CN111519325B - Knitting method of plating graphene functional socks - Google Patents
Knitting method of plating graphene functional socks Download PDFInfo
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- CN111519325B CN111519325B CN202010279640.6A CN202010279640A CN111519325B CN 111519325 B CN111519325 B CN 111519325B CN 202010279640 A CN202010279640 A CN 202010279640A CN 111519325 B CN111519325 B CN 111519325B
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 106
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 103
- 238000009940 knitting Methods 0.000 title claims abstract description 93
- 238000007747 plating Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 39
- 238000009941 weaving Methods 0.000 claims abstract description 43
- 238000005452 bending Methods 0.000 claims abstract description 8
- 238000009958 sewing Methods 0.000 claims description 28
- 229920002334 Spandex Polymers 0.000 claims description 20
- 239000004759 spandex Substances 0.000 claims description 20
- 229920000742 Cotton Polymers 0.000 claims description 16
- 229920000297 Rayon Polymers 0.000 claims description 14
- 230000002457 bidirectional effect Effects 0.000 claims description 11
- 238000009954 braiding Methods 0.000 claims description 10
- 239000004744 fabric Substances 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 2
- 230000003385 bacteriostatic effect Effects 0.000 abstract description 2
- 230000035699 permeability Effects 0.000 abstract description 2
- 230000001877 deodorizing effect Effects 0.000 abstract 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 6
- 229910002804 graphite Inorganic materials 0.000 description 5
- 239000010439 graphite Substances 0.000 description 5
- 239000004753 textile Substances 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 230000003115 biocidal effect Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000004332 deodorization Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000006750 UV protection Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- -1 graphite alkene Chemical class 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
- D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
- D04B1/26—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel stockings
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/02—Underwear
- D10B2501/021—Hosiery; Panti-hose
Abstract
The invention provides a knitting method of plated graphene functional socks, which is characterized in that parameters of all parts knitted by the functional socks and a knitting process list are determined according to the specification and the size of the required socks. The method comprises the steps of adjusting the yarn bending depth, the yarn tension and the yarn speed of the hosiery machine, selecting yarns, determining a yarn feeding sequence, feeding graphene functional yarns into a yarn guide in a yarn adding mode, inputting a technical sheet into the fully-computerized hosiery machine, and starting to perform forming knitting. According to the invention, the graphene yarn is woven into the sock body in a plating mode, so that the phenomena that graphene is distributed locally and the structure is not compact and firm are avoided, the function of the graphene cannot be fully exerted and the functionality is not durable are avoided. The ultra-strong far infrared, antibacterial, bacteriostatic, moisture-absorbing, breathable, antistatic, ultraviolet-proof, deodorizing and heat-insulating performances of the graphene functional socks are improved, and the production cost of the graphene functional socks is reduced; by adopting a knitting forming weaving method, the graphene functional socks have better air permeability and comfort.
Description
Technical Field
The invention belongs to the technical field of knitting methods of knitted fabrics, and particularly relates to a knitting method of plated graphene functional socks.
Background
The graphene functional textile is a textile product which is made of graphene functional fibers completely or partially in the textile, and has the advantages that the special performance of the graphene functional fibers is kept to the greatest extent, and the textile product mainly has the characteristics of super-strong far infrared, lasting antibacterial and bacteriostatic properties, moisture absorption and ventilation properties, static resistance, ultraviolet resistance and the like. The research, development and promotion of the graphene functional textile are new breakthroughs of a new-age clothing revolution. The graphene functional socks are brand-new sock concepts provided on the basis of the concepts, namely, the functional socks which are woven by adopting plaiting tissues on a full-forming hosiery machine by adopting cotton fibers and graphene fibers as raw materials have the functions of ultra-strong deodorization, ventilation, far infrared, antibiosis, heat preservation and the like of graphene.
At present, the manufacturing method of graphene functional socks in the market is to weave graphene fibers into the bottoms of the socks or add graphene into the socks to achieve the health-care function. The graphene functional socks woven by the method have local graphene distribution and a not compact and firm structure, so that the function of the graphene cannot be fully exerted and the functionality is not durable.
Disclosure of Invention
The invention aims to provide a plating graphene functional sock forming and weaving method, the graphene functional sock woven by the knitting forming and weaving method solves the problems of complex manufacturing process, high production cost and high price of the existing graphene functional sock, and the comfort and various special properties of the graphene functional sock are improved.
The technical scheme adopted by the invention is that the knitting method of the plating graphene functional socks comprises the following specific operation steps:
step 1: determining the specification and the size of the plated graphene functional socks;
step 2: determining the size parameters of each part of the sock according to the specification and the size of the plated graphene functional sock in the step 1, and designing the machine weaving parameters of each part of the plated graphene functional sock in computer plate making software;
and step 3: designing the pattern of the plated graphene functional socks in computer plate-making software according to the size parameters of each part of the plated graphene functional socks obtained in the step 2;
and 4, step 4: determining a knitting process sheet of the plated graphene functional socks according to the parameters of all parts of the plated graphene functional socks obtained in the step 2 and the patterns designed in the step 3, wherein the process sheet comprises the number of knitting coils, the knitting speed, the knitting tissue and the designed patterns;
and 5: inputting the technical sheet into a full-computerized hosiery machine according to the knitting technical sheet manufactured by the computer plate-making software in the step 4; selecting yarns, determining a yarn feeding sequence, and feeding the graphene functional yarns into each working yarn guide in a plating mode; adjusting the yarn bending depth and the yarn tension of the fully computerized hosiery machine, starting to form and weave functional socks, finishing weaving all the coils, and dropping the socks;
step 6: and (5) sewing and weaving the socks which are not sewn in the step (5) on a sewing machine to finish the weaving of the plated graphene functional socks.
The present invention is also characterized in that,
and 2, determining knitting parameters of each part of the sock opening, the sock leg, the heel, the sock bottom and the sock toe according to the specification and size determined in the step 1 in the computer plate-making software, wherein the computer plate-making software is a Mingde PAS plate-making.
In the step 3, the pattern of the plated graphene functional socks is designed in computer plate-making software, and the pattern is designed by the computer plate-making software in a dot drawing mode.
In the step 4, parameters of all parts of the plated graphene functional socks are as follows:
a sock opening: the number of weaving turns is 28-32 turns, and the speed is 180-210 r/min;
the sock leg: the number of weaving turns is 80-100 turns, and the speed is 180-210 r/min;
and (3) heel: the number of weaving turns is 28-30 turns, and the speed is 140-160 r/min;
and (3) sole of sock: the number of weaving turns is 160-180 turns, and the speed is 180-210 r/min;
sock head: the number of weaving turns is 28-30 turns, and the speed is 140-160 r/min.
In the step 4, the plaiting graphene functional sock knitting structure is adopted as follows:
the sock opening is double-layer knitted, a false rib stitch is adopted, and spandex filaments are embedded;
the sock leg is made into a cylindrical fabric by flat knitting;
the heels are made of plain stitch, in the knitting process, the first half of the heels are knitted to perform narrowing motion, the second half of the heels are knitted to perform widening motion, and the needle cylinder rotates to perform forward and reverse bidirectional reciprocating motion;
the sock bottom part is made of plain stitch to ensure the strength and elasticity;
the sock head adopts plain stitch, and the needle cylinder rotates in a forward and backward bidirectional reciprocating motion during knitting.
The yarns selected in the step 5 are as follows: the spandex yarn, the 32 count pure cotton yarn are ground yarn, and the 32 count viscose-based graphene yarn is plating yarn.
The yarn feeding sequence of the step 5 is as follows: selecting the yarn guide to work on the fully computerized hosiery machine: the elastic yarn conveying yarn guide and the No. 1, No. 3, No. 4, No. 5 and No. 8 double-hole yarn guide; the spandex yarn is threaded through ground yarn guide holes of an elastic yarn conveying yarn guide and a No. 3 yarn guide; the pure cotton yarn sequentially penetrates through ground yarn guide holes of yarn guides No. 1, No. 4, No. 5 and No. 8 in sequence; sequentially penetrating the viscose-based graphene functional yarn into plating yarn guide holes of yarn guides No. 1, No. 3, No. 4, No. 5 and No. 8 in sequence.
In the step 5, the full-computerized hosiery machine is a Vigor full-computerized hosiery machine, and the control system is a Dahaomingde double-system MD-C300D.
In the step 5, the yarn bending depth of the fully computerized hosiery machine is adjusted, the degree value is 65-80, the yarn tension is freely adjusted according to the stress condition of the tension adjusting device of the hosiery machine and the yarn in the knitting process, and the knitting speed of the sock body is 180 plus 210 r/min.
In step 6, the sewing machine type is a Vigor Huan sewing machine, the control system is a Mingde intelligent sewing TP0070, and the sewing is carried out at the position of a machine head thread in front of the knitted sock head.
Therefore, the hosiery is knitted by using plating stitch (cotton yarn as ground yarn and graphene functional yarn as plating yarn) by using a forming knitting method of a fully computerized hosiery machine. The graphite alkene function socks structure of weaving is inseparable, firm to weave the in-process and can design different flower types, make graphite alkene socks article not only endowed with special function, still have different appearance effects, reduce cost when improving functional effect.
The plating stitch is a pattern stitch formed by two yarns in which all or part of stitches of the knitted fabric are knitted. The plating stitch can be applied to yarns of different types or colors, so that the front side and the back side of the knitted fabric have different properties or colors. In the process, cotton yarn with good comfort is used as ground yarn, graphene functional yarn is used as plating yarn, and socks with good hand feeling and special functions are woven.
The invention has the beneficial effects that: according to the knitting method of plated graphene functional socks, the pattern is designed through the determined size parameters of the graphene functional socks, and the graphene functional yarns are knitted into sock bodies in a plating mode, so that the phenomena that graphene is distributed locally and the structure is not compact and firm, the function of the graphene cannot be fully exerted, and the functionality is not durable are avoided. The plating mode improves the functions of deodorization, ventilation, far infrared, antibiosis, heat preservation and the like of the graphene functional socks, and simultaneously reduces the production cost of the graphene functional socks; the method of knitting, forming and weaving in a plating mode is adopted, so that the graphene functional socks have good air permeability and comfort.
Drawings
FIG. 1 is a process flow chart of a knitting method of plated graphene functional socks according to the invention;
FIG. 2 is a plaiting weave yarn guide lapping configuration diagram of the plaiting graphene functional sock according to the present invention;
FIG. 3 is a top view of FIG. 2;
FIG. 4 is a stitch diagram of plain stitch plating of plated graphene functional socks of the present invention;
FIG. 5 is a perspective view of a forming foot mold of plated graphene functional socks according to the present invention;
fig. 6 is a diagram of a formed object of the plated graphene functional socks according to the present invention.
In the figure, 1 is a ground yarn, 2 is a plating yarn, 3 is a yarn guide, 4 is a yarn guide hole a, and 5 is a yarn guide hole b.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments, wherein the embodiment selects a revival full-computerized hosiery knitting machine, the control system is an MD-C300D dual system, a stitch sewing machine is a revival stitch sewing machine, and the control system is a minder intelligent stitch sewing TP0070 and a minder PAS platemaking system, which are produced by the university of haum and minder intelligent control equipments ltd. (plaiting method flow of plating graphene functional socks is shown in figure 1)
Example 1
In the step 1, a stocking is selected, and the specification and the size of the plated graphene functional stocking are as follows: the length of the sock leg is 7.5cm, and the length of the sock bottom is 14 cm.
In step 2, the computer plate making software is Mingde PAS plate making.
In step 2, determining parameters of each part of the plated graphene functional socks in computer plate-making software as follows:
a sock opening: the number of weaving turns is 30 turns, and the speed is 200 r/min;
the sock leg: the number of weaving turns is 90 turns, and the speed is 200 r/min;
and (3) heel: the number of weaving turns is 29 turns, and the speed is 150 r/min;
and (3) sole of sock: the number of weaving turns is 170 turns, and the speed is 200 r/min;
sock head: the number of weaving turns is 29 turns, and the speed is 150 r/min.
In step 3, a pattern of plated graphene functional socks is designed, and flat plate non-patterned socks (also called plain socks) are selected as an implementation example.
In step 4, the technical sheet of the plated graphene functional socks comprises parameters (specifically comprising the number of knitting coils, the knitting speed and the like), knitting tissues and designed patterns of all parts.
In the step 4, the plaiting graphene functional sock knitting structure is adopted as follows:
the sock opening is generally double-layer knitted, adopts false rib weave and is embedded with spandex filaments;
the sock leg is made into a cylindrical fabric by flat knitting;
the heels are made of plain stitch, in the knitting process, the first half of the heels are knitted to perform narrowing motion, the second half of the heels are knitted to perform widening motion, and the needle cylinder rotates to perform forward and reverse bidirectional reciprocating motion;
the sock bottom part is made of plain stitch to ensure the strength and elasticity;
the sock head adopts plain stitch, and the needle cylinder rotates in a forward and backward bidirectional reciprocating motion during knitting.
In step 5, selecting yarns: 160D elastic yarn spandex silk, 32 count pure cotton yarn as ground yarn and 32 count viscose-based graphite olefinic yarn as plating yarn.
The yarn feeding sequence in the step 5 is as follows: selecting the yarn guide to work on the fully computerized hosiery machine: the elastic yarn conveying yarn guide and the No. 1, No. 3, No. 4, No. 5 and No. 8 double-hole yarn guide; the spandex yarn is threaded through ground yarn guide holes of an elastic yarn conveying yarn guide and a No. 3 yarn guide; the pure cotton yarn sequentially penetrates through ground yarn guide holes of yarn guides No. 1, No. 4, No. 5 and No. 8 in sequence; sequentially penetrating the viscose-based graphene functional yarn into plating yarn guide holes of yarn guides No. 1, No. 3, No. 4, No. 5 and No. 8 in sequence.
In the step 5, the full-computerized hosiery machine is a Vigor full-computerized hosiery machine, and the control system is a Dahaomingde double-system MD-C300D.
In step 5, the yarn bending depth of the fully computerized hosiery machine is adjusted, the degree scale value is 70, the yarn tension is freely adjusted according to the stress condition of the hosiery machine tension adjusting device and the yarn during the knitting, and the knitting speed is as follows: the sock body knitting speed is 200r/min, and the sock head and sock heel knitting speed is 150 r/min.
In step 6, the sewing machine type is a Vighun sewing machine, and the control system is Mingde intelligent sewing TP 0070.
In step 6, the head is sewed at the head line in front of the head of the sock knitted by the sock knitting machine.
Example 2
In the step 1, a stocking is selected, and the specification and the size of the plated graphene functional stocking are as follows: the length of the sock leg is 8cm, and the length of the sock bottom is 15 cm.
In step 2, the computer plate making software is Mingde PAS plate making.
In step 2, determining parameters of each part of the plated graphene functional socks in computer plate-making software as follows:
a sock opening: the number of weaving turns is 32 turns, and the speed is 200 r/min;
the sock leg: the number of weaving turns is 100 turns, and the speed is 210 r/min;
and (3) heel: the number of weaving turns is 29 turns, and the speed is 140 r/min;
and (3) sole of sock: the number of weaving turns is 180 turns, and the speed is 210 r/min;
sock head: the number of weaving turns is 29 turns and the speed is 140 r/min.
In step 3, a pattern of plated graphene functional socks is designed, and flat plate non-patterned socks (also called plain socks) are selected as an implementation example.
In step 4, the technical sheet of the plated graphene functional socks comprises parameters (specifically comprising the number of knitting coils, the knitting speed and the like), knitting tissues and designed patterns of all parts.
In the step 4, the plaiting graphene functional sock knitting structure is adopted as follows:
the sock opening is generally double-layer knitted, adopts false rib weave and is embedded with spandex filaments;
the sock leg is made into a cylindrical fabric by flat knitting;
the heels are made of plain stitch, in the knitting process, the first half of the heels are knitted to perform narrowing motion, the second half of the heels are knitted to perform widening motion, and the needle cylinder rotates to perform forward and reverse bidirectional reciprocating motion;
the sock bottom part is made of plain stitch to ensure the strength and elasticity;
the sock head adopts plain stitch, and the needle cylinder rotates in a forward and backward bidirectional reciprocating motion during knitting.
In step 5, selecting yarns: 160D elastic yarn spandex silk, 32 count pure cotton yarn as ground yarn and 32 count viscose-based graphite olefinic yarn as plating yarn.
The yarn feeding sequence in the step 5 is as follows: selecting the yarn guide to work on the fully computerized hosiery machine: the elastic yarn conveying yarn guide and the No. 1, No. 3, No. 4, No. 5 and No. 8 double-hole yarn guide; the spandex yarn is threaded through ground yarn guide holes of an elastic yarn conveying yarn guide and a No. 3 yarn guide; the pure cotton yarn sequentially penetrates through ground yarn guide holes of yarn guides No. 1, No. 4, No. 5 and No. 8 in sequence; sequentially penetrating the viscose-based graphene functional yarn into plating yarn guide holes of yarn guides No. 1, No. 3, No. 4, No. 5 and No. 8 in sequence.
In the step 5, the full-computerized hosiery machine is a Vigor full-computerized hosiery machine, and the control system is a Dahaomingde double-system MD-C300D.
In step 5, the yarn bending depth of the fully computerized hosiery machine is adjusted, the degree scale value is 80, the yarn tension is freely adjusted according to the stress condition of the hosiery machine tension adjusting device and the yarn during knitting, and the knitting speed is as follows: the sock body knitting speed is 210r/min, and the sock head and sock heel knitting speed is 140 r/min.
In step 6, the sewing machine type is a Vighun sewing machine, and the control system is Mingde intelligent sewing TP 0070.
In step 6, the head is sewed at the head line in front of the head of the sock knitted by the sock knitting machine.
Example 3
In the step 1, a stocking is selected, and the specification and the size of the plated graphene functional stocking are as follows: the length of the sock leg is 7cm, and the length of the sock bottom is 13.5 cm.
In step 2, the computer plate making software is Mingde PAS plate making.
In step 2, determining parameters of each part of the plated graphene functional socks in computer plate-making software as follows:
a sock opening: the number of weaving turns is 32 turns, and the speed is 180 r/min;
the sock leg: the number of weaving turns is 100 turns, and the speed is 180 r/min;
and (3) heel: the number of weaving turns is 30 turns, and the speed is 140 r/min;
and (3) sole of sock: the number of weaving turns is 180 turns, and the speed is 180 r/min;
sock head: the number of weaving turns is 30 turns and the speed is 160 r/min.
In step 3, a pattern of plated graphene functional socks is designed, and flat plate non-patterned socks (also called plain socks) are selected as an implementation example.
In step 4, the technical sheet of the plated graphene functional socks comprises parameters (specifically comprising the number of knitting coils, the knitting speed and the like), knitting tissues and designed patterns of all parts.
In the step 4, the plaiting graphene functional sock knitting structure is adopted as follows:
the sock opening is generally double-layer knitted, adopts false rib weave and is embedded with spandex filaments;
the sock leg is made into a cylindrical fabric by flat knitting;
the heels are made of plain stitch, in the knitting process, the first half of the heels are knitted to perform narrowing motion, the second half of the heels are knitted to perform widening motion, and the needle cylinder rotates to perform forward and reverse bidirectional reciprocating motion;
the sock bottom part is made of plain stitch to ensure the strength and elasticity;
the sock head adopts plain stitch, and the needle cylinder rotates in a forward and backward bidirectional reciprocating motion during knitting.
In step 5, selecting yarns: 160D spandex yarn as the elastic yarn, 32 count pure cotton yarn as the ground yarn, and 32 count viscose-based graphene yarn as the plating yarn.
The yarn feeding sequence in the step 5 is as follows: selecting the yarn guide to work on the fully computerized hosiery machine: the elastic yarn conveying yarn guide and the No. 1, No. 3, No. 4, No. 5 and No. 8 double-hole yarn guide; the spandex yarn is threaded through ground yarn guide holes of an elastic yarn conveying yarn guide and a No. 3 yarn guide; the pure cotton yarn sequentially penetrates through ground yarn guide holes of yarn guides No. 1, No. 4, No. 5 and No. 8 in sequence; sequentially penetrating the viscose-based graphene functional yarn into plating yarn guide holes of yarn guides No. 1, No. 3, No. 4, No. 5 and No. 8 in sequence.
In the step 5, the full-computerized hosiery machine is a Vigor full-computerized hosiery machine, and the control system is a Dahaomingde double-system MD-C300D.
In step 5, the yarn bending depth of the fully computerized hosiery machine is adjusted, the degree scale value is 65, the yarn tension is freely adjusted according to the stress condition of the hosiery machine tension adjusting device and the yarn during knitting, and the knitting speed is as follows: the sock body knitting speed is 180r/min, and the sock head and sock heel knitting speed is 140 r/min.
In step 6, the sewing machine type is a Vighun sewing machine, and the control system is Mingde intelligent sewing TP 0070.
In step 6, the head is sewed at the head line in front of the head of the sock knitted by the sock knitting machine.
Example 4
In the step 1, a stocking is selected, and the specification and the size of the plated graphene functional stocking are as follows: the length of the sock leg is 7.5cm, and the length of the sock bottom is 15 cm.
In step 2, the computer plate making software is Mingde PAS plate making.
In step 2, determining parameters of each part of the plated graphene functional socks in computer plate-making software as follows:
a sock opening: the number of weaving turns is 20 turns, and the speed is 210 r/min;
the sock leg: the number of weaving turns is 80 turns, and the speed is 210 r/min;
and (3) heel: the number of weaving turns is 28 turns, and the speed is 140 r/min;
and (3) sole of sock: the number of weaving turns is 160 turns, and the speed is 210 r/min;
sock head: the number of weaving turns is 28 turns and the speed is 140 r/min.
In step 3, a pattern of plated graphene functional socks is designed, and flat plate non-patterned socks (also called plain socks) are selected as an implementation example.
In step 4, the technical sheet of the plated graphene functional socks comprises parameters (specifically comprising the number of knitting coils, the knitting speed and the like), knitting tissues and designed patterns of all parts.
In the step 4, the plaiting graphene functional sock knitting structure is adopted as follows:
the sock opening is generally double-layer knitted, adopts false rib weave and is embedded with spandex filaments;
the sock leg is made into a cylindrical fabric by flat knitting;
the heels are made of plain stitch, in the knitting process, the first half of the heels are knitted to perform narrowing motion, the second half of the heels are knitted to perform widening motion, and the needle cylinder rotates to perform forward and reverse bidirectional reciprocating motion;
the sock bottom part is made of plain stitch to ensure the strength and elasticity;
the sock head adopts plain stitch, and the needle cylinder rotates in a forward and backward bidirectional reciprocating motion during knitting.
In step 5, selecting yarns: 160D elastic yarn spandex silk, 32 count pure cotton yarn as ground yarn and 32 count viscose-based graphite olefinic yarn as plating yarn.
The yarn feeding sequence in the step 5 is as follows: selecting the yarn guide to work on the fully computerized hosiery machine: the elastic yarn conveying yarn guide and the No. 1, No. 3, No. 4, No. 5 and No. 8 double-hole yarn guide; the spandex yarn is threaded through ground yarn guide holes of an elastic yarn conveying yarn guide and a No. 3 yarn guide; the pure cotton yarn sequentially penetrates through ground yarn guide holes of yarn guides No. 1, No. 4, No. 5 and No. 8 in sequence; sequentially penetrating the viscose-based graphene functional yarn into plating yarn guide holes of yarn guides No. 1, No. 3, No. 4, No. 5 and No. 8 in sequence.
In the step 5, the full-computerized hosiery machine is a Vigor full-computerized hosiery machine, and the control system is a Dahaomingde double-system MD-C300D.
In step 5, the yarn bending depth of the fully computerized hosiery machine is adjusted, the degree scale value is 75, the yarn tension is freely adjusted according to the stress condition of the hosiery machine tension adjusting device and the yarn during knitting, and the knitting speed is as follows: the sock body knitting speed is 210r/min, and the sock head and sock heel knitting speed is 150 r/min.
In step 6, the sewing machine type is a Vighun sewing machine, and the control system is Mingde intelligent sewing TP 0070.
In step 6, the head is sewed at the head line in front of the head of the sock knitted by the sock knitting machine.
Fig. 2 and 3 are structural views of a double-hole yarn guide (the double-hole yarn guides 1, 3, 4, 5 and 8 are all constructed in this way), and the plating yarn guide 3 is provided with two yarn guide holes a4 and a yarn guide hole b5, wherein the yarn guide hole a4 is used for threading the ground yarn 1, and the yarn guide hole b5 is used for threading the plating yarn 2. Lay-up longitudinal angle beta of plating 22Bedding yarn longitudinal angle beta larger than ground yarn 11Lapping transverse angle alpha of plating 22The transverse angle alpha of the yarn laying is smaller than that of the ground yarn 11. In the process that the knitting needle descends on the descending surface of the triangular track, the hook hooks the plating 2 first, so that the plating 2 is closer to the needle back and slightly lower in position in the hook, and the ground yarn 1 is closer to the needle point and slightly higher in position in the hook. In this way, it is ensured that the plating 2 is always on the upper layer and the ground yarn 1 is always on the inner layer (as shown in fig. 4).
Fig. 5 is a perspective view of a functional sock finished product foot mold, and fig. 6 is a real object view of a graphene functional sock knitted by the method of the present invention, so that the functional sock knitted by the method of the present invention has good appearance.
The elastic yarn conveying yarn guide can be marked as a yarn guide No. 0, the yarn guide is provided with only one yarn guide hole, and only spandex yarns are fed into a weaving area;
yarn adding holes of a No. 3 yarn guide (yarn 2 in figure 2, viscose-based graphene functional yarn is fed),
the ground yarn hole of the No. 3 yarn guide (yarn 1 in figure 2, spandex yarn is fed to increase the elasticity of the sock body);
1. yarn adding holes of No. 4, 5 and 8 double-hole yarn guides (yarn 2 in figure 2, viscose-based graphene functional yarn is fed), and ground yarn holes of No. 1, 4, 5 and 8 yarn guides (yarn 1 in figure 2, cotton yarn is fed, and the comfort of the functional socks is improved).
Claims (4)
1. A plating graphene functional sock knitting method is characterized by comprising the following specific operation steps:
step 1: determining the specification and the size of the plated graphene functional socks;
step 2: determining the size parameters of each part of the sock according to the specification and the size of the plated graphene functional sock in the step 1, and designing the machine weaving parameters of each part of the plated graphene functional sock in computer plate making software;
and step 3: designing the pattern of the plated graphene functional socks in computer plate-making software according to the size parameters of each part of the plated graphene functional socks obtained in the step 2, wherein the computer plate-making software adopts a dot drawing mode to design the pattern;
and 4, step 4: determining a knitting process sheet of the plated graphene functional socks according to the parameters of each part of the plated graphene functional socks obtained in the step 2 and the pattern designed in the step 3, wherein the process sheet comprises the number of knitting coils, the knitting speed, the knitting structure and the designed pattern;
the parameters of each part of the plating graphene functional socks are as follows:
a sock opening: the number of weaving turns is 28-32 turns, and the speed is 180-210 r/min;
the sock leg: the number of weaving turns is 80-100 turns, and the speed is 180-210 r/min;
and (3) heel: the number of weaving turns is 28-30 turns, and the speed is 140-160 r/min;
and (3) sole of sock: the number of weaving turns is 160-180 turns, and the speed is 180-210 r/min;
sock head: the number of weaving turns is 28-30 turns, and the speed is 140-160 r/min;
the plaiting graphene functional sock knitting structure is as follows:
the sock opening is double-layer knitted, a false rib stitch is adopted, and spandex filaments are embedded; the sock leg is made into a cylindrical fabric by flat knitting;
the heels are made of plain stitch, in the knitting process, the first half of the heels are knitted to perform narrowing motion, the second half of the heels are knitted to perform widening motion, and the needle cylinder rotates to perform forward and reverse bidirectional reciprocating motion;
the sock bottom part is made of plain stitch to ensure the strength and elasticity;
the sock head adopts plain stitch, and the needle cylinder rotates to move back and forth in both directions during knitting;
and 5: inputting the technical sheet into a full-computerized hosiery machine according to the knitting technical sheet manufactured by the computer plate-making software in the step 4; selecting yarns: 160D spandex yarns, 32 count pure cotton yarns as ground yarns and 32 count viscose-based graphene functional yarns as plating yarns, and determining a yarn feeding sequence; adjusting the yarn bending depth of the fully computerized hosiery machine to be 65-80, freely adjusting the yarn tension according to the stress condition of the tension adjusting device of the hosiery machine and the yarn in the knitting process, starting to form and knit the functional hosiery at the sock body knitting speed of 180-210r/min, finishing knitting all the coils and falling the hosiery;
the yarn feeding sequence is as follows: selecting the yarn guide to work on the fully computerized hosiery machine: the elastic yarn conveying yarn guide and the No. 1, No. 3, No. 4, No. 5 and No. 8 double-hole yarn guide; the spandex yarn is threaded through ground yarn guide holes of an elastic yarn conveying yarn guide and a No. 3 yarn guide; the pure cotton yarn sequentially penetrates through ground yarn guide holes of yarn guides No. 1, No. 4, No. 5 and No. 8 in sequence; sequentially penetrating the viscose-based graphene functional yarn into plating yarn guide holes of yarn guides No. 1, No. 3, No. 4, No. 5 and No. 8 in sequence;
step 6: and (5) sewing and weaving the socks which are not sewn in the step (5) on a sewing machine to finish the weaving of the plated graphene functional socks.
2. The method for knitting plating graphene functional socks according to claim 1, wherein in the step 2, the computer plate-making software is Mingde PAS plate-making, and knitting parameters of the sock opening, the sock leg, the sock heel, the sock bottom and each part of the sock toe are determined according to the specification and the size determined in the step 1 in the computer plate-making software.
3. The plating graphene functional sock knitting method according to claim 1, wherein in the step 5, the full-computerized hosiery machine is a viburnine full-computerized hosiery machine, and the control system is a damhoxmyd double system MD-C300D.
4. The plating graphene functional sock knitting method according to claim 1, wherein in step 6, the sewing machine type is a vibrancy sewing machine, the control system is mingde intelligent sewing TP0070, and sewing is performed at a sewing thread before the knitted sock head.
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| CN201839807U (en) * | 2010-03-02 | 2011-05-25 | 浙江梦娜袜业股份有限公司 | Air conditioning socks |
| CN201894191U (en) * | 2010-10-09 | 2011-07-13 | 浙江梦娜袜业股份有限公司 | Organic cotton environment-friendly socks |
| CN106388010B (en) * | 2016-08-30 | 2017-12-08 | 海宁威尔斯针织有限公司 | A kind of doughnut cooling feeling healthy socks and automatically to mesh head sewing machine |
| CN107087822A (en) * | 2017-05-09 | 2017-08-25 | 浙江梦娜袜业股份有限公司 | A kind of graphene socks and its production method with complex function |
| KR101926371B1 (en) * | 2017-08-18 | 2018-12-07 | 한국과학기술원 | Method of manufacturing highly sensitive strain sensors, strain sensors and wearable devices including the same |
| CN110387635B (en) * | 2019-06-17 | 2020-11-17 | 福建海睿达科技有限公司 | Hosiery machine and pattern knitting method and storage medium thereof |
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