CN111468918A - Turnover system - Google Patents

Turnover system Download PDF

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Publication number
CN111468918A
CN111468918A CN202010335377.8A CN202010335377A CN111468918A CN 111468918 A CN111468918 A CN 111468918A CN 202010335377 A CN202010335377 A CN 202010335377A CN 111468918 A CN111468918 A CN 111468918A
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China
Prior art keywords
drive
clamp
clamping
housing
driving device
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Granted
Application number
CN202010335377.8A
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Chinese (zh)
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CN111468918B (en
Inventor
刘帅佳
吴继青
陆明
熊庆元
曲颖
李宏嘉
孙秋元
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Gree Electric Appliances Inc of Zhuhai
Zhuhai Gree Intelligent Equipment Co Ltd
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Gree Electric Appliances Inc of Zhuhai
Zhuhai Gree Intelligent Equipment Co Ltd
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Application filed by Gree Electric Appliances Inc of Zhuhai, Zhuhai Gree Intelligent Equipment Co Ltd filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN202010335377.8A priority Critical patent/CN111468918B/en
Publication of CN111468918A publication Critical patent/CN111468918A/en
Application granted granted Critical
Publication of CN111468918B publication Critical patent/CN111468918B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

The invention provides a turnover system. The turnover system is used for treating the machined part and overturning, and the turnover system comprises a turnover device which comprises: a first base; the first driving device is arranged on the first base; the overturning assembly comprises a rotating structure and an overturning structure connected with the rotating structure, and the rotating structure is rotatably arranged on the first base; the first driving device is in driving connection with the rotating structure to drive the rotating structure to rotate so as to drive the overturning structure to rotate around the rotating axis of the rotating structure through the rotating structure; the first clamp is arranged on the turnover structure and is provided with a first clamping space for clamping a workpiece to be machined; wherein at least a portion of the first clamp is movably disposed to adjust a size of the first clamping space. The invention effectively solves the problem that the automation degree of part turnover is low and the labor intensity of workers is increased in the prior art.

Description

Turnover system
Technical Field
The invention relates to the technical field of turnover equipment, in particular to a turnover system.
Background
At present, the traditional automation degree for assembling by a robot is low, and if a medium-sized component is machined, the installation process is complex because more parts of the medium-sized component are needed, and the medium-sized component needs to be overturned back and forth in the assembling process.
In prior art, the turnover of centering type part is accomplished to the mode that adopts staff and purlin car matched with usually, however, above-mentioned turnover mode has increased staff's intensity of labour, and degree of automation is lower, influences processing cycle.
Disclosure of Invention
The invention mainly aims to provide a turnover system to solve the problem that in the prior art, the automation degree of turnover of parts is low, and the labor intensity of workers is increased.
In order to achieve the above object, the present invention provides a turnover system for turning over a workpiece to be processed, the turnover system including a turnover device, the turnover device including: a first base; the first driving device is arranged on the first base; the overturning assembly comprises a rotating structure and an overturning structure connected with the rotating structure, and the rotating structure is rotatably arranged on the first base; the first driving device is in driving connection with the rotating structure to drive the rotating structure to rotate so as to drive the overturning structure to rotate around the rotating axis of the rotating structure through the rotating structure; the first clamp is arranged on the turnover structure and is provided with a first clamping space for clamping a workpiece to be machined; wherein at least a portion of the first clamp is movably disposed to adjust a size of the first clamping space.
Further, the turning device still includes first transmission assembly, and first transmission assembly includes: the first gear structure is connected with the driving end of the first driving device; and the second gear structure is meshed with the first gear structure and is connected with the rotating structure so as to drive the rotating structure to rotate around the rotating axis.
Further, the revolution mechanic is the pivot, and first frame includes: a first support body; the supporting component is arranged on the first support body and comprises two supporting pieces, and two ends of the rotating shaft are respectively penetrated in the two supporting pieces and are rotatably connected with the supporting pieces; the flip structure includes: the connecting piece is connected with the rotating shaft, and the joint of the connecting piece and the rotating shaft is positioned between the two supporting pieces.
Further, the connecting piece is two, and two connecting pieces set up along the central axis interval of pivot, and flip structure still includes: and the first clamp is arranged on the second support body, and one end of each connecting piece, which is far away from the rotating shaft, is connected with the second support body.
Further, the first clamp includes: the mounting seat is arranged on the second support body and is provided with a mounting cavity and a plurality of mounting grooves communicated with the mounting cavity; the clamping assemblies are arranged in one-to-one correspondence to the mounting grooves, and at least part of each clamping assembly is slidably arranged in the corresponding mounting groove; the plurality of clamping assemblies form a first clamping space in a surrounding mode; the rotary table is positioned in the mounting cavity and provided with a plurality of arc-shaped concave parts, a plurality of clamping assemblies are arranged in one-to-one correspondence with the arc-shaped concave parts, and at least part of each clamping assembly is slidably arranged in the corresponding arc-shaped concave part; and the second driving device is in driving connection with the rotary table to drive the rotary table to rotate so as to drive each clamping assembly to slide along the corresponding mounting groove through the rotary table, and further adjust the size of the first clamping space.
Further, the turnover system further comprises: a third driving device; and the third driving device is connected with the first machine base through the second transmission assembly so as to drive the first machine base to perform lifting motion along the vertical direction.
Further, the second transmission assembly includes: the third gear structure is connected with the driving end of the third driving device; the fourth gear structure is meshed with the third gear structure; the screw of the first ball screw is connected with the first machine base, and the fourth gear structure is connected with the screw nut of the first ball screw so as to drive the screw and the first machine base to perform lifting motion along the vertical direction through the screw nut.
Further, the turnover system further comprises a first housing, the first housing has an opening, the first housing is movably disposed at the opening, the third driving device and the second transmission assembly are disposed in the first housing, and the turnover system further comprises: a fourth drive device; and the fourth driving device is connected with the first machine shell through the third transmission assembly so as to drive the first machine shell to drive the turnover device to move along the horizontal direction.
Further, the turnover system further comprises a first transition connection structure connected with the first housing, and the third transmission assembly comprises: and the screw nut of the second ball screw is connected with the transitional connection structure so as to drive the screw to rotate through the fourth driving device, and further drive the screw nut, the first transitional connection structure and the first machine shell to move along the horizontal direction.
Further, the turnover system further comprises an assembling device, and the assembling device comprises: the second machine shell is provided with a positioning part and is provided with a mounting hole; the second base is movably arranged in the mounting hole; the second clamp is arranged on the second base and provided with a second clamping space for clamping a workpiece to be machined, and at least part of the second clamp is movably arranged to adjust the size of the second clamping space; after the positioning part and the workpiece to be machined are positioned, clamping the workpiece to be machined through a second clamp; the turnover system has a first working state and a second working state, and when the turnover system is in the first working state, the part to be positioned and the workpiece to be machined are limited and stopped by the second clamp; when the turnover system is in the second working state, after the workpiece to be machined is clamped by the first clamp, the turnover assembly drives the workpiece to be machined to turn over.
Further, the turnover system further comprises: the fifth driving device is arranged in the second shell; and the fifth driving device is connected with the second machine base through the second transitional connecting structure so as to drive the second machine base to drive the second clamp to perform lifting motion along the vertical direction.
Further, the turnover system further comprises: the second machine shell is arranged on the third machine base; the guide rail is arranged on the third machine base, and the first machine shell can be slidably arranged on the guide rail; wherein, the first casing and the second casing are arranged at intervals.
By applying the technical scheme of the invention, the overturning assembly comprises a rotating structure and an overturning structure connected with the rotating structure, and the rotating structure is rotatably arranged on the first base. The first clamp is arranged on the overturning structure. When the workpiece to be processed needs to be turned over, the worker firstly installs the workpiece to be processed on the first clamp and then adjusts the size of the first clamping space, so that the first clamp clamps the workpiece to be processed. After, start first drive arrangement, first drive arrangement drive revolution mechanic rotates to drive flip structure, first anchor clamps and treat that the machined part revolves the axis of rotation of revolution structure and rotate through revolution mechanic, realized flip structure's automatic upset, and then solved among the prior art to the degree of automation of part upset lower and increased staff intensity of labour's problem. Like this, the machined part is treated to the mode that the upset system in this application adopted upset subassembly and first drive arrangement to combine together and overturns, has realized that the automatic upset of machined part is treated to the upset system, has reduced staff's intensity of labour.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 shows a schematic perspective view of an embodiment of the flipping system according to the invention;
FIG. 2 shows a front view of the flipping system of FIG. 1;
FIG. 3 shows a cross-sectional view A-A of the flipping system of FIG. 1;
FIG. 4 shows a cross-sectional view B-B of the flipping system of FIG. 1;
FIG. 5 shows a top view of the flipping system of FIG. 1;
FIG. 6 shows a perspective view of a first clamp of the flipping system of FIG. 1;
FIG. 7 shows a top view of the first clamp of FIG. 6;
FIG. 8 shows a front view of the first clamp of FIG. 6;
FIG. 9 shows a cross-sectional view through C-C of the first clamp of FIG. 8;
FIG. 10 shows a perspective view of the first and second slide structures of the clamp of FIG. 6 after assembly; and
fig. 11 shows a top view of the turntable of the first clamp in fig. 6.
Wherein the figures include the following reference numerals:
10. a mounting seat; 11. a mounting cavity; 12. mounting grooves; 121. a second limiting part; 13. a cover plate; 131. an annular plate body; 132. a first flanging; 14. a base plate; 141. a projection; 20. a clamping assembly; 21. a clamping member; 211. installing a notch; 22. a first sliding structure; 221. a first limiting part; 23. a second sliding structure; 30. a turntable; 31. an arc-shaped concave part; 32. a tray body; 33. second flanging; 40. a second driving device; 41. a driving end; 60. a first base; 61. a first support body; 62. a support member; 70. a first driving device; 81. a rotating structure; 82. a turning structure; 821. a connecting member; 822. a second support body; 90. a first clamp; 110. a first gear structure; 120. a second gear structure; 130. a third driving device; 140. a fourth gear structure; 150. a first ball screw; 160. a first housing; 170. a second ball screw; 180. a second housing; 190. a second frame; 200. a second clamp; 210. a second transitional coupling structure; 220. a third machine base; 230. a guide rail; 300. a positioning part; 410. a first reduction gear; 420. a second reduction gear; 421. an output shaft; 500. a second friction reducing member; 600. a fifth gear structure.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
It is noted that, unless otherwise indicated, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
In the present invention, unless stated to the contrary, use of the directional terms "upper and lower" are generally directed to the orientation shown in the drawings, or to the vertical, or gravitational direction; likewise, for ease of understanding and description, "left and right" are generally to the left and right as shown in the drawings; "inner and outer" refer to the inner and outer relative to the profile of the respective member itself, but the above directional terms are not intended to limit the present invention.
In order to solve the problem that the automation degree of part upset is lower and has increased staff intensity of labour among the prior art, the application provides a upset system.
As shown in fig. 1 to 5, the turning system is used for turning a workpiece to be processed, and the turning system includes a turning device, which includes a first machine base 60, a first driving device 70, a turning assembly, and a first fixture 90. The first driving device 70 is provided on the first housing 60. The turnover assembly includes a rotating structure 81 and a turnover structure 82 connected to the rotating structure 81, and the rotating structure 81 is rotatably disposed on the first housing 60. The first driving device 70 is drivingly connected to the rotating structure 81 to drive the rotating structure 81 to rotate, so as to drive the turning structure 82 to rotate around the rotation axis of the rotating structure 81 through the rotating structure 81. The first jig 90 is provided on the flip structure 82, and the first jig 90 has a first holding space for holding a member to be processed. Wherein at least a portion of the first clamp 90 is movably disposed to adjust the size of the first clamping space.
With the technical solution of the present embodiment, the flipping unit includes a rotating structure 81 and a flipping structure 82 connected to the rotating structure 81, and the rotating structure 81 is rotatably disposed on the first housing 60. The first clamp 90 is disposed on the flip structure 82. When the workpiece to be processed needs to be turned over, the worker firstly installs the workpiece to be processed on the first clamp 90 and then adjusts the size of the first clamping space, so that the first clamp 90 clamps the workpiece to be processed. Afterwards, start first drive arrangement 70, first drive arrangement 70 drive rotating-structure 81 rotates to drive flip structure 82, first anchor clamps 90 and treat that the machined part rotates around the axis of rotation of rotating-structure 81 through rotating-structure 81, realized flip structure 82's automatic upset, and then solved among the prior art to the degree of automation of part upset lower and increased staff intensity of labour's problem. Like this, the turnover system in this embodiment adopts the mode that turnover component and first drive arrangement 70 combine together to treat the machined part and overturn, has realized that the turnover system treats the automatic upset of machined part, has reduced staff's intensity of labour.
As shown in fig. 1 to 3 and 5, the flipping mechanism further includes a first transmission assembly, which includes a first gear structure 110 and a second gear structure 120. Wherein the first gear structure 110 is connected to the driving end of the first driving device 70. The second gear structure 120 is engaged with the first gear structure 110 and connected to the rotating structure 81 to drive the rotating structure 81 to rotate around the rotating axis. Like this, the above-mentioned setting has promoted the transmission reliability of first transmission assembly, ensures that first drive arrangement 70 can revolute the axis of rotation through first transmission assembly drive revolution mechanic 81, and then ensures that revolution mechanic 81 can drive flip structure 82 revolute the axis of rotation of revolution mechanic 81 and rotate, and then realizes flip assembly's upset action.
Specifically, the rotating structure 81 is fixedly connected to the flipping structure 82 and rotates synchronously with the rotating structure 81, and the first gear structure 110 and the second gear structure 120 are spaced apart from each other in the vertical direction. After the first fixture 90 clamps the workpiece to be machined, the first driving device 70 is started, the first driving device 70 drives the first gear structure 110 to rotate, so that the first gear structure 110 (driving wheel) drives the second gear structure 120 (driven wheel) and the rotating structure 81 to rotate around the rotating axis of the rotating structure 81, and the rotating structure 81 drives the overturning structure 82, the first fixture 90 and the workpiece to be machined to synchronously rotate, so that the workpiece to be machined can be overturned.
As shown in fig. 1 to fig. 3 and fig. 5, the rotating structure 81 is a rotating shaft, and the first housing 60 includes a first housing body 61 and a supporting component. Wherein, the supporting component sets up on first pedestal 61, and the supporting component includes two support piece 62, and the both ends of pivot wear to establish respectively in two support piece 62 and rotationally be connected with each support piece 62. The flip structure 82 includes a connector 821. The connecting part 821 is connected to the rotating shaft, and the connecting part 821 is connected to the rotating shaft and located between the two supporting parts 62. Like this, the central axis and the coaxial setting of axis of rotation of pivot to support the pivot through first frame 60, make the pivot can drive connecting piece 821 and rotate around its central axis, promoted the operational reliability of upset system. Meanwhile, the support stability of the support assembly for the rotating structure 81 is improved by the arrangement, and the phenomenon that the rotating structure 81 shakes to influence the overturning accuracy of the overturning structure 82 is avoided.
Specifically, the supporting member 62 is a vertical plate, the second gear structure 120 is disposed between the two vertical plates, and the connecting member 821 is also located between the two vertical plates, so that on one hand, the internal structural layout of the turnover device is more reasonable and compact; on the other hand, the normal use of the turnover device is prevented from being influenced by the movement interference of the rotating shaft and other structures in the rotating process.
It should be noted that the number of the supporting members 62 is not limited to this. Optionally, the support members 62 are three, or four, or more.
As shown in fig. 1, 3 and 5, the number of the connecting members 821 is two, the two connecting members 821 are arranged at intervals along the central axis of the rotating shaft, and the tilting structure 82 further includes a second support body 822. The first fixture 90 is disposed on the second support body 822, and one end of each connecting element 821, which is far away from the rotation axis, is connected to the second support body 822. Like this, above-mentioned setting has promoted flip structure 82 and revolution mechanic 81's stability of being connected, avoids taking place relative rotation between the two and influences the upset precision or influences flip structure 82's normal upset, has promoted the structural stability of upset system.
The number of the connecting members 821 is not limited to this. Optionally, the connecting members 821 are three, or four, or more.
As shown in fig. 3, the turnover device further includes a first reduction gear 410. The first speed reducer 410 is connected to the driving end of the first driving device 70 to reduce the speed of the driving end, and the output shaft of the first speed reducer 410 extends into the first gear structure 110 and is connected to the first gear structure 110. In this way, the first speed reducer 410 can reduce the rotation speed of the driving end to the preset rotation speed value, and the rotation speed of the rotating structure 81 is prevented from being too large to affect the overturning precision of the overturning structure 82.
As shown in fig. 6 to 11, the first fixture 90 includes a mounting base 10, three clamping assemblies 20, a turntable 30 and a second driving device 40. Wherein, the mount pad 10 is disposed on the second support body 822, and the mount pad 10 has a mount cavity 11 and three mount grooves 12 communicated with the mount cavity 11. The three clamping components 20 are arranged in one-to-one correspondence with the three mounting grooves 12, and at least part of each clamping component 20 is slidably arranged in the mounting groove 12 corresponding to the clamping component. The three clamping assemblies 20 form a first clamping space around. The rotary table 30 is located in the mounting cavity 11, the rotary table 30 has three arc-shaped recesses 31, the three clamping assemblies 20 are arranged in one-to-one correspondence with the three arc-shaped recesses 31, and at least part of each clamping assembly 20 is slidably arranged in the arc-shaped recess 31 corresponding to the clamping assembly. The second driving device 40 is drivingly connected to the turntable 30 to drive the turntable 30 to rotate, so that each clamping assembly 20 is driven by the turntable 30 to slide along the corresponding mounting groove 12, thereby adjusting the size of the first clamping space.
Specifically, when the first clamp 90 is required to clamp the workpiece to be processed, the workpiece to be processed is firstly installed on the clamping assembly 20. After that, the second driving device 40 is started, the second driving device 40 drives the rotary table 30 to rotate, so that the rotary table 30 drives each clamping assembly 20 to slide along the corresponding mounting groove 12 and the corresponding arc-shaped concave portion 31, and the three clamping assemblies 20 synchronously slide towards directions away from each other to increase the size of the clamping space, thereby clamping the workpiece. Thus, after the second driving device 40 is started, the second driving device 40 can drive each clamping assembly 20 to slide along the corresponding mounting groove 12 through the turntable 30, so as to realize the automatic clamping or releasing of the first clamp 90 on the workpiece to be processed, thereby improving the automation degree of the first clamp 90 and reducing the labor intensity of workers.
In the present embodiment, the second driving device 40 is a servo motor, and the clamping force of the clamp on the workpiece to be processed is controlled by adjusting the torque of the servo motor. The clamp in the embodiment is widely applicable to automatic clamping, processing, carrying and the like of medium and large-sized workpieces, labor cost is saved to a great extent, the purposes of cost reduction and efficiency improvement are achieved, and working efficiency is effectively improved.
It should be noted that the clamping manner of the first clamp 90 to the workpiece is not limited to this. In other embodiments, not shown in the drawings, the three clamping assemblies slide towards each other synchronously to reduce the size of the clamping space, thereby realizing the clamping of the workpiece to be processed. Like this, after starting second drive arrangement, second drive arrangement can drive each centre gripping subassembly through the carousel and slide along rather than corresponding mounting groove to realize that first anchor clamps treat the self-holding of machined part or release, promoted the degree of automation of first anchor clamps, reduced staff's intensity of labour
It should be noted that the number of the clamping assemblies 20 is not limited to this, and may be adjusted according to the size or weight of the workpiece to be processed. Optionally, the gripping assembly 20 is two, or four, or five, or six.
The number of mounting grooves 12 is not limited to this, and may be the same as the number of clamp assemblies 20. Optionally, the mounting slots 12 are two, or four, or five, or six.
The number of the arc-shaped recesses 31 is not limited to this, and may be the same as the number of the clamp assemblies 20. Optionally, the mounting slots 12 are two, or four, or five, or six.
As shown in fig. 6 to 9, the mount 10 includes a cover plate 13 and a base plate 14. The cover plate 13 includes an annular plate body 131 and a first flange 132 connected to the annular plate body 131, and the annular plate body 131 has three mounting grooves 12, each mounting groove 12 extending in a radial direction of the annular plate body 131. The bottom plate 14 is connected with the first flange 132, and the bottom plate 14 and the cover plate 13 surround to form the mounting cavity 11. Wherein the annular plate 131 is arranged coaxially with the turntable 30. Thus, in the process that the turntable 30 rotates around the central axis thereof, each arc-shaped concave portion 31 drives the corresponding clamping component 20 to slide along the arc-shaped concave portion 31 and the mounting groove 12, so that each clamping component 20 slides towards the direction close to or away from the central axis, and the motion reliability of each clamping component 20 is further improved, and the situation that the first clamp 90 normally clamps the workpiece due to the fact that each clamping component 20 is jammed or stuck in the mounting groove 12 or the arc-shaped concave portion 31 is prevented.
Specifically, the cover plate 13 is detachably connected with the bottom plate 14, so that the rotary disc 30 is easier and simpler to disassemble and assemble or replace, and the operation difficulty of workers is reduced. Meanwhile, the cover plate 13 is arranged to provide sufficient space for the mounting cavity 11, so as to prevent the turntable 30 from moving and interfering with the mounting seat 10 during rotation to affect the normal use of the first clamp 90.
As shown in fig. 9, the turntable 30 includes a tray 32 and a second flange 33 connected to the tray 32, the tray 32 has an arc-shaped recess 31, and the second flange 33 is located between the base 14 and the tray 32 so that the tray 32 is spaced apart from the base 14. Thus, the above arrangement of the second flange 33 ensures a gap between the disc 32 and the base plate 14, thereby preventing the disc 32 from contacting the base plate 14 to affect the rotation of the turntable 30, and preventing the base plate 14 from rubbing against the disc 32 to cause structural wear.
Specifically, the arc-shaped concave portion 31 is an arc-shaped hole, and the central axis of the arc-shaped hole and the central axis of the disk 32 are arranged in parallel to each other. Thus, the arc-shaped concave part 31 is easier and simpler to process, and the processing difficulty and the processing cost are reduced.
Note that the structure of the arc-shaped recess 31 is not limited to this. Optionally, the arcuate recess 31 is an arcuate slot.
Optionally, the first clamp 90 further includes a first friction reducing member disposed between the second flange 33 and the base plate 14. Thus, in the rotating process of the rotating disc 30, even if the second flanging 33 is in contact with the bottom plate 14, the friction force between the second flanging 33 and the bottom plate 14 can be reduced by the arrangement of the first anti-friction member, so that the structural wear of the rotating disc 30 and the bottom plate 14 is reduced, and the service life of the first clamp 90 is prolonged.
Optionally, a first friction reducing member is disposed between the first flange 132 and the rotating disc 30. Specifically, the first wear reducing member is disposed between the surface of the first flange 132 facing the rotary plate 30 and the rotary plate 30, and even if the first flange 132 contacts the rotary plate 30, the friction between the first flange 132 and the rotary plate 30 can be reduced by the above arrangement of the first wear reducing member, so that the structural wear of the cover plate 13 and the rotary plate 30 is reduced, and the service life of the first clamp 90 is prolonged.
Optionally, a first friction reducing member is provided between the annular plate body 131 and the disc body 32. Specifically, the first wear reducing member is disposed between the annular plate body 131 and the disc body 32, so that even if the annular plate body 131 contacts the disc body 32, the friction force between the annular plate body 131 and the disc body 32 can be reduced by the arrangement of the first wear reducing member, thereby reducing structural wear of the cover plate 13 and the turntable 30, and prolonging the service life of the first clamp 90.
Optionally, the first friction reducing member is made of a silicone or rubber material.
As shown in fig. 6 and 10, each clamping assembly 20 includes a clamping member 21, a first sliding structure 22, and a second sliding structure 23. Wherein, the first sliding structure 22 is connected with the clamping piece 21, and the first sliding structure 22 is slidably arranged in the mounting groove 12. The second sliding structure 23 is connected with the clamping piece 21 through the first sliding structure 22, and the second sliding structure 23 is slidably arranged in the arc-shaped concave part 31. In this way, the mounting groove 12 is a straight groove, the first sliding structure 22 slides in the mounting groove 12, and the second sliding structure 23 slides in the arc-shaped concave portion 31, so as to avoid the jamming phenomenon during the sliding process, the first sliding structure 22 and the second sliding structure 23 can be processed into different shapes and sizes.
Specifically, the clamping member 21 is used for mounting the workpiece to be machined, the first sliding structure 22 can slide along the mounting groove 12, and the second sliding structure 23 can slide along the arc-shaped concave portion 31. In the rotating process of the turntable 30, the arc-shaped concave portion 31 contacts with the second sliding structure 23 and drives the second sliding structure to slide along the arc-shaped concave portion 31, and meanwhile, the second sliding structure 23 drives the first sliding structure 22 to move, so that the first sliding structure 22 slides along the mounting groove 12, and thus, each clamping assembly 20 slides along the mounting groove 12 corresponding to the clamping assembly.
In the present embodiment, the first sliding structure 22 and the second sliding structure 23 are integrally formed. The processing method of each clamp assembly 20 is not limited to this. Optionally, the first sliding structure 22 and the second sliding structure 23 are snapped, or glued, or connected by fasteners, or welded.
In this embodiment, the clamping member 21 is connected to the first sliding structure 22 through a fastener, so that the clamping member 21 and the first sliding structure 22 can be assembled and disassembled more easily and conveniently, and the difficulty in assembling and disassembling is reduced.
As shown in fig. 6 and 10, the first sliding structure 22 has a first position-limiting portion 221, a second position-limiting portion 121 is disposed on a groove wall of the installation groove 12, and the first position-limiting portion 221 and the second position-limiting portion 121 limit the stop, so that the first sliding structure 22 slides along the extending direction of the installation groove 12. Specifically, first spacing portion 221 is the recess, and second spacing portion 121 is protruding, and at first sliding structure 22 along mounting groove 12 carry out gliding in-process, the protruding recess of stretching into and with the spacing backstop of recess to prevent that first sliding structure 22 from taking place the phenomenon of rocking from side to side, ensure that centre gripping subassembly 20 can slide along the extending direction of mounting groove 12.
The structures of the first stopper portion 221 and the second stopper portion 121 are not limited to this. Optionally, the first position-limiting portion 221 is a protrusion, and the second position-limiting portion 121 is a groove.
As shown in fig. 10, the second sliding structure 23 is a cylinder. Thus, the above arrangement of the second sliding structure 23 makes the sliding of the second sliding structure 23 along the arc-shaped concave portion 31 easier and smoother; on the other hand, the structure of the second sliding structure 23 is simpler, and the second sliding structure is easy to process and implement, so that the processing cost of the first clamp 90 is reduced.
As shown in fig. 6 and 9, the holder 21 has a mounting notch 211 for mounting a member to be machined, and the first jig 90 further includes a second wear reducing member 500. The second wear reducing member 500 is provided on the mounting notch 211 to reduce friction between the holder 21 and the member to be machined. Wherein the second friction reducing member 500 is made of polyurethane. In this way, the above arrangement of the second wear reducing member 500 not only reduces the structural wear of the clamping member 21, but also avoids the first clamp 90 from scratching or cutting the workpiece to be machined.
The material of the second wear reduction member 500 is not limited to this. Optionally, the second friction reducing member 500 is made of rubber or silicone.
As shown in fig. 9, the first clamp 90 further includes a fifth gear structure 600. The fifth gear structure 600 has a first tooth-shaped portion, the turntable 30 has a second tooth-shaped portion, the first tooth-shaped portion is engaged with the second tooth-shaped portion, and the second driving device 40 drives the turntable 30 to rotate through the fifth gear structure 600. Thus, the above arrangement makes the driving of the turntable 30 by the second driving device 40 more reliable, and thus improves the reliability of the use of the first clamp 90.
As shown in fig. 6, 8 and 9, the first jig 90 further includes a second reduction gear 420. The second speed reducer 420 is connected to the driving end 41 of the second driving device 40 to reduce the speed of the driving end 41, and the output shaft 421 of the second speed reducer 420 extends into the fifth gear structure 600 and is connected to the fifth gear structure 600. The second reduction gear unit 420 is disposed on a side of the bottom plate 14 away from the cover plate 13, at least a portion of the bottom plate 14 protrudes toward the second reduction gear unit 420 to form a protrusion 141, and a receiving cavity for receiving the fifth gear unit 600 is formed between the protrusion 141 and the rotary plate 30. In this way, the second speed reducer 420 can reduce the rotation speed of the driving end 41 to the preset rotation speed value, and avoid the rotation speed of the turntable 30 from being too high to generate a large clamping force, so as to damage the workpiece to be machined.
Specifically, the second driving device 40 is mounted on the second speed reduction device 420, the housing of the second speed reduction device 420 is connected with the bottom plate 14 to mount the second speed reduction device 420 and the second driving device 40 on the mounting seat 10, and the above arrangement of the protruding portion 141 ensures that the fifth gear structure 600 can be mounted in the mounting cavity 11, so that the internal structural layout of the first fixture 90 is more reasonable and compact.
In the present embodiment, when the turntable 30 is in the initial position, the size of the clamping space is minimum; after the turntable 30 rotates by the preset angle D, the clamping space is increased to the maximum value, and the preset angle D is less than or equal to 90 °.
As shown in fig. 3, the flipping system further comprises a third driving device 130 and a second transmission assembly. The third driving device 130 is connected to the first housing 60 through a second transmission assembly to drive the first housing 60 to move vertically. Like this, when the height position to turning device needs to be adjusted, start third drive arrangement 130, third drive arrangement 130 drives first frame 60 through the second transmission assembly and carries out elevating movement along vertical direction, closes third drive arrangement 130 after waiting first frame 60 to move to suitable position, and then makes the staff easier, simple and convenient to turning device's height adjustment, has reduced the operation degree of difficulty.
As shown in fig. 3, the second transmission assembly includes a third gear structure, a fourth gear structure 140 and a first ball screw 150. Wherein the third gear structure is connected with the driving end of the third driving device 130. The fourth gear structure 140 is meshed with the third gear structure. The lead screw of the first ball screw 150 is connected with the first housing 60, and the fourth gear structure 140 is connected with the screw nut of the first ball screw 150, so as to drive the lead screw and the first housing 60 to perform lifting movement along the vertical direction through the screw nut. Thus, the arrangement improves the transmission reliability of the second transmission assembly, and ensures that the third driving device 130 can drive the first chassis 60 to perform lifting movement along the vertical direction through the second transmission assembly.
Specifically, the extending direction of the lead screw of the first ball screw 150 and the vertical direction are arranged parallel to each other, and the gear shafts of the third gear structure and the fourth gear structure 140 are arranged parallel to each other and in the vertical direction. After the third driving device 130 is started, the third driving device 130 drives the third gear structure to rotate, so as to drive the fourth gear structure 140 (driven wheel) and the lead screw nut of the first ball screw 150 to rotate through the third gear structure (driving wheel), and the lead screw nut is matched with the lead screw, so that the lead screw drives the first chassis 60 to perform lifting motion along the vertical direction.
As shown in fig. 3, the turnover system further includes a first housing 160, the first housing 160 has an opening, the first housing 60 is movably disposed at the opening, the third driving device 130 and the second transmission assembly are disposed in the first housing 160, and the turnover system further includes a fourth driving device and a third transmission assembly. The fourth driving device is connected to the first housing 160 through the third transmission assembly to drive the first housing 160 to drive the turnover device to move along the horizontal direction. Like this, when needing to adjust turning device position on the horizontal plane, start fourth drive arrangement, fourth drive arrangement passes through the motion of third drive assembly drive first casing 160 along the horizontal direction, waits to close fourth drive arrangement after first casing 160 moves to suitable position, and then makes the staff easier, simple and convenient to turning device's position adjustment, has reduced the operation degree of difficulty. Meanwhile, the first housing 160 protects the third driving device 130 and the second transmission assembly, and prevents the third driving device 130 and the second transmission assembly from being structurally damaged.
As shown in fig. 1 and 2, the turnover system further includes a first transition connection structure connected to the first housing 160, and the third transmission assembly includes a second ball screw 170. The lead screw of the second ball screw 170 is connected to the fourth driving device, and the screw nut of the second ball screw 170 is connected to the transitional connection structure, so that the fourth driving device drives the lead screw to rotate, and further drives the screw nut, the first transitional connection structure and the first housing 160 to move along the horizontal direction. Thus, the arrangement improves the transmission reliability of the third transmission assembly, and ensures that the fourth driving device can drive the first housing 160 to move along the horizontal direction through the third transmission assembly.
Specifically, the extending direction of the lead screw of the second ball screw 170 is in the horizontal plane. After the fourth driving device is started, the fourth driving device drives the screw to rotate, and the screw is matched with the screw nut of the second ball screw 170, so that the screw drives the screw nut, the first transition connection structure and the first housing 160 to move along the horizontal direction.
As shown in fig. 1, 2, 4 and 5, the turnover system further includes an assembling device, which includes a second housing 180, a second base 190 and a second fixture 200. The second housing 180 is provided with a positioning portion 300, and the second housing 180 has a mounting hole. The second housing 190 is movably disposed in the mounting hole. The second clamp 200 is disposed on the second base 190, the second clamp 200 has a second clamping space for clamping the workpiece to be processed, and at least a portion of the second clamp 200 is movably disposed to adjust the size of the second clamping space. After the positioning part 300 and the workpiece to be processed are positioned, the workpiece to be processed is clamped by the second clamp 200. The turnover system has a first working state and a second working state, and when the turnover system is in the first working state, the part 300 to be positioned and the workpiece to be machined are limited and stopped, and then the workpiece to be machined is clamped by the second clamp 200. When the turnover system is in the second working state, after the workpiece to be processed is clamped by the first clamp 90, the turnover component drives the workpiece to be processed to turn over.
Specifically, treat that the machined part is robot joint part, the operation of upset system to robot joint part includes multichannel assembly process, and when the upset system was in first operating condition, the upset system can carry out the preliminary assembly that need not the upset to robot joint part. When the turnover system is in the second working state, the turnover system can turn over the robot joint parts so as to realize the installation of the parts at different positions. The control module of the turnover system is connected with the second clamp 200 and the first clamp 90 to control the first clamp 90 and the second clamp 200 to synchronously clamp or synchronously release the workpiece to be processed, or control the first clamp 90 to release when the second clamp 200 is clamped, or control the second clamp 200 to release when the first clamp 90 is clamped.
In the present embodiment, the second jig 200 has the same structure as the first jig 90.
As shown in fig. 4, the flipping system further comprises a fifth driving device and a second transitional coupling structure 210. Wherein the fifth driving device is disposed in the second housing 180. The second transition connecting structure 210 is connected to a driving end of a fifth driving device, and the fifth driving device is connected to the second base 190 through the second transition connecting structure 210, so as to drive the second base 190 to drive the second fixture 200 to perform lifting movement along the vertical direction. Specifically, when the height position of the assembly apparatus needs to be adjusted, the fifth driving device is started, the fifth driving device drives the second transition connection structure 210 to perform lifting movement, and the second transition connection structure 210 drives the second base 190 to perform lifting movement relative to the second housing 180. And the fifth driving device is closed after the to-be-assembled device moves to a proper position, so that the height of the to-be-assembled device can be adjusted more easily and conveniently by a worker, and the operation difficulty is reduced.
In this embodiment, the first driving device 70, the third driving device 130 and the fourth driving device are all servo motors, and the fifth driving device is an air cylinder.
As shown in fig. 1 to 4, the turnover system further includes a third housing 220 and a guide rail 230. Wherein, the second housing 180 is disposed on the third housing 220. The guide rail 230 is disposed on the third housing 220, and the first housing 160 is slidably disposed on the guide rail 230. Wherein, the first housing 160 and the second housing 180 are disposed at an interval. Therefore, the turnover system is provided with an assembly station and a turnover station, automatic assembly is realized, and the labor intensity of workers is reduced.
Specifically, the extending direction of the guide rail 230 and the lead screw of the second ball screw 170 are parallel to each other, and after the fourth driving device is started, the fourth driving device drives the first housing 160 to slide along the guide rail 230 through the third transmission assembly, so that the movement of the first housing 160 is more labor-saving.
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects:
the turnover assembly comprises a rotating structure and a turnover structure connected with the rotating structure, and the rotating structure is rotatably arranged on the first base. The first clamp is arranged on the overturning structure. When the workpiece to be processed needs to be turned over, the worker firstly installs the workpiece to be processed on the first clamp and then adjusts the size of the first clamping space, so that the first clamp clamps the workpiece to be processed. After, start first drive arrangement, first drive arrangement drive revolution mechanic rotates to drive flip structure, first anchor clamps and treat that the machined part revolves the axis of rotation of revolution structure and rotate through revolution mechanic, realized flip structure's automatic upset, and then solved among the prior art to the degree of automation of part upset lower and increased staff intensity of labour's problem. Like this, the machined part is treated to the mode that the upset system in this application adopted upset subassembly and first drive arrangement to combine together and overturns, has realized that the automatic upset of machined part is treated to the upset system, has reduced staff's intensity of labour.
It is to be understood that the above-described embodiments are only a few, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular is intended to include the plural unless the context clearly dictates otherwise, and it should be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of features, steps, operations, devices, components, and/or combinations thereof.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (12)

1. The utility model provides a turnover system for treat the machined part and overturn, its characterized in that, turnover system includes turning device, turning device includes:
a first housing (60);
a first driving device (70) arranged on the first base (60);
the overturning assembly comprises a rotating structure (81) and an overturning structure (82) connected with the rotating structure (81), and the rotating structure (81) is rotatably arranged on the first base (60); the first driving device (70) is in driving connection with the rotating structure (81) to drive the rotating structure (81) to rotate, so that the rotating structure (81) drives the overturning structure (82) to rotate around the rotating axis of the rotating structure (81);
a first clamp (90) arranged on the turnover structure (82), wherein the first clamp (90) is provided with a first clamping space for clamping the workpiece to be processed; wherein at least part of the first clamp (90) is movably arranged to adjust the size of the first clamping space.
2. The flipping system of claim 1, wherein the flipping mechanism further comprises a first transmission assembly, the first transmission assembly comprising:
a first gear structure (110) connected to the drive end of the first drive (70);
the second gear structure (120) is meshed with the first gear structure (110) and is connected with the rotating structure (81) so as to drive the rotating structure (81) to rotate around the rotating axis.
3. The tipping system of claim 1, characterized in that the rotating structure (81) is a rotating shaft, the first stand (60) comprising:
a first support body (61);
the supporting assembly is arranged on the first supporting seat body (61) and comprises two supporting pieces (62), and two ends of the rotating shaft are respectively arranged in the two supporting pieces (62) in a penetrating mode and are rotatably connected with the supporting pieces (62); the flip structure (82) comprises:
a connecting piece (821), the connecting piece (821) is connected with the rotating shaft, and the connection position of the connecting piece (821) and the rotating shaft is positioned between the two supporting pieces (62).
4. The flipping system according to claim 3, wherein the number of the connecting members (821) is two, the two connecting members (821) are spaced apart along a central axis of the rotating shaft, and the flipping structure (82) further comprises:
the first clamp (90) is arranged on the second support body (822), and one end, away from the rotating shaft, of each connecting piece (821) is connected with the second support body (822).
5. The tipping system of claim 4, wherein the first clamp (90) comprises:
the mounting seat (10) is arranged on the second support body (822), and the mounting seat (10) is provided with a mounting cavity (11) and a plurality of mounting grooves (12) communicated with the mounting cavity (11);
the clamping components (20) are arranged in one-to-one correspondence with the mounting grooves (12), and at least part of each clamping component (20) is slidably arranged in the corresponding mounting groove (12); a plurality of the clamping assemblies (20) form the first clamping space around;
a turntable (30) located in the mounting cavity (11), wherein the turntable (30) has a plurality of arc-shaped recesses (31), a plurality of clamping assemblies (20) are arranged in one-to-one correspondence with the arc-shaped recesses (31), and at least part of each clamping assembly (20) is slidably arranged in the arc-shaped recess (31) corresponding to the clamping assembly;
the second driving device (40) is in driving connection with the rotary disc (30) to drive the rotary disc (30) to rotate, so that the rotary disc (30) drives the clamping assemblies (20) to slide along the corresponding mounting grooves (12), and the size of the first clamping space is adjusted.
6. The flipping system of claim 1, further comprising:
a third drive device (130);
and the third driving device (130) is connected with the first machine base (60) through the second transmission assembly so as to drive the first machine base (60) to perform lifting motion along the vertical direction.
7. The flipping system of claim 6, wherein the second transmission assembly comprises:
a third gear structure connected with the driving end of the third driving device (130);
a fourth gear structure (140) in mesh with the third gear structure;
the screw rod of the first ball screw rod (150) is connected with the first machine base (60), and the fourth gear structure (140) is connected with the screw rod nut of the first ball screw rod (150) so as to drive the screw rod and the first machine base (60) to move up and down along the vertical direction through the screw rod nut.
8. The flipping system of claim 6, further comprising a first housing (160), the first housing (160) having an opening, the first housing (60) being movably disposed at the opening, the first housing being movable relative to the first housing (160)
A third drive (130) and the second transmission assembly are both disposed within the first enclosure (160), the flipping system further comprising:
a fourth drive device;
the fourth driving device is connected with the first machine shell (160) through the third transmission assembly so as to drive the first machine shell (160) to drive the turnover device to move along the horizontal direction.
9. The flipping system of claim 8, further comprising a first transition connection structure connected to the first housing (160), the third transmission assembly comprising:
the screw of the second ball screw (170) is connected with the fourth driving device, and the screw nut of the second ball screw (170) is connected with the transitional connection structure so as to drive the screw to rotate through the fourth driving device, and further drive the screw nut, the first transitional connection structure and the first machine shell (160) to move along the horizontal direction.
10. The flipping system of claim 8, further comprising a mounting device, the mounting device comprising:
the second machine shell (180), a positioning part (300) is arranged on the second machine shell (180), and the second machine shell (180) is provided with a mounting hole;
the second base (190) is movably arranged in the mounting hole;
a second clamp (200) arranged on the second base (190), wherein the second clamp (200) is provided with a second clamping space for clamping the workpiece to be processed, and at least part of the second clamp (200) is movably arranged to adjust the size of the second clamping space; after the positioning part (300) and the workpiece to be machined are positioned, clamping the workpiece to be machined through the second clamp (200);
the turnover system has a first working state and a second working state, and when the turnover system is in the first working state, after the positioning part (300) and the workpiece to be machined are limited and stopped, the workpiece to be machined is clamped by the second clamp (200); when the turnover system is in the second working state, after the workpiece to be machined is clamped by the first clamp (90), the turnover assembly drives the workpiece to be machined to turn over.
11. The flipping system of claim 10, further comprising:
a fifth driving device disposed in the second housing (180);
and the second transition connecting structure (210) is connected with the driving end of the fifth driving device, and the fifth driving device is connected with the second machine base (190) through the second transition connecting structure (210) so as to drive the second machine base (190) to drive the second clamp (200) to perform lifting motion along the vertical direction.
12. The flipping system of claim 10, further comprising:
a third housing (220), the second chassis (180) being disposed on the third housing (220);
a guide rail (230) provided on the third housing (220), the first housing (160) being slidably provided on the guide rail (230); wherein the first housing (160) and the second housing (180) are spaced apart.
CN202010335377.8A 2020-04-24 2020-04-24 Turnover system Active CN111468918B (en)

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