CN111571755A - Continuous production device for wooden door pocket and use method thereof - Google Patents
Continuous production device for wooden door pocket and use method thereof Download PDFInfo
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- CN111571755A CN111571755A CN202010394889.1A CN202010394889A CN111571755A CN 111571755 A CN111571755 A CN 111571755A CN 202010394889 A CN202010394889 A CN 202010394889A CN 111571755 A CN111571755 A CN 111571755A
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- door pocket
- assembly
- machining
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- hardware
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
- B27F5/00—Slotted or mortised work
- B27F5/02—Slotting or mortising machines tools therefor
Abstract
The invention is suitable for the technical field of wood door pocket processing, and provides a wood door pocket continuous production device and a using method thereof. The device comprises an automatic feeding mechanism, a conveying mechanism, a precise cutting fixed-length assembly, a waste recovery assembly, a first five-metal machining assembly, a second five-metal machining assembly, a lead hole machining assembly, an end tenon discharging assembly, five groups of constant pressure mechanisms, a rotating assembly and an acceptance platform. The device adopts full-automatic production equipment in the whole process, so that the manual intervention is less, the labor cost can be greatly saved, the production efficiency is obviously improved, the product quality can be ensured, and the yield is high; the process that feeding and blanking are needed among different devices in the traditional processes is omitted, and the continuity among the processes is improved; the device can be suitable for processing timbers with different sizes; the cleanness and tidiness of the workshop environment are ensured; can realize a plurality of five metals hole simultaneous processing to stability and machining precision when guaranteeing the five metals processing.
Description
Technical Field
The invention belongs to the technical field of wood door pocket processing, and particularly relates to a wood door pocket continuous production device and a using method thereof.
Background
The door pocket is common decorative timber in the interior decoration industry, has the main functions of fixing a door leaf, protecting a wall corner, decorating and the like, and is commonly used for protecting the door leaf from being scratched, corroded, damaged, stained and the like in the decoration and decoration process;
the production process of the door pocket comprises a plurality of working procedures, including: cutting, opening hardware holes, opening lead holes, tenoning, waterproofing, inspecting and packaging. Each process needs different equipment or devices for processing, frequent feeding and discharging operations exist among the processes, intermittency exists among the processes, the workload is increased, and time and labor are wasted. In addition, the manual operation door pocket processing equipment is influenced by various factors, so that errors exist in the processing sizes of hardware holes, precise sections and the like, and later-stage customer experience is influenced. Based on the above, the invention designs a continuous production process of a wooden door pocket to solve the problems.
Disclosure of Invention
The embodiment of the invention aims to provide a continuous production device for a wooden door pocket and a using method thereof, and aims to solve the problems in the background art.
The embodiment of the invention is realized in such a way that the continuous production device for the wooden door pocket comprises an automatic feeding mechanism, a conveying mechanism and an acceptance platform, and further comprises:
the precise cutting fixed-length assembly is used for carrying out U-shaped cutting on two ends of the door pocket so as to avoid edge breakage on the surface of the door pocket and enable the size of the door pocket to meet the processing requirement;
the first five-metal machining assembly is used for machining hinge grooves on two sides or middle lock cover sheet grooves of the door pocket cut by the precise cutting and length-fixing assembly;
the second hardware machining assembly is used for machining middle hinge grooves of the door pocket machined with the hinge grooves on the two sides through the first five hardware machining assembly or machining middle lock tongue grooves of the door pocket machined with the middle lock cover sheet grooves through the first five hardware machining assembly;
the guide hole processing assembly is used for processing hinge groove guide holes of the door pocket with hinge grooves at two sides and a middle hinge groove, or is used for processing lock groove guide holes of the door pocket with a middle lock cover sheet groove and a middle lock tongue groove;
the end part tenon-out component is used for milling an opening at one end of the door pocket with the hinge slot lead hole;
five groups of constant pressure mechanisms; the group of constant pressure mechanisms are used for enabling the fine cut fixed length assembly to perform U-shaped cutting on two ends of the door pocket to keep stable; all the other groups of constant pressure mechanisms are respectively used for enabling the first five-metal machining assembly, the second hardware machining assembly, the hole leading machining assembly and the end tenon discharging assembly to keep stable when machining the door pocket so as to guarantee the precision of machining operation.
Preferably, the automatic feeding mechanism includes:
the feeder is used for conveying the door pocket into the fine cutting fixed-length assembly;
the side-approaching graduated blocking ruler is used for enabling only the door pocket with the size meeting the requirement to enter the feeder;
side edge leaning blocks; the side edge graduated stop ruler is connected with the side edge stop;
and the photoelectric sensor is used for controlling the feeding interval time of the door pocket.
Preferably, the constant pressure mechanism includes:
at least one front thrust cylinder assembly for moving any one of the fine cut length assembly, the first hardware machining assembly, the second hardware machining assembly, the pilot hole machining assembly and the end part tenon-making assembly in a horizontal direction;
the side face tight pushing cylinder assembly is used for enabling any one of the fine cutting fixed length assembly, the first hardware machining assembly, the second hardware machining assembly, the lead hole machining assembly and the end part tenon discharging assembly to move in the horizontal direction perpendicular to the moving direction of the front face tight pushing cylinder assembly;
and the cylinder assembly is pushed up and down to enable any one of the fine cut fixed length assembly, the first hardware machining assembly, the second hardware machining assembly, the lead hole machining assembly and the end tenon discharging assembly to move in the vertical direction.
Preferably, the fine cut length assembly comprises:
the two first blades are used for respectively carrying out U-shaped cutting on two ends of the door pocket;
the two first high-speed motors are respectively provided with two first blades.
Preferably, the wood door pocket continuous production device further comprises a waste recovery assembly, wherein the waste recovery assembly is used for recovering waste generated by cutting the door pocket by the fine cutting and length control assembly; the scrap recycling assembly includes:
two push block assemblies; the two push block assemblies are respectively arranged on one side of the two first blades;
three link plate conveying assemblies; the two chain plate conveying assemblies are respectively connected with the two pushing block assemblies, and the other chain plate conveying assembly is connected with the two chain plate conveying assemblies connected with the two pushing block assemblies; a plurality of scraper grooves are formed in the chain plate conveying assembly;
a waste recovery tank; the waste recovery box is connected with the chain plate conveying assembly connected with two different pushing block assemblies.
Preferably, the wood door pocket continuous production device further comprises:
and the rotating assembly is used for performing 90-degree rotating operation on the processed door pocket so as to be convenient for subsequent inspection, pairing and packaging operations on the processed door pocket on the acceptance platform.
Preferably, the rotating assembly comprises:
a rotation fulcrum;
a bearing; the bearing is sleeved on the rotating fulcrum.
Preferably, the first and fifth machining assemblies comprise two second blades symmetrically arranged; the two second blades are respectively arranged on the two second high-speed motors; the second hardware machining assembly includes a third blade; the third blade is arranged on a third high-speed motor; the guide hole machining assembly comprises two fourth blades which are symmetrically arranged; the two fourth blades are respectively arranged on the two fourth high-speed motors; the end part tenon-making assembly comprises two fifth blades; and the two fifth blades are arranged on the two fifth high-speed motors.
Preferably, the wood door pocket continuous production device further comprises:
five dust collection assemblies; five dust absorption components set up respectively the accurate fixed length subassembly of cutting first five metal processing subassemblies second metal processing subassembly the lead hole processing subassembly with one side of tip tenon subassembly.
The embodiment of the invention also provides a using method of the device for continuously producing the wooden door pocket, which comprises the following steps:
placing a door pocket A and a door pocket B on the automatic feeding mechanism, conveying the door pocket A to the fine cutting fixed-length assembly through the automatic feeding mechanism to finish feeding operation, and starting the feeding operation by the door pocket B;
cutting the surface of the door pocket A along a U-shaped track through the fine cutting fixed-length assembly, conveying the door pocket A to the first five-metal machining assembly through the conveying mechanism after cutting is finished, finishing fixed-length operation, finishing the feeding operation by the door pocket B and starting to carry out the fixed-length operation;
the first five-metal machining assembly is used for machining hardware grooves in two sides of the door pocket A to form hinge grooves in two sides, the door pocket A is conveyed to the second hardware machining assembly through the conveying mechanism after machining is finished, and the door pocket B finishes the fixed-length operation and enters the first five-metal machining assembly;
processing a hardware groove on the middle surface of the door pocket A through the second hardware processing assembly, and forming a middle side hinge groove; meanwhile, the door pocket B is processed through the first five metal processing components, and a middle lock cover sheet groove is formed; after the completion, the door pocket A is conveyed to the hole guiding machining assembly through the conveying mechanism, and the door pocket B is conveyed to the second hardware machining assembly;
the hole leading processing assembly is used for conducting hole leading processing on hinge grooves on two sides and hinge grooves on the middle side which are formed on the door pocket A, and forming hole leading holes of the hinge grooves on the two sides and hole leading holes of the hinge grooves on the middle side; meanwhile, the door sleeve B is processed by a hardware groove through the second hardware processing assembly, and a lock tongue groove is formed; after the completion, the door pocket A is conveyed to the end tenon discharging assembly through the conveying mechanism, and the door pocket B is conveyed to the guide hole machining assembly;
processing a notch on one end of the door pocket A through the end tenon-out assembly, and forming an installation notch; meanwhile, the hole guiding processing is carried out on the middle lock cover sheet groove of the door pocket B through the hole guiding processing assembly, and a middle lock cover sheet groove guiding hole is formed; after the completion, the door pocket A is conveyed to the rotating assembly through the conveying mechanism, and the door pocket B is conveyed to the tenon outlet assembly at the end part;
the door pocket A is rotated by 90 degrees through the rotating assembly, and the door pocket A is conveyed to the acceptance platform through the conveying mechanism, so that the rotating operation is completed; meanwhile, opening processing is carried out on the door pocket B through the end tenon-out assembly, an installation opening is formed, and after the opening processing is finished, the door pocket B is rotated to enter an acceptance platform;
and (3) waterproof paint is brushed on the hinge groove leading holes at the two sides of the door pocket A, the hinge groove leading holes at the middle side and the lock cover sheet groove leading holes at the middle of the door pocket B, and the surface quality of the door pocket A and the door pocket B and the precision of the hinge groove leading holes at the two sides, the hinge groove leading holes at the middle side and the lock cover sheet groove leading holes at the middle side are detected after the waterproof paint is brushed, so that the door pocket A is matched with the door pocket B.
According to the continuous production device for the wooden door pocket, provided by the embodiment of the invention, full-automatic production equipment is adopted in the whole process, so that less manual intervention is required, the labor cost can be greatly saved, the production efficiency is obviously improved, the product quality can be ensured, and the yield is high; by arranging the conveying mechanism, the process that feeding and blanking are needed among different devices in each traditional process is omitted, the continuity among the processes is improved, and the yield is ensured; the precise cutting and fixed length assembly is arranged, so that the wood cutting machine can be suitable for processing wood materials with different sizes; by arranging the first five-metal machining assembly, the second metal machining assembly, the hole leading machining assembly and the end part tenon discharging assembly, the device can realize simultaneous machining of a plurality of metal holes; through setting up five groups constant pressure mechanisms, guaranteed stability and machining precision that the five metals were processed man-hour.
Drawings
FIG. 1 is a schematic structural diagram of a continuous production apparatus for wooden door frames according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a fine-section fixed-length component, a constant-pressure mechanism, a waste recovery component, a first hardware processing component, a second hardware processing component, a hole-leading processing component, an end tenon-discharging component and a rotating component of a continuous production device for a wooden door pocket according to an embodiment of the present invention;
fig. 3 is a schematic diagram illustrating a U-shaped cutting track of a fine cut length assembly of a continuous wood door pocket production apparatus according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of an automatic feeding mechanism of a continuous wood door pocket production device according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a constant pressure mechanism of a continuous production device for wooden door frames according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a waste recycling assembly of a continuous wood door pocket production device according to an embodiment of the present invention;
FIG. 7 is a flow chart illustrating steps in a method of using a continuous wood door jamb forming apparatus according to an embodiment of the present invention;
fig. 8 is a flow chart illustrating steps of a method for using a device for continuously producing wooden door jambs according to an embodiment of the present invention.
In the drawings: 101, a feeder; 102, dividing a stop rule by an edge; 103, side edge leaning blocks; 104, a photosensor; finely cutting the fixed-length component 201; 202, a constant pressure mechanism; 2021, pushing tightly the cylinder component on the front; 2022, laterally pushing against the cylinder assembly; 2023, pushing the cylinder component up and down; 203, a waste recovery assembly; 2031, a push block assembly; 2032, a chain scraper conveying assembly; 2033, a waste recovery tank; 2034, a scraper trough; 204, a first five-metal machining component; 205, a second hardware machining component; 206, a lead hole machining assembly; 207, an end tenon assembly; 208, a rotating assembly; 301, checking a station; 302, mating stations; 303, a packaging station; 4, a door pocket; 5, a saw blade; 6, waste material.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Specific implementations of the present invention are described in detail below with reference to specific embodiments.
As shown in fig. 1, 2 and 3, a schematic structural diagram of a continuous production apparatus for a wooden door pocket provided in an embodiment of the present invention includes an automatic feeding mechanism, a conveying mechanism and an acceptance platform, and the continuous production apparatus for a wooden door pocket further includes:
the fine cutting fixed-length assembly 201 is used for carrying out U-shaped cutting on two ends of the door pocket 4 so as to avoid edge breakage on the surface of the door pocket 4 and enable the size of the door pocket 4 to meet the processing requirement;
the first fifth metal processing assembly 204 is used for processing hinge grooves on two sides or middle lock cover sheet grooves of the door pocket 4 cut by the fine cut length assembly 201;
the second hardware machining component 205 is used for machining a middle hinge groove of the door pocket 4 with hinge grooves on two sides machined by the first fifth hardware machining component 204, or machining a middle lock tongue groove of the door pocket 4 with a middle lock cover sheet groove machined by the first fifth hardware machining component 204;
the guide hole processing assembly 206 is used for processing hinge groove guide holes of the door pocket 4 with hinge grooves at two sides and a middle hinge groove, or is used for processing lock groove guide holes of the door pocket 4 with a middle lock cover sheet groove and a middle lock tongue groove;
the end part tenon-out component 207 is used for milling an opening at one end of the door pocket 4 with the hinge slot lead hole;
five groups of constant pressure mechanisms 202; one set of the constant pressure mechanism 202 is used for enabling the fine cut fixed length assembly 201 to perform U-shaped cutting on two ends of the door pocket 4 to keep stable; the other groups of constant pressure mechanisms 202 are respectively used for enabling the first five metal machining assembly 204, the second metal machining assembly 205, the hole guiding machining assembly 206 and the end tenon discharging assembly 207 to keep stable when machining the door pocket 4, so that the precision of machining operation is guaranteed.
In practical application, the acceptance platform comprises an inspection station 301, a mating station 302 and a packaging station 303. Firstly, placing a door pocket A and a door pocket B on an automatic feeding mechanism, conveying the door pocket A to a fine cut fixed-length component 201 through the automatic feeding mechanism to finish feeding operation, and starting the feeding operation by the door pocket B; then, cutting is carried out on the surface of the door pocket A along a U-shaped track through the fine cutting fixed-length assembly 201, after the cutting is finished, the door pocket A is conveyed to the first five-metal machining assembly 204 through the conveying mechanism, the fixed-length operation is finished, and the door pocket B is also subjected to the feeding operation and starts to carry out the fixed-length operation; then, hardware grooves are machined on two sides of the door pocket A through the first hardware machining component 204, hinge grooves on two sides are formed, the door pocket A is conveyed to the second hardware machining component 205 through the conveying mechanism after machining is finished, and the door pocket B is also subjected to fixed-length operation and enters the first hardware machining component 204; then, the middle surface of the door pocket A is processed by a hardware groove through a second hardware processing component 205 to form a middle side hinge groove, and meanwhile, the door pocket B is processed by a first hardware processing component 204 to form a middle lock cover sheet groove; then, hole guiding machining is carried out on hinge grooves on two sides and hinge grooves on the middle side which are formed on the door pocket A through a hole guiding machining assembly 206, hole guiding of the hinge grooves on the two sides and hinge grooves on the middle side are formed, meanwhile, hardware groove machining is carried out on the door pocket B through a second hardware machining assembly 205, and a lock tongue groove is formed; then, performing notch processing on one end of the door pocket A through the end tenon-out component 207 to form an installation notch, and simultaneously performing hole leading processing on a middle lock cover sheet groove of the door pocket B through the hole leading processing component 206 to form a middle lock cover sheet groove leading hole; then the door pocket A is conveyed to an acceptance platform through the conveying mechanism to finish machining operation, meanwhile, the end tenon discharging assembly 207 is used for processing the notch of the door pocket B, and an installation notch is formed to finish machining operation; and finally, waterproof paint is brushed on the hinge groove leading holes on the two sides of the door pocket A, the hinge groove leading holes on the middle side and the lock cover sheet groove leading holes in the middle of the door pocket B, and the surface quality of the door pocket A and the door pocket B and the precision of the hinge groove leading holes on the two sides, the hinge groove leading holes on the middle side and the lock cover sheet groove leading holes in the middle are detected after the waterproof paint is brushed, so that the door pocket A is matched with the door pocket B. The device adopts full-automatic production equipment in the whole process, so that the manual intervention is less, the labor cost can be greatly saved, the production efficiency is obviously improved, the product quality can be ensured, and the yield is high; by arranging the conveying mechanism, the process that feeding and blanking are needed among different devices in each traditional process is omitted, the continuity among the processes is improved, and the yield is ensured; by arranging the fine cutting fixed-length component 201, the wood processing machine can be suitable for processing woods with different sizes; by arranging the first five hardware machining component 204, the second hardware machining component 205, the hole guiding machining component 206 and the end tenon discharging component 207, the device can realize simultaneous machining of a plurality of hardware holes; through setting up five groups of level pressure mechanism 202, guaranteed stability and machining precision during hardware processing.
As shown in fig. 4, as a preferred embodiment of the present invention, the automatic feeding mechanism includes:
the feeder 101 is used for conveying the door pocket 4 into the fine cut fixed length assembly 201;
the side-approaching graduated stop ruler 102 is used for enabling only the door pocket 4 with the size meeting the requirement to enter the feeder 101;
and the photoelectric sensor 104 is used for controlling the feeding interval time of the door pocket 4.
Specifically, feeder 101 can adopt the feeding belt feeder, and feeder 101 bottom design has 3 parallel belt lines of dislocation, keeps equidistant between belt and the belt, and antiskid type material is chooseed for use to the material of belt, and the belt surface has the molding. The feeder 101 is correspondingly provided with a side edge leaning stop 103, a side edge leaning graduated stop ruler 102 which is connected with the side edge leaning stop 103 and has the accuracy of millimeters, and the feeder 101 is also internally provided with a photoelectric sensor 104 of SICK GE6-N1111S68 type for controlling feeding interval signals of the door pocket 4.
As shown in fig. 5, as a preferred embodiment of the present invention, the constant pressure mechanism 202 includes:
at least one face thrust cylinder assembly 2021 for moving any of said fine cut length assembly 201, said first five tooling assembly 204, said second tooling assembly 205, said pilot hole tooling assembly 206 and said end rebate assembly 207 in a horizontal direction;
a side-thrust cylinder assembly 2022 for moving any one of the fine cut length assembly 201, the first five-metal machining assembly 204, the second metal machining assembly 205, the hole-guiding machining assembly 206 and the end part tenon assembly 207 in a horizontal direction perpendicular to the moving direction of the front-thrust cylinder assembly 2021;
and a cylinder assembly 2023 is pushed up and down to move any one of the fine cut length assembly 201, the first five-metal machining assembly 204, the second five-metal machining assembly 205, the hole guiding machining assembly 206 and the end tenon-and-mortise assembly 207 in the vertical direction.
Specifically, the front face of the side face of the front face of the side face of the.
As a preferred embodiment of the present invention, the fine cut length assembly 201 includes:
the two first blades are used for respectively carrying out U-shaped cutting on two ends of the door pocket 4;
the two first high-speed motors are respectively provided with two first blades.
Specifically, two first blades can adopt saw blades 5, the two first blades are symmetrically arranged on two first high-speed motors, the first high-speed motors adopt a U-shaped cutting method when sawing, namely, the saw blades 5 determine the motion track of the saw blades 5 according to the orientation of sawteeth and the rotating direction of the saw blades 5, and the track is U-shaped so as to ensure that the surface of the door pocket 4 is not broken.
As shown in fig. 6, as a preferred embodiment of the present invention, the wood door jamb continuous production apparatus further comprises the scrap recycling component 203, configured to recycle the scrap 6 produced by cutting the door jamb 4 by the fine cut length component 201; the scrap recycling assembly 203 includes:
two push block assemblies 2031; the two pushing block assemblies 2031 are respectively arranged at one side of the two first blades;
a three link conveying assembly 2032; two of the chain plate conveying assemblies 2032 are respectively connected with two of the pushing block assemblies 2031, and the other chain plate conveying assembly 2032 is connected with two of the chain plate conveying assemblies 2032 connected with the two pushing block assemblies; a plurality of scraper grooves 2034 are arranged on the chain plate conveying component 2032;
a waste recovery tank 2033; the waste recycling bin 2033 is connected to one of the link conveying assemblies 2032 to which two different push block assemblies are connected.
Specifically, the waste material 6 that saw cuts off can utilize the principle of free fall, and on two link joint conveying assembly 2032 that drop, be equipped with on link joint conveying assembly 2032 and scrape board groove 2034, can drop in waste material collection box 2033 after lifting to height about 600mm with waste material 6 through scraping board groove 2034.
As shown in fig. 1, as a preferred embodiment of the present invention, the wood door pocket continuous production apparatus further comprises:
and the rotating assembly 208 is used for performing 90-degree rotating operation on the processed door pocket 4 so as to perform subsequent checking, pairing and packaging operation on the processed door pocket 4 on the acceptance platform.
In particular, the rotation assembly 208 cooperates with the transfer mechanism to effect automatic rotation of the door jamb 4 through 90 °.
As a preferred embodiment of the present invention, the rotating assembly 208 includes:
a rotation fulcrum;
a bearing; the bearing is sleeved on the rotating fulcrum.
Specifically, the rotating assembly 208 includes a rotating fulcrum, the rotating fulcrum is sleeved with a bearing, one end of the door pocket 4 stops advancing after passing through the fulcrum, and the other end moves forward under the driving of the conveying mechanism, so that the door pocket 4 automatically rotates by 90 °.
As a preferred embodiment of the present invention, the first five-piece machining assembly 204 includes two symmetrically disposed second blades; the two second blades are respectively arranged on the two second high-speed motors; the second hardware machining assembly 205 includes a third blade; the third blade is arranged on a third high-speed motor; the pilot hole machining assembly 206 includes two symmetrically disposed fourth blades; the two fourth blades are respectively arranged on the two fourth high-speed motors; the end tenon assembly 207 includes two fifth blades; and the two fifth blades are arranged on the two fifth high-speed motors.
Specifically, the first five-metal machining assembly 204 comprises two symmetrically arranged second blades, and the two second blades are respectively driven by two second high-speed motors vertically installed and used for machining metal grooves on two sides of the door pocket 4 to ensure machining precision; the second hardware machining component 205 comprises a third blade, is driven by a third high-speed motor which is vertically installed, and is used for machining a middle hardware groove on the surface of the door pocket 4; the guiding hole processing assembly 206 comprises two symmetrically arranged fourth blades, and the two fourth blades are respectively driven by two fourth high-speed motors which are vertically arranged and are used for respectively processing three hinge slots and one cover locking piece slot; the end tenon outlet assembly 207 comprises two fifth blades, the fifth blades are finger-shaped milling cutters with the diameter of 12-16, and the two fifth blades are respectively driven by two vertically-mounted fifth high-speed motors and are used for milling two positions at one end of the door pocket 4.
As a preferred embodiment of the present invention, the wood door pocket continuous production apparatus further comprises:
five dust collection assemblies; five dust absorption subassembly sets up respectively the accurate length of cutting subassembly 201, first five hardware processing subassembly 204 the second hardware processing subassembly 205 the guiding hole processing subassembly 206 with one side of tip tenon subassembly 207.
Specifically, the dust collection assembly can adopt a negative pressure dust collector of a type of the pendanb HDC-125 which utilizes negative pressure to remove dust, and the wind speed of the dust collection assembly is not less than 35 m/s.
As shown in fig. 7 and 8, the embodiment of the invention also provides a use method of the device for continuously producing the wooden door pocket, which comprises the following steps:
s101, placing a door pocket A and a door pocket B on the automatic feeding mechanism, conveying the door pocket A to the fine cutting fixed-length assembly 201 through the automatic feeding mechanism, finishing feeding operation, and starting the feeding operation of the door pocket B;
s102, cutting the surface of the door pocket A along a U-shaped track through the fine cutting fixed-length assembly 201, conveying the door pocket A to the first five metal machining assembly 204 through the conveying mechanism after cutting is finished, finishing fixed-length operation, finishing the feeding operation by the door pocket B and starting to carry out the fixed-length operation;
s103, hardware grooves are machined on two sides of the door pocket A through the first five-metal machining component 204, hinge grooves on two sides are formed, the door pocket A is conveyed to the second hardware machining component 205 through the conveying mechanism after machining is finished, and the door pocket B finishes the fixed-length operation and enters the first five-metal machining component 204;
s104, processing a hardware groove on the middle surface of the door pocket A through the second hardware processing assembly 205, and forming a middle side hinge groove; meanwhile, the first five metal machining component 204 is used for machining a metal groove on the door pocket B and forming a middle lock cover sheet groove; after the completion, the door pocket a is conveyed to the hole guiding processing assembly 206 through the conveying mechanism, and the door pocket B is conveyed to the second hardware processing assembly 205;
s105, hole guiding machining is carried out on hinge grooves on two sides and hinge grooves on the middle side formed on the door pocket A through the hole guiding machining assembly 206, and hole guiding holes of the hinge grooves on the two sides and hinge grooves on the middle side are formed; meanwhile, the second hardware processing component 205 is used for processing a hardware groove on the door pocket B, and a lock tongue groove is formed; after the completion, the door pocket A is conveyed to the end tenon discharging assembly 207 through the conveying mechanism, and the door pocket B is conveyed to the hole guiding processing assembly 206;
s106, performing notch processing on one end of the door pocket A through the end tenon-out component 207, and forming an installation notch; meanwhile, the hole guiding processing component 206 is used for conducting hole guiding processing on the middle lock cover sheet groove of the door pocket B and forming a middle lock cover sheet groove guiding hole; after the completion, the door pocket A is conveyed to the rotating assembly 208 through the conveying mechanism, and the door pocket B is conveyed to the end tenon discharging assembly 207;
s107, the door pocket A is rotated by 90 degrees through the rotating assembly 208, and the door pocket A is conveyed to an acceptance platform through the conveying mechanism, so that the rotating operation is completed; meanwhile, the end tenon outlet assembly 207 is used for processing a notch of the door pocket B and forming an installation notch, and after the installation notch is formed, the door pocket B is rotated to enter an acceptance platform;
and S108, waterproof paint is brushed on the hinge groove leading holes on the two sides of the door pocket A, the hinge groove leading holes on the middle side and the lock cover sheet groove leading holes in the middle of the door pocket B, and the surface quality of the door pocket A and the door pocket B and the precision of the hinge groove leading holes on the two sides, the hinge groove leading holes on the middle side and the lock cover sheet groove leading holes in the middle are detected after the waterproof paint is brushed, so that the door pocket A is matched with the door pocket B.
Specifically, before the feeding operation, the door pocket A and the door pocket B are coated with decorative films, and the decorative films are usually PVC films; the precision of the finish-cutting fixed-length component 201 for machining the door pocket 4 is within +/-1 mm, compared with the precision of traditional manual machining, the precision is greatly improved, and the machining time is 15-30 s; the machining precision of the first five-metal machining assembly 204, the second five-metal machining assembly 205, the hole guiding machining assembly 206 and the end tenon discharging assembly 207 is within +/-0.5 mm, and the phenomena of edge breakage, skin floating and cracking cannot occur at the machined parts.
In summary, firstly, the door pocket a and the door pocket B are placed on the automatic feeding mechanism 101, the door pocket a is conveyed to the fine cutting fixed-length assembly 201 through the automatic feeding mechanism 101, the feeding operation is completed, and the door pocket B starts to perform the feeding operation; then, cutting is carried out on the surface of the door pocket A along a U-shaped track through the fine cutting fixed-length assembly 201, after the cutting is finished, the door pocket A is conveyed to the first five-metal machining assembly 204 through the conveying mechanism, the fixed-length operation is finished, and the door pocket B is also subjected to the feeding operation and starts to carry out the fixed-length operation; then, hardware grooves are machined on two sides of the door pocket A through the first hardware machining component 204, hinge grooves on two sides are formed, the door pocket A is conveyed to the second hardware machining component 205 through the conveying mechanism after machining is finished, and the door pocket B is also subjected to fixed-length operation and enters the first hardware machining component 204; then, the middle surface of the door pocket A is processed by a hardware groove through a second hardware processing component 205 to form a middle side hinge groove, and meanwhile, the door pocket B is processed by a first hardware processing component 204 to form a middle lock cover sheet groove; then, hole guiding machining is carried out on hinge grooves on two sides and hinge grooves on the middle side which are formed on the door pocket A through a hole guiding machining assembly 206, hole guiding of the hinge grooves on the two sides and hinge grooves on the middle side are formed, meanwhile, hardware groove machining is carried out on the door pocket B through a second hardware machining assembly 205, and a lock tongue groove is formed; then, performing notch processing on one end of the door pocket A through the end tenon-out component 207 to form an installation notch, and simultaneously performing hole leading processing on a middle lock cover sheet groove of the door pocket B through the hole leading processing component 206 to form a middle lock cover sheet groove leading hole; then the door pocket A is rotated by 90 degrees through the rotating assembly 208, the door pocket A is conveyed to an acceptance platform through the conveying mechanism to complete rotating operation, meanwhile, the door pocket B is subjected to notch processing through the end tenon outlet assembly 207, an installation notch is formed, and rotating operation is completed; and finally, waterproof paint is brushed on the hinge groove leading holes on the two sides of the door pocket A, the hinge groove leading holes on the middle side and the lock cover sheet groove leading holes in the middle of the door pocket B, and the surface quality of the door pocket A and the door pocket B and the precision of the hinge groove leading holes on the two sides, the hinge groove leading holes on the middle side and the lock cover sheet groove leading holes in the middle are detected after the waterproof paint is brushed, so that the door pocket A is matched with the door pocket B. The device adopts full-automatic production equipment in the whole process, so that the manual intervention is less, the labor cost can be greatly saved, the production efficiency is obviously improved, the product quality can be ensured, and the yield is high; by arranging the conveying mechanism, the process that feeding and blanking are needed among different devices in each traditional process is omitted, the continuity among the processes is improved, and the yield is ensured; by arranging the fine cutting fixed-length component 201, the wood processing machine can be suitable for processing woods with different sizes; by arranging the waste recovery assembly 203, the waste 6 generated by cutting the door pocket 4 by the fine cutting fixed-length assembly 201 can be recovered, so that the cleanness and tidiness of the workshop environment are ensured; by arranging the first five hardware machining component 204, the second hardware machining component 205, the hole guiding machining component 206 and the end tenon discharging component 207, the device can realize simultaneous machining of a plurality of hardware holes; through setting up five groups of level pressure mechanism 202, guaranteed stability and machining precision during hardware processing.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The utility model provides a wooden door pocket continuous production device, includes automatic feed mechanism, transport mechanism and checks the platform of accepting, its characterized in that, wooden door pocket continuous production device still includes:
the precise cutting fixed-length assembly is used for carrying out U-shaped cutting on two ends of the door pocket so as to avoid edge breakage on the surface of the door pocket and enable the size of the door pocket to meet the processing requirement;
the first five-metal machining assembly is used for machining hinge grooves on two sides or middle lock cover sheet grooves of the door pocket cut by the precise cutting and length-fixing assembly;
the second hardware machining assembly is used for machining middle hinge grooves of the door pocket machined with the hinge grooves on the two sides through the first hardware machining assembly or machining middle lock tongue grooves of the door pocket machined with the middle lock cover sheet grooves through the fifth hardware machining assembly;
the guide hole processing assembly is used for processing hinge groove guide holes of the door pocket with hinge grooves at two sides and a middle hinge groove, or is used for processing lock groove guide holes of the door pocket with a middle lock cover sheet groove and a middle lock tongue groove;
the end part tenon-out component is used for milling an opening at one end of the door pocket with the hinge slot lead hole;
five groups of constant pressure mechanisms; the group of constant pressure mechanisms are used for enabling the fine cut fixed length assembly to perform U-shaped cutting on two ends of the door pocket to keep stable; all the other groups of constant pressure mechanisms are respectively used for enabling the first five-metal machining assembly, the second hardware machining assembly, the hole leading machining assembly and the end tenon discharging assembly to keep stable when machining the door pocket so as to guarantee the precision of machining operation.
2. The continuous wood door pocket production device according to claim 1, wherein the automatic feeding mechanism comprises:
the feeder is used for conveying the door pocket into the fine cutting fixed-length assembly;
the side-approaching graduated blocking ruler is used for enabling only the door pocket with the size meeting the requirement to enter the feeder;
side edge leaning blocks; the side edge graduated stop ruler is connected with the side edge stop;
and the photoelectric sensor is used for controlling the feeding interval time of the door pocket.
3. The continuous production device for the wooden door pocket as claimed in claim 1, wherein the constant pressure mechanism comprises:
at least one front thrust cylinder assembly for moving any one of the fine cut length assembly, the first hardware machining assembly, the second hardware machining assembly, the pilot hole machining assembly and the end part tenon-making assembly in a horizontal direction;
the side face tight pushing cylinder assembly is used for enabling any one of the fine cutting fixed length assembly, the first hardware machining assembly, the second hardware machining assembly, the lead hole machining assembly and the end part tenon discharging assembly to move in the horizontal direction perpendicular to the moving direction of the front face tight pushing cylinder assembly;
and the cylinder assembly is pushed up and down to enable any one of the fine cut fixed length assembly, the first hardware machining assembly, the second hardware machining assembly, the lead hole machining assembly and the end tenon discharging assembly to move in the vertical direction.
4. The continuous wood door pocket production device of claim 1, wherein the fine cut length assembly comprises:
the two first blades are used for respectively carrying out U-shaped cutting on two ends of the door pocket;
the two first high-speed motors are respectively provided with two first blades.
5. The continuous production device for the wooden door pocket as claimed in claim 4, further comprising a waste recycling component for recycling waste generated by cutting the door pocket by the fine cutting and length fixing component; the scrap recycling assembly includes:
two push block assemblies; the two push block assemblies are respectively arranged on one side of the two first blades;
three link plate conveying assemblies; the two chain plate conveying assemblies are respectively connected with the two pushing block assemblies, and the other chain plate conveying assembly is connected with the two chain plate conveying assemblies connected with the two pushing block assemblies; a plurality of scraper grooves are formed in the chain plate conveying assembly;
a waste recovery tank; the waste recovery box is connected with the chain plate conveying assembly connected with two different pushing block assemblies.
6. The continuous wood door pocket production device according to claim 1, further comprising:
and the rotating assembly is used for performing 90-degree rotating operation on the processed door pocket so as to be convenient for subsequent inspection, pairing and packaging operations on the processed door pocket on the acceptance platform.
7. The continuous wood door pocket production device according to claim 1, wherein the first five-piece machining assembly comprises two second blades symmetrically arranged; the two second blades are respectively arranged on the two second high-speed motors; the second hardware machining assembly includes a third blade; the third blade is arranged on a third high-speed motor; the guide hole machining assembly comprises two fourth blades which are symmetrically arranged; the two fourth blades are respectively arranged on the two fourth high-speed motors; the end part tenon-making assembly comprises two fifth blades; and the two fifth blades are arranged on the two fifth high-speed motors.
8. The continuous wood door pocket production device according to claim 1, further comprising:
five dust collection assemblies; five dust absorption components set up respectively the accurate fixed length subassembly of cutting first five metal processing subassemblies second metal processing subassembly the lead hole processing subassembly with one side of tip tenon subassembly.
9. The use method of the wood door pocket continuous production device according to claim 6, wherein the use method comprises the following steps:
placing a door pocket A and a door pocket B on the automatic feeding mechanism, conveying the door pocket A to the fine cutting fixed-length assembly through the automatic feeding mechanism to finish feeding operation, and starting the feeding operation by the door pocket B;
cutting the surface of the door pocket A along a U-shaped track through the fine cutting fixed-length assembly, conveying the door pocket A to the first five-metal machining assembly through the conveying mechanism after cutting is finished, finishing fixed-length operation, finishing the feeding operation by the door pocket B and starting to carry out the fixed-length operation;
the first five-metal machining assembly is used for machining hardware grooves in two sides of the door pocket A to form hinge grooves in two sides, the door pocket A is conveyed to the second hardware machining assembly through the conveying mechanism after machining is finished, and the door pocket B finishes the fixed-length operation and enters the first five-metal machining assembly;
processing a hardware groove on the middle surface of the door pocket A through the second hardware processing assembly, and forming a middle side hinge groove; meanwhile, the door pocket B is processed through the first five metal processing components, and a middle lock cover sheet groove is formed; after the completion, the door pocket A is conveyed to the hole guiding machining assembly through the conveying mechanism, and the door pocket B is conveyed to the second hardware machining assembly;
the hole leading processing assembly is used for conducting hole leading processing on hinge grooves on two sides and hinge grooves on the middle side which are formed on the door pocket A, and forming hole leading holes of the hinge grooves on the two sides and hole leading holes of the hinge grooves on the middle side; meanwhile, the door sleeve B is processed by a hardware groove through the second hardware processing assembly, and a lock tongue groove is formed; after the completion, the door pocket A is conveyed to the end tenon discharging assembly through the conveying mechanism, and the door pocket B is conveyed to the guide hole machining assembly;
processing a notch on one end of the door pocket A through the end tenon-out assembly, and forming an installation notch; meanwhile, the hole guiding processing is carried out on the middle lock cover sheet groove of the door pocket B through the hole guiding processing assembly, and a middle lock cover sheet groove guiding hole is formed; after the completion, the door pocket A is conveyed to the rotating assembly through the conveying mechanism, and the door pocket B is conveyed to the tenon outlet assembly at the end part;
the door pocket A is rotated by 90 degrees through the rotating assembly, and the door pocket A is conveyed to the acceptance platform through the conveying mechanism, so that the rotating operation is completed; meanwhile, opening processing is carried out on the door pocket B through the end tenon-out assembly, an installation opening is formed, and after the opening processing is finished, the door pocket B is rotated to enter an acceptance platform;
and (3) waterproof paint is brushed on the hinge groove leading holes at the two sides of the door pocket A, the hinge groove leading holes at the middle side and the lock cover sheet groove leading holes at the middle of the door pocket B, and the surface quality of the door pocket A and the door pocket B and the precision of the hinge groove leading holes at the two sides, the hinge groove leading holes at the middle side and the lock cover sheet groove leading holes at the middle side are detected after the waterproof paint is brushed, so that the door pocket A is matched with the door pocket B.
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| CN202010394889.1A CN111571755B (en) | 2020-05-11 | 2020-05-11 | Continuous production device for wooden door pocket and use method thereof |
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| CN107511897A (en) * | 2017-09-25 | 2017-12-26 | 江苏国全自动化科技有限公司 | A kind of doorframe edge milling machines and its control method |
| CN107571365A (en) * | 2017-10-20 | 2018-01-12 | 南通跃通数控设备有限公司 | A kind of door pocket plate machining production line |
| CN110450246A (en) * | 2019-08-20 | 2019-11-15 | 江苏国全自动化科技有限公司 | A kind of door pocket Flexible Manufacture production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2234868B2 (en) * | 1971-07-23 | 1976-04-29 | Maschinenfabrik Zuckermann Kg Wien, Wien | CYCLE LINE FOR THE PROCESSING OF WOODEN WORKPIECES |
| CN104526820A (en) * | 2015-01-13 | 2015-04-22 | 南通跃通数控设备有限公司 | Door frame production line |
| CN204450795U (en) * | 2015-03-04 | 2015-07-08 | 南通跃通数控设备有限公司 | A kind of doorframe machining production line |
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| CN111571755B (en) | 2021-09-07 |
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