Automatic artificial board mould pressing production equipment and mould pressing production method
Technical Field
The invention relates to the technical field of plate processing, in particular to automatic artificial board mould pressing production equipment and a mould pressing production method.
Background
The artificial board is a board or a molded product which is made by taking wood or other non-wood plants as raw materials, separating the raw materials into various unit materials through certain mechanical processing and then gluing the unit materials with or without adhesive and other additives. The product mainly comprises three major products such as plywood, shaving (particle board) and fiberboard, and the extension product and the deep processing product of the product can reach hundreds of types. The birth of artificial boards marks the beginning of the modernization period of wood processing. In addition, the artificial board can also improve the comprehensive utilization rate of wood, and each cubic meter of artificial board can replace three to five cubic meters of log.
The artificial board mainly has the following problems in the process of mould pressing production; a: in the process of mixing, stirring and discharging the raw materials and the glue solution, the mixed raw materials are easy to block a feeding port, so that the discharge efficiency of the raw materials is influenced; b: the mixed raw materials are easy to be molded in a mold, and the molded plate is easy to generate air holes in the molded plate due to the lower vibration compaction strength, so that the use effect of the plate is influenced.
Therefore, in order to improve the discharge efficiency of the mixed raw materials; the use effect of the pressed composite board is ensured; the invention provides automatic artificial board mould pressing production equipment and a mould pressing production method.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme that the artificial board mould pressing automatic production equipment comprises a support frame, a material crushing device, an auxiliary device and a material vibrating device; the middle part of the upper end of the support frame is provided with a crushing device, the inner wall of the middle part of the support frame is provided with an auxiliary device, and the auxiliary device is positioned outside the crushing device; the material vibrating device is arranged on the inner wall of the lower end of the support frame and is positioned right below the crushing device; wherein:
the material crushing device comprises a material crushing box, a cover plate, an air pump, a crushing motor, a crushing unit, a feeding unit and a material guiding unit; the top end of the crushing box is provided with a cover plate, the outer wall of the lower end of the cover plate is provided with a crushing motor through a motor base, and an output shaft of the crushing motor is provided with a crushing unit through a coupling; the air pump is arranged at the upper end of the cover plate through the motor base, the air outlet end of the air pump is positioned inside the crushed material box, the feeding unit is arranged on the side wall of the crushed material box, the lower end of the crushed material box is provided with the material guide unit, and the material guide unit is connected with the crushing unit; the crushed aggregates device that sets up has guaranteed the meticulous degree of mixed raw materials on the one hand, and the effect through crushing unit is to the mixed raw materials intensive crushing of inside, and on the other hand stirs kibbling in-process and has promoted the intensive mixing of raw materials, has guaranteed artificial board's suppression production effect.
The material vibrating device comprises a material vibrating cylinder, a compacting block, a pressure spring, a protruding block, a limiting rod, a limiting spring, a pressing plate die, a lapping column, a lapping spring and a lapping plate; the material vibrating cylinder is uniformly arranged in a clamping groove of the support frame, a compacting block is arranged at the top end of the material vibrating cylinder, a protruding block is arranged at the lower end of the compacting block in a sliding fit mode, the protruding block and the compacting block are supported by a pressure spring arranged in the compacting block, the limiting rod is uniformly arranged at the lower end of the support frame, a limiting spring is sleeved on the outer wall of the limiting rod, the pressing plate die is arranged on the limiting rod in a sliding fit mode, overlapping columns are uniformly arranged on the inner wall of the pressing plate die, overlapping springs are sleeved on the outer wall of the overlapping columns, and the overlapping plates are arranged on the overlapping columns in a sliding fit mode; when a certain volume of the mixed and crushed raw materials fall into the inner part of the pressing plate die; covering a steel plate in the pressing plate die, knocking the steel plate through continuous reciprocating motion of a material vibrating cylinder to enable mixed raw materials in the pressing plate die to be vibrated and compacted, and lifting a vibrating block through reciprocating motion of a lifting cylinder to be matched with the steel plate so as to promote the compaction degree of the raw materials of the artificial board; the production effect of the artificial composite board is ensured.
The auxiliary device comprises an auxiliary plate, a U-shaped clamping frame, a base, a lifting cylinder, a limiting block, a pull rope and a vibration block; the lower end of the auxiliary plate is uniformly provided with a U-shaped clamping frame, a base is arranged in the U-shaped clamping frame, a lifting cylinder is arranged at the upper end of the base, and the top end of the lifting cylinder is provided with a limiting block; a pull rope penetrates through the inside of the limiting block, the pull rope penetrates through the U-shaped clamping frame and is positioned at the lower end of the U-shaped clamping frame, and the vibration block is fixed on the pull rope; the up-and-down motion of the vibration block is controlled by the reciprocating motion of the lifting cylinder so as to vibrate and compact the pressed artificial board; the solidity of the artificial board is further improved; avoiding a large amount of air holes in the artificial board and fully ensuring the quality of the produced artificial board.
The material guiding unit comprises a conical inverted hopper, a material guiding clamping cylinder, a return spring, a clamping shaft, a conical fan and an adjusting rod; the device comprises a conical inverted hopper, a guide clamping cylinder, a reset spring, a convex block, a clamping shaft, a conical fan, blanking holes and a ball bearing, wherein the conical inverted hopper is arranged at the lower end of the crushed material box in a clamping manner, the guide clamping cylinder is arranged at the lower end of the conical inverted hopper in a movable connection manner, the outer wall of the upper end of the guide clamping cylinder is sleeved with the reset spring, the outer wall of the upper end of the guide clamping cylinder is uniformly provided with the convex block around the axis direction of the guide clamping cylinder, the clamping shaft is arranged at the lower end of a driving shaft through a coupling, the lower end of the clamping shaft is provided with the conical fan through the; the outer wall of the lower end of the conical fan is uniformly provided with an adjusting rod, and the lower end of the adjusting rod is uniformly provided with balls matched with a lug at the upper end of the material guide clamping cylinder in a movable connection mode; the conical fan is driven to rotate by the clamping shaft, so that the mixed raw materials in the conical fan uniformly fall from a blanking hole in the conical fan; the guide clamping cylinder is pressed to move in a reciprocating manner under the action of the adjusting rod, so that the blockage inside the guide clamping cylinder is avoided; further ensuring the circulation efficiency of the mixed raw materials by using the invention.
The crushing unit comprises a driving shaft, a stirring connecting rod, a crushing cutter, an upper dropping tray and a lower dropping tray; the outer wall of the driving shaft is uniformly provided with stirring connecting rods; the lower end of the stirring connecting rod is uniformly provided with crushing cutters; the upper blanking disc is sleeved on the outer wall of the middle part of the driving shaft, and the lower blanking disc is sleeved on the outer wall of the lower end of the driving shaft; rotate through the drive shaft and drive and stir the connecting rod continuous operation and realize fully stirring the mixed raw materials of crushed aggregates incasement portion, and smash the effect in order to guarantee the stirring of mixed raw materials, sieve the blanking in proper order through the charging tray that falls on and the charging tray that falls respectively to guarantee the crushing effect of mixed raw materials, further assurance the suppression production quality in wood-based plate later stage.
The feeding unit comprises a feeding guide plate, a material baffle plate and a material baffle spring; the feeding guide plate is obliquely arranged on the side wall of the crushed material box, the lower end of the feeding guide plate is positioned on the outer wall of a feeding hole of the crushed material box, and a material baffle plate is arranged on the outer wall of the feeding hole of the crushed material box through a pin shaft and is connected with the side wall of the crushed material box through a material baffle spring; the mixed raw materials are poured into the crushed material box through the feeding guide plate, the material blocking plate can be always ensured to be in a closed state under the action of the material blocking spring, and the raw materials are prevented from splashing out of the feeding guide plate in the process of stirring the mixed raw materials; and the sealing performance of the material crushing box is ensured in the process of discharging the raw materials which are stirred and mixed inside by the air pump.
Preferably; the diameter of a blanking hole in the upper blanking disc is larger than that of the blanking hole in the lower blanking disc; the diameter of the blanking hole in the upper blanking disc is set to be larger than that of the blanking hole in the lower blanking disc, so that the mixed raw materials crushed by stirring are subjected to full subdivision stirring, the fineness of the discharged raw materials is ensured to meet the pressing requirement of the plate, and the pressing quality of the plate is ensured.
In addition, the invention also provides a mould pressing production method of the artificial board mould pressing automatic production equipment, and the mould pressing production method of the artificial board specifically comprises the following steps:
s1: manually pouring the raw materials of the artificial board into the crushing box, and driving the crushing unit to rotate through the crushing motor to mix, crush and stir the raw materials in the crushing box;
s2: after the artificial board raw materials are fully crushed, mixed and stirred, the air pump is used for feeding air to discharge the raw materials in the particle box into the pressing plate die through the material guide unit, and in the discharging and blanking process, the adjusting rod is matched with the material guide clamping cylinder to drive the material guide clamping cylinder to reciprocate so as to prevent the raw materials from blocking the material guide clamping cylinder;
s3: when a certain volume of the mixed and crushed raw materials fall into the inner part of the pressing plate die; covering a steel plate in the pressing plate die, knocking the steel plate through continuous reciprocating motion of a material vibrating cylinder to enable mixed raw materials in the pressing plate die to be vibrated and compacted, and lifting a vibrating block through reciprocating motion of a lifting cylinder to be matched with the steel plate so as to promote the compaction degree of the raw materials of the artificial board;
s4: after the artificial board is pressed and molded, the steel plate is removed, the artificial board is taken out, and the artificial board is placed at a flat position and naturally dried for a period of time, so that the artificial board is fully molded;
s5: and (4) manually screening out unqualified artificial boards, and carrying out label pasting, film covering, warehousing and storage treatment on the qualified artificial boards.
Advantageous effects
1. The crushing device provided by the invention ensures the fineness of the mixed raw materials, fully crushes the mixed raw materials in the crushing unit under the action of the crushing unit, promotes the full mixing of the raw materials in the stirring and crushing process and ensures the pressing production effect of the artificial board;
2. the invention controls the up-and-down motion of the vibration block through the reciprocating motion of the lifting cylinder so as to vibrate and compact the pressed artificial board; the solidity of the artificial board is further improved; a large amount of air holes are avoided in the artificial board, and the quality of the produced artificial board is fully ensured;
3. the invention realizes that the mixed raw materials in the conical fan uniformly fall from the blanking hole on the conical fan by driving the conical fan to rotate through the clamping shaft; the guide clamping cylinder is pressed to move in a reciprocating manner under the action of the adjusting rod, so that the blockage inside the guide clamping cylinder is avoided; further ensuring the circulation efficiency of the mixed raw materials by using the invention.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a front view in section view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 in accordance with the present invention;
fig. 3 is a partial enlarged view of the present invention at B of fig. 1.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, to ensure the clarity and convenience of the description, the width of the lines or the size of the components in the drawings may be reasonably indicated.
In addition, the following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention; therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 3, an automatic production device for artificial board mould pressing comprises a support frame 1, a material crushing device 2, an auxiliary device 3 and a material vibrating device 4; a material crushing device 2 is arranged in the middle of the upper end of the support frame 1, an auxiliary device 3 is arranged on the inner wall of the middle of the support frame 1, and the auxiliary device 3 is positioned outside the material crushing device 2; the material vibrating device 4 is arranged on the inner wall of the lower end of the support frame 1, and the material vibrating device 4 is positioned right below the material crushing device 2; wherein:
the crushing device 2 comprises a crushing box 21, a cover plate 22, an air pump 23, a crushing motor 24, a crushing unit 25, a feeding unit 26 and a material guiding unit 27; a cover plate 22 is installed at the top end of the crushing box 21, a crushing motor 24 is installed on the outer wall of the lower end of the cover plate 22 through a motor base, and a crushing unit 25 is installed on an output shaft of the crushing motor 24 through a coupling; the air pump 23 is mounted at the upper end of the cover plate 22 through a motor base, the air outlet end of the air pump 23 is located inside the crushed material box 21, the feeding unit 26 is mounted on the side wall of the crushed material box 21, the lower end of the crushed material box 21 is provided with a material guiding unit 27, and the material guiding unit 27 is connected with the crushing unit 25; the crushed aggregates device 2 that sets up has guaranteed the meticulous degree of mixed raw materials on the one hand, and the effect through crushing unit 25 is to the mixed raw materials intensive crushing of inside, and the on the other hand stirs the intensive mixing that the kibbling in-process of smashing and has promoted the raw materials, has guaranteed artificial board's suppression production effect.
The crushing unit 25 comprises a driving shaft 251, a stirring connecting rod 252, a crushing cutter 253, an upper blanking disc 254 and a falling material disc 255; the outer wall of the driving shaft 251 is uniformly provided with stirring connecting rods 252; the crushing cutters 253 are uniformly arranged at the lower end of the stirring connecting rod 252; the upper blanking disc 254 is sleeved on the outer wall of the middle part of the driving shaft 251, and the lower blanking disc 255 is sleeved on the outer wall of the lower end of the driving shaft 251; the diameter of the blanking hole in the upper blanking disc 254 is larger than that of the blanking hole in the lower blanking disc 255; the diameter of the blanking hole in the upper blanking disc 254 is set to be larger than that of the blanking hole in the lower blanking disc 255, so that the mixed raw materials which are stirred and crushed are fully subdivided and stirred, the fineness degree of the discharged raw materials is ensured to meet the pressing requirement of the plate, and the pressing quality of the plate is further ensured; the stirring connecting rod 252 is driven to rotate through the driving shaft 251 to continuously operate so as to fully stir mixed raw materials inside the material crushing box 21, and in order to guarantee the stirring and crushing effects of the mixed raw materials, the mixed raw materials are sequentially screened and discharged through the upper blanking disc 254 and the falling material disc 255 respectively, so that the crushing effects of the mixed raw materials are guaranteed, and the pressing production quality in the later period of the artificial board is further guaranteed.
The feeding unit 26 comprises a feeding guide plate 261, a material baffle 262 and a material baffle spring 263; the feeding guide plate 261 is obliquely arranged on the side wall of the scrap box 21, a material baffle 262 is arranged on the outer wall of the feeding hole of the scrap box 21 at the lower end of the feeding guide plate 261 through a pin shaft, and the material baffle 262 is connected with the side wall of the scrap box 21 through a material baffle spring 263; the mixed raw materials are poured into the crushed material box 21 through the feeding guide plate 261, the material blocking plate 262 can be always kept in a closed state through the action of the material blocking spring 263, and the raw materials are prevented from splashing out of the feeding guide plate 261 in the process of stirring the mixed raw materials; and the tightness of the material crushing box 21 is ensured during the process that the air pump 23 works to discharge the raw materials which are internally stirred and mixed.
The material guiding unit 27 comprises a conical hopper 271, a material guiding clamping cylinder 272, a return spring 273, a clamping shaft 274, a conical fan 275 and an adjusting rod 276; the cone-shaped inverted bucket 271 is arranged at the lower end of the crushed material box 21 in a clamping manner, the material guide clamping cylinder 272 is arranged at the lower end of the cone-shaped inverted bucket 271 in a movable connection manner, a reset spring 273 is sleeved on the outer wall of the material guide clamping cylinder 272, a lug 44 is uniformly arranged on the outer wall of the upper end of the material guide clamping cylinder 272 in the axial direction of the material guide clamping cylinder, the clamping shaft 274 is arranged at the lower end of the driving shaft 251 through a coupler, the cone-shaped fan 275 is arranged at the lower end of the clamping shaft 274 through the coupler, blanking holes are uniformly formed in the cone-shaped fan 275, and balls are uniformly arranged on the side wall of the cone-shaped fan 275 in a movable connection; the outer wall of the lower end of the conical fan 275 is uniformly provided with an adjusting rod 276, the lower end of the adjusting rod 276 is uniformly provided with a ball matched with the convex block 44 at the upper end of the material guiding clamping cylinder 272 in a movable connection mode; the clamping shaft 274 drives the conical fan 275 to rotate, so that the mixed raw materials in the conical fan 275 uniformly fall from the blanking hole in the conical fan 275; the guide clamping cylinder 272 is pressed to and fro under the action of the adjusting rod 276, so that the blockage in the guide clamping cylinder 272 is avoided; further ensuring the circulation efficiency of the mixed raw materials by using the invention.
The auxiliary device 3 comprises an auxiliary plate 31, a U-shaped clamping frame 32, a base 33, a lifting cylinder 34, a limiting block 35, a pull rope 36 and a vibration block 37; the lower end of the auxiliary plate 31 is uniformly provided with U-shaped clamping frames 32, a base 33 is arranged in each U-shaped clamping frame 32, a lifting cylinder 34 is arranged at the upper end of each base 33, and a limiting block 35 is arranged at the top end of each lifting cylinder 34; a pull rope 36 penetrates through the inside of the limiting block 35, the pull rope 36 penetrates through the U-shaped clamping frame 32 and is positioned at the lower end of the U-shaped clamping frame 32, and the vibration block 37 is fixed on the pull rope 36; the lifting cylinder 34 moves back and forth to control the vertical movement of the vibration block 37 so as to vibrate and compact the pressed artificial boards; the solidity of the artificial board is further improved; avoiding a large amount of air holes in the artificial board and fully ensuring the quality of the produced artificial board.
The material vibrating device 4 comprises a material vibrating cylinder 41, a compacting block 42, a pressure spring 43, a convex block 44, a limiting rod 45, a limiting spring 46, a pressure plate die 47, an overlapping column 48, an overlapping spring 49 and an overlapping plate 40; the material vibrating cylinder 41 is uniformly arranged in a clamping groove of the support frame 1, the top end of the material vibrating cylinder 41 is provided with a compacting block 42, the lower end of the compacting block 42 is provided with a convex block 44 in a sliding fit mode, the convex block 44 and the compacting block 42 are supported by a pressure spring 43 arranged in the compacting block 42, the limiting rod 45 is uniformly arranged at the lower end of the support frame 1, the outer wall of the limiting rod 45 is sleeved with a limiting spring 46, the pressing plate die 47 is arranged on the limiting rod 45 in a sliding fit mode, the inner wall of the pressing plate die 47 is uniformly provided with overlapping columns 48, the outer wall of the overlapping columns 48 is sleeved with an overlapping spring 49, and the overlapping plates 40 are arranged on the overlapping columns 48 in a sliding fit mode; when a certain volume of the mixed and pulverized raw material falls into the platen die 47; covering a steel plate in the pressure plate die 47, knocking the steel plate through the continuous reciprocating motion of the material vibrating cylinder 41 to enable the mixed raw materials in the pressure plate die to be vibrated and compacted, and lifting the vibrating block 37 through the reciprocating motion of the lifting cylinder 34 to be matched with the steel plate so as to promote the compaction degree of the raw materials of the artificial board; the production effect of the artificial composite board is ensured.
In addition, the invention also provides a mould pressing production method of the artificial board mould pressing automatic production equipment, and the mould pressing production method of the artificial board specifically comprises the following steps:
s1: manually pouring the raw materials of the artificial board into the material crushing box 21, and driving the crushing unit 25 to rotate through the crushing motor 24 to mix, crush and stir the raw materials in the material crushing box;
s2: after the artificial board raw materials are sufficiently crushed, mixed and stirred, the air is fed through the air pump 23 to discharge the raw materials in the crushed material box 21 through the material guide unit 27 and fall into the pressure plate die 47, and in the discharging and blanking process, the adjusting rod 276 is matched with the material guide clamping cylinder 272 to drive the material guide clamping cylinder 272 to reciprocate so as to prevent the raw materials from blocking the material guide clamping cylinder 272;
s3: when a certain volume of the mixed and pulverized raw material falls into the platen die 47; covering a steel plate in the pressure plate die 47, knocking the steel plate through the continuous reciprocating motion of the material vibrating cylinder 41 to enable the mixed raw materials in the pressure plate die to be vibrated and compacted, and lifting the vibrating block 37 through the reciprocating motion of the lifting cylinder 34 to be matched with the steel plate so as to promote the compaction degree of the raw materials of the artificial board;
s4: after the artificial board is pressed and molded, the steel plate is removed, the artificial board is taken out, and the artificial board is placed at a flat position and naturally dried for a period of time, so that the artificial board is fully molded;
s5: and (4) manually screening out unqualified artificial boards, and carrying out label pasting, film covering, warehousing and storage treatment on the qualified artificial boards.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.