CN111504225A - Pipeline position detection method based on three-dimensional scanning - Google Patents

Pipeline position detection method based on three-dimensional scanning Download PDF

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CN111504225A
CN111504225A CN202010364681.5A CN202010364681A CN111504225A CN 111504225 A CN111504225 A CN 111504225A CN 202010364681 A CN202010364681 A CN 202010364681A CN 111504225 A CN111504225 A CN 111504225A
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pipeline
pipe
data
coordinate system
building
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CN111504225B (en
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单意志
秦亚林
余世安
黄健
钱伏华
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China Nuclear Industry Huaxing Construction Co Ltd
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China Nuclear Industry Huaxing Construction Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/70Determining position or orientation of objects or cameras
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Theoretical Computer Science (AREA)
  • Image Processing (AREA)
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Abstract

The invention relates to a pipeline position detection method based on three-dimensional scanning, which comprises the steps of selecting a plurality of control datum points on a wall body, setting a target mark at the same time, measuring coordinates of the control datum points in a construction coordinate system, scanning the position of a pipeline, scanning the datum point target at the same time, converting scanning data into the construction coordinate system, intercepting scanning data of the pipeline, sorting the pipeline data according to the wall body, selecting a section of section data according to requirements, distributing pipe inner side data and pipe outer side data according to the other row of data, and respectively calculating the coordinates of the center of the pipeline according to an assumed theoretical radius to obtain the actual values of the center and the radius of the pipeline. The invention can obtain accurate detection results, solves the problem of checking the position of the pipeline in nuclear power construction, particularly the position of the pipeline when the quantity of the pipeline is extremely large, improves the checking safety of the pipeline positioned in high altitude, is flexible to detect, is convenient to measure, and is beneficial to meeting the quality control requirement of field construction.

Description

Pipeline position detection method based on three-dimensional scanning
Technical Field
The invention relates to the technical field of nuclear power station construction, in particular to a pipeline position detection method based on three-dimensional scanning.
Background
The nuclear power station factory building equipment and the pipelines are many, the pipelines are reserved on the wall body and the bottom plate many, the inspection is frequent and the measurement times are many in the construction process, the wall body is high, the construction site condition is poor, the inspection is inconvenient, the safety performance is not easy to guarantee, the time spent in the inspection is long, the optimization of the construction period is not facilitated, and the working quality cannot be ensured.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide a method for inspecting a position of a pipeline based on three-dimensional scanning, which uses scanning measurement, and has high inspection safety, flexible detection, and convenient measurement.
In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows:
a pipeline position detection method based on three-dimensional scanning comprises the following steps:
step one, arranging a plurality of wall embedded part datum points on a building to be tested,
measuring and determining the original Cartesian coordinate value of the wall embedded part datum point of each mark relative to a construction coordinate system;
three-dimensionally scanning the building to be detected to obtain a three-dimensional scanning image of each pipeline in the building to be detected, wherein the three-dimensional scanning image of each pipeline in the building to be detected is ensured to have a plurality of marked wall embedded part datum points;
step four, carrying out image processing on the three-dimensional scanning image, identifying the marked wall embedded part datum points and the pipelines, and obtaining coordinate values of the marked wall embedded part datum points in a scanner coordinate system and coordinate values of all pipelines in the detected building in the scanner coordinate system;
coupling the scanner coordinate system with the construction coordinate system through the wall embedded part datum point, so that the coordinate values of the detected building in the scanner coordinate system are converted into coordinate values in the construction coordinate system;
step six, intercepting three-dimensional scanning data of a pipeline to be detected in the detected building, outputting a data file,
sorting according to parallel coordinates of the wall surface of the wall body, selecting pipeline section data located on the same plane, and after the section data are taken out, sorting the section data to obtain data on the outer side and the inner side of the pipeline;
combining the data of the outer side and the inner side of the pipeline pipe according to the theoretical radius outside the pipe and the theoretical radius inside the pipe to calculate and obtain an actual pipeline center coordinate, and combining the actual pipeline center coordinate with the data of the outer side and the inner side of the pipeline pipe to calculate and obtain an actual radius outside the pipe and an actual radius inside the pipe so as to obtain position information of the pipeline;
and step nine, comparing the actual center coordinate with the theoretical center coordinate to obtain a deviation value, comparing the actual radius outside the pipe and the actual radius inside the pipe with the theoretical radius outside the pipe and the theoretical radius inside the pipe to obtain a radius deviation value, and determining whether the position of the pipeline meets the requirement.
In order to optimize the technical scheme, the specific measures adopted further comprise:
in the first step, marks are arranged on datum points of wall embedded parts, three points of the datum points of the wall embedded parts form a plane, and the positions of the planes are uniformly distributed; and finding out the datum points of the wall embedded parts during the image processing of the step four.
And in the third step, a three-dimensional scanner is adopted to three-dimensionally scan the building to be detected.
The invention relates to a pipeline position checking method based on a three-dimensional scanner technology, which can be used for randomly placing a scanner at a proper position in the implementation process without calibrating the position of the scanner, and can accurately obtain the coordinate value of the pipeline central point in a construction coordinate system only by randomly selecting three embedded part central points as control reference points and measuring the coordinates of the control reference points, thereby providing a basis for checking and accepting the pipelines of a wall body, a bottom plate and a top plate in nuclear power construction, solving the problem of checking the pipeline position in the nuclear power construction, particularly the pipeline position when the pipeline amount is particularly large, greatly improving the safety, remarkably improving the detection flexibility and remarkably and greatly facilitating the measurement for the checking that the pipeline is positioned in high altitude, and being beneficial to meeting the quality control requirement of field construction.
Simultaneously has the following remarkable advantages:
1. the measuring speed is high, the measurement is convenient, and the quality control of site construction is favorably met;
2. the method has the advantages that accurate detection is carried out according to actual conditions on site, and compared with the original total station inspection method, the detection efficiency is improved;
3. the pipeline does not need to be marked by adopting the method, the radius of the pipeline can be calculated from the theoretical radius hypothesis, the ascending operation is not needed on the site, and the method is reliable and convenient;
4. effectively solve the pipeline detection of different positions, it is nimble convenient to use.
Drawings
FIG. 1 is a schematic view of an inspection of the present invention;
FIG. 2 is a schematic elevation view of a pipe scanned by the method of the present invention.
Detailed Description
Embodiments of the present invention are described in further detail below with reference to the accompanying drawings.
The pipeline position inspection method based on the HDS7000 three-dimensional scanner technology provided by this embodiment is, as shown in fig. 1 and fig. 2, where an origin of a construction coordinate system is an intersection point of a ground and a two-sided side wall, an X axis is an intersection line of a parallel ground and a wall, a Y axis is perpendicular to an AX on the ground, and an H axis is upward and conforms to a right-hand coordinate system, a plane formed by an a axis and a B axis of the scanner coordinate system is parallel to the ground, and also conforms to the right-hand coordinate system, and includes the following steps:
firstly, marking, namely marking the datum points of the wall embedded parts, wherein three points form a plane and are uniformly distributed in position;
secondly, fixing points and measuring to determine the original Cartesian coordinate value of each control reference point relative to a construction coordinate system;
thirdly, scanning, namely scanning the building by using a scanner to obtain a scanning image of each pipeline;
fourthly, reading, namely identifying the center of the reference point through image processing, and obtaining the coordinate value of the reference center point in the coordinate system of the scanner;
fifthly, converting, namely converting the coordinate value of the scanner into the coordinate value of a construction coordinate system through a control datum point;
sixthly, intercepting-intercepting the pipeline data to be detected and outputting a data file;
seventh step, sorting, data sorting respectively, and sorting according to parallel coordinates of wall surfaces of the wall bodies; selecting section data, and sorting the data on the outer side and the inner side of the branch pipe after the section data is taken out;
the total points after output are 2359, and only the partial data before and after Y value is 5985.034 are selected
Point number Y(m) X(m) H(m)
2220 5985.033481 3021.198448 9.501677
2221 5985.033498 3021.175228 9.318438
2222 5985.033508 3021.249929 9.533715
2223 5985.033515 3021.186872 9.302545
2224 5985.033516 3021.434974 9.489499
2225 5985.033516 3021.215711 9.515207
2226 5985.033686 3021.227082 9.268677
2227 5985.033812 3021.439938 9.481956
2228 5985.033831 3021.198166 9.29107
2229 5985.033835 3021.180724 9.310542
2230 5985.033963 3021.180546 9.479667
2231 5985.034056 3021.20943 9.510773
2232 5985.034063 3021.450159 9.462489
2233 5985.034156 3021.215157 9.276068
2234 5985.03417 3021.220886 9.272401
2235 5985.034186 3021.156912 9.363489
2236 5985.034197 3021.460443 9.355175
2237 5985.034226 3021.266161 9.538919
2238 5985.034239 3021.429146 9.292402
2239 5985.034241 3021.444783 9.474039
2240 5985.034253 3021.455187 9.450554
2241 5985.034302 3021.156777 9.42726
2242 5985.034317 3021.16267 9.342951
2243 5985.034331 3021.455148 9.338658
2244 5985.034337 3021.449955 9.326494
2245 5985.034341 3021.465475 9.391355
2246 5985.034422 3021.370541 9.246672
2247 5985.034436 3021.428916 9.497499
2248 5985.034469 3021.174218 9.471004
2249 5985.034476 3021.465359 9.387396
2250 5985.03452 3021.465318 9.395399
2251 5985.034572 3021.418268 9.509236
2252 5985.034592 3021.460078 9.435078
2253 5985.034698 3021.465163 9.399426
2254 5985.03476 3021.15632 9.423103
2255 5985.034783 3021.162173 9.444842
2256 5985.0348 3021.16806 9.330775
2257 5985.034871 3021.465011 9.403454
2258 5985.034879 3021.191281 9.493161
2259 5985.034927 3021.464967 9.383503
2260 5985.034974 3021.402122 9.266143
2261 5985.034981 3021.156114 9.367881
2262 5985.035022 3021.407376 9.270553
2263 5985.035041 3021.464862 9.407483
2264 5985.035068 3021.167755 9.457972
2265 5985.035173 3021.380585 9.251833
2266 5985.035349 3021.369612 9.543966
2267 5985.035361 3021.412359 9.275185
2268 5985.035375 3021.464579 9.379609
2269 5985.035401 3021.396347 9.528774
2270 5985.035443 3021.438548 9.305883
2271 5985.035472 3021.155621 9.372218
2272 5985.03549 3021.417514 9.279786
2273 5985.035526 3021.464439 9.411583
2274 5985.035579 3021.459239 9.35146
Selecting data with Y value of 5985.034
Point number Y(m) X(m) H(m)
2231 5985.034056 3021.20943 9.510773
2232 5985.034063 3021.450159 9.462489
2233 5985.034156 3021.215157 9.276068
2234 5985.03417 3021.220886 9.272401
2235 5985.034186 3021.156912 9.363489
2236 5985.034197 3021.460443 9.355175
2237 5985.034226 3021.266161 9.538919
2238 5985.034239 3021.429146 9.292402
2239 5985.034241 3021.444783 9.474039
2240 5985.034253 3021.455187 9.450554
2241 5985.034302 3021.156777 9.42726
2242 5985.034317 3021.16267 9.342951
2243 5985.034331 3021.455148 9.338658
2244 5985.034337 3021.449955 9.326494
2245 5985.034341 3021.465475 9.391355
2246 5985.034422 3021.370541 9.246672
2247 5985.034436 3021.428916 9.497499
2248 5985.034469 3021.174218 9.471004
2249 5985.034476 3021.465359 9.387396
2250 5985.03452 3021.465318 9.395399
2251 5985.034572 3021.418268 9.509236
2252 5985.034592 3021.460078 9.435078
2253 5985.034698 3021.465163 9.399426
2254 5985.03476 3021.15632 9.423103
2255 5985.034783 3021.162173 9.444842
2256 5985.0348 3021.16806 9.330775
2257 5985.034871 3021.465011 9.403454
2258 5985.034879 3021.191281 9.493161
2259 5985.034927 3021.464967 9.383503
2260 5985.034974 3021.402122 9.266143
2261 5985.034981 3021.156114 9.367881
Sorting the X values:
point number New serial number Y(m) X(m) H(m)
2261 1 5985.034981 3021.156114 9.367881
2254 2 5985.03476 3021.15632 9.423103
2241 3 5985.034302 3021.156777 9.42726
2235 4 5985.034186 3021.156912 9.363489
2255 5 5985.034783 3021.162173 9.444842
2242 6 5985.034317 3021.16267 9.342951
2256 7 5985.0348 3021.16806 9.330775
2248 8 5985.034469 3021.174218 9.471004
2258 9 5985.034879 3021.191281 9.493161
2231 10 5985.034056 3021.20943 9.510773
2233 11 5985.034156 3021.215157 9.276068
2234 12 5985.03417 3021.220886 9.272401
2237 13 5985.034226 3021.266161 9.538919
2246 14 5985.034422 3021.370541 9.246672
2260 15 5985.034974 3021.402122 9.266143
2251 16 5985.034572 3021.418268 9.509236
2247 17 5985.034436 3021.428916 9.497499
2238 18 5985.034239 3021.429146 9.292402
2239 19 5985.034241 3021.444783 9.474039
2244 20 5985.034337 3021.449955 9.326494
2232 21 5985.034063 3021.450159 9.462489
2243 22 5985.034331 3021.455148 9.338658
2240 23 5985.034253 3021.455187 9.450554
2252 24 5985.034592 3021.460078 9.435078
2236 25 5985.034197 3021.460443 9.355175
2259 26 5985.034927 3021.464967 9.383503
2257 27 5985.034871 3021.465011 9.403454
2253 28 5985.034698 3021.465163 9.399426
2250 29 5985.03452 3021.465318 9.395399
2249 30 5985.034476 3021.465359 9.387396
2245 31 5985.034341 3021.465475 9.391355
Theoretical radius of No. 1 to No. 13 points is 0.1505, and theoretical radius of No. 14 to No. 31 points is 0.16195
And eighthly, calculating, namely combining the data of the outer side and the inner side of the pipeline pipe according to the theoretical radius outside the pipe and the theoretical radius inside the pipe to calculate and obtain the center coordinate of the actual pipeline, and combining the data of the outer side and the inner side of the pipeline pipe according to the center coordinate of the actual pipeline to calculate and obtain the actual radius outside the pipe and the actual radius inside the pipe so as to obtain the position information of the pipeline.
Calculating the center of a circle according to the theoretical radius by the X value and the H value
Starting point Terminal point Type (distance) Theoretical radius (m) Priori accuracy (cm) Correction value V (cm) Calculating radius (m)
A 1 S 0.1505 0.10 0.04 0.1509
A 2 S 0.1505 0.10 0.03 0.1508
A 3 S 0.1505 0.10 0.07 0.1512
A 4 S 0.1505 0.10 0.05 0.1510
A 5 S 0.1505 0.10 0.03 0.1508
A 6 S 0.1505 0.10 0.07 0.1512
A 7 S 0.1505 0.10 0.04 0.1509
A 8 S 0.1505 0.10 0.03 0.1508
A 9 S 0.1505 0.10 -0.07 0.1498
A 10 S 0.1505 0.10 -0.08 0.1497
A 11 S 0.1505 0.10 -0.16 0.1489
A 12 S 0.1505 0.10 -0.19 0.1486
A 13 S 0.1505 0.10 -0.17 0.1488
Roll call X(m) Y(m) X precision MX (cm) Y precision MY (cm) Point precision MP (cm)
Circle center A 3021.3046 9.3952 0.03 0.05 0.06
Starting point Terminal point Type (distance) Theoretical radius (m) Priori accuracy (cm) Correction value V (cm) Calculating radius (m)
A 14 S 0.1620 0.10 0.05 0.1625
A 15 S 0.1620 0.10 0.01 0.1621
A 16 S 0.1620 0.10 0.03 0.1623
A 17 S 0.1620 0.10 0.03 0.1623
A 18 S 0.1620 0.10 0.01 0.1621
A 19 S 0.1620 0.10 0.02 0.1622
A 20 S 0.1620 0.10 -0.03 0.1617
A 21 S 0.1620 0.10 -0.03 0.1617
A 22 S 0.1620 0.10 -0.02 0.1618
A 23 S 0.1620 0.10 -0.02 0.1618
A 24 S 0.1620 0.10 -0.01 0.1619
A 25 S 0.1620 0.10 -0.00 0.1620
A 26 S 0.1620 0.10 0.00 0.1620
A 27 S 0.1620 0.10 -0.01 0.1619
A 28 S 0.1620 0.10 -0.01 0.1619
A 29 S 0.1620 0.10 0.05 0.1625
A 30 S 0.1620 0.10 0.01 0.1621
A 31 S 0.1620 0.10 0.03 0.1623
Roll call X(m) Y(m) X precision MX (cm) Y precision MY (cm) Point precision MP (cm)
Circle center A 3021.3033 9.3946 0.03 0.05 0.06
And ninthly, comparing the actual center coordinates with the theoretical center coordinates to obtain deviation values, comparing the actual radius outside the pipe and the actual radius inside the pipe with the theoretical radius outside the pipe and the theoretical radius inside the pipe to obtain radius deviation values, and determining whether the position of the pipeline meets the requirements.
Pipe center coordinate data (on Y section, Y values are not equal)
Figure DEST_PATH_IMAGE002
The difference between the converted numerical value and the theoretical value obtained from the table is very small, the maximum value is not more than 10mm, the precision is high, and the problem of pipeline position detection is effectively solved.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may be made by those skilled in the art without departing from the principle of the invention.

Claims (3)

1. A pipeline position detection method based on three-dimensional scanning is characterized in that: the method comprises the following steps:
step one, arranging a plurality of wall embedded part datum points on a building to be tested,
measuring and determining the original Cartesian coordinate value of the wall embedded part datum point of each mark relative to a construction coordinate system;
three-dimensionally scanning the building to be detected to obtain a three-dimensional scanning image of each pipeline in the building to be detected, wherein the three-dimensional scanning image of each pipeline in the building to be detected is ensured to have a plurality of marked wall embedded part datum points;
step four, carrying out image processing on the three-dimensional scanning image, identifying the marked wall embedded part datum points and the pipelines, and obtaining coordinate values of the marked wall embedded part datum points in a scanner coordinate system and coordinate values of all pipelines in the detected building in the scanner coordinate system;
coupling the scanner coordinate system with the construction coordinate system through the wall embedded part datum point, so that the coordinate values of the detected building in the scanner coordinate system are converted into coordinate values in the construction coordinate system;
step six, intercepting three-dimensional scanning data of a pipeline to be detected in the detected building, outputting a data file,
sorting according to parallel coordinates of the wall surface of the wall body, selecting pipeline section data located on the same plane, and after the section data are taken out, sorting the section data to obtain data on the outer side and the inner side of the pipeline;
combining the data of the outer side and the inner side of the pipeline pipe according to the theoretical radius outside the pipe and the theoretical radius inside the pipe to calculate and obtain an actual pipeline center coordinate, and combining the actual pipeline center coordinate with the data of the outer side and the inner side of the pipeline pipe to calculate and obtain an actual radius outside the pipe and an actual radius inside the pipe so as to obtain position information of the pipeline;
and step nine, comparing the actual center coordinate with the theoretical center coordinate to obtain a deviation value, comparing the actual radius outside the pipe and the actual radius inside the pipe with the theoretical radius outside the pipe and the theoretical radius inside the pipe to obtain a radius deviation value, and determining whether the position of the pipeline meets the requirement.
2. The pipeline position detection method based on three-dimensional scanning as claimed in claim 1, wherein: in the first step, marks are arranged on datum points of wall embedded parts, three points of the datum points of the wall embedded parts form a plane, and the positions of the planes are uniformly distributed; and finding out the datum points of the wall embedded parts during the image processing of the step four.
3. The pipeline position detection method based on three-dimensional scanning as claimed in claim 1, wherein: and in the third step, a three-dimensional scanner is adopted to three-dimensionally scan the building to be detected.
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