CN111453297A - A damage self-alarm belt - Google Patents
A damage self-alarm belt Download PDFInfo
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- CN111453297A CN111453297A CN202010455044.9A CN202010455044A CN111453297A CN 111453297 A CN111453297 A CN 111453297A CN 202010455044 A CN202010455044 A CN 202010455044A CN 111453297 A CN111453297 A CN 111453297A
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- 230000006378 damage Effects 0.000 title claims abstract description 40
- 238000001514 detection method Methods 0.000 claims abstract description 25
- 230000008054 signal transmission Effects 0.000 claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 239000004020 conductor Substances 0.000 claims description 17
- 230000008092 positive effect Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 5
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- 230000002159 abnormal effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/06—Control devices, e.g. for safety, warning or fault-correcting interrupting the drive in case of driving element breakage; Braking or stopping loose load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
- B65G2203/0275—Damage on the load carrier
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Abstract
本发明公开了一种损伤自报警皮带和皮带机,所述损伤自报警皮带包括:充满高压空气的空腔皮带、至少一个压力传感器、报警装置、信号传输机构,压力传感器设置于空腔皮带的空腔中,报警装置设置于空腔皮带的空腔外,压力传感器和报警装置均信号连接于信号传输机构。当空腔皮带破损或断裂时,空腔皮带的空腔中的高压空气泄漏,压力传感器检测到空腔皮带中气压下降,信号通过信号传输机构传递至报警装置,报警装置根据信号报警,能够持续对空腔皮带进行检测,实现对空腔皮带及时、准确的损伤检测,能快速、高效的报警空腔皮带的损伤故障,对生产顺利开展具有积极作用。
The invention discloses a damage self-alarm belt and a belt conveyor. The damage self-alarm belt comprises: a cavity belt filled with high-pressure air, at least one pressure sensor, an alarm device, and a signal transmission mechanism. In the cavity, the alarm device is arranged outside the cavity of the cavity belt, and both the pressure sensor and the alarm device are signal-connected to the signal transmission mechanism. When the cavity belt is damaged or broken, the high-pressure air in the cavity of the cavity belt leaks, the pressure sensor detects that the air pressure in the cavity belt drops, and the signal is transmitted to the alarm device through the signal transmission mechanism. The cavity belt is detected to realize timely and accurate damage detection of the cavity belt, which can quickly and efficiently alarm the damage and failure of the cavity belt, which has a positive effect on the smooth development of production.
Description
技术领域technical field
本发明涉及物料输送技术领域,更具体地说,涉及一种损伤自报警皮带。The invention relates to the technical field of material conveying, and more particularly, to a damage self-alarming belt.
背景技术Background technique
在物料输送过程中,大量使用皮带机。但在皮带运行过程中,经常容易因为受到外部物料和机械的砸划或皮带超负荷运行等因素,造成皮带的划伤、撕裂或断裂。而这些皮带损伤如不能及时发现和处理,极容易造成皮带的大面积受损,甚至导致人身及设备伤害事故。为此,人们设计了多种皮带损伤检测装置,以期能解决这一难题。但这些损伤检测装置大多是在有限点位检查皮带外部的变化,存在检测不准确、不及时等缺点。In the process of material conveying, a large number of belt conveyors are used. However, during the operation of the belt, it is often easy to be scratched, torn or broken due to factors such as external materials and mechanical scratches or overloaded operation of the belt. If these belt damages cannot be found and dealt with in time, it is very easy to cause large-scale damage to the belt, and even lead to personal and equipment injury accidents. To this end, people have designed a variety of belt damage detection devices, in order to solve this problem. However, most of these damage detection devices check the external changes of the belt at limited points, which have shortcomings such as inaccurate and untimely detection.
综上所述,如何及时、准确的检测皮带的损伤,是目前本领域技术人员亟待解决的问题。To sum up, how to timely and accurately detect the damage of the belt is an urgent problem to be solved by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的是提供一种可以及时、准确的检测空腔皮带的损伤的损伤自报警皮带。In view of this, the purpose of the present invention is to provide a damage self-alarming belt that can timely and accurately detect the damage of the cavity belt.
本发明的另一目的是提供一种包括上述损伤自报警皮带的皮带机。Another object of the present invention is to provide a belt conveyor including the above-mentioned damage self-alarming belt.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种损伤自报警皮带,包括:充满高压空气的空腔皮带、至少一个压力传感器、报警装置、信号传输机构,所述压力传感器设置于所述空腔皮带的空腔中,所述报警装置设置于所述空腔皮带的空腔外,所压力传感器和所述报警装置均信号连接于所述信号传输机构。A damage self-alarm belt, comprising: a cavity belt filled with high-pressure air, at least one pressure sensor, an alarm device, and a signal transmission mechanism, the pressure sensor is arranged in the cavity of the cavity belt, and the alarm device is arranged Outside the cavity of the cavity belt, both the pressure sensor and the alarm device are signally connected to the signal transmission mechanism.
优选的,所述压力传感器为压力开关。Preferably, the pressure sensor is a pressure switch.
优选的,所述信号传输机构包括设置于所述空腔皮带上的导电体,所述压力开关连接于所述导电体的内表面,所述报警装置连接于所述导电体的外表面。Preferably, the signal transmission mechanism includes a conductor disposed on the cavity belt, the pressure switch is connected to the inner surface of the conductor, and the alarm device is connected to the outer surface of the conductor.
优选的,所述导电体为两根平行设置的导电条。Preferably, the electrical conductors are two parallel conductive strips.
优选的,所述报警装置包括报警器和两个检测触点,所述报警器分别连接于两个所述检测触点,两个所述检测触点分别贴合于两根所述导电条的外表面。Preferably, the alarm device includes an alarm device and two detection contacts, the alarm device is respectively connected to the two detection contacts, and the two detection contacts are respectively attached to the two conductive strips. The outer surface.
优选的,两个所述检测触点分别滑动贴合于两根所述导电条的外表面。Preferably, the two detection contacts are respectively slidably attached to the outer surfaces of the two conductive strips.
优选的,所述报警器包括声音报警器和灯光报警器。Preferably, the alarms include sound alarms and light alarms.
一种皮带机,包括机身和安装于所述机身上的上述任意一项所述的损伤自报警皮带。A belt conveyor includes a body and any one of the above-mentioned damage self-alarming belts installed on the body.
本发明提供的一种损伤自报警皮带,包括:充满高压空气的空腔皮带、至少一个压力传感器、报警装置、信号传输机构,压力传感器设置于空腔皮带的空腔中,报警装置设置于空腔皮带的空腔外,所压力传感器和报警装置均信号连接于信号传输机构。A damage self-alarming belt provided by the present invention includes: a cavity belt filled with high-pressure air, at least one pressure sensor, an alarm device, and a signal transmission mechanism. The pressure sensor is arranged in the cavity of the cavity belt, and the alarm device is arranged in the empty cavity. Outside the cavity of the cavity belt, the pressure sensor and the alarm device are all signal-connected to the signal transmission mechanism.
当空腔皮带破损或断裂时,空腔皮带的空腔中的高压空气泄漏,压力传感器检测到空腔皮带中气压下降,信号通过信号传输机构传递至报警装置,报警装置根据信号报警,能够持续对空腔皮带进行检测,实现对空腔皮带及时、准确的损伤检测,能快速、高效的报警空腔皮带的损伤故障,对生产顺利开展具有积极作用。When the cavity belt is damaged or broken, the high-pressure air in the cavity of the cavity belt leaks, the pressure sensor detects that the air pressure in the cavity belt drops, and the signal is transmitted to the alarm device through the signal transmission mechanism. The detection of the cavity belt can realize the timely and accurate damage detection of the cavity belt, and can quickly and efficiently alarm the damage and failure of the cavity belt, which has a positive effect on the smooth development of production.
本发明还提供一种可以及时得知皮带损伤的皮带机。The invention also provides a belt conveyor which can know the damage of the belt in time.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1为本发明所提供的损伤自报警皮带的剖视图;Fig. 1 is the sectional view of the damage self-alarm belt provided by the present invention;
图2为本发明所提供的损伤自报警皮带的空腔皮带受损的剖视图;2 is a sectional view of the damaged cavity belt of the damaged self-alarm belt provided by the present invention;
图3为本发明所提供的损伤自报警皮带的示意图;Fig. 3 is the schematic diagram of the damage self-alarm belt provided by the present invention;
图4为图3中A处的放大图;Fig. 4 is the enlarged view of A place in Fig. 3;
图5为本发明所提供的损伤自报警皮带的空腔皮带受损的示意图;5 is a schematic diagram of damage to the cavity belt of the damaged self-alarm belt provided by the present invention;
图6为图5中B处的放大图。FIG. 6 is an enlarged view of B in FIG. 5 .
图1-6中:In Figure 1-6:
1-空腔皮带、2-压力开关、3-高压空气、4-导电条、5-检测触点、6-报警装置。1-cavity belt, 2-pressure switch, 3-high pressure air, 4-conductive strip, 5-detection contact, 6-alarm device.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的核心是提供一种可以及时、准确的检测空腔皮带的损伤的损伤自报警皮带。The core of the present invention is to provide a damage self-alarming belt which can timely and accurately detect the damage of the cavity belt.
本发明的另一核心是提供一种包括上述损伤自报警皮带的皮带机。Another core of the present invention is to provide a belt conveyor including the above-mentioned damage self-alarming belt.
请参考图1~6,图1为本发明所提供的损伤自报警皮带的剖视图;图2为本发明所提供的损伤自报警皮带的空腔皮带受损的剖视图;图3为本发明所提供的损伤自报警皮带的示意图;图4为图3中A处的放大图;图5为本发明所提供的损伤自报警皮带的空腔皮带受损的示意图;图6为图5中B处的放大图。Please refer to FIGS. 1 to 6, FIG. 1 is a sectional view of the self-alarm belt for damage provided by the present invention; FIG. 2 is a cross-sectional view of the damaged self-alarm belt of the self-alarm belt provided by the present invention; FIG. 3 is provided by the present invention. Fig. 4 is an enlarged view of the damaged self-alarm belt in Fig. 3; Fig. 5 is a schematic diagram of damage to the cavity belt of the self-alarm belt provided by the present invention; Enlarge the image.
一种损伤自报警皮带,包括:充满高压空气3的空腔皮带1、至少一个压力传感器、报警装置6、信号传输机构,压力传感器设置于空腔皮带1的空腔中,报警装置6设置于空腔皮带1的空腔外,所压力传感器和报警装置6均信号连接于信号传输机构。A damage self-alarm belt, comprising: a
需要说明的是,空腔皮带1的内部是中空的,压力传感器安置于空腔皮带1的空腔内,高压空气3充盈空腔皮带1的空腔,使压力传感器检测到空腔皮带1内的压力处于正常状态,当空腔皮带1受损泄气后,压力传感器检测到空腔皮带1处于非正常状态。It should be noted that the interior of the
报警装置6设置于空腔皮带1的空腔外,且不与空腔皮带1接触,报警装置6的具体设置位置可以根据实际应用进行灵活设置,在皮带传送时,报警装置6始终通过信号传输机构与压力传感器信号连接,保证信号传输的连续性。The alarm device 6 is arranged outside the cavity of the
当空腔皮带1破损或断裂时,空腔皮带1的空腔中的高压空气3泄漏,压力传感器检测到空腔皮带1中气压下降,信号通过信号传输机构传递至报警装置6,报警装置6根据信号报警,能够持续对空腔皮带1进行检测,实现对空腔皮带1及时、准确的损伤检测,能快速、高效的报警空腔皮带1的损伤故障,对生产顺利开展具有积极作用。When the
在上述实施例的基础上,作为进一步的优选,压力传感器为压力开关2。On the basis of the above embodiment, as a further preference, the pressure sensor is a
需要说明的是,空腔皮带1连接成环形,由皮带机的滚筒传动以运输物料。报警装置6通过信号传输机构连接压力开关2。当空腔皮带1状态完好无损伤时,其空腔内的压力开关2在高压空气3的作用下,压力开关2处于闭合状态,报警装置6检测通路导通,判断皮带正常。当空腔皮带1破损或断裂时,皮带空腔中的高压空气3泄漏,压力开关2因压力下降分断,报警装置6检测通路断开,判断皮带损伤,报警装置6发出故障警报。压力开关2的灵敏度高、检测准确。It should be noted that the
在上述实施例的基础上,作为进一步的优选,信号传输机构包括设置于空腔皮带1上的导电体,压力开关2连接于导电体的内表面,报警装置6连接于导电体的外表面。On the basis of the above embodiment, as a further preference, the signal transmission mechanism includes a conductor disposed on the
需要说明的是,导电体设置于空腔皮带1的表面,内侧接触空腔皮带1的空腔,外侧接触外部空气,所以,设置于空腔内的压力开关2可以连接于导电体的内表面,报警装置6连接于导电体的外表面,导电体随空腔皮带1的传送而运动。导电体的设置可以保证压力开关2和报警装置6连接的持续性。It should be noted that the conductor is arranged on the surface of the
在上述实施例的基础上,作为进一步的优选,导电体为两根平行设置的导电条4。On the basis of the above embodiment, as a further preference, the conductors are two
需要说明的是,导电条4有2条,连接空腔皮带1的空腔内外,内侧分别与压力开关2的两极相连接,外侧分别与报警装置6的两极连接形成闭合回路。两根平行设置的导电条4的长度方向与空腔皮带1的运动方向一致,且每根导电条4均为闭合状态,为环状,以保证信号传递的持续性。It should be noted that there are two
在上述实施例的基础上,作为进一步的优选,报警装置6包括报警器和两个检测触点,报警器分别连接于两个检测触点5,两个检测触点5分别贴合于两根导电条4的外表面。On the basis of the above embodiment, as a further preference, the alarm device 6 includes an alarm device and two detection contacts, the alarm device is respectively connected to the two
需要说明的是,空腔皮带1连接成环形,由皮带机的滚筒传动以运输物料。报警装置6通过检测触点5滑触连通导电条4,进而连接压力开关2。当空腔皮带1状态完好无损伤时,其空腔内的压力开关2在高压空气3的作用下,压力开关2处于闭合状态,报警装置6检测通路导通,判断皮带正常。当空腔皮带1破损或断裂时,皮带空腔中的高压空气3泄漏,压力开关2因压力下降分断,报警装置6检测通路断开,判断皮带损伤,报警装置6发出故障警报。It should be noted that the
在上述实施例的基础上,作为进一步的优选,两个检测触点5分别滑动贴合于两根导电条4的外表面。On the basis of the above embodiment, as a further preference, the two
需要说明的是,检测触点5滑动连接于导电条4的外表面可以保证检测触点5不会随导电条4的运动而运动,从而可以保证空腔皮带1持续运动不间断,也可以简化线路连接。It should be noted that the sliding connection of the
在上述实施例的基础上,作为进一步的优选,报警器包括声音报警器和灯光报警器。需要说明的是,通过声音报警器可以听到报警声音及时进行处理,灯光报警器发出报警光线可以加深对工作人员的印象,从而及时采取措施。On the basis of the above embodiment, as a further preference, the alarm device includes a sound alarm device and a light alarm device. It should be noted that the alarm sound can be heard through the sound alarm and the alarm sound can be processed in time, and the alarm light emitted by the light alarm can deepen the impression on the staff, so that measures can be taken in time.
除了上述损伤自报警皮带,本发明还提供一种皮带机,包括机身和安装于机身上的上述任意一实施例所提供的损伤自报警皮带。In addition to the above-mentioned damage self-alarm belt, the present invention also provides a belt conveyor, which includes a body and the damage self-alarm belt provided by any one of the above embodiments installed on the body.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.
以上对本发明所提供的损伤自报警皮带和皮带机进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The damage self-alarming belt and belt conveyor provided by the present invention are described in detail above. The principles and implementations of the present invention are described herein by using specific examples, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims (8)
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