CN111535237A - External device for removing ice and snow on track based on electromagnetic heating - Google Patents
External device for removing ice and snow on track based on electromagnetic heating Download PDFInfo
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- CN111535237A CN111535237A CN202010363151.9A CN202010363151A CN111535237A CN 111535237 A CN111535237 A CN 111535237A CN 202010363151 A CN202010363151 A CN 202010363151A CN 111535237 A CN111535237 A CN 111535237A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H5/00—Removing snow or ice from roads or like surfaces; Grading or roughening snow or ice
- E01H5/10—Removing snow or ice from roads or like surfaces; Grading or roughening snow or ice by application of heat for melting snow or ice, whether cleared or not, combined or not with clearing or removing mud or water, e.g. burners for melting in situ, heated clearing instruments; Cleaning snow by blowing or suction only
- E01H5/108—Devices for melting snow or ice in situ and removing subsequently for the mud or melting water
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Abstract
The invention discloses an ice and snow shoveling external device based on an electromagnetic heating track, which comprises a main frame body, wherein the top of the main frame body is provided with a top mounting seat and an upper working box, the bottom of the main frame body is provided with a shoveling track outer frame and a heating working box, an ice and snow shoveling mechanism is arranged on the inner side of the shoveling track outer frame, a heating moving device is arranged on the inner side of the heating working box, a heater and a water tank are arranged in the upper working box, and a water inlet pipe seat is arranged on the top of the upper working box. This external device is eradicateed to ice and snow based on electromagnetic heating track, it is slower to have solved current track ice and snow layer processing apparatus's shovel snow speed, and the hot melt consumption is high, and some devices do not have good way to the ice sheet and carry out the shovel with the hot melt, can not judge whether there is the barrier to block the problem that work was marchd, improves cleaning speed, and heat source rate of heating is fast, the clean up, two-way working path selection.
Description
Technical Field
The invention relates to the technical field of rail cleaning, in particular to an external device for removing ice and snow on a rail based on electromagnetic heating.
Background
In the winter operation of railway track traffic in cold regions, because the ice and snow cover the running surface of the track, the friction between the wheels and the track is reduced, thereby hindering the control of the train and easily causing the phenomena of train stop or delay and the like.
For example, the straddle type rail deicing machine disclosed in chinese patent CN201610702408.2 clears away ice and snow on the rail under the action of rolling brush snow removal, snow blowing, ice and snow melting and ice water blowing, and for example, an automatic rail snow cleaning and deicing vehicle disclosed in chinese patent CN201911376191.0 crushes floating ice on the rail by squeezing through a non-contact gear machine, and blows off ice and snow dust powder through high-pressure airflow, so that snow and ice on the rail can be cleaned quickly at one time, and the rail snow removing efficiency is improved.
However, the existing track ice and snow layer processing device is low in snow shoveling speed and high in hot melting power consumption, and a part of devices cannot shovel and melt ice layers in a good way and cannot judge whether barriers block the work and the progress.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an external device for removing ice and snow on a track based on electromagnetic heating, and solves the problems that the existing track ice and snow layer processing device is low in snow removing speed and high in hot melting power consumption, and a part of devices cannot remove and hot melt ice layers in a good way and cannot judge whether obstacles block the work and the advance.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: an ice and snow shoveling external device based on an electromagnetic heating track comprises a main frame body, wherein a top mounting seat and an upper working box are arranged at the top of the main frame body, a shoveling track outer frame and a heating working box are arranged at the bottom of the main frame body, an ice and snow shoveling mechanism is arranged on the inner side of the shoveling track outer frame, a heating moving device is arranged on the inner side of the heating working box, a heater and a water tank are arranged in the upper working box, a water inlet pipe seat is arranged at the top of the upper working box, a water inlet connecting pipe is arranged above the water inlet pipe seat, a water spraying machine frame is arranged on the side of the main frame body side, which is positioned at the ice and snow shoveling mechanism, a spraying machine frame is arranged on the side of the main frame body side, which is far away from the water spraying machine frame, water flow can be sprayed out by the spraying machine frames, the side of the main frame body is located on two sides below the water spraying frame and is provided with a grating mounting seat, a grating transmitter and receiver is mounted on the inner side of the grating mounting seat and is used for detecting whether barriers exist on the flatness and the front side of the rail, an invagination working area is arranged at the bottom of the main frame body, and hot air flow holes are formed in two sides of the invagination working area.
Preferably, ice and snow shoveling mechanism includes positioning hydraulic cylinder, positioning pole and smooth shovel, the rotating seat frame is installed through the positioning pole to the pneumatic cylinder, smooth shovel is installed on rotating seat frame through the pivot, and the position of the smooth shovel of positioning hydraulic cylinder adjustment conveniently adapts to different degree of depth and thickness ice and snow layer, and both sides have set up three different ice and snow shoveling mechanisms of group, can carry out position control according to orbital actual conditions, ensure that every a set of mechanism is to corresponding the clearance to the ice and snow layer, the inside rotation positioning motor that is provided with of rotating seat frame, it is connected with smooth shovel to rotate the positioning motor through the speed reducer, can make two directions of whole device move equally.
Preferably, the smooth shovel inboard is provided with ice and snow and shovels the sliding blade strengthening rib, ice and snow shovels sliding blade strengthening rib evenly distributed and is inboard at smooth shovel, and smooth shovel inboard has set up ice and snow and has shoveled the sliding blade strengthening rib and can make to shovel the back separation and drop, prevents that whole adhesion from causing follow-up shovel to remove inconveniently.
Preferably, the heating mobile device is including adjusting flexible pneumatic cylinder, adjust the flexible pneumatic cylinder outside and install the rotation wheel carrier, rotate and install between the wheel carrier and rotate the heating pinch roller, the flexible pneumatic cylinder of the inside regulation of heating work box works in advance will rotate the rotation between the wheel carrier and heat the pinch roller and press on the track, guarantees to rotate heating pinch roller and track in close contact with, makes things convenient for advancing of whole mechanism, adjust flexible pneumatic cylinder and rotate and install electromagnetic heating coil between the heating pinch roller, the corresponding setting of heating mobile device rotates the heating pinch roller and adopts the steel pinch roller, and electromagnetic heating coil starts can direct heating steel pinch roller and rail for rail itself also forms a heat source, and two heat sources of steel pinch roller and rail accelerate melting of ice and snow.
Preferably, the top of the rotating wheel frame is provided with a motor frame, the top of the rotating wheel frame is provided with a movable rotating wheel motor through the motor frame, the movable rotating wheel motor is connected with a rotary heating pressing wheel through a speed reducer, the pressing wheel is guaranteed to have strong torque, and the whole machine is pushed to move.
Preferably, the rotating heating pinch roller is made of steel, friction grains are arranged on the outer side of the rotating heating pinch roller, and larger friction force is provided for the steel pinch roller to press on the rail.
Preferably, the installation butt flange is arranged on the outer side of the water inlet connecting pipe, the installation buckling frame is arranged on the side edge of the main frame body above the water spraying rack, and the butt bolts are arranged in the middle of the installation buckling frame.
Preferably, the bottom of each of the spraying frame and the water spraying frame is provided with a nozzle, a supply pump is arranged inside the water tank of the upper working box, and the supply pump is connected with the nozzles of the spraying frame and the water spraying frame through a guide pipe.
Preferably, a hot air blower is further arranged inside the upper working box, and an air outlet pipe of the hot air blower is communicated with the hot air flow hole.
(III) advantageous effects
The invention provides an external device for removing ice and snow on a track based on electromagnetic heating. The method has the following beneficial effects:
(one), this based on external device is eradicated to electromagnetic heating track ice and snow, the frame that sprays of body frame both sides and water sprayer frame all can the blowout rivers for the ice and snow layer melts, and convenient the eradicate for the work rate of eradicating work.
The external device for removing ice and snow based on the electromagnetic heating track has the advantages that the heater prefabricated at the bottom of the water tank can slightly heat inlet water, part of generated heat flow is blown out from a hot air flow hole below through the air heater, and some ice and snow which are not removed and melted are blown off from the track.
And (III) the electromagnetic heating coil is started to directly heat the steel pressing wheel and the rail, so that the rail also forms a heat source, and the steel pressing wheel and the rail accelerate the melting of ice and snow.
(IV), this based on external device is eradicateed to electromagnetic heating track ice and snow, the position of the smooth shovel of positioning pneumatic cylinder adjustment, the convenient different degree of depth and the thickness ice and snow layer of adaptation, different ice and snow of three groups of mechanisms of eradicating have been set up to both sides, can carry out position control according to orbital actual conditions, ensure that every a set of mechanism is to can correspond the clearance to the ice and snow layer.
(V), should based on external device is eradicated to electromagnetism heating track ice and snow, the smooth shovel inboard has set up ice and snow and has eradicated the sliding knife strengthening rib and can make to shovel the back separation and drop, prevents that whole adhesion from causing follow-up shovel to remove inconveniently.
And sixthly, the external device for removing the ice and snow on the track based on the electromagnetic heating is provided with friction lines outside the rotary heating pressing wheel, so that a larger friction force is provided for the steel pressing wheel to press on the track.
(VII), this external device is eradicated based on electromagnetic heating track ice and snow, removal runner motor passes through the speed reducer and is connected with the rotation heating pinch roller, guarantees that the pinch roller has powerful moment of torsion, promotes the removal of whole machinery, and organism itself has still set up the installation and has detained the frame, can select to install on the mobile device, selects to drive or promote whole frame and remove.
(eight), this external device is eradicated to ice and snow based on electromagnetic heating track, grating transceiver are used for detecting whether orbital roughness and front side have the obstacle.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic view of the electromagnetic heating side of the main frame according to the present invention;
FIG. 3 is a schematic structural view of the bottom of the main body mechanism of the present invention;
FIG. 4 is a schematic right side view of the main frame of the present invention;
FIG. 5 is a schematic top view of the main body mechanism of the present invention;
FIG. 6 is a schematic structural view of the ice and snow shoveling mechanism of the present invention;
FIG. 7 is a schematic structural diagram of a mobile heating device according to the present invention;
in the figure: the ice and snow removing machine comprises a main frame body 1, a top mounting seat 2, an upper working box 3, a track removing outer frame 4, a hot working box 5, an ice and snow removing mechanism 6, a position adjusting hydraulic cylinder 61, a position adjusting rod 62, a sliding shovel 63, a rotating seat frame 64, a position adjusting motor 65, a sliding knife reinforcing rib 66, an abutting flange 7, a heating and moving device 8, a telescopic hydraulic cylinder 81, a rotating heating pinch roller 82, an electromagnetic heating coil 83, a rotating wheel frame 84, a rotating wheel motor 85, a sunken working area 9, a hot air flow hole 10, a spraying machine frame 11, a water spraying machine frame 12, a grating mounting seat 13, a grating transmitting and receiving device 14, a buckling frame 15, a water inlet pipe seat 16, a water inlet connecting pipe 17 and a hot air machine 18.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: an ice and snow shoveling external device based on an electromagnetic heating track comprises a main frame body 1, wherein the top of the main frame body 1 is provided with a top mounting seat 2 and an upper working box 3, the bottom of the main frame body 1 is provided with a shoveling track outer frame 4 and a heating working box 5, an ice and snow shoveling mechanism 6 is arranged on the inner side of the shoveling track outer frame 4, a heating moving device 8 is arranged on the inner side of the heating working box 5, a heater and a water tank are arranged in the upper working box 3, a water inlet pipe seat 16 is arranged on the top of the upper working box 3, a water inlet connecting pipe 17 is arranged above the water inlet pipe seat 16, a water spraying frame 12 is arranged on one side of the main frame body 1, which is positioned at the ice and snow shoveling mechanism 6, a spraying frame 11 is arranged on one side of the main frame body 1, which is far away from the water spraying frame 12, water flow can be sprayed out from both, the 1 avris of the body frame body is located and is provided with grating mount pad 13 in 12 below both sides of water spray frame, and grating transceiver 14 is installed to grating mount pad 13 inboard, and whether grating transceiver 14 is used for detecting orbital roughness and front side has the obstacle, and body frame body 1 bottom is provided with invagination workspace 9, and hot air flow hole 10 has been seted up to invagination workspace 9 both sides.
Ice and snow shoveling mechanism 6 includes positioning hydraulic cylinder 61, positioning rod 62 and smooth shovel 63, the rotating seat frame 64 is installed through positioning rod 62 to pneumatic cylinder 61, smooth shovel 63 is installed on rotating seat frame 64 through the pivot, positioning hydraulic cylinder 61 adjusts the position of smooth shovel 63, conveniently adapt to different degree of depth and thickness ice and snow layer, three different ice and snow shoveling mechanisms 6 of group have been set up to both sides, can carry out position control according to orbital actual conditions, ensure that every a set of mechanism corresponds the clearance to ice and snow layer, rotating seat frame 64 is inside to be provided with and to rotate positioning motor 65, it is connected with smooth shovel 63 to rotate positioning motor 65 through the speed reducer, can make two directions of whole device move all can.
The ice and snow shoveling sliding knife reinforcing ribs 66 are arranged on the inner side of the sliding shovel 63, the ice and snow shoveling sliding knife reinforcing ribs 66 are uniformly distributed on the inner side of the sliding shovel 63, the ice and snow shoveling sliding knife reinforcing ribs 66 are arranged on the inner side of the sliding shovel 63, so that the ice and snow shoveling sliding knife reinforcing ribs 66 can be separated and fall off after shoveling, and the inconvenience of follow-up shoveling caused by whole adhesion is prevented.
Heating mobile device 8 is including adjusting flexible pneumatic cylinder 81, adjust flexible pneumatic cylinder 81 outside and install and rotate wheel carrier 84, it heats pinch roller 82 to install rotation between the wheel carrier 84 to rotate, the flexible pneumatic cylinder 81 of regulation work box 5 inside works in advance and will rotate the rotation between the wheel carrier 84 and heat pinch roller 82 and press on the track, guarantee to rotate heating pinch roller 82 and track in close contact with, make things convenient for advancing of whole mechanism, adjust flexible pneumatic cylinder 81 and rotate and install electromagnetic heating coil 83 between the heating pinch roller 82, heating mobile device 8 sets up correspondingly, it adopts the steel pinch roller to rotate heating pinch roller 82, electromagnetic heating coil 83 starts and can directly heat steel pinch roller and rail, make rail itself also form a heat source, two heat sources of steel pinch roller and rail accelerate melting of ice and snow.
The top of the rotating wheel frame 84 is provided with a motor frame, the top of the rotating wheel frame 84 is provided with a moving rotating wheel motor 85 through the motor frame, and the moving rotating wheel motor 85 is connected with the rotating heating pinch roller 82 through a speed reducer, so that the pinch roller has strong torque and the movement of the whole machine is promoted.
The rotating heating pinch roller 82 is made of steel, friction grains are arranged on the outer side of the rotating heating pinch roller 82, and larger friction force is provided for the steel pinch roller to press on the rail.
The outer side of the water inlet connecting pipe 17 is provided with an installation butt joint flange 7, the side of the main frame body 1 is positioned above the water spraying machine frame 12 and is provided with an installation buckling frame 15, and the middle part of the installation buckling frame 15 is provided with a butt joint bolt.
The bottom of the spraying frame 11 and the bottom of the water spraying frame 12 are both provided with nozzles, a supply pump is arranged inside the water tank of the upper working box 3, and the supply pump is connected with the nozzles of the spraying frame 11 and the water spraying frame 12 through a guide pipe.
The upper working box 3 is also provided with a hot air blower 18, and an air outlet pipe of the hot air blower 18 is communicated with the hot air flow hole 10.
When the main frame body is used, it is required to be stated that the main frame body 1 is firstly installed on a track, an adjusting telescopic hydraulic cylinder 81 in a heating working box 5 works in advance to press a rotating heating pinch roller 82 between rotating wheel frames 84 on the track, the rotating heating pinch rollers 82 corresponding to the two sides are pressed on the track, an installation buckling frame 15 on the side of the main frame body 1 can be selectively installed on a moving device to drive or push the whole frame to move, the rotating heating pinch roller 82 adopts a steel pinch roller, an electromagnetic heating coil 83 is started to directly heat the steel pinch roller and a rail, so that the rail itself forms a heat source, and the two heat sources of the steel pinch roller and the rail accelerate the melting of ice and snow;
the ice and snow shoveling mechanism 6 below the main frame body 1 can adjust the position of the sliding shovel 63 through the positioning hydraulic cylinder 61, so that the ice and snow layer with different depths and thicknesses can be conveniently adapted, three groups of different ice and snow shoveling mechanisms 6 are arranged on two sides, the position can be adjusted according to the actual condition of a track, each group of mechanism can correspondingly clean the ice and snow layer, the angle of the sliding shovel 63 is adjusted through the speed reducer by rotating the positioning motor 65, the just corresponding angle is ensured when shoveling is carried out, the ice and snow shoveling sliding knife reinforcing ribs 66 are arranged on the inner side of the sliding shovel 63, so that the ice and snow layer can be separated and fall off after shoveling, the inconvenience of subsequent shoveling caused by integral adhesion is prevented, and the whole device can run in two directions by;
the frame 11 that sprays of 1 both sides of the body frame body and the frame 12 that sprays water all can the blowout rivers for the ice and snow layer melts, conveniently shovels for the operating speed who shovels work, and the prefabricated heater in the inside water tank bottom of upper portion work box 3 with can carry out the micro-heating to intaking, the hot flow of production partly blows off from hot blast gas flow hole 10 of below through air heater 18, blows off the track with some ice and snow that do not shovel melting.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The term "comprising", without further limitation, means that the element so defined is not excluded from the group consisting of additional identical elements in the process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a based on external device is eradicateed to electromagnetism heating track ice and snow, includes the body frame body (1), its characterized in that: the ice and snow cleaning machine is characterized in that a top mounting seat (2) and an upper working box (3) are arranged at the top of the main frame body (1), a shoveling track outer frame (4) and a heating working box (5) are arranged at the bottom of the main frame body (1), an ice and snow shoveling mechanism (6) is installed on the inner side of the shoveling track outer frame (4), a heating moving device (8) is installed on the inner side of the heating working box (5), a heater and a water tank are arranged inside the upper working box (3), a water inlet pipe seat (16) is arranged at the top of the upper working box (3), a water inlet connecting pipe (17) is installed above the water inlet pipe seat (16), a water spraying frame (12) is arranged on one side of the main frame body (1) which is located at the ice and snow shoveling mechanism (6), a spraying frame (11) is installed on one side of the main frame body (1) which is far away from the water spraying, the grating emission receiver (14) is installed on the inner side of the grating installation seat (13), an invagination working area (9) is arranged at the bottom of the main frame body (1), and hot air flow holes (10) are formed in two sides of the invagination working area (9).
2. The electromagnetic heating track-based ice and snow shoveling external device is characterized in that: the ice and snow removing mechanism (6) comprises a position adjusting hydraulic cylinder (61), a position adjusting rod (62) and a sliding shovel (63), wherein the hydraulic cylinder (61) is provided with a rotating seat frame (64) through the position adjusting rod (62), the sliding shovel (63) is installed on the rotating seat frame (64) through a rotating shaft, a rotating position adjusting motor (65) is arranged inside the rotating seat frame (64), and the rotating position adjusting motor (65) is connected with the sliding shovel (63) through a speed reducer.
3. The electromagnetic heating track-based ice and snow shoveling external device is characterized in that: the ice and snow removing device is characterized in that ice and snow removing sliding knife reinforcing ribs (66) are arranged on the inner side of the sliding shovel (63), and the ice and snow removing sliding knife reinforcing ribs (66) are uniformly distributed on the inner side of the sliding shovel (63).
4. The electromagnetic heating track-based ice and snow shoveling external device is characterized in that: heating mobile device (8) are including adjusting flexible pneumatic cylinder (81), adjust flexible pneumatic cylinder (81) outside and install rotation wheel carrier (84), rotate and install rotation heating pinch roller (82) between wheel carrier (84), adjust flexible pneumatic cylinder (81) and rotate and install electromagnetic heating coil (83) between heating pinch roller (82), heating mobile device (8) corresponding setting.
5. The electromagnetic heating track-based ice and snow shoveling external device is characterized in that: the top of the rotating wheel frame (84) is provided with a motor frame, the top of the rotating wheel frame (84) is provided with a moving rotating wheel motor (85) through the motor frame, and the moving rotating wheel motor (85) is connected with the rotating heating pinch roller (82) through a speed reducer.
6. The electromagnetic heating track-based ice and snow shoveling external device is characterized in that: the rotary heating pinch roller (82) is made of steel, and friction grains are arranged on the outer side of the rotary heating pinch roller (82).
7. The electromagnetic heating track-based ice and snow shoveling external device is characterized in that: the water inlet connecting pipe (17) is provided with an installation butt flange (7) on the outer side, the side of the main frame body (1) is located above the water spraying frame (12) and is provided with an installation buckling frame (15), and the middle of the installation buckling frame (15) is provided with a butt bolt.
8. The electromagnetic heating track-based ice and snow shoveling external device is characterized in that: the spray machine is characterized in that nozzles are arranged at the bottoms of the spray machine frame (11) and the water spray machine frame (12), a supply pump is arranged inside a water tank of the upper working box (3), and the supply pump is connected with the nozzles of the spray machine frame (11) and the water spray machine frame (12) through a guide pipe.
9. The electromagnetic heating track-based ice and snow shoveling external device is characterized in that: an air heater (18) is further arranged inside the upper working box (3), and an air outlet pipe of the air heater (18) is communicated with the hot air flow hole (10).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010363151.9A CN111535237A (en) | 2020-04-30 | 2020-04-30 | External device for removing ice and snow on track based on electromagnetic heating |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010363151.9A CN111535237A (en) | 2020-04-30 | 2020-04-30 | External device for removing ice and snow on track based on electromagnetic heating |
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| CN202010363151.9A Pending CN111535237A (en) | 2020-04-30 | 2020-04-30 | External device for removing ice and snow on track based on electromagnetic heating |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112808703A (en) * | 2020-12-21 | 2021-05-18 | 山东大学 | Automatic deicing device for ship artillery |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112808703A (en) * | 2020-12-21 | 2021-05-18 | 山东大学 | Automatic deicing device for ship artillery |
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