the code spraying machine, the fixed base is connected with a code spraying detection mechanism and an elimination mechanism, the code spraying detection mechanism detects code spraying traces on keels, when the code spraying detection mechanism detects that the code spraying is unqualified, the alarm mechanism sends out an alarm prompt, and the elimination mechanism eliminates the keels with unqualified code spraying. The invention adjusts and detects the spraying and printing conveying process of the keel, monitors the working state of the code spraying machine on line, saves labor, can avoid the spraying and printing quality problem caused by disordered keels while detecting the running state of the code spraying machine, and integrally improves the code spraying quality and the qualified rate of finished products.
Description
Technical Field
The invention relates to the technical field of keel production equipment, in particular to an online code-spraying detection and removal system for a card type keel production line.
Background
Light gauge steel is main decoration and finishing material at present, and the demand is huge, and fossil fragments are in present process, and one person operates production, and personnel intensity of labour is big, and automatic production line speed is fast, and is very high to spouting yard requirement, can not implement on-line measuring in process of production.
When producing line production, need artifical untimely observation to spout the running state of sign indicating number in order to spout a yard quality to the accuse, nevertheless because the inkjet printer is whole comparatively closed on producing the line, be not convenient for directly perceivedly know the running state of inkjet printer.
The more intuitive understanding mode is to judge the working state of the ink-jet printer by observing the spray-printing trace of the keel on the production line. In the correlation technique, because the dynamic production process of the production line is fast, the keel spray printing state can be observed manually at variable time, the labor intensity is high, the condition that the keel cannot be observed easily occurs, the current missed detection and the false detection are caused, the fault can not be found in time, and the subsequent production and sales problems are caused.
Disclosure of Invention
The invention aims to provide an online code spraying detection and removal system for a card type keel production line, which aims to solve the technical problems that in the prior art, the code spraying quality is easy to detect by mistake and miss, faults are difficult to find in time and the code spraying quality and the finished product rate of products are influenced by judging the working state of an ink-jet printer according to the condition that keel spray printing is observed artificially at variable time to control the code spraying quality.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
the utility model provides a card formula fossil fragments are produced online and are spouted yard detection and rejection system, includes the yard conveying platform that spouts that is used for carrying fossil fragments spout a yard conveying platform and be provided with ink jet numbering machine and fixed baseplate on spouting a yard conveying platform, the shower nozzle of ink jet numbering machine is just right the fossil fragments of spouting on the yard conveying platform and spout a yard the upper reaches of ink jet numbering machine are provided with first position timing mechanism the top of ink jet numbering machine is provided with alarm mechanism, fixed baseplate sets up the low reaches of ink jet numbering machine be connected with a yard detection mechanism and rejection mechanism on the fixed baseplate, spout a yard detection mechanism and detect the yard vestige on fossil fragments when code jet numbering detection mechanism detects out to spout the unqualified fossil fragments of sign indicating number, alarm mechanism sends out the police dispatch newspaper suggestion, rejection mechanism rejects the fossil fragments that have unqualified yard.
Further, the code spraying conveying platform comprises a fixed platform, a transverse interlayer is arranged inside the fixed platform, a long groove is formed in the upper surface of the fixed platform, the transverse interlayer at the bottom of the long groove is communicated, and a conveying belt for conveying the keel is arranged in the transverse interlayer;
the width of the long groove is between the width of one keel and the width of two keels, and the height of the long groove is smaller than half of the height of one keel.
Furthermore, the first position adjusting mechanism comprises fine adjustment pushing assemblies arranged on two sides of the fixed platform, the fine adjustment pushing assemblies on the two sides push the keel towards the middle, and the surface to be subjected to jet printing on the top of the keel is opposite to a jet head end passing through the ink jet printer;
the fixed platform top is provided with a pair of electron eyes that are used for detecting the discernment the fine setting promotes the subassembly, and the electron eye sets up in both sides between the fine setting promotes the subassembly the electron eye detects when the fine setting promotes the subassembly and promotes the end for fossil fragments are located the centre of long recess, fine setting promotes the subassembly and stops adjustment fossil fragments position, just when the fine setting promotes the subassembly and stops, fine setting promotes the regulation end of subassembly with distance between the long recess is half of fossil fragments width.
Furthermore, the fine adjustment pushing assembly comprises a base arranged on the fixed platform, an air cylinder is erected on the base, a piston shaft end of the air cylinder is connected with a correction plate through a push rod, the air cylinder pushes the correction plate to move through the push rod, and an identification mark for the electronic eye detection is arranged on the push rod;
one side of the upper stream of the code spraying machine is connected with a hanging plate, two electronic eyes are installed on the hanging plate and are respectively arranged right above two sides of the long groove, and the distance from the identification mark to the end part of the correction plate and the width of the long groove are equal to the sum of the half width of the keel.
Furthermore, the fixed base is installed on the fixed platform, the code spraying detection mechanism is connected to the top of the fixed base, and a detection end of the code spraying detection mechanism is opposite to the keel on the fixed platform;
the device comprises a fixed base, a first position adjusting mechanism, a removing mechanism and a second position adjusting mechanism, wherein the fixed base is arranged on the two opposite sides of a long groove, the second position adjusting mechanism can push a deviated keel towards the middle of the long groove, the removing mechanism comprises a stirring end which can move along the width direction of the long groove, the second position adjusting mechanism and the stirring end on the two sides move linearly towards the position close to the central line of the long groove, the position of the keel is finely adjusted to enable a code spraying trace on the keel to be right opposite to a code spraying detection mechanism, and the stirring end moves linearly towards the position far away from the central line of the long groove and simultaneously pushes the code spraying keel to move outwards to remove the unqualified keel.
Further, it includes the motor and installs to reject the mechanism the epaxial transition go-between of motor rotation, stir the end and connect through the dwang on the transition go-between, the coaxial suit of transition go-between is in the last synchronous rotation of following the motor of motor rotation, the dwang is connected on the transition go-between ring body lateral part and follow the transition go-between rotates, stir the end and follow the dwang removes in order to stir fossil fragments and remove.
Furthermore, the poking end comprises a fixed rod, a poking stop rod and a spring telescopic rod, the rotating rod is connected to the fixed rod, two ends of the poking stop rod are respectively provided with a hinged shaft, the spring telescopic rod is connected with the hinged shafts through hinged connecting rods, the outer sides of two ends of the poking stop rod are provided with limiting movable blocks, and the limiting movable blocks are connected to the hinged connecting rods through connecting bolts;
the spring telescopic rod is obliquely arranged between the fixed rod and the shifting stop lever, and the fixed rod is smaller than the shifting stop lever;
when the rotating rod moves to one side close to the long groove, the spring telescopic rod is compressed, the hinged connecting rod rotates around the hinged shaft under the driving of the compression of the spring telescopic rod, the hinged connecting rod rotates and drives the limit movable blocks to synchronously rotate, one ends of the limit movable blocks, close to the long groove, outwards rotate and expand, and the stop rod is stirred to push the keel positioned between the opening angles of the limit movable blocks at two sides to move;
the dwang is to keeping away from when long recess one side removes, the spring telescopic link is tensile, the articulated connecting rod is in the tensile drive of spring telescopic link is wound down the articulated shaft rotates, the articulated connecting rod rotates and drives spacing movable block rotates in step, spacing movable block is close to the one end internal rotation of long recess draws in, both sides spacing movable block is the clamping status, fossil fragments are both sides follow under the spacing movable block centre gripping the dwang removes to the direction of keeping away from to complain the long recess of search fox.
Further, the alarm mechanism comprises a light warning module, a horn warning module and a communication control module, when the code spraying detection mechanism detects that the code spraying trace does not meet the requirement, the alarm mechanism flashes a light for prompting, and when the code spraying detection mechanism does not detect the code spraying trace, the alarm mechanism gives an alarm for prompting.
Further, the code spraying detection mechanism comprises a mounting plate and a code spraying trace collecting head mounted on the mounting plate, and a code spraying analysis module and a result output module which are electrically connected with the code spraying trace collecting head, wherein the code spraying trace collecting head is just opposite to the long groove, the code spraying analysis module processes image information collected by the code spraying trace collecting head, the result output module judges the condition of code spraying traces according to a processing result of the code spraying analysis module, and the alarm mechanism gives an alarm according to a judgment result output by the result output module.
Furthermore, a waste runner is arranged on the fixed platform and is communicated with the long groove, the waste runner and the rejecting mechanism are located on the same side of the long groove, the width of the waste runner is not less than the length of the keel, the rejecting mechanism is arranged on the fixed platform on two sides of the waste runner, and a recovery platform for receiving unqualified keels is arranged at the end part of the waste runner.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the position of the keel is adjusted by arranging the first position adjusting mechanism, so that the code spraying quality problem caused by disordered keels is avoided, the code spraying detection mechanism collects and detects the quality of code spraying traces, and controls the alarm mechanism to give an audible and visual alarm in time according to the detection result, and the removing mechanism timely removes the keels with unqualified spray prints, so that the adjustment and detection are carried out in the spray printing conveying process of the keels, the working state of the code spraying machine is monitored on line, the labor is saved, the spray printing quality problem caused by disordered keels can be avoided while the running state of the code spraying machine is detected, and the code spraying quality and the qualified rate of finished products are integrally improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
Fig. 1 is a schematic view of an overall structure of a system for detecting and removing a code spraying provided in an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a removing mechanism according to an embodiment of the present invention;
fig. 3 is an installation schematic diagram of a code spraying detection mechanism provided in the embodiment of the present invention;
FIG. 4 is a partial schematic view of the first position adjustment mechanism shown in FIG. 1A according to an embodiment of the present invention;
fig. 5 is a schematic diagram of an internal hierarchical structure of a code spraying conveying platform according to an embodiment of the present invention;
the reference numerals in the drawings denote the following, respectively:
1-a first position adjustment mechanism; 2-a rejecting mechanism; 3-code spraying detection mechanism; 4-an alarm mechanism; 5-an ink-jet printer; 6-fixing the base; 7-code spraying and conveying platform; 8-a second position adjustment mechanism;
11-a base; 12-a cylinder; 13-a push rod; 14-correcting the plate; 15-identification mark; 16-an electronic eye; 17-a hanger plate; 21-poking the end; 22-rotating rods; 23-a transition connection ring; 24-a motor;
31-a mounting plate; 32-spraying a code trace collecting head; 71-a stationary platform; 72-transverse interlayer; 73-long grooves; 74-a conveyor belt; 75-waste flow path; 76-a recovery platform;
211-toggle bar; 212-spring telescopic rod; 213-a hinged axis; 214-an articulated connecting rod; 215-a limit movable block; 216-connecting bolt; 217-fixing the bar.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The invention relates to the technical field of light steel keel production lines, in particular to a method for adjusting and detecting a code spraying process of a clamping type keel so as to improve the code spraying quality and further improve the qualification rate of finished products. According to the invention, the position of the keel before code spraying is adjusted by arranging the first position adjusting mechanism, the condition that code spraying is unqualified due to disordered keels is avoided, the code spraying trace detection mechanism detects unqualified spray printing traces, the alarm mechanism prompts an alarm in time, and the rejection mechanism rejects the unqualified spray-coated keels from a production line. Get rid of because of the position is uneven and leads to spouting the influence of yard quality problem to ink jet numbering machine operating condition, spout a yard vestige quality through on-line automated inspection and judge and spout a yard operating condition, need not artifical monitoring, the cost of using manpower sparingly improves fossil fragments and spouts a yard quality and production efficiency.
As shown in fig. 1, the invention provides an online code spraying detection and removal system for a card type keel production line, which comprises a code spraying conveying platform 7 for conveying keels, wherein a code spraying machine 5 and a fixed base 6 are arranged on the code spraying conveying platform 7, a nozzle of the code spraying machine 5 is used for spraying codes on the keels conveyed on the code spraying conveying platform 7, a first position adjusting mechanism 1 is arranged at the upstream of the code spraying machine 5, an alarm mechanism 4 is arranged at the top of the code spraying machine 5, the fixed base 6 is arranged at the downstream of the code spraying machine 5, a code spraying detection mechanism 3 and a removal mechanism 2 are connected onto the fixed base 6, the code spraying detection mechanism 3 is used for detecting code spraying traces on the keels, when the code spraying detection mechanism 3 detects unqualified keels, the alarm mechanism 4 sends out an alarm prompt, and the removal mechanism 2 removes keels with unqualified code spraying.
The fossil fragments do not have orderly acceptance to spout the seal, lead to fossil fragments to spout that the seal vestige is in disorder uneven, are unfavorable for detecting and spout the seal quality, and manual inspection spouts the seal, and it is very fast to produce the line transport, and the manual work has the place that is difficult for observing in producing line one side, causes the false retrieval to miss the inspection.
Consequently this application spouts the sign indicating number condition through setting up 3 automated inspection of sign indicating number detection mechanism, and reject through the unqualified fossil fragments of the mechanism 2 of rejecting that sets up will spout the seal, and before 5 spouts the seal of ink jet numbering machine, through the position of the 1 adjustment fossil fragments of first position timing mechanism, make fossil fragments accept in order and spout the seal, avoid leading to spouting seal quality problems because of the fossil fragments position is improper, spout the operating condition of seal vestige quality visual reflection flush coater, when detecting unqualified spraying vestige, alarm mechanism in time reports to the police and reminds. The working state of the spraying machine does not need to be observed manually, and the work load is reduced.
Or, artifical on-line monitoring ink jet numbering machine operating condition, because it is dynamic and fast to produce the line, the condition of undetected false retrieval appears in the manual work easily, and because it is longer to produce the line, in transportation process, the fossil fragments shift in disorder easily, and the fossil fragments are in disorder very easily influences the flush coater and spout a yard quality, consequently observes the crooked condition such as lack the seal of spouting a yard quality sometimes, and the fossil fragments accept through the ink jet numbering machine with state in disorder and spout a yard and cause, and the problem has appeared to non-ink jet numbering machine itself. The problem of the fault of the code spraying machine and the problem of the dislocation of the keels are important factors causing low code spraying quality, and the influence caused by the factor of the position disorder of the keels needs to be eliminated if the working state of the code spraying machine is detected through code spraying traces.
In this embodiment, the position of the keel is adjusted by the first position adjusting mechanism 1 before the inkjet printer 5 sprays the code, so as to eliminate the influence of the quality problem of the code sprayed due to the uneven position of the keel on the judgment of the operating state of the inkjet printer according to the code spraying trace.
Specifically, the code spraying conveying platform 7 comprises a fixed platform 71, a transverse interlayer 72 is arranged inside the fixed platform 71, a long groove 73 is formed in the upper surface of the fixed platform 71, the transverse interlayer 72 at the bottom of the long groove 73 is communicated, and a conveying belt 74 for conveying keels is arranged in the transverse interlayer 72.
Generally, produce the line and do not block with the longer and both sides of transmission band, have dynamic friction or static friction power between fossil fragments and the bottom transmission band, in transportation process, when producing line conveying speed and changing, the frictional force between fossil fragments and the conveyer belt is changing between dynamic, static friction power, and the fossil fragments take place to shift easily and slide, leads to mixed and disorderly disorder to this kind of mixed and disorderly state is accepted and is spouted a yard can influence and spout a yard quality.
So this embodiment sets up transmission band 74 inside fixed platform 71, and the fixed platform 71 of both sides is as the stopper, reduces fossil fragments moving range under the prerequisite that does not influence fossil fragments and carry to, preferably, the width that sets up long recess 73 is between a fossil fragments width and two fossil fragments widths, and the height of long recess 73 is less than half of a fossil fragments height to make the fossil fragments accept that the upper surface of spouting the sign indicating number exceeds both sides fixed platform, makes the whole orderly transport of fossil fragments, and tentatively prescribes a limit to fossil fragments position.
The first position adjusting mechanism 1 comprises fine adjustment pushing components arranged on two sides of the fixed platform 71, and the fine adjustment pushing components on the two sides push the keel towards the middle, so that the surface to be subjected to jet printing on the top of the keel is opposite to a jet head end passing through the inkjet printer 5.
In order to determine whether the fine adjustment pushing assembly adjusts the position of the keel in place, in this embodiment, a pair of electronic eyes 16 for detecting and identifying the fine adjustment pushing assembly is disposed at the top of the fixing platform 71, the electronic eyes 16 are disposed between the fine adjustment pushing assemblies on the two sides, when the electronic eyes 16 detect that the end of the fine adjustment pushing assembly pushes the keel, and the keel is located in the middle of the long groove 73, the fine adjustment pushing assembly stops adjusting the position of the keel, and when the fine adjustment pushing assembly stops, the distance between the adjusting end of the fine adjustment pushing assembly and the long groove 73 is half of the width of the keel.
In detail, as shown in fig. 1 and 4, the fine adjustment pushing assembly includes a base 11 mounted on a fixed platform 71, a cylinder 12 is erected on the base 11, a piston shaft end of the cylinder 12 is connected with a calibration plate 14 through a push rod 13, the cylinder 12 pushes the calibration plate 14 to move through the push rod 13, and an identification mark 15 for detection of an electronic eye 16 is arranged on the push rod 13; one side of the upper stream of the code spraying machine 5 is connected with a hanging plate 17, two electronic eyes 16 are installed on the hanging plate 17, the two electronic eyes 16 are respectively arranged right above two sides of the long groove 73, and the distance from the identification mark 15 to the end part of the correction plate 14 and the width of the long groove 73 are equal to the sum of the half width of the keel. That is, when the electronic eye 16 detects the identification mark 15, the keel is just adjusted and pushed to the middle position of the long groove 73, and the fine adjustment is stopped.
The embodiment of the invention integrally controls the on-line code spraying detection process by the master control device, and the master controller of the master control device is set as a PLC (programmable logic controller) and automatically controls the adjustment of the keel position, the code spraying detection and the removal movement.
The control device controls the piston moving degree of the cylinder 12, so that the push rod 13 is controlled to push the keel to move for a distance, the integral control fine adjustment is carried out, after the keel is adjusted to a specified alignment line, the cylinder 12 drives the push rod to withdraw, and the next adjustment is waited.
The fixed base 6 is installed on the fixed platform 71, the code spraying detection mechanism 3 is connected to the top of the fixed base 6, and the detection end of the code spraying detection mechanism 3 is opposite to the keel on the fixed platform 71.
Fossil fragments are neat just to the shower nozzle accept to spout a yard back, because it is longer to produce the line, and spout a yard vestige and need time to dry, it is fixed to detect check out test set on the position, and before carrying to spout a yard detection position, the skew also probably takes place for the position of fossil fragments, and when fossil fragments were accepted with mixed and disorderly state and were detected, it probably exceeded detection range to spout a yard vestige, leads to lou examining and the false retrieval, influences the product percent of pass, consequently, still has to carry out the adjustment of second time to fossil fragments position before detecting spouting the yard.
Be connected with second position timing mechanism 8 bottom fixed baseplate 6, as shown in fig. 3, reject mechanism 2 and fixed baseplate 6 setting in the relative both sides of long recess 73, second position timing mechanism 8 can pass the fossil fragments of skew to the centre of long recess 73, reject mechanism 2 including stir end 21, stir the end and can follow long recess 73 width direction and remove, the second position timing mechanism 8 of both sides and stir end 21 all to being close to long recess 73 central line place rectilinear movement, finely tune the fossil fragments position and make on the fossil fragments spout a yard vestige and just to spouting a yard detection mechanism 3, stir end 21 to keeping away from long recess 73 central line place rectilinear movement, and promote simultaneously that to spout the unqualified fossil fragments of sign indicating number outward and move in order to reject unqualified fossil fragments.
As shown in fig. 2, the removing mechanism 2 comprises a motor 24 and a transition connecting ring 23 installed on the rotating shaft of the motor 24, a stirring end head 21 is connected to the transition connecting ring 23 through a rotating rod 22, the transition connecting ring 23 is coaxially sleeved on the rotating shaft of the motor and rotates along with the rotation of the motor synchronously, the rotating rod 22 is connected to the side part of the ring body of the transition connecting ring 23 and rotates along with the transition connecting ring 23, and the stirring end head 21 moves along with the rotating rod 22 to move so as to stir the keel.
The second position adjusting mechanism 8 is installed at the bottom of the fixing base 6, the second position adjusting mechanism 8 is matched with the stirring end head 21, when the keel is moved in opposite directions, the keel position is adjusted to facilitate detection, when the unqualified keel needs to be removed, the stirring end head 21 drives the unqualified keel to move in a way of being far away from the transmission belt 74, and the unqualified products are removed. The present embodiment provides a detailed implementation manner of the toggle head 21, which is as follows:
the toggle end 21 comprises a fixed rod 217, a toggle stop lever 211 and a spring telescopic lever 212, the rotating rod 22 is connected to the fixed rod 217, two ends of the toggle stop lever 211 are respectively provided with a hinge shaft 213, the spring telescopic lever 212 is connected with the hinge shaft 213 through a hinge connecting rod 214, the outer sides of two ends of the toggle stop lever 211 are provided with a limit movable block 215, and the limit movable block 215 is connected to the hinge connecting rod 214 through a connecting bolt 216; and wherein the spring telescopic rod 212 is obliquely arranged between the fixing rod 217 and the toggle stop lever 211, and the fixing rod 217 is shorter than the toggle stop lever 211.
The rotating shaft of the motor 24 is driven to be connected with the rotating rod 22 through the transition connecting ring 23, the rotating shaft of the motor is vertically connected with the rotating rod 22, the rotating distance of the rotating rod 22 is controlled and connected by controlling the rotating angle of the rotating shaft of the motor, and the moving distance of the poking end head 21 driven by the rotating rod is displayed on the fixed platform 71. And, according to the moving direction of dwang 22, carry out rejection or position fine setting to the fossil fragments to through spring telescopic link 212 and articulated shaft 213 and articulated connecting rod 214 that connect, can change the relative state of the spacing movable block 215 in both sides, with the operating condition that the matching corresponds the fossil fragments.
When the rotating rod 22 moves towards one side close to the long groove 73, the spring telescopic rod 212 is compressed, the hinge connecting rod 214 rotates around the hinge shaft 213 under the driving of the compression of the spring telescopic rod 212, the hinge connecting rod 214 rotates and drives the limit movable block 215 to synchronously rotate, one end of the limit movable block 215 close to the long groove 73 rotates outwards and opens, the keel is located between the open included angles of the limit movable blocks 215 on the two sides, and the stop rod 211 is shifted to push the keel located between the open angles of the limit movable blocks 215 on the two sides to move.
When dwang 22 removed to keeping away from long recess 73 one side, spring telescopic link 212 is tensile, hinge joint rod 214 rotates around articulated shaft 213 under the tensile drive of spring telescopic link 212, hinge joint rod 214 rotates and drives spacing movable block 215 and rotate in step, the one end that spacing movable block 215 is close to long recess 73 is inwards rotated and is drawn in, the spacing movable block 215 in both sides is clamping status, the centre gripping fossil fragments, fossil fragments follow dwang 22 and remove to the direction of keeping away from long recess 73 under the spacing movable block 215 centre gripping in both sides.
As shown in fig. 2, the dotted line of the common end point is the central line of the rotating rod 22, the schematic diagram of the rotating angle range of the rotating rod 22 is shown in the figure, the rotating rod 22 is driven by a motor to rotate, the rotating rod 22 is mainly used as a power rod for poking the end head 21, when the position of the keel needs to be adjusted, the poking end head 21 pushes the keel to the central line of the long groove 73, when the keel with unqualified spray printing needs to be removed, the limiting movable block 215 in the poking end head 21 is equivalent to a clamp, and the clamp drives the keel to move from the conveying belt 74 to the waste runner 75 to complete the removal.
Set up first position timing mechanism 1 and second position timing mechanism 8 and adjust the fossil fragments position, guarantee to align and spout the sign indicating number and align and detect, get rid of fossil fragments position problem to spouting the influence of sign indicating number quality, after getting rid of the position influence, the code quality problem that detects out can reflect the operating condition of ink jet numbering machine basically, and the code spraying coating including the ink jet numbering machine is sufficient, whether the ink jet numbering machine breaks down.
The code spraying detection mechanism 3 comprises a mounting plate 31 and a code spraying trace collecting head 32 mounted on the mounting plate 31, and a code spraying analysis module and a result output module which are electrically connected with the code spraying trace collecting head 32, wherein the code spraying trace collecting head 32 is just opposite to the long groove 73, the code spraying analysis module processes image information collected by the code spraying trace collecting head, the result output module judges the condition of code spraying traces according to a processing result of the code spraying analysis module, and the alarm mechanism 4 gives an alarm according to a judgment result of the output of the result output module.
The code spraying trace collecting head 32 is preferably a high-definition camera, clear code spraying trace images are collected, a code spraying analysis module is an image processor, the collected code spraying traces are compared with standard traces, the depth of the code spraying coatings is compared, the discharging condition of the code spraying machine coatings is judged, according to the complete condition of the code spraying traces, whether the code spraying machine can discharge the codes according to the set character trace is judged, whether the codes break down or not is judged, the judgment result is displayed outwards according to different indicating lamps, the electric signals are transmitted to the master control device, and the master control device controls the alarm mechanism 4 to make corresponding different alarm prompts according to different output conditions of the result output module.
Specifically, alarm mechanism 4 includes light warning module, loudspeaker warning module and communication control module, and when spouting the sign indicating number vestige and not conform to the requirements was detected to spout a sign indicating number detection mechanism 3, controlling means control alarm mechanism 4 flashing light (light) suggestion, when spouting a sign indicating number detection mechanism 3 and not detecting and spout a sign indicating number vestige, alarm mechanism 4 alarm (sound) suggestion.
As shown in fig. 1 and 5, a waste runner 75 is arranged on the fixed platform 71, the waste runner 75 is communicated with the long groove 73, the waste runner 75 and the removing mechanism 2 are located on the same side of the long groove 73, the width of the waste runner 75 is not less than the length of the keel, the removing mechanism 2 is installed on the fixed platform 71 on two sides of the waste runner 75, a recovery platform 76 for receiving unqualified keels is arranged at the end of the waste runner 75, the limiting movable blocks 215 on two sides rotate inwards to be folded and are in a clamping state, the keels are clamped and driven to move, and the unqualified keels subjected to spray printing enter the recovery platform along the waste runner 75.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.
Claims (10)
1. The utility model provides a card formula fossil fragments are produced online and are spouted yard detection and rejection system, its characterized in that, including a yard conveying platform (7) that spouts that is used for carrying fossil fragments spout a yard conveying platform (7) and be provided with ink jet numbering machine (5) and fixed baseplate (6), the shower nozzle of ink jet numbering machine (5) is just right spout a yard fossil fragments of carrying on spouting a yard conveying platform (7) the upper reaches of ink jet numbering machine (5) are provided with first position timing mechanism (1) the top of ink jet numbering machine (5) is provided with alarm mechanism (4), fixed baseplate (6) set up the low reaches of ink jet numbering machine (5) be connected with a yard detection mechanism (3) and reject mechanism (2) on fixed baseplate (6), code spraying vestige detects on the fossil fragments spout a yard detection mechanism (3) when detecting out unqualified code spraying, alarm mechanism (4) send out the alarm suggestion, reject mechanism (2) and reject fossil fragments that have unqualified spout a yard.
2. The online code-spraying detection and removal system for the card-type keel production line according to claim 1, wherein the code-spraying conveying platform (7) comprises a fixed platform (71), a transverse interlayer (72) is arranged inside the fixed platform (71), a long groove (73) is arranged on the upper surface of the fixed platform (71), the transverse interlayer (72) at the bottom of the long groove (73) is communicated, and a conveying belt (74) for conveying keels is arranged in the transverse interlayer (72);
the width of the long groove (73) is between the width of one keel and the width of two keels, and the height of the long groove (73) is less than half of the height of one keel.
3. The online code-spraying detection and removal system for the card-type keel production line as claimed in claim 2, wherein the first position adjusting mechanism (1) comprises fine adjustment pushing components arranged at two sides of the fixed platform (71), and the fine adjustment pushing components at two sides push the keel towards the middle to enable the surface to be subjected to code spraying at the top of the keel to be opposite to a spraying head end passing through the code spraying machine;
fixed platform (71) top is provided with a pair of electronic eye (16) that are used for detecting the discernment the fine setting promotes the subassembly, and electronic eye (16) set up in both sides between the fine setting promotes the subassembly the electronic eye detects when the fine setting promotes the subassembly and promotes the end for fossil fragments are located the centre of long recess (73), the fine setting promotes the subassembly and stops adjustment fossil fragments position, just when the fine setting promotes the subassembly and stops, the fine setting promotes the regulation end of subassembly with distance between long recess (73) is half of fossil fragments width.
4. The system for detecting and removing the on-line code spraying of the card type keel production line according to claim 3, wherein the fine adjustment pushing assembly comprises a base (11) installed on the fixing platform (71), an air cylinder (12) is erected on the base (11), a correction plate (14) is connected to the piston shaft end of the air cylinder (12) through a push rod (13), the air cylinder (12) pushes the correction plate (14) to move through the push rod (13), and an identification mark (15) for the electronic eye (16) to detect is arranged on the push rod (13);
one side of the upstream of the code spraying machine (5) is connected with a hanging plate (17), two electronic eyes (16) are installed on the hanging plate (17), the two electronic eyes (16) are respectively arranged right above two sides of the long groove (73), and the sum of the distance from the identification mark (15) to the end part of the correction plate (14) and the half width of the keel is the width of the long groove (73).
5. The online code-spraying detection and removal system for the card type keel production line according to claim 2, wherein the fixed base (6) is mounted on the fixed platform (71), the code-spraying detection mechanism (3) is connected to the top of the fixed base (6), and a detection end head of the code-spraying detection mechanism (3) is over against a keel on the fixed platform (71);
the device is characterized in that a second position adjusting mechanism (8) is connected to the bottom of the fixed base (6), the rejecting mechanism (2) and the fixed base (6) are arranged on two opposite sides of the long groove (73), the second position adjusting mechanism (8) can push the offset keel towards the middle of the long groove (73), the rejecting mechanism (2) comprises a poking end head (21) which can move along the width direction of the long groove (73), the second position adjusting mechanism (8) and the poking end head (21) on two sides move towards the straight line where the central line of the long groove (73) is close to, the position of the keel is finely adjusted to enable the code spraying trace on the keel to be right opposite to the code spraying detection mechanism (3), and the end head (21) moves away from the central line of the long groove (73) and pushes the code spraying keel to move outwards to reject unqualified keel.
6. The system of rejecting is spouted a yard detection on line on card formula fossil fragments production line of claim 5, characterized in that, it includes motor (24) and installs to reject mechanism (2) motor (24) rotation epaxial transition go-between (23) of rotating, stir end (21) and connect through dwang (22) on transition go-between (23), the coaxial suit of transition go-between (23) is in the synchronous rotation of motor rotation epaxial and following motor, dwang (22) are connected transition go-between (23) ring body lateral part is gone up and is followed transition go-between (23) rotate, stir end (21) and follow dwang (22) remove in order to stir the fossil fragments and remove.
7. The system for detecting and removing the on-line code spraying of the card type keel production line according to claim 6, wherein the toggle end (21) comprises a fixed rod (217), a toggle stop lever (211) and a spring telescopic lever (212), the rotating rod (22) is connected to the fixed rod (217), two ends of the toggle stop lever (211) are respectively provided with a hinge shaft (213), the spring telescopic lever (212) is connected with the hinge shaft (213) through a hinge connecting rod (214), the outer sides of two ends of the toggle stop lever (211) are provided with limit movable blocks (215), and the limit movable blocks (215) are connected to the hinge connecting rod (214) through a connecting bolt (216);
the spring telescopic rod (212) is obliquely arranged between the fixing rod (217) and the toggle stop lever (211), and the fixing rod (217) is shorter than the toggle stop lever (211);
when the rotating rod (22) moves towards one side close to the long groove (73), the spring telescopic rod (212) is compressed, the hinge connecting rod (214) rotates around the hinge shaft (213) under the driving of the compression of the spring telescopic rod (212), the hinge connecting rod (214) rotates and drives the limit movable block (215) to synchronously rotate, one end, close to the long groove (73), of the limit movable block (215) rotates outwards and opens, and the stop lever (211) is shifted to push the keel positioned between the opening angles of the limit movable blocks (215) at two sides to move;
dwang (22) is to keeping away from when long recess (73) one side removes, spring telescopic link (212) are tensile, articulated connecting rod (214) are in spring telescopic link (212) are tensile to be driven down around articulated shaft (213) rotate, articulated connecting rod (214) rotate and drive spacing movable block (215) synchronous revolution, spacing movable block (215) are close to the one end of long recess (73) is inwards rotated and is drawn in, both sides spacing movable block (215) are the clamping state, and the fossil fragments are in both sides follow under spacing movable block (215) the centre gripping dwang (22) are to keeping away from the direction removal of telling the long recess of searching (73).
8. The online code-spraying detection and removal system for the card type keel production line according to claim 1 is characterized in that the alarm mechanism (4) comprises a light alarm module, a horn alarm module and a communication control module, when the code-spraying detection mechanism (3) detects that the code-spraying trace does not meet the requirement, the alarm mechanism (4) flashes a light prompt, and when the code-spraying detection mechanism (3) does not detect the code-spraying trace, the alarm mechanism (4) gives an alarm prompt.
9. The online code-spraying detection and removal system for the card type keel production line according to claim 1 is characterized in that the code-spraying detection mechanism (3) comprises a mounting plate (31), a code-spraying trace collecting head (32) mounted on the mounting plate (31), a code-spraying analysis module and a result output module, wherein the code-spraying analysis module and the result output module are electrically connected with the code-spraying trace collecting head (32), the code-spraying trace collecting head (32) is right opposite to the long groove (73), the code-spraying analysis module processes image information collected by the code-spraying trace collecting head, the result output module judges the condition of code-spraying traces according to the processing result of the code-spraying analysis module, and the alarm mechanism (4) gives an alarm according to the judgment result output by the result output module.
10. The system for detecting and eliminating the on-line code spraying of the card type keel production line according to claim 2, wherein a waste runner (75) is arranged on the fixing platform (71), the waste runner (75) is communicated with the long groove (73), the waste runner (75) and the eliminating mechanism (2) are positioned on the same side of the long groove (73), the width of the waste runner (75) is not less than the length of a keel, the eliminating mechanism (2) is arranged on the fixing platform (71) on two sides of the waste runner (75), and a recovery platform (76) for receiving the unqualified keel is arranged at the end of the waste runner (75).
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| CN115416408B (en) | 2023-08-22 |
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