CN104786294A - Production technology of structural core material set - Google Patents

Production technology of structural core material set Download PDF

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Publication number
CN104786294A
CN104786294A CN201510037959.7A CN201510037959A CN104786294A CN 104786294 A CN104786294 A CN 104786294A CN 201510037959 A CN201510037959 A CN 201510037959A CN 104786294 A CN104786294 A CN 104786294A
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CN
China
Prior art keywords
pvc board
cork wood
processing
structural core
sheet material
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Granted
Application number
CN201510037959.7A
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Chinese (zh)
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CN104786294B (en
Inventor
蔡正杰
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ZHEJIANG LIANYANG NEW MATERIAL Co Ltd
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ZHEJIANG LIANYANG NEW MATERIAL Co Ltd
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Priority to CN201510037959.7A priority Critical patent/CN104786294B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D5/00Other working of veneer or plywood specially adapted to veneer or plywood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets

Abstract

The invention discloses a production technology of a structural core material set. The production technology includes the following steps that first, cork wood is machined; second, a PVC board is machined; third, the cork wood and the PVC board are spliced. In the first machining step, firstly, a cork wood board is machined according to a drawing, flat cut according to required thickness and sanded so that the surface of the cork wood can be smooth; coating, cloth attachment, punching and grooving are performed; the cork wood enters a numerical control saw so that the procedures of synchronous lineation, edge cutting and angle cutting can be performed; soot blowing and laying repairing are performed so that the cork wood board can be obtained. In the second machining step, the PVC board is machined according to a drawing, flat cut according to the required thickness and sanded so that the surface of the PVC board can be smooth; cloth attachment, punching and grooving are performed; the PVC board enters a PVC board numerical control machining device so that the procedures of synchronous lineation, edge cutting and angle cutting can be performed; soot blowing and laying repairing are performed so that the PVC board can be obtained. The numerical control device is adopted for machining in the production technology, the production efficiency of products is improved, the defective rate is decreased, and production cost is saved.

Description

A kind of production technology of structural core suit
Technical field:
The present invention relates to technical field of composite materials, particularly relate to the production technology of a kind of structural core suit.
Background technology:
The production of existing structural core suit is respectively by the processing of cork wood and sheet material, all need to relate to line, cutting edge and corner cut degree operation, need a large amount of artificial line, the precision of product is not high, cutting in process according to markings in follow-up cutting processing easily causes dimension deviation larger, demand carries out processing of doing over again, and wastes a large amount of manpowers, and spillage of material is also larger; What patch equipment in the past adopted is electricity heating, and heating tube needs irregularly to change, and changing an internal part needs a large amount of manpower and materials, and this patch equipment is uneven owing to heating up, and often causes patch layering or fastness to cause the situation of doing over again not.
Summary of the invention:
The technical problem to be solved in the present invention is, the production technology that a kind of structural core is set with is provided, this production technology relates to manual operation by the processing of cork wood and PVC board, the operation that Product Precision is not high and defect rate is high produced all adopts numerical control device to process, improve the production efficiency of product, reduce defect rate, save production cost.
For solving the problems of the technologies described above, the present invention adopts the production technology of a kind of like this structural core suit, comprises the steps: the processing of (1) cork wood; (2) processing of PVC board; (3) splicing of cork wood and PVC board; The procedure of processing of described step (1) cork wood is as follows: first cork wood sheet material is carried out the processing of overlapping decking according to drawing; Truncation is carried out according to required thickness; Sanding: make cork wood surfacing; Coating: be coated with last layer glue on cork wood surface, reduce the infiltration in PVC board splicing; Patch, uses cloth pasting machine patch; Punching; Fluting; Enter that numerical control saw is synchronously rule, cutting edge and corner cut degree operation; Blow ash, laying repairing obtains cork wood sheet material; The procedure of processing of described step (2) PVC board is as follows: PVC board is carried out the processing of overlapping decking according to drawing; Truncation is carried out according to required thickness; Sanding: make cork wood surfacing; Patch: punching; Fluting; Enter that PVC board numerically controlled processing equipment synchronously carries out ruling, cutting edge, corner cut degree operation; Blow ash; Lay repairing and obtain PVC board; The cork wood obtain step (2) and step (2) and PVC board compound splicing obtain structural core suit.
As preferably, described data mart modeling equipment comprises horizontal table, longitudinal workbench, movable mechanism, left/right movement device and reciprocating mechanism, cutting tool and cutter-exchange mechanism, wherein said movable mechanism is located on horizontal table, left/right movement device and reciprocating mechanism are located on longitudinal workbench, and described horizontal table is connected with longitudinal workbench.
Further, described cutter comprise straight knife or rose reamer.
As preferably another, described numerical control saw comprises charging table top, sheet material conveyer belt, discharging table top and cutter sweep, described sheet material conveyer belt is located on feeding platform, and cutter sweep is located at the end of Work sheet conveying device, and outfeed platforms is located at the end of cutter sweep, described cutter sweep comprises sheet material pressing plate, saw blade, cylinder and rotating disc, described cylinder is located at the top of sheet material pressing plate, and saw blade is located at the side of sheet material pressing plate, and saw blade top is provided with the rotating disc that saw blade can be driven to rotate.
Further, the angle that described saw blade rotates is 0-10 °.
As preferably another, described cloth pasting machine comprises frame, work top, running roller framework, turbine upgrading mechanism, described running roller framework is arranged at above work top, comprise rubber rollers and for driving the heat-transfer oil roller of rubber rollers, described heat-transfer oil roller comprises is located at the first heat-transfer oil roller of top and the second heat-transfer oil roller of below; Described turbine upgrading mechanism is arranged on described frame top, moves for driving described running roller framework.
The production technology that the present invention and structural core are set with, has the following advantages: PVC board processing numerically controlled processing equipment can directly be processed according to programming and not need artificial line, save a large amount of cost of labor, and machining accuracy can reach 0.1mm; Cork wood processing numerical control saw does not need artificial line according to programming, cuts, and has saved cost, has reduced defect rate; Novel cloth pasting machine belongs to oil and heats, and heating surface (area) (HS is even, and maintenance maintenance is simple, and the firm product of having stopped of patch is done over again, and working (machining) efficiency improves greatly; The defect rate that the improvement of above-mentioned technique process makes structural core be set with, has saved production cost, has improve production efficiency.
Accompanying drawing illustrates:
Fig. 1 is PVC numerically controlled processing equipment structural representation of the present invention;
Fig. 2 is the structural representation of cork wood numerical control of the present invention saw;
Fig. 3 is the structural representation of cloth pasting machine of the present invention.
Detailed description of the invention:
Below in conjunction with specific embodiment, the invention will be further described.
The present invention is the production technology of a kind of structural core suit, comprises the steps: the processing of (1) cork wood; (2) processing of PVC board; (3) splicing of cork wood and PVC board; The procedure of processing of described step (1) cork wood is as follows: first cork wood sheet material is carried out the processing of overlapping decking according to drawing; Truncation is carried out according to required thickness; Sanding: make cork wood surfacing; Coating: be coated with last layer glue on cork wood surface, reduce the infiltration in PVC board splicing; Patch, uses cloth pasting machine patch; Punching; Fluting; Enter that numerical control saw is synchronously rule, cutting edge and corner cut degree operation; Blow ash, laying repairing obtains cork wood sheet material; The procedure of processing of described step (2) PVC board is as follows: PVC board is carried out the processing of overlapping decking according to drawing; Truncation is carried out according to required thickness; Sanding: make cork wood surfacing; Patch: punching; Fluting; Enter that PVC board numerically controlled processing equipment synchronously carries out ruling, cutting edge, corner cut degree operation; Blow ash; Lay repairing and obtain PVC board; The cork wood obtain step (2) and step (2) and PVC board compound splicing obtain structural core suit.
Wherein said data mart modeling equipment comprises horizontal table, longitudinal workbench, movable mechanism, left/right movement device and reciprocating mechanism, cutting tool and cutter-exchange mechanism, wherein said movable mechanism is located on horizontal table, left/right movement device and reciprocating mechanism are located on longitudinal workbench, and described horizontal table is connected with longitudinal workbench.Described cutter comprise straight knife or rose reamer.
Described numerical control saw comprises charging table top, sheet material conveyer belt, discharging table top and cutter sweep, described sheet material conveyer belt is located on feeding platform, cutter sweep is located at the end of Work sheet conveying device, outfeed platforms is located at the end of cutter sweep, and described cutter sweep comprises sheet material pressing plate, saw blade, cylinder and rotating disc, and described cylinder is located at the top of sheet material pressing plate, saw blade is located at the side of sheet material pressing plate, and saw blade top is provided with the rotating disc that saw blade can be driven to rotate.The angle that described saw blade rotates is 0-10 °.
Described cloth pasting machine comprises frame, work top, running roller framework, turbine upgrading mechanism, described running roller framework is arranged at above work top, comprise rubber rollers and for driving the heat-transfer oil roller of rubber rollers, described heat-transfer oil roller comprises is located at the first heat-transfer oil roller of top and the second heat-transfer oil roller of below; Described turbine upgrading mechanism is arranged on described frame top, moves for driving described running roller framework.
The production technology that the present invention and structural core are set with, has the following advantages: PVC board processing numerically controlled processing equipment can directly be processed according to programming and not need artificial line, save a large amount of cost of labor, and machining accuracy can reach 0.1mm; Cork wood processing numerical control saw does not need artificial line according to programming, cuts, and has saved cost, has reduced defect rate; Novel cloth pasting machine belongs to oil and heats, and heating surface (area) (HS is even, and maintenance maintenance is simple, and the firm product of having stopped of patch is done over again, and working (machining) efficiency improves greatly; The defect rate that the improvement of above-mentioned technique process makes structural core be set with, has saved production cost, has improve production efficiency.
Above-described embodiment is one of the present invention preferably scheme, not does any pro forma restriction to the present invention, also has other variant and remodeling under the prerequisite not exceeding the technical scheme described in claim.

Claims (6)

1. a production technology for structural core suit, is characterized in that, comprise the steps: the processing of (1) cork wood; (2) processing of PVC board; (3) splicing of cork wood and PVC board;
The procedure of processing of described step (1) cork wood is as follows: first cork wood sheet material is carried out the processing of overlapping decking according to drawing; Truncation is carried out according to required thickness; Sanding: make cork wood surfacing; Coating: be coated with last layer glue on cork wood surface, reduce the infiltration in PVC board splicing; Patch, uses cloth pasting machine patch; Punching; Fluting; Enter that numerical control saw is synchronously rule, cutting edge and corner cut degree operation; Blow ash, laying repairing obtains cork wood sheet material;
The procedure of processing of described step (2) PVC board is as follows: PVC board is carried out the processing of overlapping decking according to drawing; Truncation is carried out according to required thickness; Sanding: make cork wood surfacing; Patch: punching; Fluting; Enter that PVC board numerically controlled processing equipment synchronously carries out ruling, cutting edge, corner cut degree operation; Blow ash; Lay repairing and obtain PVC board;
The cork wood obtain step (2) and step (2) and PVC board compound splicing obtain structural core suit.
2. the processing method of a kind of structural core suit according to claim 1, it is characterized in that, described data mart modeling equipment comprises horizontal table, longitudinal workbench, movable mechanism, left/right movement device and reciprocating mechanism, cutting tool and cutter-exchange mechanism, wherein said movable mechanism is located on horizontal table, left/right movement device and reciprocating mechanism are located on longitudinal workbench, and described horizontal table is connected with longitudinal workbench.
3. the processing method of a kind of structural core suit according to claim 2, described cutter comprise straight knife or rose reamer.
4. the processing method of a kind of structural core suit according to claim 1, it is characterized in that, described numerical control saw comprises charging table top, sheet material conveyer belt, discharging table top and cutter sweep, described sheet material conveyer belt is located on feeding platform, cutter sweep is located at the end of Work sheet conveying device, outfeed platforms is located at the end of cutter sweep, described cutter sweep comprises sheet material pressing plate, saw blade, cylinder and rotating disc, described cylinder is located at the top of sheet material pressing plate, saw blade is located at the side of sheet material pressing plate, and saw blade top is provided with the rotating disc that saw blade can be driven to rotate.
5. the processing method of a kind of structural core suit according to claim 4, it is characterized in that, the angle that described saw blade rotates is 0-10 °.
6. the processing method of a kind of structural core suit according to claim 1, it is characterized in that, described cloth pasting machine comprises frame, work top, running roller framework, turbine upgrading mechanism, described running roller framework is arranged at above work top, comprise rubber rollers and for driving the heat-transfer oil roller of rubber rollers, described heat-transfer oil roller comprises is located at the first heat-transfer oil roller of top and the second heat-transfer oil roller of below; Described turbine upgrading mechanism is arranged on described frame top, moves for driving described running roller framework.
CN201510037959.7A 2015-01-26 2015-01-26 Production technology of structural core material set Active CN104786294B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN104786294B CN104786294B (en) 2017-01-11

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108000606A (en) * 2017-12-14 2018-05-08 湖北银座新材料股份有限公司 A kind of PVC board cutter device
CN111037955A (en) * 2019-12-24 2020-04-21 江苏林德曼新材料科技有限公司 Processing technology of PVC web plate sleeve material
CN111963387A (en) * 2020-08-31 2020-11-20 常州兆庚新材料有限公司 Preparation method of wind driven generator blade web PVC core material

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB191017452A (en) * 1910-07-22 1911-02-16 Hermann Unverzagt Improvements in or relating to Drilling and Slotting Machines.
CN2618738Y (en) * 2003-06-06 2004-06-02 苏泉窝 Wood connecting machine without fixed length for full automatic notched falcon wood connecting machine
CN101310946A (en) * 2007-05-22 2008-11-26 林小平 Wood composite flooring and manufacturing method thereof
CN201419511Y (en) * 2009-05-21 2010-03-10 江阴海江塑胶制品有限公司 Production line for PVC winding and cutting floor plate
CN201460143U (en) * 2009-05-18 2010-05-12 张高荣 Floor with core board having double consequent laminated veneer lumber structure
CN101954761A (en) * 2010-08-03 2011-01-26 南京工业大学 Spatial fiber web-reinforced composite material sandwich structure part
CN102975269A (en) * 2012-12-14 2013-03-20 广西澳中木业有限责任公司 Manufacture process for eucalyptus core plate
CN203401542U (en) * 2013-07-24 2014-01-22 福建森源股份有限公司 Multi-axial numerical control special-shape cutting machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB191017452A (en) * 1910-07-22 1911-02-16 Hermann Unverzagt Improvements in or relating to Drilling and Slotting Machines.
CN2618738Y (en) * 2003-06-06 2004-06-02 苏泉窝 Wood connecting machine without fixed length for full automatic notched falcon wood connecting machine
CN101310946A (en) * 2007-05-22 2008-11-26 林小平 Wood composite flooring and manufacturing method thereof
CN201460143U (en) * 2009-05-18 2010-05-12 张高荣 Floor with core board having double consequent laminated veneer lumber structure
CN201419511Y (en) * 2009-05-21 2010-03-10 江阴海江塑胶制品有限公司 Production line for PVC winding and cutting floor plate
CN101954761A (en) * 2010-08-03 2011-01-26 南京工业大学 Spatial fiber web-reinforced composite material sandwich structure part
CN102975269A (en) * 2012-12-14 2013-03-20 广西澳中木业有限责任公司 Manufacture process for eucalyptus core plate
CN203401542U (en) * 2013-07-24 2014-01-22 福建森源股份有限公司 Multi-axial numerical control special-shape cutting machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108000606A (en) * 2017-12-14 2018-05-08 湖北银座新材料股份有限公司 A kind of PVC board cutter device
CN111037955A (en) * 2019-12-24 2020-04-21 江苏林德曼新材料科技有限公司 Processing technology of PVC web plate sleeve material
CN111963387A (en) * 2020-08-31 2020-11-20 常州兆庚新材料有限公司 Preparation method of wind driven generator blade web PVC core material

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Denomination of invention: Production process of structural core material suit

Effective date of registration: 20200918

Granted publication date: 20170111

Pledgee: Bank of Hangzhou Limited by Share Ltd. Tongxiang branch

Pledgor: NMG COMPOSITES Co.,Ltd.

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Date of cancellation: 20201130

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Registration number: Y2020330000730

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Address after: 314511 Building 1, 111 Xinzhong Road, Chongfu Town, Tongxiang City, Jiaxing City, Zhejiang Province

Patentee after: NMG COMPOSITES Co.,Ltd.

Address before: Chongfu town Tongxiang City Wanli village in Jiaxing City, Zhejiang province 314511 Yanjing Bridge No. 6

Patentee before: NMG COMPOSITES Co.,Ltd.

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