CN111535539A - Construction process of fiber ceramic plate - Google Patents
Construction process of fiber ceramic plate Download PDFInfo
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- CN111535539A CN111535539A CN202010369766.2A CN202010369766A CN111535539A CN 111535539 A CN111535539 A CN 111535539A CN 202010369766 A CN202010369766 A CN 202010369766A CN 111535539 A CN111535539 A CN 111535539A
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- ceramic plate
- fiber ceramic
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
- E04F13/142—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of ceramics or clays
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0885—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements specially adapted for being adhesively fixed to the wall; Fastening means therefor; Fixing by means of plastics materials hardening after application
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Finishing Walls (AREA)
Abstract
The invention relates to a construction process of a fiber ceramic plate, which comprises the following steps: leveling the surface of the base wall, smearing cement mortar after leveling and twisting; typesetting and line snapping treatment are carried out on the wall surface of the base wall body according to the construction drawing and the specification of the fiber ceramic plate; respectively coating special adhesives on the wall surface of the base wall and the back surface of the fiber porcelain plate, and scraping the coated special adhesives into strip teeth; a constructor sucks the fiber porcelain plates by using a sucking disc, and then vertically attaching the fiber porcelain plates to the wall surface in sequence; compacting the fiber porcelain plate by using a vibrator and a rubber hammer; and treating the surfaces of the installed fiber porcelain plates to fill and level gaps among the fiber porcelain plates. The invention has the effects of improving the construction efficiency of the fiber porcelain plate and reducing the damage rate of the fiber porcelain plate.
Description
Technical Field
The invention relates to the technical field of indoor decoration, in particular to a construction process of a fiber porcelain plate.
Background
The fiber ceramic plate is a vitrified glaze fiber ceramic plate which is fused and infiltrated into a whole; the composite structure of the vitrified printing glaze layer, the surface glaze layer, the interface glaze layer and the aggregate substrate layer is compounded into a whole through mutual eutectic and infiltration; the aggregate substrate layer is composed of a plastic ceramic raw material and an inorganic fiber framework; the framework is a net type structure formed by interweaving inorganic fibers layer by layer, and is combined into a whole through sintering, co-melting and infiltration; the surface of the plate is a novel plate with a bright surface or a matte surface.
The glaze of the fiber ceramic plate is compact, has no macroscopic pores, has wood-like elasticity and has a fibrous crystalline state on the section; the glass has the advantages of large width, ultra-thinness, high elasticity, smooth surface glass surface, low water absorption rate, difficult water pollution, easy cleaning and better processability. The size of the fibreboard is generally large, with a length greater than 2000mm and a width greater than 1000m, but with a thickness of only between 3-6 mm.
In the prior art, a constructor firstly smears a cement layer on a wall surface and then smears an adhesive layer on the outer side of the cement layer, then an operator uses a sucker to connect with a fiber ceramic plate, and then moves and installs the fiber ceramic plate on the adhesive layer in a manual mode, thereby completing the installation of the fiber ceramic plate.
The above prior art solutions have the following drawbacks: however, in the prior art of fiber ceramic plate construction, the constructor often causes slow installation of the fiber ceramic plate and even the fiber ceramic plate is not firmly fixed and broken due to lack of a complete construction process, so the improvement is needed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the construction process of the fiber porcelain plate, which has the advantages of improving the construction efficiency of the fiber porcelain plate and reducing the damage rate of the fiber porcelain plate.
The above object of the present invention is achieved by the following technical solutions:
a construction process of a fiber ceramic plate comprises the following steps:
s10, base layer wall processing: leveling the surface of the base wall, smearing cement mortar with the thickness of 20mm on the leveled base wall, and rubbing the surface;
s20, construction lofting: typesetting and line snapping treatment are carried out on the wall surface of the base wall body according to the construction drawing and the specification of the fiber ceramic plate;
s30, coating a special adhesive: respectively smearing special adhesives on the wall surface of the base wall body and the back surface of the fiber ceramic plate, and then respectively scraping the special adhesives on the wall surface of the base wall body and the back surface of the fiber ceramic plate into strip teeth by using a tooth-shaped spatula;
s40, mounting a fiber porcelain plate: the fiber porcelain plate is installed from bottom to top, during installation, a constructor fixes a sucker on the front of the fiber porcelain plate by using the sucker, and then the constructor vertically attaches the fiber porcelain plate to the wall surface in sequence by grabbing the sucker with hands;
s50, vibration leveling: moving the middle part of the fiber-ceramic plate to the periphery by using a vibrator for compaction, and then lightly beating the four corners of the fiber-ceramic plate by using rubber hammers until the special adhesive flows out from each corner;
s60, surface treatment: after the fiber porcelain plate is vibrated to be flat, the special adhesive flowing into the gap is immediately cleaned and temporarily fixed by using glue, after 24 hours, the glue in the gap is cleaned, then a special crack sealer is used for crack filling, and in the process of crack filling, only dry cloth can be used for wiping the front surface of the fiber porcelain plate.
By adopting the technical scheme, constructors firstly carry out leveling treatment on the base layer wall body through perfect construction steps, so that the adhesion degree between cement mortar and the base layer wall body can be improved, and then the leveling wall surface is coated with the cement mortar and rubbed with hair, so that the later construction on the cement mortar is more reliable; then, typesetting and line snapping treatment are carried out on the wall surface according to the construction drawing and the specification of the fiber porcelain plate, so that the smoothness of the fiber porcelain plate when being pasted is ensured, and the cost waste caused by purchasing too many fiber porcelain plates or the shutdown caused by purchasing too few fiber porcelain plates due to unplanned operation is avoided; then, coating a special adhesive on the wall surface, thereby ensuring the bonding reliability of the fiber porcelain plate, wherein the special adhesive coated is respectively in a strip tooth shape, and the strip teeth of the wall surface of the base wall body and the strip teeth of the back surface of the fiber porcelain plate are in a vertically crossed state when being mounted, so that the optimal bonding plumpness can be ensured; then, the fiber ceramic plate can be quickly fixed through the sucking disc, so that the fixation of the fiber ceramic plate is quickly completed; then, the vibrator and the rubber hammer are used for compacting and beating the fiber ceramic plate, so that the effect of exhausting air is achieved, and the reliability of the bonded fiber ceramic plate is further improved; and finally, cleaning the surfaces of the fiber porcelain plates and gaps between adjacent fiber porcelain plates, thereby further improving the strength of the fiber porcelain plates after installation and simultaneously enabling the whole body to be more attractive.
The present invention in a preferred example may be further configured to: in step S10, the leveling process of the base wall includes leveling the concrete on the protruded wall surface and leveling the recessed wall surface with the cement fine mortar doped with the interface agent.
By adopting the technical scheme, constructors can process the part protruding out of the wall surface in a leveling mode, so that the effect is remarkable and the efficiency is high; for the sunken part, constructors fill and level up the sunken part by using cement fine mortar doped with the interface agent, so that the smoothness of the wall surface can be ensured, and the integral strength of the base wall can be improved.
The present invention in a preferred example may be further configured to: and D, the cement mortar in the step S10 is layered and coated for multiple times, and the surface of the cement mortar is scraped, smoothed and rubbed after each cement mortar coating until the thickness of the cement mortar reaches 20 mm.
Through adopting above-mentioned technical scheme, because the thinner cement mortar setting time of individual layer is short, consequently constructor paints cement mortar layer by layer, can shorten holistic engineering time to improve the efficiency of construction.
The present invention in a preferred example may be further configured to: the special adhesive in the step S30 comprises 30-40% of high molecular polymer dry powder, 30-40% of cement, 20-30% of quartz sand and 5-10% of water-retaining agent.
By adopting the technical scheme, the mixing of the quartz sand can improve the overall strength of the special adhesive, and the optimal adhesive strength can be achieved through a certain mixing proportion.
The present invention in a preferred example may be further configured to: the special adhesive in the step S30 is mixed with water when in use, the mixing ratio of the special adhesive to the water is 3.5:1, and an electric stirrer and the water are used for stirring when in mixing, and the stirring time is 1 min.
Through adopting above-mentioned technical scheme, the setting of electric mixer can carry out quick and abundant stirring between special adhesive and the water, just so can further improve the adhesive strength of fine vitrolite.
The present invention in a preferred example may be further configured to: the thickness of the special adhesive applied to the wall surface of the base wall and the back surface of the fiber porcelain plate in the step S30 is 3-5 mm.
By adopting the technical scheme, the special adhesive with the thickness of 3-5mm can ensure the bonding strength of the fiber ceramic plate and reduce the using amount of the special adhesive, thereby reducing the cost.
The present invention in a preferred example may be further configured to: before the installation of the fiber porcelain plate in the step S40, nailing a batten on the lower side of the lowest horizontal ink line in the construction loft by using a cement nail, wherein the upper surface of the batten is flush with the horizontal ink line.
Through adopting above-mentioned technical scheme, the wall can be pasted on at the fine vitrolite to the setting of stuff, provides a support for the bottom of fine vitrolite, through the support of stuff, can prevent that fine vitrolite from moving down under the effect of its dead weight, has consequently improved the roughness of fine vitrolite installation, has improved holistic pleasing to the eye degree promptly.
The present invention in a preferred example may be further configured to: the battens are arranged in a multi-point mode according to the positions of the fiber ceramic plates, wherein the length of each batten on each point is larger than 9cm, the width of each batten is larger than 4cm, and the thickness of each batten is larger than 1 cm.
By adopting the technical scheme, the battens are arranged in a multi-point mode, the weight of the fiber ceramic plate can be effectively dispersed to different battens, so that the serious consequence of failure in installation of the fiber ceramic plate caused by damage of the integral battens is avoided, in addition, the consumption of the battens is reduced due to the fact that the battens are arranged in a multi-point mode, and the cost is further reduced.
The present invention in a preferred example may be further configured to: and covering a layer of cotton cloth at the bottom of the vibrator in the step S50.
Through adopting above-mentioned technical scheme, the setting of cotton can reduce the vibrator and laminate in the surface of fine porcelain plate, because of the high-frequency vibration that its during operation produced to the damage that fine porcelain plate surface caused.
In summary, the invention includes at least one of the following beneficial technical effects:
1. through the perfect construction steps, a constructor firstly carries out leveling treatment on the base layer wall, so that the adhesion degree between cement mortar and the base layer wall can be improved, and then the leveled wall surface is coated with the cement mortar and rubbed with hair, so that the later construction on the cement mortar is more reliable; then, typesetting and line snapping treatment are carried out on the wall surface according to the construction drawing and the specification of the fiber porcelain plate, so that the smoothness of the fiber porcelain plate when being pasted is ensured, and the cost waste caused by purchasing too many fiber porcelain plates or the shutdown caused by purchasing too few fiber porcelain plates due to unplanned operation is avoided; then, coating a special adhesive on the wall surface, thereby ensuring the bonding reliability of the fiber porcelain plate, wherein the special adhesive coated is respectively in a strip tooth shape, and the strip teeth of the wall surface of the base wall body and the strip teeth of the back surface of the fiber porcelain plate are in a vertically crossed state when being mounted, so that the optimal bonding plumpness can be ensured; then, the fiber ceramic plate can be quickly fixed through the sucking disc, so that the fixation of the fiber ceramic plate is quickly completed; then, the vibrator and the rubber hammer are used for compacting and beating the fiber ceramic plate, so that the effect of exhausting air is achieved, and the reliability of the bonded fiber ceramic plate is further improved; and finally, cleaning the surfaces of the fiber porcelain plates and gaps between adjacent fiber porcelain plates, thereby further improving the strength of the fiber porcelain plates after installation and simultaneously enabling the whole body to be more attractive.
2. Constructors use a leveling mode to process the part protruding out of the wall surface, so that the effect is obvious and the efficiency is high; for the sunken part, constructors fill and level up the sunken part by using cement fine mortar doped with the interface agent, so that the smoothness of the wall surface can be ensured, and the integral strength of the base wall can be improved.
3. The setting of stuff can paste the wall at fine vitrolite, provides a support for the bottom of fine vitrolite, through the support of stuff, can prevent that fine vitrolite from removing down under the effect of its dead weight, has consequently improved the roughness of fine vitrolite installation, has improved holistic pleasing to the eye degree promptly.
4. The battens are arranged in a multi-point mode, the weight of the fiber porcelain plate can be effectively dispersed to different battens, so that the serious consequence of failure in installation of the fiber porcelain plate caused by damage of the integral battens is avoided, in addition, the multi-point arrangement is achieved, the using amount of the battens is reduced, and the cost is further reduced.
Drawings
FIG. 1 is a process flow diagram for embodying the construction of a fiber ceramic plate.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, the construction process of a fiber ceramic plate disclosed by the invention comprises the following steps:
s10, base layer wall processing: the surface of the base layer wall body is flattened, namely, the concrete of a convex wall surface is flattened by using a scraper knife, and the concave wall surface is flattened by using cement fine mortar doped with an interface agent, wherein the cement fine mortar doped with the interface agent comprises 10% -15% of cement, 65% -75% of fine sand, 12% -16% of water and 5% -8% of the interface agent.
And (3) plastering cement mortar with the thickness of 20mm on the smooth base wall in a layered and multi-volume smearing mode, wherein the surface of the cement mortar is scraped after each plastering of the cement mortar, and the surface of the cement mortar is rubbed with hair by using wood trowel.
S20, construction lofting: and performing typesetting and line snapping treatment on the wall surface of the base wall according to the construction drawing and the specification of the fiber ceramic plate.
In this step, after typesetting, the constructor can perform the next process only after confirming that the size and the position of the ceramic fiber board are correct.
S30, coating a special adhesive: special adhesives with the thickness of 3-5mm are respectively coated on the wall surface of the base wall body and the back surface of the fiber porcelain plate, so that the least special adhesives can be used while the bonding stability is ensured, and the cost is reduced. The special adhesive is required to be mixed with water when in use, the mixing ratio of the special adhesive to the water is 3.5:1, and an electric stirrer is required to be used for stirring the special adhesive and the water when in mixing, wherein the stirring time is 1 min; the mixture of the special adhesive and water is thick but has obvious flowing capacity by stirring for 1min, and when the stirred mixture is placed for more than 4 hours or is in a state close to solidification, the mixture needs to be cleaned to avoid reuse.
The special adhesive in the step comprises 30-40% of high molecular polymer dry powder, 30-40% of cement, 20-30% of quartz sand and 5-10% of water-retaining agent.
Then, the special adhesives on the wall surface of the base wall and the back surface of the fiber porcelain plate are respectively scraped into strip teeth by using a tooth-shaped spatula. The tooth-shaped spatula in this embodiment adopts the tooth-shaped spatula with the interval of 5mm, thereby ensuring that the wall surface of the base wall and the back surface of the fiber porcelain plate are scraped into uniform strip tooth shapes. In this embodiment, the rack teeth on the wall surface of the base wall and the rack teeth on the back surface of the fiber porcelain plate are in a vertically crossed state when being installed, so that the optimal adhesion plumpness can be ensured.
S40, mounting a fiber porcelain plate: the fine porcelain plate is from up installing layer upon layer down, and during the installation, constructor uses the sucking disc to fix the sucking disc in the front of fine porcelain plate, later, because fine porcelain plate is great, needs two constructors to grab the sucking disc and in proper order with the vertical laminating of fine porcelain plate on the wall together through holding in hand.
In the step, before the fiber ceramic plate is installed, a wood bar is nailed by using a cement nail on the lower side of the horizontal ink line which is drawn in the construction method and is positioned at the lowest surface; the wood strips are arranged in a multi-point mode according to the positions of the fiber ceramic plates, and the upper surfaces of all the wood strips are flush with the horizontal ink lines. The length of the wood strip on each point is larger than 90mm, the width is larger than 40mm, and the thickness is larger than 10 mm.
S50, vibration leveling: the vibrator is used for moving and compacting the fiber ceramic plate from the middle part to the periphery, and then the rubber hammer is used for lightly beating the four corners of the fiber ceramic plate until the special adhesive flows out from each corner, so that air is discharged, and the fiber ceramic plate is more tightly and completely attached.
In this step, before using the vibrator, a layer of clean cotton cloth needs to be wrapped at the bottom of the vibrator to prevent the damage to the fiber porcelain plate when the vibrator works.
S60, surface treatment: after the fiber ceramic plate is vibrated to be flat, the special adhesive flowing into the gap is immediately cleaned and temporarily fixed by using glue, after 24 hours, the glue in the gap is cleaned after the special adhesive is solidified, and then a special crack sealer is used for filling gaps, so that the gap is guaranteed to be leveled and compacted; in the process of filling joints, only dry cloth can be used for wiping the front surface of the fiber porcelain plate so as to avoid that the special pointing agent is difficult to solidify due to the mixing of water and the special pointing agent. In this embodiment, 502 glue is selected as the temporary glue, and the special pointing agent is a tile pointing agent.
The implementation process of the embodiment is as follows:
1. and (3) carrying out leveling treatment on the surface of the base wall, smearing cement mortar after the leveling treatment and carrying out hair twisting treatment.
2. And performing typesetting and line snapping treatment on the wall surface of the base wall according to the construction drawing and the specification of the fiber-ceramic board.
3. Respectively smearing special adhesives on the wall surface of the base wall body and the back surface of the fiber porcelain plate, and scraping the smeared special adhesives into strip teeth.
4. Constructors use the suckers to suck the fiber porcelain plates, and then vertically attach the fiber porcelain plates to the wall surface in sequence.
5. And (3) compacting the fiber porcelain plate by using a vibrator and a rubber hammer.
6. And treating the surfaces of the installed fiber porcelain plates to fill and level gaps among the fiber porcelain plates.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (9)
1. A construction process of a fiber ceramic plate is characterized by comprising the following steps: the method comprises the following steps:
s10, base layer wall processing: leveling the surface of the base wall, smearing cement mortar with the thickness of 20mm on the leveled base wall, and rubbing the surface;
s20, construction lofting: typesetting and line snapping treatment are carried out on the wall surface of the base wall body according to the construction drawing and the specification of the fiber ceramic plate;
s30, coating a special adhesive: respectively smearing special adhesives on the wall surface of the base wall body and the back surface of the fiber ceramic plate, and then respectively scraping the special adhesives on the wall surface of the base wall body and the back surface of the fiber ceramic plate into strip teeth by using a tooth-shaped spatula;
s40, mounting a fiber porcelain plate: the fiber porcelain plate is installed from bottom to top, during installation, a constructor fixes a sucker on the front of the fiber porcelain plate by using the sucker, and then the constructor vertically attaches the fiber porcelain plate to the wall surface in sequence by grabbing the sucker with hands;
s50, vibration leveling: moving the middle part of the fiber-ceramic plate to the periphery by using a vibrator for compaction, and then lightly beating the four corners of the fiber-ceramic plate by using rubber hammers until the special adhesive flows out from each corner;
s60, surface treatment: after the fiber porcelain plate is vibrated to be flat, the special adhesive flowing into the gap is immediately cleaned and temporarily fixed by using glue, after 24 hours, the glue in the gap is cleaned, then a special crack sealer is used for crack filling, and in the process of crack filling, only dry cloth can be used for wiping the front surface of the fiber porcelain plate.
2. The construction process of the fiber ceramic plate according to claim 1, wherein: in step S10, the leveling process of the base wall includes leveling the concrete on the protruded wall surface and leveling the recessed wall surface with the cement fine mortar doped with the interface agent.
3. The construction process of the fiber ceramic plate according to claim 1, wherein: and D, the cement mortar in the step S10 is layered and coated for multiple times, and the surface of the cement mortar is scraped, smoothed and rubbed after each cement mortar coating until the thickness of the cement mortar reaches 20 mm.
4. The construction process of the fiber ceramic plate according to claim 1, wherein: the special adhesive in the step S30 comprises 30-40% of high molecular polymer dry powder, 30-40% of cement, 20-30% of quartz sand and 5-10% of water-retaining agent.
5. The construction process of the fiber ceramic plate according to claim 1, wherein: the special adhesive in the step S30 is mixed with water when in use, the mixing ratio of the special adhesive to the water is 3.5:1, and an electric stirrer and the water are used for stirring when in mixing, and the stirring time is 1 min.
6. The construction process of the fiber ceramic plate according to claim 1, wherein: the thickness of the special adhesive applied to the wall surface of the base wall and the back surface of the fiber porcelain plate in the step S30 is 3-5 mm.
7. The construction process of the fiber ceramic plate according to claim 1, wherein: before the installation of the fiber porcelain plate in the step S40, nailing a batten on the lower side of the lowest horizontal ink line in the construction loft by using a cement nail, wherein the upper surface of the batten is flush with the horizontal ink line.
8. The construction process of the fiber ceramic plate according to claim 7, wherein: the battens are arranged in a multi-point mode according to the positions of the fiber ceramic plates, wherein the length of each batten on each point is larger than 9cm, the width of each batten is larger than 4cm, and the thickness of each batten is larger than 1 cm.
9. The construction process of the fiber ceramic plate according to claim 1, wherein: and covering a layer of cotton cloth at the bottom of the vibrator in the step S50.
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JPH04191010A (en) * | 1990-11-27 | 1992-07-09 | Suzuki Motor Corp | Manufacure of long fiber reinforced ceramic |
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CN104234363A (en) * | 2014-08-27 | 2014-12-24 | 浙江大学城市学院 | Sticking construction method for fiber ceramic plate |
CN108265946A (en) * | 2017-12-15 | 2018-07-10 | 夹江县盛世东方陶瓷有限公司 | A kind of ceramics painting and calligraphy brick patch block method |
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2020
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JPH04191010A (en) * | 1990-11-27 | 1992-07-09 | Suzuki Motor Corp | Manufacure of long fiber reinforced ceramic |
CN2828039Y (en) * | 2005-04-07 | 2006-10-18 | 淄博德惠来装饰瓷板有限公司 | Vitreous glazed fibre ceramic plate integrated of congreent melting and permeating |
CN104234363A (en) * | 2014-08-27 | 2014-12-24 | 浙江大学城市学院 | Sticking construction method for fiber ceramic plate |
CN108265946A (en) * | 2017-12-15 | 2018-07-10 | 夹江县盛世东方陶瓷有限公司 | A kind of ceramics painting and calligraphy brick patch block method |
CN110359685A (en) * | 2019-07-24 | 2019-10-22 | 青岛东建建设有限公司 | A kind of polyurethane thermal insulation and decoration integrated board construction technology based on full bonding |
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Application publication date: 20200814 |
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