CN111532494A - Double-layer material arranging machine and application method thereof - Google Patents
Double-layer material arranging machine and application method thereof Download PDFInfo
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- CN111532494A CN111532494A CN202010356098.XA CN202010356098A CN111532494A CN 111532494 A CN111532494 A CN 111532494A CN 202010356098 A CN202010356098 A CN 202010356098A CN 111532494 A CN111532494 A CN 111532494A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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Abstract
The invention discloses a double-layer material arranging machine, which comprises: a frame; the pair of transverse conveying mechanisms are arranged adjacently in height and comprise transverse conveying assemblies and counters; the pair of longitudinal conveying mechanisms are positioned at the downstream of the pair of transverse accelerating conveyor belts, are arranged in a height-to-height mode, and comprise longitudinal conveying assemblies and longitudinal intercepting telescopic rods; the transverse pushing mechanism is positioned at the downstream of the longitudinal intercepting telescopic rod and comprises a pair of limiting parts, a transverse power part and a pair of transverse pushing parts which are sequentially arranged along the material conveying direction; the longitudinal pushing mechanism is positioned on the opposite side of the transverse pushing mechanism and comprises a packing table, a longitudinal power part and at least one longitudinal pushing part. The invention also discloses an application method of the double-layer material arranging machine. The invention can simultaneously improve the packaging efficiency and the packaging effect, has high automation degree, reduces the production cost and improves the production benefit.
Description
Technical Field
The invention relates to the technical field of production and processing of hygienic products. More particularly, the invention relates to a double-layer material arranging machine and an application method thereof.
Background
The roll paper is an essential sanitary article for daily life. The existing roll paper is usually bagged or boxed to form multilayer package for sale, and how to improve the packaging efficiency and the packaging effect is a problem which needs to be solved urgently by manufacturers. The existing production line has two main types, one type is that only one production conveying belt conveys the roll paper, and the unilateral pushes away in proper order and stacks when packing at last, and is repeated twice, has the defect of low packing efficiency, and the other type is that two independent production conveying belts convey the roll paper, and two sides push away to the centre simultaneously and stack when packing at last, can make the roll paper collide the friction in opposite directions, has the defect of poor packing effect.
Disclosure of Invention
An object of the present invention is to solve at least the above problems and to provide at least the advantages described later.
Still another object of the present invention is to provide a double-layer material arranging machine and a method for applying the same, which can simultaneously improve the packing efficiency and packing effect, have a high degree of automation, reduce the production cost, and improve the production efficiency.
To achieve these objects and other advantages in accordance with the purpose of the invention, there is provided a double layer stocker including:
a frame;
the transverse conveying mechanisms are arranged on the rack in a vertically adjacent mode, each transverse conveying mechanism comprises a transverse conveying assembly and a counter, each transverse conveying assembly comprises a transverse conveying belt, a transverse lower conveying belt and a transverse accelerating conveying belt, the transverse conveying belts and the transverse accelerating conveying belts are arranged oppositely in height to form upper and lower surface contact pressure on materials, the transverse accelerating conveying belts are arranged at the downstream of the transverse lower conveying belts to receive the materials, the rotating speeds of the transverse conveying belts and the transverse lower conveying belts are the same and are smaller than that of the transverse accelerating conveying belts, and the counter is arranged on one side of the transverse accelerating conveying belts along the material conveying direction;
the longitudinal conveying mechanisms are arranged at the lower streams of the transverse accelerating conveyor belts and are arranged oppositely in height, each longitudinal conveying mechanism comprises a longitudinal conveying assembly and a longitudinal intercepting telescopic rod, each longitudinal conveying assembly comprises a longitudinal conveyor belt, each longitudinal conveyor belt is adjacent to the corresponding transverse accelerating conveyor belt to receive materials, the conveying direction of the materials is changed by the longitudinal conveyor belts, each longitudinal intercepting telescopic rod is arranged on one side of the corresponding longitudinal conveyor belt, and the telescopic direction of each longitudinal intercepting telescopic rod is perpendicular to the conveying direction of the materials;
the transverse pushing mechanism is arranged on the rack and positioned at the downstream of the longitudinal intercepting telescopic rod, the transverse pushing mechanism comprises a pair of limiting parts, a transverse power part and a pair of transverse pushing parts which are sequentially arranged along the material conveying direction, the limiting parts extend perpendicular to the material conveying direction to limit the longitudinal stroke of the material, the transverse pushing parts are oppositely arranged, one transverse pushing part is positioned on one side of one longitudinal conveying belt and has a pushing surface with a certain longitudinal length, and the transverse power part periodically pushes the pair of transverse pushing parts to enable the double-layer material to be transversely and synchronously separated from the longitudinal conveying belt;
the longitudinal pushing mechanism is arranged on the rack and located on the opposite side of the transverse pushing mechanism, the longitudinal pushing mechanism comprises a packaging table, a longitudinal power part and at least one longitudinal pushing part, the packaging table is adjacent to the longitudinal conveyor belt and receives stacked double-layer materials, a lifting touch pressing plate is arranged above the packaging table to touch and press the double-layer materials, and the longitudinal power part drives the longitudinal pushing part to move along a longitudinal guide rail so that the double-layer materials are longitudinally and synchronously separated from the packaging table to a bag body or a box body.
Preferably, the transverse conveying assembly further comprises a transverse guard plate arranged on both sides of the transverse lower conveying belt and the transverse accelerating conveying belt, the longitudinal conveying assembly further comprises a longitudinal guard plate arranged on both sides of the longitudinal conveying belt located on the upstream portion of the transverse pushing mechanism, and the longitudinal guard plate is provided with a through hole for the longitudinal intercepting telescopic rod to pass through.
Preferably, the method further comprises the following steps:
a pair of adsorption apparatus constructs, its install in the frame, a pair of adsorption apparatus constructs the offside that is located the top of a pair of vertical conveyer belt, just is located the horizontal conveyer belt with higher speed, sets up around a pair of adsorption apparatus constructs the height, adsorption apparatus constructs including shrouding, vacuum air pipe, the vacuum fan that communicates in proper order, the shrouding below is provided with the wind hole adsorption band, and it is located the upper reaches part of vertical backplate, the shrouding with the adsorption band forms a bellows.
Preferably, the lateral transfer assembly further comprises a bottom guide positioned between the lateral acceleration conveyor and the lateral lower conveyor.
Preferably, the lateral pushing mechanism further comprises a pair of detectors arranged in a manner of being opposite in height, and one detector detects the lateral stroke of one lateral pushing portion.
The application method of the double-layer material arranging machine comprises the following steps:
for any transverse conveying mechanism, the transverse conveying assembly conveys materials in the transverse direction, a PLC system controls motors of a transverse conveying belt and a transverse lower conveying belt to continuously operate to release the materials in response to a signal, when a counter counts that the number of the materials passing through the transverse accelerating conveying belt reaches a threshold number, the PLC system controls the motors of the transverse conveying belt and the transverse lower conveying belt to stop operating so as to limit the advancing of subsequent materials, and meanwhile, the materials passing through the threshold number of the transverse accelerating conveying belt advance to the longitudinal conveying assembly;
for any longitudinal conveying mechanism, the longitudinal conveying assembly conveys materials longitudinally, the PLC system controls a pair of longitudinal intercepting telescopic rods to extend synchronously so as to limit the advancing of the materials of each layer passing through the threshold quantity of the transverse acceleration conveyor belt, and meanwhile, the materials of the double layers passing through the threshold quantity of the longitudinal intercepting telescopic rods are stopped by the limiting part synchronously;
step three, for the horizontal pushing mechanism and the longitudinal pushing mechanism, the horizontal power part pushes a pair of horizontal pushing parts to enable double-layer materials to be separated from a pair of longitudinal conveyor belts to a packing table along the horizontal direction, the horizontal power part and the pair of horizontal pushing parts reset, meanwhile, the lifting touch pressure plate descends to touch the double-layer materials with good pressure codes, the longitudinal power part drives the longitudinal pushing part to move along a longitudinal guide rail to enable the double-layer materials to be separated from the packing table to a bag body or a box body along the longitudinal direction, the lifting touch pressure plate and the longitudinal pushing part reset respectively, meanwhile, a PLC system controls a pair of longitudinal intercepting telescopic rods to be synchronously contracted and released, and after the materials with threshold quantity pass through the longitudinal intercepting telescopic rods, the longitudinal intercepting telescopic rods send signals.
Preferably, a pair of detectors are arranged oppositely in height, one detector detects the transverse stroke of one transverse pushing part, in the third step, in response to the pair of detectors detecting that the transverse pushing strokes of the pair of transverse pushing parts are in place, the PLC system controls the lifting touch pressure plate to descend, and the longitudinal power part drives the longitudinal pushing part to move along the longitudinal guide rail.
The application method of the double-layer material arranging machine comprises the following steps:
for any transverse conveying mechanism, the transverse conveying assembly conveys materials in the transverse direction, a PLC system controls motors of a transverse conveying belt and a transverse lower conveying belt to continuously operate to release the materials in response to a signal, when a counter counts that the number of the materials passing through the transverse accelerating conveying belt reaches a threshold number, the PLC system controls the motors of the transverse conveying belt and the transverse lower conveying belt to stop operating so as to limit the advancing of subsequent materials, and meanwhile, the materials passing through the threshold number of the transverse accelerating conveying belt advance to the longitudinal conveying assembly;
for any longitudinal conveying mechanism, the longitudinal conveying assembly conveys materials longitudinally, the vacuum fan sequentially adsorbs the materials through the air pipes until the materials are aligned on one side, the PLC system controls the longitudinal intercepting telescopic rods to extend synchronously so as to limit the advancing of the materials of each layer passing through the threshold number of the transverse acceleration conveyor belt, and meanwhile, the materials of the double layers passing through the threshold number of the longitudinal intercepting telescopic rods are synchronously stopped by the limiting part;
step three, for the horizontal pushing mechanism and the longitudinal pushing mechanism, the horizontal power part pushes a pair of horizontal pushing parts to enable double-layer materials to be separated from a pair of longitudinal conveyor belts to a packing table along the horizontal direction, the horizontal power part and the pair of horizontal pushing parts reset, meanwhile, the lifting touch pressure plate descends to touch the double-layer materials with good pressure codes, the longitudinal power part drives the longitudinal pushing part to move along a longitudinal guide rail to enable the double-layer materials to be separated from the packing table to a bag body or a box body along the longitudinal direction, the lifting touch pressure plate and the longitudinal pushing part reset respectively, meanwhile, a PLC system controls a pair of longitudinal intercepting telescopic rods to be synchronously contracted and released, and after the materials with threshold quantity pass through the longitudinal intercepting telescopic rods, the longitudinal intercepting telescopic rods send signals.
Preferably, a pair of detectors are arranged oppositely in height, one detector detects the transverse stroke of one transverse pushing part, in the third step, in response to the pair of detectors detecting that the transverse pushing strokes of the pair of transverse pushing parts are in place, the PLC system controls the lifting touch pressure plate to descend, and the longitudinal power part drives the longitudinal pushing part to move along the longitudinal guide rail.
The invention at least comprises the following beneficial effects:
firstly, materials are conveyed in a high-low adjacent mode through a pair of transverse conveying mechanisms, then the conveying direction of the materials is adjusted through a pair of longitudinal conveying mechanisms, the materials are conveyed in a high-low opposite mode, then the double-layer materials are transversely and synchronously pushed through the transverse pushing mechanisms, and finally the stacked double-layer materials are longitudinally pushed through the longitudinal pushing mechanisms, so that the packaging efficiency and the packaging effect are improved, the automation degree is high, the production cost is reduced, and the production benefit is improved;
second, a pair of transverse conveying structure one high one low one tandem setting, the headspace of being convenient for sets up respective transverse conveying subassembly, and transverse conveying belt, horizontal lower conveyer belt provide simultaneously and carry power drive material to advance, extrude the material shape simultaneously, and transverse acceleration conveyer belt pulls open the material interval through accelerating suddenly, and the counter is accurate to count. The transverse conveying belt and the transverse lower conveying belt are driven by a motor to be conveyed in a continuous operation mode or an intermittent operation mode, grouping of materials is achieved, the materials with threshold quantity of each layer are enabled to form a group and enter the next station, a pair of longitudinal conveying mechanisms are arranged oppositely in a high-low mode and are used for receiving the materials of the transverse accelerating conveying belt, one layer of the double-layer longitudinal conveying belts is slightly longer than the other layer, and the longitudinal intercepting telescopic rods are used for intercepting or releasing the materials, so that the double-layer materials synchronously enter the next station;
thirdly, the transverse pushing mechanism intercepts materials entering the pushing station through a limiting part, the limiting part can be a rod body or a plate body, double-layer synchronous pushing is realized through a transverse power part and a transverse pushing part, the transverse power part can be a motor, a cylinder and the like, the transverse pushing part comprises a connecting rod and a panel, the length of the panel is slightly larger than the longitudinal length of the materials with threshold quantity, so that the contact area can cover the longitudinal length of the materials with threshold quantity, the originally non-contact double-layer materials are pushed to a packing table in a transverse pushing mode to be stacked in a contact mode, the longitudinal pushing mechanism realizes double-layer synchronous pushing through the longitudinal power part and the longitudinal pushing part, the longitudinal pushing mechanism is the prior art, the invention is only briefly described, the lifting contact pressure plate is a motor-driven vertex angle and is provided with a gap for the longitudinal pushing part to pass through, the longitudinal power part can be a motor, a cylinder and the like, the number, the length of the panel is equal to the transverse length of the stacked materials, and the height of the panel is slightly smaller than the height of the double-layer materials, so that the contact area can cover the side surface of the stacked double-layer materials conveniently, and the stacked double-layer materials can be synchronously pushed to the next station;
fourthly, the transverse guard plates are arranged to prevent the materials from deviating from the transverse conveying assembly in the transverse conveying process, the distance between the transverse guard plates is slightly larger than the width of the materials, the longitudinal guard plates are arranged to prevent the materials from deviating from the longitudinal conveying belt in the longitudinal conveying process, and the distance between the longitudinal guard plates is slightly larger than the length of the materials; the arrangement of the adsorption mechanism enables the materials entering the longitudinal conveyor belt to be quickly aligned and attached to the longitudinal guard plate on the side, so that the materials are conveniently and orderly stacked; a bottom guide plate is arranged between the transverse lower conveying belt and the transverse accelerating conveying belt to form a space between the transverse lower conveying belt and the transverse accelerating conveying belt, and the materials move on the bottom guide plate under the inertia force of the transverse lower conveying belt and are quickly conveyed to the transverse accelerating conveying belt to form acceleration; the arrangement of the detector ensures the accurate matching of all parts and assists in improving the packaging efficiency;
fifthly, when the invention is used, the transverse acceleration conveyor belt and the longitudinal conveyor belt keep a conveying state all the time in the material conveying and packaging process, the transverse acceleration conveyor belt and the transverse lower conveyor belt can be continuously operated and conveyed or intermittently operated and conveyed in the material conveying and packaging process, the longitudinal interception telescopic rod is an existing electrified part to realize interception grouping, materials at different positions on the conveyor belts are divided into a plurality of groups and sequentially advance to the next station, the PLC system controls the motors of the transverse acceleration conveyor belt and the transverse lower conveyor belt to continuously or intermittently operate, so that the materials counted by the counter in a threshold quantity are advanced to the longitudinal conveyor belt through the transverse acceleration conveyor belt and intercepted by the longitudinal interception telescopic rod, when the longitudinal pushing part finishes material transfer, the longitudinal interception telescopic rod is contracted, double-layer materials synchronously advance to a preset position, and meanwhile, the upstream transverse conveyor belt, the upstream, The horizontal downward conveying belt releases the next batch of materials, the whole application method adopts PLC computer programming control, the logic is simple, the execution performance is good, the automation degree is high, the manpower interference is less, the stacking is orderly, and the production efficiency is high.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a schematic structural diagram of one embodiment of the present invention;
FIG. 2 is a top view of one embodiment of the present invention;
FIG. 3 is a left side view of one embodiment of the present invention;
fig. 4 is a right side view of an embodiment of the present invention.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.
It will be understood that terms such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
It is to be noted that the experimental methods described in the following embodiments are all conventional methods unless otherwise specified, and the reagents and materials, if not otherwise specified, are commercially available; in the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can, for example, be fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. The terms "lateral," "longitudinal," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the invention and to simplify the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
As shown in fig. 1-4, the present invention provides a double-layer material arranging machine, comprising:
a frame 1;
the pair of transverse conveying mechanisms are mounted on the rack 1 and arranged adjacently in height, each transverse conveying mechanism comprises a transverse conveying assembly and a counter 5, each transverse conveying assembly comprises a transverse conveying belt 2, a transverse lower conveying belt 3 and a transverse accelerating conveying belt 4, the transverse conveying belts 2 and the transverse lower conveying belts 3 are arranged oppositely in height to form upper and lower contact pressure on materials, the transverse accelerating conveying belts 4 are arranged at the downstream of the transverse lower conveying belts 3 to receive the materials, the rotating speeds of the transverse conveying belts 2 and the transverse lower conveying belts 3 are the same and are smaller than that of the transverse accelerating conveying belts 4, and the counter 5 is arranged on one side of the transverse accelerating conveying belts 4 along the material conveying direction;
the pair of longitudinal conveying mechanisms are arranged on the rack 1, are positioned at the downstream of the pair of transverse accelerating conveyor belts 4 and are arranged in a height-opposite mode, each longitudinal conveying mechanism comprises a longitudinal conveying assembly and a longitudinal intercepting telescopic rod, each longitudinal conveying assembly comprises a longitudinal conveyor belt 6, each longitudinal conveyor belt 6 is adjacent to the corresponding transverse accelerating conveyor belt 4 to receive materials, the longitudinal conveyor belts 6 change the conveying direction of the materials, each longitudinal intercepting telescopic rod is arranged on one side of each longitudinal conveyor belt 6, and the telescopic direction of each longitudinal intercepting telescopic rod is perpendicular to the conveying direction of the materials;
the transverse pushing mechanism is arranged on the rack 1, the transverse pushing mechanism is positioned at the downstream of the longitudinal intercepting telescopic rod, the transverse pushing mechanism comprises a pair of limiting parts 7, a transverse power part 8 and a pair of transverse pushing parts 9 which are sequentially arranged along the material conveying direction, the limiting parts 7 are oppositely arranged in height, the limiting parts 7 extend perpendicular to the material conveying direction to limit the longitudinal stroke of the material, the transverse pushing parts 9 are oppositely arranged in height, one transverse pushing part 9 is positioned on one side of one longitudinal conveyor belt 6 and is provided with a pushing surface with a certain longitudinal length, and the transverse power part 8 periodically pushes the pair of transverse pushing parts 9 to enable the double-layer material to be transversely and synchronously separated from the longitudinal conveyor belt 6;
the longitudinal pushing mechanism is arranged on the rack 1 and located on the opposite side of the transverse pushing mechanism, the longitudinal pushing mechanism comprises a packing table 10, a longitudinal power part and at least one longitudinal pushing part, the packing table 10 is adjacent to the longitudinal conveyor belt 6 to receive stacked double-layer materials, a lifting contact pressing plate 11 is arranged above the packing table 10 to contact and press the double-layer materials, and the longitudinal power part drives the longitudinal pushing part to move along a longitudinal guide rail to enable the double-layer materials to be longitudinally and synchronously separated from the packing table 10 to a bag body or a box body.
According to the technical scheme, the materials are conveyed in a manner of being adjacent in height through the pair of transverse conveying mechanisms, then the conveying direction of the materials is adjusted through the pair of longitudinal conveying mechanisms, the materials are conveyed in a manner of being opposite in height, then the double-layer materials are transversely and synchronously pushed through the transverse pushing mechanisms, finally the double-layer materials are longitudinally pushed and stacked through the longitudinal pushing mechanisms, meanwhile, the packaging efficiency and the packaging effect are improved, the automation degree is high, the production cost is reduced, and the production benefit is improved.
A pair of transverse conveying structure one high one low one tandem sets up, and the headspace of being convenient for sets up respective transverse conveying subassembly, and transverse conveyor belt 2, the horizontal conveyer belt 3 down provide simultaneously and carry power drive material to advance, extrude the material shape simultaneously, and transverse acceleration conveyer belt 4 pulls open the material interval through accelerating suddenly, and 5 accurate counts of counter. The transverse conveying belt 2 and the transverse lower conveying belt 3 can be continuously operated to convey or intermittently operated to convey and release through motor driving, grouping of materials is achieved, materials with threshold quantity of each layer form a group to enter a next station, a pair of longitudinal conveying mechanisms are arranged oppositely in a high-low mode to receive materials of the transverse accelerating conveying belt 4, one layer of the double-layer longitudinal conveying belt 6 is slightly longer than the other layer, and the longitudinal intercepting telescopic rods intercept or release to enable the double-layer materials to synchronously enter the next station.
The transverse pushing mechanism intercepts materials entering a pushing station through a limiting part 7, the limiting part 7 can be a rod body or a plate body, double-layer synchronous pushing is realized through a transverse power part 8 and a transverse pushing part 9, the transverse power part 8 can be a motor, a cylinder and the like, the transverse pushing part 9 comprises a connecting rod and a panel, the length of the panel is slightly greater than the longitudinal length of the materials with threshold quantity, so that the contact area covers the longitudinal length of the materials with threshold quantity, originally non-contact double-layer materials are pushed to a packing table 10 in a transverse pushing mode to be in contact and stacked, the longitudinal pushing mechanism realizes double-layer synchronous pushing through the longitudinal power part and the longitudinal pushing part, the longitudinal pushing mechanism is the prior art, the invention is only briefly described, a lifting contact pressing plate 11 is a motor-driven vertex angle and is provided with a gap for the longitudinal pushing part to pass through, the longitudinal power part can be a motor, a cylinder and the like, the number of the, the length of the panel is equal to the transverse length of stacked materials, the height of the panel is slightly smaller than the height of double-layer materials, the contact area of the panel is convenient to cover the side face of the stacked double-layer materials, and the panel is synchronously pushed to the next station.
In another technical solution, the transverse conveying assembly further includes a transverse guard plate 12 disposed on both sides of the transverse downward conveying belt 3 and the transverse acceleration conveying belt 4, the longitudinal conveying assembly further includes a longitudinal guard plate 13 disposed on both sides of the upstream portion of the transverse pushing mechanism with respect to the longitudinal conveying belt 6, and the longitudinal guard plate 13 is provided with a through hole for the longitudinal intercepting telescopic rod to pass through. The transverse conveying assembly is prevented from deviating from the transverse conveying assembly in the transverse conveying process by arranging the transverse guard plates 12, the distance between the transverse guard plates 12 is slightly larger than the width of the material, the longitudinal conveying belt 6 is prevented from deviating from the longitudinal conveying process by arranging the longitudinal guard plates 13, and the distance between the longitudinal guard plates 13 is slightly larger than the length of the material.
In another technical solution, the method further comprises:
the pair of adsorption mechanisms are arranged at the starting ends of the pair of longitudinal conveyor belts 6 and on the opposite sides of the transverse accelerating conveyor belts 4, the pair of adsorption mechanisms are arranged front and back in height and comprise sealing plates 16, vacuum air pipes 15 and vacuum fans 14 which are communicated in sequence, air hole adsorption belts are arranged below the sealing plates 16 and located at the upstream parts of the longitudinal protective plates 13, and the sealing plates 16 and the adsorption belts form an air box.
In the technical scheme, the arrangement of the adsorption mechanism enables the materials entering the longitudinal conveyor belt 6 to be quickly aligned and attached to the longitudinal guard plate 13 on the side, so that the materials are conveniently stacked neatly.
In another technical solution, the lateral transfer assembly further includes a bottom guide plate, which is located between the lateral acceleration conveyor belt 4 and the lateral lower conveyor belt 3 to form a space between the lateral lower conveyor belt 3 and the lateral acceleration conveyor belt 4, and the material moves on the guide roller under the inertial force of the lateral lower conveyor belt 3 and is rapidly transferred to the lateral acceleration conveyor belt 4 to form an acceleration.
In another technical solution, the lateral pushing mechanism further includes a pair of detectors, the height of the detectors is opposite to each other, and one detector detects the lateral stroke of one lateral pushing portion 9. The setting of detector ensures that the cooperation of each part is accurate, supplementary improvement packing efficiency.
The application method of the double-layer material arranging machine comprises the following steps:
for any transverse conveying mechanism, the transverse conveying assembly conveys materials in the transverse direction, in response to a signal, a PLC system controls motors of a transverse conveyor belt 2 and a transverse lower conveyor belt 3 to continuously run to release the materials, when a counter 5 counts that the materials passing through the transverse acceleration conveyor belt 4 reach a threshold number, the PLC system controls the motors of the transverse conveyor belt 2 and the transverse lower conveyor belt 3 to stop running so as to limit the running of subsequent materials, and meanwhile, the materials passing through the threshold number of the transverse acceleration conveyor belt 4 run to the longitudinal conveying assembly;
for any longitudinal conveying mechanism, the longitudinal conveying assembly conveys materials longitudinally, the PLC system controls a pair of longitudinal intercepting telescopic rods to extend synchronously so as to limit the advancing of the materials of the threshold quantity passing through the transverse acceleration conveyor belt 4 on each layer, and meanwhile, the materials of the threshold quantity passing through the longitudinal intercepting telescopic rods on the double layers are stopped by the limiting part 7 synchronously;
step three, for the transverse pushing mechanism and the longitudinal pushing mechanism, the transverse power part 8 pushes the pair of transverse pushing parts 9 to enable the double-layer materials to be separated from the pair of longitudinal conveyor belts 6 to the packing table 10 along the transverse direction, the transverse power part 8 and the pair of transverse pushing parts 9 reset, meanwhile, the lifting touch pressure plate 11 descends to touch the double-layer materials with good stacking, the longitudinal power part drives the longitudinal pushing parts to move along the longitudinal guide rail to enable the double-layer materials to be separated from the packing table 10 to a bag body or a box body along the longitudinal direction, the lifting touch pressure plate 11 and the longitudinal pushing parts reset respectively, meanwhile, the PLC system controls the pair of longitudinal intercepting telescopic rods to contract and release synchronously, and after a threshold amount of materials pass through the longitudinal intercepting telescopic rods, the longitudinal intercepting telescopic rods send signals.
In another technical scheme, a pair of detectors are arranged in a height-to-height manner, one detector detects the transverse stroke of one transverse pushing part 9, in the third step, in response to the pair of detectors detecting that the transverse pushing strokes of the pair of transverse pushing parts 9 are in place, the PLC system controls the lifting contact pressing plate 11 to descend, and the longitudinal power part drives the longitudinal pushing part to move along the longitudinal guide rail. The setting of detector ensures that the cooperation of each part is accurate, supplementary improvement packing efficiency.
In the technical scheme, when in use, the transverse acceleration conveyor belt 4 and the longitudinal conveyor belt 6 are constantly kept in a conveying state in the material conveying and packaging process, the transverse conveyor belt 2 and the transverse lower conveyor belt 3 can be continuously operated and conveyed or intermittently operated and conveyed in the material conveying and packaging process, the longitudinal intercepting telescopic rod is an existing electrified part to realize intercepting grouping, so that materials at different positions on the conveyor belts are divided into a plurality of groups and sequentially advance to the next station, the PLC system controls motors of the transverse conveyor belt 2 and the transverse lower conveyor belt 3 to continuously or intermittently operate, a counter 5 counts the number of materials with a threshold value, the materials pass through the transverse acceleration conveyor belt 4 and then advance to the longitudinal conveyor belt 6 to be intercepted by the longitudinal intercepting telescopic rod, when the longitudinal pushing part finishes material transfer, the longitudinal telescopic rod contracts to intercept double-layer materials synchronously advance to a preset position, meanwhile, the upstream transverse conveying belt 2 and the upstream transverse lower conveying belt 3 release the next batch of materials, the whole application method adopts PLC computer programming control, and the method has the advantages of simple logic, good execution, high automation degree, less manual interference, orderly stacking and high production efficiency.
In another aspect, the method comprises:
for any transverse conveying mechanism, the transverse conveying assembly conveys materials in the transverse direction, in response to a signal, a PLC system controls motors of a transverse conveyor belt 2 and a transverse lower conveyor belt 3 to continuously run to release the materials, when a counter 5 counts that the materials passing through the transverse acceleration conveyor belt 4 reach a threshold number, the PLC system controls the motors of the transverse conveyor belt 2 and the transverse lower conveyor belt 3 to stop running so as to limit the running of subsequent materials, and meanwhile, the materials passing through the threshold number of the transverse acceleration conveyor belt 4 run to the longitudinal conveying assembly;
secondly, for any longitudinal conveying mechanism, the longitudinal conveying assembly conveys materials longitudinally, the vacuum fan 14 sequentially adsorbs the materials through the air pipe 15 until the materials are aligned on one side, the PLC system controls the longitudinal intercepting telescopic rods to extend synchronously so as to limit the advance of the threshold quantity of the materials passing through the transverse accelerating conveyor belt 4 on each layer, and meanwhile, the threshold quantity of the materials passing through the longitudinal intercepting telescopic rods on the double layers are synchronously stopped by the line limiting part 7;
step three, for the transverse pushing mechanism and the longitudinal pushing mechanism, the transverse power part 8 pushes the pair of transverse pushing parts 9 to enable the double-layer materials to be separated from the pair of longitudinal conveyor belts 6 to the packing table 10 along the transverse direction, the transverse power part 8 and the pair of transverse pushing parts 9 reset, meanwhile, the lifting touch pressure plate 11 descends to touch the double-layer materials with good stacking, the longitudinal power part drives the longitudinal pushing parts to move along the longitudinal guide rail to enable the double-layer materials to be separated from the packing table 10 to a bag body or a box body along the longitudinal direction, the lifting touch pressure plate 11 and the longitudinal pushing parts reset respectively, meanwhile, the PLC system controls the pair of longitudinal intercepting telescopic rods to contract and release synchronously, and after a threshold amount of materials pass through the longitudinal intercepting telescopic rods, the longitudinal intercepting telescopic rods send signals.
In the technical scheme, when in use, the transverse acceleration conveyor belt 4 and the longitudinal conveyor belt 6 are constantly kept in a conveying state in the material conveying and packaging process, the transverse conveyor belt 2 and the transverse lower conveyor belt 3 can be continuously or intermittently conveyed in the material conveying and packaging process, the longitudinal intercepting telescopic rod is an existing electrified part to realize intercepting grouping, so that materials at different positions on the conveyor belts are divided into a plurality of groups and sequentially advance to the next station, the PLC system controls the motors of the transverse conveyor belt 2 and the transverse lower conveyor belt 3 to continuously or intermittently operate, so that the materials with the statistical threshold number counted by the counter 5 pass through the transverse acceleration conveyor belt 4 and then advance to the longitudinal conveyor belt 6, the adsorption mechanism is arranged to quickly align the materials entering the longitudinal conveyor belt 6 and attach to the longitudinal protective plate 13 at the side, and the materials are conveniently and neatly stacked, the material is intercepted by the longitudinal intercepting telescopic rod, the material is transported after the longitudinal pushing part finishes, the longitudinal intercepting telescopic rod contracts, the double-layer material synchronously moves to a preset position, meanwhile, the next batch of material is released by the transverse conveying belt 2 and the transverse lower conveying belt 3 on the upstream, the whole application method adopts PLC computer programming control, and the method is simple in logic, good in execution performance, high in automation degree, less in manpower interference, neat in stacking and high in production efficiency.
In another technical scheme, a pair of detectors are arranged in a height-to-height manner, one detector detects the transverse stroke of one transverse pushing part 9, in the third step, in response to the pair of detectors detecting that the transverse pushing strokes of the pair of transverse pushing parts 9 are in place, the PLC system controls the lifting contact pressing plate 11 to descend, and the longitudinal power part drives the longitudinal pushing part to move along the longitudinal guide rail. The setting of detector ensures that the cooperation of each part is accurate, supplementary improvement packing efficiency.
The number of apparatuses and the scale of the process described herein are intended to simplify the description of the present invention. Applications, modifications and variations of the present invention will be apparent to those skilled in the art.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.
Claims (9)
1. Double-deck reason material machine, its characterized in that includes:
a frame;
the transverse conveying mechanisms are arranged on the rack in a vertically adjacent mode, each transverse conveying mechanism comprises a transverse conveying assembly and a counter, each transverse conveying assembly comprises a transverse conveying belt, a transverse lower conveying belt and a transverse accelerating conveying belt, the transverse conveying belts and the transverse accelerating conveying belts are arranged oppositely in height to form upper and lower surface contact pressure on materials, the transverse accelerating conveying belts are arranged at the downstream of the transverse lower conveying belts to receive the materials, the rotating speeds of the transverse conveying belts and the transverse lower conveying belts are the same and are smaller than that of the transverse accelerating conveying belts, and the counter is arranged on one side of the transverse accelerating conveying belts along the material conveying direction;
the longitudinal conveying mechanisms are arranged at the lower streams of the transverse accelerating conveyor belts and are arranged oppositely in height, each longitudinal conveying mechanism comprises a longitudinal conveying assembly and a longitudinal intercepting telescopic rod, each longitudinal conveying assembly comprises a longitudinal conveyor belt, each longitudinal conveyor belt is adjacent to the corresponding transverse accelerating conveyor belt to receive materials, the conveying direction of the materials is changed by the longitudinal conveyor belts, each longitudinal intercepting telescopic rod is arranged on one side of the corresponding longitudinal conveyor belt, and the telescopic direction of each longitudinal intercepting telescopic rod is perpendicular to the conveying direction of the materials;
the transverse pushing mechanism is arranged on the rack and positioned at the downstream of the longitudinal intercepting telescopic rod, the transverse pushing mechanism comprises a pair of limiting parts, a transverse power part and a pair of transverse pushing parts which are sequentially arranged along the material conveying direction, the limiting parts extend perpendicular to the material conveying direction to limit the longitudinal stroke of the material, the transverse pushing parts are oppositely arranged, one transverse pushing part is positioned on one side of one longitudinal conveying belt and has a pushing surface with a certain longitudinal length, and the transverse power part periodically pushes the pair of transverse pushing parts to enable the double-layer material to be transversely and synchronously separated from the longitudinal conveying belt;
the longitudinal pushing mechanism is arranged on the rack and located on the opposite side of the transverse pushing mechanism, the longitudinal pushing mechanism comprises a packaging table, a longitudinal power part and at least one longitudinal pushing part, the packaging table is adjacent to the longitudinal conveyor belt and receives stacked double-layer materials, a lifting touch pressing plate is arranged above the packaging table to touch and press the double-layer materials, and the longitudinal power part drives the longitudinal pushing part to move along a longitudinal guide rail so that the double-layer materials are longitudinally and synchronously separated from the packaging table to a bag body or a box body.
2. The double-layer material arranging machine according to claim 1, wherein the transverse conveying assembly further comprises transverse guard plates disposed on both sides of the transverse lower conveying belt and the transverse accelerating conveying belt, and the longitudinal conveying assembly further comprises longitudinal guard plates disposed on both sides of the longitudinal conveying belt located on the upstream portion of the transverse pushing mechanism, and the longitudinal guard plates are provided with through holes for the longitudinal intercepting telescopic rods to pass through.
3. The double-deck stocker of claim 2, further comprising:
a pair of adsorption apparatus constructs, its install in the frame, a pair of adsorption apparatus constructs the offside that is located the top of a pair of vertical conveyer belt, just is located the horizontal conveyer belt with higher speed, sets up around a pair of adsorption apparatus constructs the height, adsorption apparatus constructs including shrouding, vacuum air pipe, the vacuum fan that communicates in proper order, the shrouding below is provided with the wind hole adsorption band, and it is located the upper reaches part of vertical backplate, the shrouding with the adsorption band forms a bellows.
4. The double-deck stocker of claim 1 wherein said lateral transport assembly further comprises a bottom guide positioned between said lateral acceleration conveyor and said lateral lower conveyor.
5. The double-deck stocker of claim 1, wherein said lateral pushing mechanism further comprises a pair of detectors disposed in a vertically opposed manner, one detector detecting a lateral stroke of one lateral pushing portion.
6. The application method of the double-layer material arranging machine according to any one of the claims 1-2 and 4-5, characterized by comprising the following steps:
for any transverse conveying mechanism, the transverse conveying assembly conveys materials in the transverse direction, a PLC system controls motors of a transverse conveying belt and a transverse lower conveying belt to continuously operate to release the materials in response to a signal, when a counter counts that the number of the materials passing through the transverse accelerating conveying belt reaches a threshold number, the PLC system controls the motors of the transverse conveying belt and the transverse lower conveying belt to stop operating so as to limit the advancing of subsequent materials, and meanwhile, the materials passing through the threshold number of the transverse accelerating conveying belt advance to the longitudinal conveying assembly;
for any longitudinal conveying mechanism, the longitudinal conveying assembly conveys materials longitudinally, the PLC system controls a pair of longitudinal intercepting telescopic rods to extend synchronously so as to limit the advancing of the materials of each layer passing through the threshold quantity of the transverse acceleration conveyor belt, and meanwhile, the materials of the double layers passing through the threshold quantity of the longitudinal intercepting telescopic rods are stopped by the limiting part synchronously;
step three, for the horizontal pushing mechanism and the longitudinal pushing mechanism, the horizontal power part pushes a pair of horizontal pushing parts to enable double-layer materials to be separated from a pair of longitudinal conveyor belts to a packing table along the horizontal direction, the horizontal power part and the pair of horizontal pushing parts reset, meanwhile, the lifting touch pressure plate descends to touch the double-layer materials with good pressure codes, the longitudinal power part drives the longitudinal pushing part to move along a longitudinal guide rail to enable the double-layer materials to be separated from the packing table to a bag body or a box body along the longitudinal direction, the lifting touch pressure plate and the longitudinal pushing part reset respectively, meanwhile, a PLC system controls a pair of longitudinal intercepting telescopic rods to be synchronously contracted and released, and after the materials with threshold quantity pass through the longitudinal intercepting telescopic rods, the longitudinal intercepting telescopic rods send signals.
7. The application method of the double-layer material arranging machine according to claim 6, wherein a pair of detectors are arranged oppositely, one detector detects the transverse stroke of one transverse pushing part, and in the third step, in response to the pair of detectors detecting that the transverse pushing strokes of the pair of transverse pushing parts are in place, the PLC system controls the lifting touch pressure plate to descend, and the longitudinal power part drives the longitudinal pushing part to move along the longitudinal guide rail.
8. The method for applying the double-layer material arranging machine according to claim 3, wherein the method comprises the following steps:
for any transverse conveying mechanism, the transverse conveying assembly conveys materials in the transverse direction, a PLC system controls motors of a transverse conveying belt and a transverse lower conveying belt to continuously operate to release the materials in response to a signal, when a counter counts that the number of the materials passing through the transverse accelerating conveying belt reaches a threshold number, the PLC system controls the motors of the transverse conveying belt and the transverse lower conveying belt to stop operating so as to limit the advancing of subsequent materials, and meanwhile, the materials passing through the threshold number of the transverse accelerating conveying belt advance to the longitudinal conveying assembly;
for any longitudinal conveying mechanism, the longitudinal conveying assembly conveys materials longitudinally, the vacuum fan sequentially adsorbs the materials through the air pipes until the materials are aligned on one side, the PLC system controls the longitudinal intercepting telescopic rods to extend synchronously so as to limit the advancing of the materials of each layer passing through the threshold number of the transverse acceleration conveyor belt, and meanwhile, the materials of the double layers passing through the threshold number of the longitudinal intercepting telescopic rods are synchronously stopped by the limiting part;
step three, for the horizontal pushing mechanism and the longitudinal pushing mechanism, the horizontal power part pushes a pair of horizontal pushing parts to enable double-layer materials to be separated from a pair of longitudinal conveyor belts to a packing table along the horizontal direction, the horizontal power part and the pair of horizontal pushing parts reset, meanwhile, the lifting touch pressure plate descends to touch the double-layer materials with good pressure codes, the longitudinal power part drives the longitudinal pushing part to move along a longitudinal guide rail to enable the double-layer materials to be separated from the packing table to a bag body or a box body along the longitudinal direction, the lifting touch pressure plate and the longitudinal pushing part reset respectively, meanwhile, a PLC system controls a pair of longitudinal intercepting telescopic rods to be synchronously contracted and released, and after the materials with threshold quantity pass through the longitudinal intercepting telescopic rods, the longitudinal intercepting telescopic rods send signals.
9. The application method of the double-layer material arranging machine according to claim 8, wherein a pair of detectors are arranged oppositely, one detector detects the transverse stroke of one transverse pushing part, and in the third step, in response to the pair of detectors detecting that the transverse pushing strokes of the pair of transverse pushing parts are in place, the PLC system controls the lifting touch plate to descend, and the longitudinal power part drives the longitudinal pushing part to move along the longitudinal guide rail.
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| EP1808374A1 (en) * | 2006-01-11 | 2007-07-18 | Beck Packautomaten GmbH & Co. | Film packaging machine for packaged goods of varying size |
| CN109910109A (en) * | 2017-12-12 | 2019-06-21 | 台州市意利欧机械有限公司 | A kind of crosscutting sawing machine of plate |
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