CN111483792A - Laminate floor turning conveying and clearance feeding flap device - Google Patents
Laminate floor turning conveying and clearance feeding flap device Download PDFInfo
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- CN111483792A CN111483792A CN202010427615.8A CN202010427615A CN111483792A CN 111483792 A CN111483792 A CN 111483792A CN 202010427615 A CN202010427615 A CN 202010427615A CN 111483792 A CN111483792 A CN 111483792A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Attitude Control For Articles On Conveyors (AREA)
Abstract
本发明公布一种复合地板转向输送与间隙进给翻板装置。包括输送机构、限位机构、升降机构、溜槽机构、输送链机构、挡料机构。限位机构位于滚筒组件滚筒组件前端;升降机构中升降机架组件上安装有两个平行布置的皮带输送机,皮带输送机交错布置滚筒组件中;皮带输送机的尾端位于溜槽上方;输送链机构包括一对短节距输送链;短节距输送链上装有若干等截距分离的方形块;挡料机构位于溜槽机构下。本发明能配合前一步冲压板材工序,并继续后一步翻转板材,替代了人工的转向与翻转步骤,通过巧妙的设计能够完成板材的换向、对齐、翻转、分离四个集成工作,节省了大量的人力财力,装置工作安全可靠,能够高效的完成转向输送与间隙进给。
The invention discloses a turning conveying and clearance feeding flap device for a composite floor. Including conveying mechanism, limit mechanism, lifting mechanism, chute mechanism, conveying chain mechanism, material blocking mechanism. The limit mechanism is located at the front end of the drum assembly of the drum assembly; in the lifting mechanism, two parallel belt conveyors are installed on the lifting frame assembly, and the belt conveyors are arranged in the drum assembly in a staggered manner; the tail end of the belt conveyor is located above the chute; the conveyor chain mechanism It includes a pair of short-pitch conveyor chains; the short-pitch conveyor chains are equipped with a number of square blocks separated by equal intercepts; the material blocking mechanism is located under the chute mechanism. The present invention can cooperate with the previous step of stamping the plate, and continue to turn the plate in the next step, replacing the manual turning and turning steps, and can complete the four integrated tasks of reversing, aligning, turning and separating the plate through ingenious design, saving a lot of money. The human and financial resources of the device are safe and reliable, and it can efficiently complete the steering conveying and gap feeding.
Description
技术领域technical field
本发明涉及一种板材传递与翻板装置,更具体地说,涉及一种用于复合地板加工生产中的转向传送与间歇进给翻转装置。The invention relates to a plate transfer and turning device, more particularly, to a turning transmission and intermittent feeding turning device used in the processing and production of composite floors.
背景技术Background technique
目前国内板材加工领域还是主要依赖人工完成,随着科技的进步发展,板材加工生产线中的一些简单繁琐的工作可以利用自动化的设备替代人力劳动。例如,在生产过程中前一段工序已经对板材完成了冲压加工,此时板材是反面朝上的,接下来需要对板材的正面的加工工序进行检查,因此需要对板材进行换向输送到下一段生产线上,并需要对复合地板进行翻板操作,针对这两步工序,现有的加工设备不能满足换向与翻板的集成工序,为此需要研发一种新的装置,在一台机器上完成板材的换向、对齐、翻板、分离四个工步的集成装置。At present, the domestic plate processing field still mainly relies on manual work. With the advancement of technology, some simple and tedious tasks in the plate processing production line can be replaced by automated equipment. For example, in the production process, the sheet has been stamped in the previous step, and the sheet is facing up at this time. Next, the processing procedure of the front side of the sheet needs to be checked, so the sheet needs to be reversed and conveyed to the next section. In the production line, the laminate floor needs to be turned over. For these two steps, the existing processing equipment cannot meet the integration process of reversing and turning. Therefore, it is necessary to develop a new device, which can be used on one machine. An integrated device that completes the four steps of reversing, aligning, flipping and separating sheets.
发明内容SUMMARY OF THE INVENTION
本发明主要目的在于克服现有装置的不足,提供一种在复合地板生产线上转向输送与连续翻板的装置,可以实现复合地板的换向、对齐、翻板、分离四个工步。The main purpose of the present invention is to overcome the deficiencies of the existing devices, and to provide a device for turning, conveying and continuously turning over the composite floor on the production line, which can realize the four steps of reversing, aligning, turning and separating the composite floor.
本发明通过以下技术方案实现:一种复合地板转向输送与间隙进给翻板装置,包括输送机构、限位机构、升降机构、溜槽机构、输送链机构、挡料机构;所述输送机构包括第一框架,第一框架上安装有一列滚筒组件以及用于带动滚筒组件的滚筒驱动组件;所述限位机构通过支撑板安装在第一框架上,限位机构位于滚筒组件滚筒组件前端;所述升降机构包括升降机架组件,升降机架组件上下滑动安装在第一框架上;升降机架组件上安装有两个平行布置的皮带输送机,皮带输送机交错布置滚筒组件中,皮带输送机运输方向与滚筒组件运输方向垂直;所述溜槽机构包括第二机架,第二机架上安装有圆弧的的溜槽,皮带输送机的尾端位于溜槽上方;所述输送链机构包括一对平行安装在第二机架上的短节距输送链;所述短节距输送链上装有若干等截距分离的方形块;短节距输送链由驱动链轮组件驱动;所述挡料机构位于溜槽机构下,挡料机构包括安装在第二机架上的下挡板与上挡板;所述下挡板与短节距输送链平行,且下挡板低于短节距输送链平面;所述上挡板位于短节距输送链上方,且上挡板与短节距输送链垂直。The present invention is realized through the following technical solutions: a turning conveying and clearance feeding flap device for a composite floor, comprising a conveying mechanism, a limit mechanism, a lifting mechanism, a chute mechanism, a conveying chain mechanism, and a material blocking mechanism; the conveying mechanism includes a first a frame, a row of roller assemblies and a roller drive assembly for driving the roller assemblies are mounted on the first frame; the limiting mechanism is mounted on the first frame through a support plate, and the limiting mechanism is located at the front end of the roller assembly of the roller assembly; the The lifting mechanism includes a lifting frame assembly, and the lifting frame assembly is installed on the first frame by sliding up and down; two parallel belt conveyors are installed on the lifting frame assembly, and the belt conveyors are arranged in a staggered roller assembly. The transportation direction of the components is vertical; the chute mechanism includes a second frame, a circular arc chute is installed on the second frame, and the tail end of the belt conveyor is located above the chute; the conveyor chain mechanism includes a pair of parallel installations on the first The short-pitch conveyor chain on the second frame; the short-pitch conveyor chain is equipped with a number of square blocks separated by equal intervals; the short-pitch conveyor chain is driven by the drive sprocket assembly; the material blocking mechanism is located under the chute mechanism , the material blocking mechanism includes a lower baffle and an upper baffle installed on the second frame; the lower baffle is parallel to the short-pitch conveyor chain, and the lower baffle is lower than the plane of the short-pitch conveyor chain; the upper baffle is The baffle is located above the short-pitch conveyor chain, and the upper baffle is perpendicular to the short-pitch conveyor chain.
其进一步是:所述第一框架具有四个支腿,支腿下端固定有尼龙固定脚杯子Ⅰ和脚轮。Further, the first frame has four legs, and the lower ends of the legs are fixed with nylon fixed foot cup I and casters.
所述输送机构包括安装在第一框架上的变频调速电机,变频调速电机输出端安装有主动链轮Ⅰ;所述滚筒驱动组件包括通过固定板安装在第一框架上的驱动滚筒,驱动滚筒上安装有从动链轮Ⅰ,从动链轮Ⅰ与主动链轮Ⅰ通过传动链连接;所述滚筒组件包括多个平行布置的输送滚筒,输送滚筒的两端通过支架固定安装在第一框架上,输送滚筒与支架之间安装有轴承;所述输送滚筒与驱动滚筒通过传送带连接。The conveying mechanism includes a variable frequency speed regulating motor installed on the first frame, and the output end of the variable frequency speed regulating motor is installed with a driving sprocket I; A driven sprocket I is installed on the drum, and the driven sprocket I and the driving sprocket I are connected by a transmission chain; the drum assembly includes a plurality of conveying rollers arranged in parallel, and both ends of the conveying rollers are fixedly installed on the first roller through brackets. On the frame, a bearing is installed between the conveying roller and the bracket; the conveying roller and the driving roller are connected by a conveyor belt.
所述限位机构包括通过限位调节组件安装在所述支撑板上的挡板Ⅰ;所述支撑板上端水平,支撑板上端开设有长形孔;所述限位调节组件包括安装在支撑板长形孔中的螺栓,螺栓下端连接所述挡板Ⅰ。The limit mechanism includes a baffle plate I installed on the support plate through a limit adjustment assembly; the upper end of the support plate is horizontal, and the upper end of the support plate is provided with an elongated hole; the limit adjustment assembly includes a plate mounted on the support plate. The bolt in the long hole, the lower end of the bolt is connected to the baffle plate I.
所述升降机构中的升降机架组件周边与第一框架之间安装有导向轴组件,导向轴组件竖向布置;升降机架组件周边与第一框架之间还连接有薄型气缸,薄型气缸竖向布置;所述皮带输送机包括安装在升降机架组件上的一对支撑架,支撑架上安装有同步带,同步带两端安装有带轮;升降机架组件上安装有输送机驱动组件,输送机驱动组件驱动连接同步带。A guide shaft assembly is installed between the periphery of the lifting frame assembly and the first frame in the lifting mechanism, and the guide shaft assembly is arranged vertically; a thin cylinder is also connected between the periphery of the lifting frame assembly and the first frame, and the thin cylinder is arranged vertically The belt conveyor includes a pair of support frames installed on the lifting frame assembly, the support frame is installed with a synchronous belt, and the two ends of the synchronous belt are installed with pulleys; the lifting frame assembly is installed with a conveyor drive assembly, and the conveyor drives The component drives connect the timing belt.
所述同步带一端安装有张紧机构。A tensioning mechanism is installed at one end of the synchronous belt.
所述第二机架具有四个支腿,支腿下端固定有尼龙固定脚杯子Ⅱ。The second frame has four legs, and the lower end of the legs is fixed with a nylon fixed foot cup II.
所述溜槽安装在支架体上,支架体通过螺栓固定在第二机架上;溜槽下后方设有挡板Ⅱ,挡板Ⅱ通过挡料柱固定在第二机架上。The chute is installed on a bracket body, and the bracket body is fixed on the second frame by bolts; a baffle II is arranged at the lower and rear of the chute, and the baffle II is fixed on the second frame through a material blocking column.
所述上挡板通过螺栓固定在所述支架体上开设的长孔中。The upper baffle is fixed in the long hole opened on the bracket body by bolts.
所述驱动链轮组件包括固定在第二机架上的输送电机座板,输送电机座板与第二机架之间连接有筋板;所述输送电机座板上安装有变频调速电机,变频调速电机输出端安装有主动链轮;所述第二机架上固定有一对链条导轨,所述短节距输送链对应安装在所述链条导轨上;短节距输送链两端安装有驱动链轮,驱动链轮与主动链轮通过传动链连接。The drive sprocket assembly includes a conveying motor base plate fixed on the second frame, and a rib plate is connected between the conveying motor base plate and the second frame; A drive sprocket is installed at the output end of the variable frequency speed regulation motor; a pair of chain guide rails are fixed on the second frame, and the short-pitch conveyor chain is correspondingly installed on the chain guide rails; both ends of the short-pitch conveyor chain are installed with The driving sprocket is connected with the driving sprocket through a transmission chain.
采用本发明提供的技术方案,与已知的公知技术相比,具有如下有益效果:Using the technical solution provided by the present invention, compared with the known known technology, has the following beneficial effects:
(1)本发明的输送机构包括输送滚筒、支架、轴承和滚筒驱动组件,支架安装于第一框架之上,滚筒平行的安装在之上,结构简单,能够连续的传送板材,安全可靠,节省了劳动力;(1) The conveying mechanism of the present invention includes a conveying roller, a bracket, a bearing and a roller drive assembly. The bracket is installed on the first frame, and the rollers are installed on it in parallel. The structure is simple, and the plate can be continuously conveyed, which is safe, reliable, and economical. labor force;
(2)本发明的升降机构包括导向轴组件、薄型气缸、同步带、张紧机构、升降机架组件、输送机驱动组件,同步带与输送滚筒平行,安装在相邻两个输送滚筒之间,输送滚筒运动方向与同步带运动方向垂直,当板材由输送滚筒运动至挡板Ⅰ时,同步带会在薄型气缸的推动下上升一个高度,同步带带动板材向另一个方向运动,起到换向的作用,从而达到板材转向的目的;(2) The lifting mechanism of the present invention includes a guide shaft assembly, a thin cylinder, a timing belt, a tensioning mechanism, a lifting frame assembly, and a conveyor drive assembly. The timing belt is parallel to the conveying roller and is installed between two adjacent conveying rollers. The moving direction of the conveying roller is perpendicular to the moving direction of the synchronous belt. When the plate moves from the conveying roller to the baffle plate I, the synchronous belt will rise to a height under the push of the thin cylinder, and the synchronous belt will drive the plate to move in the other direction, which plays the role of reversing. function, so as to achieve the purpose of plate turning;
(3)本发明的翻板装置包括溜槽,在溜槽的辅助下实现翻板的目的,与使用电机翻板相比较,原理清晰,结构简单,制造成本低,节约能源,无污染;(3) The flapping device of the present invention includes a chute, and the purpose of flapping is realized with the assistance of the chute. Compared with the use of a motor flapping, the principle is clear, the structure is simple, the manufacturing cost is low, energy is saved, and there is no pollution;
(4)本发明的挡料机构包括上挡板、下挡板,下挡板与短节距输送链平行,并且低于短节距输送链平面;所述的上挡板与短节距输送链垂直,其目的是:翻板结构翻过来的板材统一靠近在上挡板一侧,可实现板材的自动对齐,无需人工对齐,节省了劳动力,生产效率高,省时省力;(4) The baffle mechanism of the present invention includes an upper baffle and a lower baffle. The lower baffle is parallel to the short-pitch conveyor chain and is lower than the plane of the short-pitch conveyor chain; the upper baffle is connected to the short-pitch conveyor chain. The chain is vertical, and its purpose is: the plates turned over by the flap structure are uniformly close to the side of the upper baffle, which can realize the automatic alignment of the plates without manual alignment, save labor, high production efficiency, and save time and effort;
(5)本发明的短节距输送链上安装有小长方形块,长方形块高于链条平面,在链条输送时,小的长方形块同链条一起运动,在叠放好的板材下带走最下面的一块板材而上面的板材由于上挡板的作用被挡住,因此每次只能输送一块板材,达到间隙进给的目的,可以实现将累积的板材分离;(5) Small rectangular blocks are installed on the short-pitch conveyor chain of the present invention, and the rectangular blocks are higher than the plane of the chain. When the chain is conveyed, the small rectangular blocks move together with the chain, and the bottom is taken away under the stacked plates. The upper plate is blocked by the function of the upper baffle, so only one plate can be conveyed at a time to achieve the purpose of gap feeding, and the accumulated plates can be separated;
(6)本发明通过巧妙的设计,可以实现板材的转向、对齐、翻转及输送四个工序,工作安全可靠,适用在板材生产领域可以大幅度提升生产效率,保证生产质量,整套装置,结构简单,充分的考虑了机器的经济性与环保性;(6) The present invention can realize the four processes of turning, aligning, turning over and conveying the board through ingenious design, and the work is safe and reliable. It is suitable for the field of board production, which can greatly improve the production efficiency and ensure the production quality. The whole device has a simple structure. , fully considering the economy and environmental protection of the machine;
(7)本发明能够将个工步集成在两台配合的机器上完成,适用在板材生产领域能够提升生产线的自动化水平,节省人力与财力,节约能源,加工制造成本低,具有安全可靠、环保节约、经济实用的优点。(7) The present invention can integrate each working step on two matched machines, and is suitable for use in the field of sheet metal production, which can improve the automation level of the production line, save manpower and financial resources, save energy, low processing and manufacturing costs, and be safe, reliable, and environmentally friendly. Saving, economical and practical advantages.
附图说明Description of drawings
图1是本发明实施例转向输送设备立体结构示意图;1 is a schematic three-dimensional structure diagram of a steering conveying device according to an embodiment of the present invention;
图2是本发明实施例转向输送设备立体主视图;2 is a three-dimensional front view of a steering conveying device according to an embodiment of the present invention;
图3是本发明实施例转向输送设备立体左视图;Fig. 3 is the left perspective view of the steering conveying equipment according to the embodiment of the present invention;
图4是本发明实施例转向输送设备立体俯视图;4 is a perspective top view of the steering conveying device according to the embodiment of the present invention;
图中:1-第一框架;2-滚筒组件;3-导向轴组件;4-输送机驱动组件;5-皮带输送机;6-升降机架组件;7-滚筒驱动组件;8-限位调节组件;9-主动链轮Ⅰ;10-变频调速电机;11-支架;12-尼龙固定脚杯子Ⅰ;13-薄型气缸;14-脚轮;15-同步带;16-固定板;17-驱动滚筒;18-挡板Ⅰ;19-支撑板;20-张紧机构;21-支撑架;22-输送滚筒。In the figure: 1-first frame; 2-roller assembly; 3-guide shaft assembly; 4-conveyor drive assembly; 5-belt conveyor; 6-elevating frame assembly; 7-roller drive assembly; 8-limit adjustment Components; 9- Driving Sprocket I; 10- Frequency Conversion Motor; 11- Bracket; 12- Nylon Fixed Foot Cup I; 13- Thin Cylinder; 14- Caster Wheel; 15- Timing Belt; 16- Fixed Plate; 17- Drive Roller; 18 - baffle plate I; 19 - supporting plate; 20 - tensioning mechanism; 21 - supporting frame; 22 - conveying roller.
图5是本发明实施例间隙进给翻板设备立体结构示意图;FIG. 5 is a schematic three-dimensional structure diagram of a gap feeding flap device according to an embodiment of the present invention;
图6是本发明实施例间隙进给翻板设备立体主视图;FIG. 6 is a three-dimensional front view of the gap feeding flap device according to the embodiment of the present invention;
图7是本发明实施例间隙进给翻板设备立体左视图;Fig. 7 is the left perspective view of the gap feeding flap device according to the embodiment of the present invention;
图8是本发明实施例间隙进给翻板设备立体俯视图;FIG. 8 is a three-dimensional top view of the gap feeding flap device according to the embodiment of the present invention;
图中:31-第二机架;32-溜槽;33-挡料柱;34-驱动链轮组件;35-驱动链轮;36-短节距输送链;37-链条导轨;38-主动链轮;39-输送电机座板;40-筋板;41-六角头螺栓;42-六角螺母;43-尼龙固定脚杯子Ⅱ;44-变频调速电机;45-支架体;46挡板Ⅱ;47、下挡板;48、上挡板。In the figure: 31-Second frame; 32-Chute; 33-Baffle column; 34-Drive sprocket assembly; 35-Drive sprocket; 36-Short pitch conveyor chain; 37-Chain guide rail; 38-Active chain Wheel; 39- Conveying motor seat plate; 40- Rib plate; 41- Hexagon head bolt; 42- Hexagon nut; 43- Nylon fixed foot cup II; 44- Frequency conversion motor; 45- Bracket body; 46 Baffle plate II; 47, the lower baffle; 48, the upper baffle.
具体实施方式Detailed ways
以下是本发明的一个具体实施例,现结合附图对本发明做进一步说明。The following is a specific embodiment of the present invention, and the present invention will now be further described with reference to the accompanying drawings.
一种复合地板转向输送与间隙进给翻板装置,包括两个分离的转向输送设备、间隙进给翻板设备。The utility model relates to a turning conveying and clearance feeding flap device for a composite floor, comprising two separate turning conveying devices and a clearance feeding turning device.
结合图1至图4所示,转向输送设备包括第一框架1、输送机构、限位机构、升降机构。第一框架1具有四个支腿,支腿下端固定有尼龙固定脚杯子Ⅰ12和脚轮14。Referring to FIGS. 1 to 4 , the steering conveying device includes a first frame 1 , a conveying mechanism, a limiting mechanism, and a lifting mechanism. The first frame 1 has four legs, and the lower ends of the legs are fixed with nylon fixed foot cups I12 and
输送机构:Conveying mechanism:
第一框架1上安装有一列滚筒组件2以及用于带动滚筒组件2的滚筒驱动组件7;A row of roller assemblies 2 and a
输送机构包括安装在第一框架1上的变频调速电机10,变频调速电机10输出端安装有主动链轮Ⅰ9。滚筒驱动组件7包括通过固定板16安装在第一框架1上的驱动滚筒17,驱动滚筒17上安装有从动链轮Ⅰ,从动链轮Ⅰ与主动链轮Ⅰ9通过传动链连接。滚筒组件2包括多个平行布置的输送滚筒22,输送滚筒22的长度大于板材的长度。输送滚筒22的两端通过支架11固定安装在第一框架1上,输送滚筒22与支架11之间安装有轴承;输送滚筒22与驱动滚筒17通过传送带连接。The conveying mechanism includes a variable frequency
限位机构:Limiting mechanism:
限位机构通过支撑板19安装在第一框架1上,限位机构位于滚筒组件2滚筒组件2前端;The limit mechanism is installed on the first frame 1 through the
限位机构包括通过限位调节组件8安装在支撑板19上的挡板Ⅰ18;支撑板19上端水平,支撑板19上端开设有长形孔;限位调节组件8包括安装在支撑板19长形孔中的螺栓,螺栓下端连接挡板Ⅰ18,通过螺栓、长形孔可以调节挡板Ⅰ18的位置,以适应不同尺寸的板件。挡板Ⅰ18位于输送滚筒的正前方位置,当板材在输送滚筒带动下向前运动时,一直到挡板Ⅰ18,挡板Ⅰ18与板材边缘互相接触,达到板材对齐的目的。The limit mechanism includes a baffle plate I18 installed on the
升降机构:Lifting mechanism:
升降机构包括升降机架组件6,升降机架组件6上下滑动安装在第一框架1上;升降机架组件6上安装有两个平行布置的皮带输送机5,皮带输送机5交错布置滚筒组件2中,皮带输送机5运输方向与滚筒组件2运输方向垂直;The lifting mechanism includes a lifting frame assembly 6, and the lifting frame assembly 6 is slidably mounted on the first frame 1; two parallel belt conveyors 5 are installed on the lifting frame assembly 6, and the belt conveyors 5 are arranged in a staggered manner in the roller assembly 2, The conveying direction of the belt conveyor 5 is perpendicular to the conveying direction of the roller assembly 2;
升降机构中的升降机架组件6周边与第一框架1之间安装有导向轴组件3,导向轴组件3竖向布置;升降机架组件6周边与第一框架1之间还连接有薄型气缸13,薄型气缸13竖向布置。通过薄型气缸13实现升降机架组件6的升降;A guide shaft assembly 3 is installed between the periphery of the lift frame assembly 6 and the first frame 1 in the lifting mechanism, and the guide shaft assembly 3 is arranged vertically; a
皮带输送机5包括安装在升降机架组件6上的一对支撑架21,支撑架21上安装有同步带15,同步带15两端安装有带轮;升降机架组件6上安装有输送机驱动组件4,输送机驱动组件4驱动连接同步带15;The belt conveyor 5 includes a pair of support frames 21 installed on the lift frame assembly 6, the support frame 21 is mounted with a
同步带15一端安装有张紧机构20。张紧机构20包括与同步带1平行的长方形条块,长方形条块两个螺栓安装在第一框架1上,通过调节螺栓的前后位置带动条块移动,从而调节同步带15的松紧。A
结合图5至图8所示,间隙进给翻板设备包括第二机架31、溜槽机构、输送链机构、挡料机构。第二机架31具有四个支腿,支腿下端固定有尼龙固定脚杯子Ⅱ43。With reference to Figures 5 to 8, the gap feeding flap device includes a
溜槽机构:Chute mechanism:
溜槽机构包括安装在第二机架31上的圆弧形的溜槽32。转向输送设备中的皮带输送机5的尾端位于溜槽32上方,将板件输送至溜槽32进行翻转。溜槽32安装在支架体45上,支架体45通过螺栓固定在第二机架31上;溜槽32下后方设有挡板Ⅱ46,挡板Ⅱ46通过挡料柱33固定在第二机架31上。板材掉落到溜槽32后,顺着溜槽32完成翻转。The chute mechanism includes an arc-shaped
输送链机构:Conveyor chain mechanism:
输送链机构包括一对平行安装在第二机架31上的短节距输送链36;短节距输送链36上装有若干等截距分离的方形块;短节距输送链36由驱动链轮组件34驱动;The conveyor chain mechanism includes a pair of short-
驱动链轮组件34包括固定在第二机架31上的输送电机座板39,输送电机座板39与第二机架31之间连接有筋板40。输送电机座板39上安装有变频调速电机44,变频调速电机44输出端安装有主动链轮38。第二机架31上固定有一对链条导轨37,所述短节距输送链36对应安装在所述链条导轨37上;短节距输送链36两端安装有驱动链轮35,驱动链轮35与主动链轮38通过传动链连接;The driving
短节距输送链36一端也安装有张紧机构,张紧机构通过六角头螺栓41、六角螺母42调节位置,实现调节短节距输送链36的松紧。A tensioning mechanism is also installed at one end of the short-
挡料机构:Stopper mechanism:
挡料机构位于溜槽机构下,挡料机构包括安装在第二机架31上的下挡板47与上挡板48。下挡板47与短节距输送链36平行,且下挡板47低于短节距输送链36平面。上挡板48位于短节距输送链36上方,且上挡板48与短节距输送链36垂直。上挡板48通过螺栓固定在支架体45上开设的长孔中,通过螺栓、长孔可以调节上挡板48的上下位置,适应不同厚度的板材。The material blocking mechanism is located under the chute mechanism, and the material blocking mechanism includes a
工作原理:working principle:
工作时,复合地板完成冲压,一块大的板材会根据使用要求冲压成三到五小块,冲压完成后的板材分组沿着输送滚筒向前运动,这是同步带没有升起来,同步带平面低于输送滚筒切面,板材在输送滚筒带动下运动到挡板Ⅰ18,挡板Ⅰ18与板材边缘接触使得板材自动对齐;When working, the laminate floor is punched, and a large plate will be punched into three to five small pieces according to the requirements of use. After the punching is completed, the plates move forward along the conveying roller. This is because the synchronous belt is not raised and the plane of the synchronous belt is low. At the cutting surface of the conveying roller, the plate moves to the baffle plate I18 driven by the conveying roller, and the baffle plate I18 contacts the edge of the plate so that the plate is automatically aligned;
与此同时,薄型气缸13动作,薄型气缸的活塞杆伸出,在导向轴组件3的配合下,同步带沿垂直方向升起来,同步带的平面高于输送滚筒平面,同步带在输送机驱动组件的驱动下运动,带动板材换向输送,由于输送滚筒运动方向与同步带运动方向垂直,在同步带的传动下,板材完成转向输送,即能减短生产线的长度又能配合后一步翻板工序的进行;At the same time, the
板材在同步带的带动下向着溜槽方向前进,在溜槽方向板材沿着溜槽滑下,同时,设置有下挡板和上挡板使得一组板材整齐的堆叠在一起,这时一组板材完成翻板运动;Driven by the synchronous belt, the plate moves toward the chute, and in the direction of the chute, the plate slides down the chute. At the same time, a lower baffle and an upper baffle are provided to make a group of plates neatly stacked together. At this time, a group of plates is turned over. board movement;
与此同时,短节距输送链36也在变频调速电机44的驱动下运动,短节距输送链36上的小长方形块平面高于下挡板平面,当转动时,带走一块板子,因为上挡板48平面与溜槽支架之间的缝隙只能通过一块板材,也就是板材每次带走一块,板材就在短节距输送链36上分离开,板材翻板完成后所有的板材都是正面向上的,这时板材需要经过人工检查,检查板材的加工质量,合格的板材继续向前输送到码垛机,不合格的板材被工作人员拿下;At the same time, the short-
当同步带完成输送后,薄型气缸13下落,同步带的平面又低于输送滚筒平面,输送滚筒可以继续传动来自冲压机的板材。循环往复上述步骤即可实现板材生产领域的转向输送与间隙进给翻板操作。After the synchronous belt is conveyed, the
本实施例的一种板材生产领域的转向输送与间隙进给翻板装置,可以配合前一段复合地板生产中转向输送与间隙进给工作,可节省大量的人力资源,设计巧妙合理,工作安全可靠;采用步进电机加减速器,同时配合气压驱动的驱动方式,更加快捷高效,经济实用,适合在板材生产企业的广泛推广应用。The turning conveying and gap feeding flap device in the field of sheet metal production in this embodiment can cooperate with the turning conveying and gap feeding in the production of the previous stage of composite floor, save a lot of human resources, the design is ingenious and reasonable, and the work is safe and reliable. ; Adopt stepper motor acceleration and decelerator, and at the same time cooperate with the driving method of pneumatic drive, which is more efficient, efficient, economical and practical, suitable for widespread application in sheet metal production enterprises.
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments have been described above schematically, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it, without departing from the purpose of the present invention, any structural modes and embodiments similar to this technical solution are designed without creativity, which shall belong to the protection scope of the present invention. .
Claims (10)
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| CN113320955A (en) * | 2021-07-06 | 2021-08-31 | 昆山澳特兰智能装备科技有限公司 | Automatic stirring mechanism |
| CN115057205A (en) * | 2022-06-29 | 2022-09-16 | 深圳市海铭德科技有限公司 | Gauze conveying device and gauze machine |
| CN118665947A (en) * | 2024-05-16 | 2024-09-20 | 嘉美瑞智能家居科技东台有限公司 | Be applied to multilayer conveying mechanism of panel processing |
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