CN111439562A - Automatic demolding production line and demolding method - Google Patents
Automatic demolding production line and demolding method Download PDFInfo
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- CN111439562A CN111439562A CN202010263673.1A CN202010263673A CN111439562A CN 111439562 A CN111439562 A CN 111439562A CN 202010263673 A CN202010263673 A CN 202010263673A CN 111439562 A CN111439562 A CN 111439562A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 339
- 230000007246 mechanism Effects 0.000 claims abstract description 155
- 238000010438 heat treatment Methods 0.000 claims abstract description 56
- 230000007306 turnover Effects 0.000 claims abstract description 46
- 230000008569 process Effects 0.000 claims abstract description 11
- 230000008014 freezing Effects 0.000 claims abstract description 9
- 238000007710 freezing Methods 0.000 claims abstract description 9
- 230000000903 blocking effect Effects 0.000 claims description 64
- 238000000926 separation method Methods 0.000 claims description 36
- 230000001174 ascending effect Effects 0.000 claims description 11
- 238000007711 solidification Methods 0.000 claims description 9
- 230000008023 solidification Effects 0.000 claims description 9
- 230000003139 buffering effect Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 235000013409 condiments Nutrition 0.000 abstract description 16
- 238000010924 continuous production Methods 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 5
- 230000000630 rising effect Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
- B65G47/252—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them about an axis substantially perpendicular to the conveying direction
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L23/00—Soups; Sauces; Preparation or treatment thereof
- A23L23/10—Soup concentrates, e.g. powders or cakes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
- B65G47/8815—Reciprocating stop, moving up or down in the path of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/025—Boxes
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- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses an automatic demoulding production line and a demoulding method, wherein the production line is used for automatically separating a material box of a frozen box-packed material from a solidified material in the material box and comprises a conveying mechanism, a turnover mechanism, a heating mechanism and a separating mechanism. The automatic demoulding device is mainly used for meeting the requirements of the automatic production line type production process of solidified products such as block hotpot condiment, realizes the automatic demoulding of the box-packed materials after freezing and discharging by automatically overturning and heating the box-packed materials and automatically separating the materials from the box, can effectively ensure the integrity of the separated block materials, avoids manual intervention, meets the process requirements of continuous production of the products, and ensures the quality requirements of the products.
Description
Technical Field
The invention belongs to the technical field of food processing, and particularly relates to an automatic demolding production line and a demolding method suitable for production of hotpot condiment.
Background
In the existing food processing production, such as the production process of the block-shaped hotpot condiment in the hotpot industry, after the block-shaped hotpot condiment comes out of a freezing chamber, a material box and the hotpot condiment are generally separated manually, and then manual packaging or mechanical packaging is carried out. Due to the participation of manpower, the labor intensity is high, the production efficiency is low, and the product pollution is easy to cause.
In order to overcome the technical problems, an automatic mechanical mode is adopted at present, the box-packed hotpot condiment from a freezing chamber is directly separated from the hotpot condiment, the adhesion force between the box-packed hotpot condiment and the hotpot condiment is large when the box-packed hotpot condiment after freezing is just discharged, if the box-packed hotpot condiment and the hotpot condiment are directly separated forcibly, even if the separation is finally completed, the hotpot condiment is still attached to the inner wall surface of the box, so that the separated massive hotpot condiment is incomplete, the final actual weight of the hotpot condiment is influenced, and the final product quality, the appearance and the like are unqualified.
Disclosure of Invention
The invention aims to provide an automatic demoulding production line and a demoulding method which can effectively avoid manual intervention and ensure the product quality requirement, aiming at the existing problems.
The technical scheme of the invention is realized as follows: the utility model provides an automatic drawing of patterns production line, the production line is used for freezing the autosegregation of the feed box of back boxed material and the interior solidification material of feed box, its characterized in that: comprises a conveying mechanism, a turnover mechanism, a heating mechanism and a separating mechanism;
the conveying mechanism is used for conveying a plurality of frozen boxed materials and conveying the boxed materials into the turnover mechanism, and at the moment, the material box of the boxed materials and the solidified materials in the material box form an integral structure with an upward opening;
the turnover mechanism is used for turning the boxed material with an upward opening to a state with a downward opening, a discharge port of the turnover mechanism is correspondingly connected with the conveying section of the separation mechanism, the turned boxed material is continuously conveyed in the conveying section of the separation mechanism, and at the moment, the material box of the boxed material and the solidified material in the material box form an integral structure with the downward opening of the material box;
the heating mechanism is arranged at the conveying section of the separating mechanism and used for heating the boxed materials, and the material boxes of the boxed materials are separated from the solidified materials in the material boxes after being heated by the heating mechanism in the conveying process of the conveying section of the separating mechanism;
the separation section of the separation mechanism is used for completely separating the material box of the box-packed material from the solidified material in the material box, and the separated material box and the solidified material are respectively output by corresponding conveying lines.
According to the automatic demolding production line, the buffer conveyor is arranged between the conveying mechanism and the turnover mechanism and used for buffering box-packed materials, and the discharge end of the buffer conveyor is correspondingly connected with the feed inlet of the turnover mechanism; and a demoulding mechanism is arranged between the conveying section and the separating section of the separating mechanism and is used for forcibly mechanically demoulding the heated box-packed material.
The turnover mechanism of the automatic demolding production line comprises a turnover track and a blocking mechanism, wherein the turnover track is of an arc-shaped channel structure, box-packed materials with upward openings enter from a feed port of the turnover mechanism and slide out from a discharge port of the turnover mechanism through the turnover track, the box-packed materials are turned over to be in a downward opening state, and the blocking mechanism is arranged on the turnover track and used for controlling a plurality of box-packed materials to slide down along the turnover track one by one and fall onto a conveying section of the separation mechanism.
According to the automatic demolding production line, the blocking mechanism comprises the front blocking cylinder and the rear blocking cylinder, the front blocking cylinder is arranged at the foremost position of the boxed materials in the overturning track and used for blocking the boxed materials at the foremost position, namely the front blocking cylinder blocks all the boxed materials in the overturning track to slide downwards; the rear blocking cylinder is arranged at the position of a next box of materials adjacent to the front-end box of materials and used for blocking the front-end box of materials without blocking the front-end box of materials and allowing the front-end box of materials to slide down along the overturning track, namely the rear blocking cylinder blocks the next box of materials and all the box of materials behind the next box of materials in the overturning track.
According to the automatic demolding production line, the front blocking cylinder and the rear blocking cylinder are respectively and fixedly connected onto the overturning track through the cylinder supports, the baffle connected with the piston rod of the front blocking cylinder is inserted into the overturning track through the notch formed in the overturning track, and the inserted baffle is used for blocking the end face in the downward sliding direction of the box material at the foremost end in the overturning track; the stop block connected with the piston rod of the rear stop cylinder is inserted into the overturning rail through a notch arranged on the overturning rail, and abuts against the side face of the next box of material adjacent to the box of material at the frontmost end through the inserted stop block to prevent the next box of material from sliding downwards;
the utility model discloses a box-packed material of tilting mechanism, including tilting mechanism, material stopping cylinder, cylinder support fixed connection, piston rod and outlet baffle, tilting mechanism's discharge gate department is provided with the material stopping cylinder, the material stopping cylinder passes through cylinder support fixed connection and locates at the orbital discharge gate of upset, the piston rod and the outlet baffle of material stopping cylinder are connected, the outlet baffle is used for the restriction by the position on the box-packed material whereabouts of orbital roll-off of upset falls to separating.
The heating mechanism of the automatic demolding production line comprises an outer cover and a heating pipe which is arranged in the outer cover and arranged along the conveying direction of the conveying section of the separating mechanism, the outer cover forms a tunnel type heating channel structure at the periphery of the conveying section of the separating mechanism, and the heating pipe is used for heating box-packed materials entering the heating channel to melt the materials at the joint of the material box and solidified materials, so that the natural separation of the material box and the solidified materials is realized.
According to the automatic demolding production line, the outer cover is symmetrically divided into a left part and a right part along the conveying direction of the conveying section of the separating mechanism, the outer covers of the left part and the right part are connected with a rack of the separating mechanism through a rotating device, heating pipes are respectively arranged in the outer covers of the left part and the right part, reflecting plates are arranged in the outer covers, fans are arranged at two end parts of the outer covers, and the temperature in the tunnel type heating channel is always kept within a specified temperature range during heating.
The separation mechanism of the automatic demolding production line comprises a conveying surface and slide rails arranged on the edge parts of two sides above the conveying surface, a plurality of protruding parts are arranged on the conveying surface at equal intervals along the conveying direction of the conveying surface, a conveying space for box-packed materials is formed between every two adjacent protruding parts, the edge parts of all box-packed materials entering the separation mechanism from a turnover mechanism are supported on the slide rails, when the box and solidified materials are not separated, the box-packed materials are pushed to integrally move along a sliding groove formed by the slide rails through the protruding parts on the conveying surface, when the solidified materials in the box are separated from the box, the solidified materials fall on the conveying surface by self weight, at the moment, the solidified materials are directly conveyed by the conveying surface, and the box is still pushed to move forwards by the protruding parts on the conveying surface;
the separation mechanism comprises a separation section, a material box and a conveying surface, wherein the conveying surface is provided with a sliding rail, the sliding rail is arranged on the conveying surface, the material box is arranged on the conveying surface, the sliding rail is arranged on the separating section, the sliding rail is upwards inclined, the sliding.
According to the automatic demolding production line, the slide rails on the two side edge portions above the conveying surface are turned inwards to form the supporting portions which are used for being matched with the edge portions of the material box correspondingly, the distance between the slide rails on the two side edge portions is larger than the size of solidified materials in the material box, the slide rails form the linear slide grooves in the conveying section of the separating mechanism, the slide rails are in an arc-shaped separating structure at the initial position of inclined rising, and the output ends of the slide grooves of the rising section are correspondingly provided with the material box slide grooves.
A demoulding method of an automatic demoulding production line is used for automatically separating a material box of a box-packed material from a solidified material in the material box after freezing, and is characterized in that: placing the frozen boxed material in a state with a downward opening, wherein the material box of the boxed material and the solidified material in the material box form an integral structure; the box-packed material in the state is heated, in the heating process, only the joint part of the material box and the solidified material is enabled, namely the surface of the solidified material is melted or softened, the solidified material in the material box falls down by means of dead weight, the material box and the solidified material are naturally separated, the separated material box and the solidified material are mutually and thoroughly separated, and finally, automatic demolding is completed.
The automatic demoulding device is mainly used for meeting the requirements of the automatic production line type production process of solidified products such as block hotpot condiment, realizes the automatic demoulding of the box-packed materials after freezing and discharging by automatically overturning and heating the box-packed materials and automatically separating the materials from the box, can effectively ensure the integrity of the separated block materials, avoids manual intervention, meets the process requirements of continuous production of the products, and ensures the quality requirements of the products.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the present invention with the conveying mechanism omitted.
Fig. 3 and 4 are schematic views showing the structure of the turnover mechanism of the present invention.
Fig. 5 is a schematic view of the structure of the heating mechanism of the present invention.
Fig. 6 is a side view of fig. 5.
Fig. 7 is a schematic view of the use of a heating mechanism in the present invention.
Fig. 8 is an enlarged view of a portion a in fig. 7.
Fig. 9 is a schematic view of the structure of the separating mechanism of the present invention.
Fig. 10 is a top view of fig. 9.
Fig. 11 is an enlarged view of a portion B in fig. 7.
Fig. 12 and 13 are schematic views of the cartridge of the present invention.
The labels in the figure are: the device comprises a material box 1, a solidified material 2, a conveying mechanism 3, a turnover mechanism 4, a heating mechanism 5, a separating mechanism 6, a buffer conveyor 7, a demoulding mechanism 8, a rotating device 9, a packaging mechanism feed inlet 10, a material box edge portion 11, a turnover track 41, a front blocking cylinder 42, a rear blocking cylinder 43, a cylinder support 44, a baffle 45, a stop block 46, a stop block cylinder 47, an outlet baffle 48, a housing 51, a heating pipe 52, a reflector plate 53, a fan 54, a conveying section 61, a separating section 62, a rack 63, a conveying surface 64, a sliding rail 65, a protruding portion 66, an arc-shaped separating structure 67, an empty material box sliding groove 68, a turnover cylinder 91 and a rotating arm 92.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1 and 2, an automatic demoulding production line is used for automatically separating a box 1 of frozen box-packed materials from solidified materials 2 in the box 1, and comprises a conveying mechanism 3, a turnover mechanism 4, a heating mechanism 5 and a separating mechanism 6; a buffer conveyor 7 is arranged between the conveying mechanism 3 and the turnover mechanism 4, in the embodiment, a power part of the buffer conveyor adopts a three-phase asynchronous motor, the motion mode is a flat belt transmission mode, the control mode is a continuous motion mode, the motion speed of the buffer conveyor can be controlled by a frequency converter to be adjustable within a certain range, the buffer conveyor 7 firstly meets the process requirements and is used for buffering box-packed materials, secondly, the sufficient motion power of the turnover mechanism is ensured by the thrust of a rear box to a front box, and the discharge end of the buffer conveyor 7 is correspondingly connected with a feed inlet of the turnover mechanism 4; in order to further ensure that the material box of the box-packed material and the solidified material are separated from each other before the material and the box are separated, a demoulding mechanism 8 is arranged between a conveying section 61 and a separating section 62 of the separating mechanism 6, the demoulding mechanism adopts a cylinder reciprocating motion mode, and the demoulding mechanism 8 is used for forcibly mechanically demoulding the heated box-packed material, namely, the bottom of the material box is beaten by the demoulding mechanism, and the solidified material is ensured to fall out of the material box by vibrating the material box to a certain degree or forcing the material box to deform; and finally, conveying the separated solidified material to a feeding hole 10 of a packaging mechanism for subsequent product packaging procedures.
A demoulding method of an automatic demoulding production line is used for automatically separating a material box 1 of a frozen boxed material from a solidified material 2 in the material box 1, and specifically, the frozen boxed material is placed in a state with a downward opening, and at the moment, the material box 1 of the boxed material and the solidified material 2 in the material box 1 form an integral structure; the boxed material in the state is heated, in the heating process, only the joint part of the material box 1 and the solidified material 2 is enabled, namely the surface of the solidified material 2 is melted or softened, the solidified material 2 in the material box 1 falls down by means of dead weight, the material box 1 and the solidified material 2 are naturally separated, the separated material box 1 and the solidified material 2 are mutually and completely separated, and finally, automatic demoulding is finished.
In this embodiment, the conveying mechanism 3 is a lifting conveyor, which is used for conveying a plurality of frozen boxed materials and conveying the boxed materials to the buffer conveyor 7, at this time, the material box 1 of the boxed materials and the solidified materials 2 in the material box 1 form an integral structure, and the opening of the material box 1 faces upwards. The power part of the lifting conveyor adopts a servo motor, the motion form is a double-pitch chain transmission form, a plurality of penetrating rods are arranged on a chain of the lifting conveyor at equal intervals, the boxed materials are pushed by the penetrating rods to move from the tail part to the head part of the lifting conveyor and slide to the buffer conveyor through a sliding groove arranged at the discharge end of the lifting conveyor, the control mode of the lifting conveyor is motion-stop-motion, the speed of the motion period can be determined by a signal given on the buffer conveyor, the lifting conveyor is arranged for lifting the boxed materials to the height required by the process through the lifting conveyor, and the conveying frequency can be adjusted through the control mode and the motion relation of the front and rear conveyors is connected.
As shown in fig. 3 and 4, the turnover mechanism 4 is used for turning over the boxed material with an upward opening to a state with a downward opening, a discharge port of the turnover mechanism 4 is correspondingly connected with a conveying section 61 of the separation mechanism 6, the turned boxed material is continuously conveyed in the conveying section 61 of the separation mechanism 6, at the moment, the material box 1 of the boxed material and the solidified material 2 in the material box 1 form an integral structure, the opening of the material box 1 is downward, namely, the turnover mechanism can enable the boxed material to slide from the upper part to the lower part of the turnover mechanism according to sequence and certain frequency, and meanwhile, the turnover of the boxed material is realized through a track.
Wherein, tilting mechanism 4 includes upset track 41 and blocking mechanism, upset track 41 is curved channel type structure, and the ascending box-packed material of opening gets into and behind the discharge gate roll-off of tilting mechanism 4 by tilting mechanism 4 through upset track 41 by the feed inlet of tilting mechanism 4, box-packed material upset to opening down state, blocking mechanism sets up on upset track 41 to be used for controlling a plurality of box-packed materials to slide down along upset track 41 one by one, and fall into on separating mechanism 6's the transport section 61.
In this embodiment, the blocking mechanism includes a front blocking cylinder 42 and a rear blocking cylinder 43, the front blocking cylinder 42 is disposed at the foremost position of the boxed materials in the turning track 41 and is used for blocking the foremost position of the boxed materials, that is, the front blocking cylinder 42 blocks all the boxed materials in the turning track 41 from sliding down; the rear blocking cylinder 43 is disposed at a position of a next box of material adjacent to the front-end box of material, and is used for blocking the next box of material by the rear blocking cylinder 43 when the front blocking cylinder 42 cancels blocking of the front-end box of material and allows the front-end box of material to slide down along the turning rail 41, that is, the rear blocking cylinder 43 blocks the next box of material and all the box of material behind the next box of material in the turning rail 41.
Specifically, the front blocking cylinder 42 and the rear blocking cylinder 43 are respectively and fixedly connected to the turning rail 41 through a cylinder bracket 44, a baffle 45 connected to a piston rod of the front blocking cylinder 42 is inserted into the turning rail 41 through a notch formed in the turning rail 41, and the inserted baffle 45 blocks the end surface of the turning rail 41 in the downward sliding direction of the front-most box-packed material; the stop block 46 connected with the piston rod of the rear stop cylinder 43 is inserted into the turning rail 41 through a notch arranged on the turning rail 41, and the inserted stop block 46 abuts against the side face of the rear box-packed material adjacent to the front box-packed material to prevent the rear box-packed material from sliding downwards.
In order to ensure that the boxed materials can accurately fall to the position required by the separating mechanism 6 after sliding through the overturning track, a material blocking cylinder 47 is arranged at the discharge port of the overturning mechanism 4, the material blocking cylinder 47 is fixedly connected to the discharge port of the overturning track 41 through a cylinder support 44, a piston rod of the material blocking cylinder 47 is connected with an outlet baffle 48, and the outlet baffle 48 is used for limiting the position of the boxed materials sliding out from the overturning track 41 to fall to the conveying section 61 of the separating mechanism 6.
The action principle of the turnover mechanism in the invention is as follows:
1. when a box placing signal appears, the front blocking cylinder acts (the piston rod is retracted), the box-packed material at the forefront of the overturning track slides down along the overturning track under the action of gravity, at the moment, the rear blocking cylinder is in an extending state and supports the rear box-packed material adjacent to the front box-packed material in the overturning track to prevent the rear box-packed material from sliding downwards, and the front box-packed material automatically finishes the overturning of the material box in the sliding downwards process, namely, is overturned to the state that the opening of the material box is downward.
2. The box-packed material that slips down falls directly in the conveying section belt check of the separating mechanism, and the forward stroke location of the box-packed material is accomplished by the exit baffle that the material blocking cylinder controls.
3. When the sliding down of the boxed materials is detected, the front blocking cylinder acts (the piston rod extends out), the rear blocking cylinder acts (the piston rod retracts) immediately, the discharged boxed materials integrally move forwards under the mutual thrust of the boxed materials discharged on the buffer conveyor until being blocked by the front blocking cylinder, and at the moment, the former rear boxed materials become the foremost boxed materials in the overturning track.
4. And the rear blocking cylinder acts (the piston rod extends out), and the next box-packed material adjacent to the front box-packed material in the turnover track is propped against again.
As shown in fig. 5 to 8, the heating mechanism 5 is disposed at the conveying section 61 of the separating mechanism 6 and is used for heating the box-packed material, and the box-packed material is heated by the heating mechanism 5 in the conveying process of the conveying section 61 of the separating mechanism 6, and then the material box 1 of the box-packed material is separated from the solidified material 2 in the material box 1.
In this embodiment, the heating mechanism 5 includes an outer cover 51 and a heating pipe 52 disposed in the outer cover 51 and arranged along the conveying direction of the conveying section 61 of the separating mechanism 6, the heating pipe may be a carbon fiber infrared heating pipe, and can instantly raise the temperature to a set value when heating is needed, the outer cover 51 forms a tunnel type heating channel structure at the periphery of the conveying section 61 of the separating mechanism 6, the heating pipe 52 is used for heating the box-shaped material entering the heating channel, and only the joint part of the material box 1 and the solidified material 2, that is, the surface of the solidified material 2, is melted or softened, without affecting the integral molding state of the solidified material, so as to reduce the adhesive force therebetween, and realize the natural separation of the material box 1 and the solidified material 2. In order to facilitate the disassembly, assembly, transportation and the like of the heating mechanism and according to the heating requirements of the process, the heating mechanism can be designed into a multi-section splicing type structure.
Wherein the outer cover 51 is symmetrically divided into a left part and a right part along the conveying direction of the conveying section 61 of the separating mechanism 6, the left and right two-part outer cover 51 is connected with the frame 63 of the separating mechanism 6 through the rotating device 9, the rotating device 9 comprises a turnover cylinder 91 and a rotating arm 92, the rotating arm 92 is connected with the corresponding outer cover 51, the rotating arm 92 is driven to rotate by the overturning cylinder 91, and the outer cover 51 is driven by the rotating arm 92 to realize overturning action, when the process needs or the equipment maintenance needs, the outer covers of the left part and the right part can be turned outwards and opened through the rotating device, heating pipes 52 are respectively arranged in the outer covers 51 of the left part and the right part, a reflecting plate 53 is arranged in the outer covers 51, fans 54 are provided at both ends of the outer cover 51, and the temperature in the tunnel heating path is always kept within a predetermined temperature range during heating.
As shown in fig. 9 to 12, the separation section 62 of the separation mechanism 6 is used for completely separating the magazine 1 of the magazine material from the solidified material 2 in the magazine 1, and the separated magazine 1 and solidified material 2 are respectively output from the corresponding delivery routes.
In this embodiment, the separating mechanism 6 includes a conveying surface 64 and slide rails 65 disposed at two side edge portions above the conveying surface 64, the distance between the slide rails at two sides can be adjusted according to production and motion conditions, a plurality of protrusions 66 are disposed on the conveying surface 64 at equal intervals along the conveying direction, a conveying space for the box-packed materials is formed between two adjacent protrusions 66, the edge portions of all the box-packed materials 1 which enter the separating mechanism 6 from the turnover mechanism 4 are supported on the slide rails 65, when the box-packed materials 1 and the solidified materials 2 are not separated, the box-packed materials are pushed by the protrusions 66 on the conveying surface 64 to move integrally along the slide grooves formed by the slide rails 65, when the solidified materials 2 in the box 1 are separated from the box-packed materials 1, the solidified materials 2 fall on the conveying surface 64 by their own weight, at this time, the solidified materials 2 are directly conveyed by the conveying surface 64, while the cartridge 1 is still pushed forward by the projections 66 on the delivery surface 64; the slide rails 65 corresponding to the separation section 62 of the separation mechanism 6 are inclined upwards to form an ascending section, the material box 1 is separated from the solidified material 2 and then enters the separation section 62 of the separation mechanism 6, in the separation section 62 of the separation mechanism 6, the separated material box 1 continuously moves along the inclined ascending slide rails 65, and the separated solidified material 2 is still conveyed by the conveying surface 64, so that the material box 1 is completely separated from the solidified material 2.
The slide rails 65 at the edge portions of two sides above the conveying surface 64 are turned inwards to form supporting portions which are used for corresponding matching with the edge portions of the material box 1, the distance between the slide rails 65 at the edge portions of two sides is larger than the size of the solidified material 2 in the material box 1, so that the solidified material can directly fall on the conveying surface without being influenced by the slide rails at two sides, the slide rails 65 form linear slide grooves at the conveying section 61 of the separating mechanism 6, the slide rails 65 are of arc-shaped separating structures 67 at the initial positions of inclined rising, and the slide groove output ends of the rising sections are correspondingly provided with empty material box slide grooves 68.
The working principle of the separating mechanism in the invention is as follows:
1. the separating mechanism is mainly divided into a linear conveying section and an ascending separating section.
2. The working principle of the linear conveying section is as follows: the boxed materials discharged by the turnover mechanism fall into the conveying space formed by the convex part on the conveying surface, the edge part 11 of the material box is buckled in the guide groove formed by the slide rail in a state that the opening of the material box of the boxed materials is downward, and the boxed materials are driven to move forwards along the guide groove under the pushing of the convex part on the conveying surface.
3. The box-packed material is heated by the heating mechanism and demolded by the demolding mechanism in the moving process, so that the material box is completely separated from the solidified material, the empty material box is still buckled in the guide groove formed by the slide rail, and the solidified material in the material box falls onto the conveying surface.
4. The working principle of the ascending separation section is as follows: after passing through demoulding mechanism, though solidification material and magazine have been separated but not thoroughly separate, the ascending section through the slide rail will solidify material and magazine thoroughly separate, at the initial stage of solidification material and magazine thoroughly separation, the magazine on the slide rail still promotes through the bellying on the conveying surface, and after bellying and magazine separate, the power that the magazine removed is then provided by the magazine that follow-up each other supported, just freely fall to the empty magazine spout of slope after empty magazine is released ascending section guide slot in, can under the effect unloading box of dead weight slides down, and the solidification material that falls on the conveying surface then directly sends to follow-up packagine machine by the conveying surface and packs.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides an automatic drawing of patterns production line, the production line is used for freezing the autosegregation of solidification material (2) in feed box (1) and feed box (1) of back boxed material, its characterized in that: comprises a conveying mechanism (3), a turnover mechanism (4), a heating mechanism (5) and a separating mechanism (6);
the conveying mechanism (3) is used for conveying a plurality of frozen boxed materials and conveying the boxed materials into the turnover mechanism (4), at the moment, the boxed materials (1) and the solidified materials (2) in the boxed materials (1) form an integral structure, and the opening of the boxed materials (1) is upward;
the turnover mechanism (4) is used for turning the boxed material with an upward opening to a state with a downward opening, a discharge port of the turnover mechanism (4) is correspondingly connected with the conveying section (61) of the separation mechanism (6), the turned boxed material is continuously conveyed in the conveying section (61) of the separation mechanism (6), at the moment, the material box (1) of the boxed material and the solidified material (2) in the material box (1) form an integral structure, and the opening of the material box (1) is downward;
the heating mechanism (5) is arranged at the conveying section (61) of the separating mechanism (6) and is used for heating the boxed materials, and in the conveying process of the boxed materials at the conveying section (61) of the separating mechanism (6), after the boxed materials are heated by the heating mechanism (5), the material boxes (1) of the boxed materials are separated from the solidified materials (2) in the material boxes (1);
the separating section (62) of the separating mechanism (6) is used for completely separating the material box (1) of the boxed materials from the solidified materials (2) in the material box (1), and the separated material box (1) and the solidified materials (2) are respectively output through corresponding conveying routes.
2. The automatic demolding production line as claimed in claim 1, wherein: a buffer conveyor (7) is arranged between the conveying mechanism (3) and the turnover mechanism (4), the buffer conveyor (7) is used for buffering box-packed materials, and the discharge end of the buffer conveyor (7) is correspondingly connected with the feed inlet of the turnover mechanism (4); and a demolding mechanism (8) is arranged between the conveying section (61) and the separating section (62) of the separating mechanism (6), and the demolding mechanism (8) is used for forcibly mechanically demolding the heated box-packed material.
3. The automatic demolding production line as claimed in claim 1, wherein: turnover mechanism (4) are including upset track (41) and stop gear, upset track (41) are curved channel type structure, and the ascending box-packed material of opening gets into and behind the discharge gate roll-off of turnover mechanism (4) by the feed inlet of turnover mechanism (4) through upset track (41), box-packed material upset to opening down state, stop gear sets up on upset track (41) to be used for controlling a plurality of box-packed materials and slide down along upset track (41) one by one, and fall into on conveying section (61) of separating mechanism (6).
4. The automatic demolding production line as claimed in claim 3, wherein: the blocking mechanism comprises a front blocking cylinder (42) and a rear blocking cylinder (43), the front blocking cylinder (42) is arranged at the position of the boxed material at the forefront end in the overturning track (41) and is used for blocking the boxed material at the forefront end, namely the front blocking cylinder (42) blocks all boxed materials in the overturning track (41) from sliding downwards; the rear blocking cylinder (43) is arranged at the position of the next box of materials adjacent to the box of materials at the frontmost end, and is used for blocking the next box of materials by the rear blocking cylinder (43) when the front blocking cylinder (42) cancels blocking of the box of materials at the frontmost end and allows the box of materials to slide down along the overturning track (41), namely, the rear blocking cylinder (43) blocks the next box of materials and all the box of materials behind the next box of materials in the overturning track (41).
5. The automatic demolding production line as claimed in claim 4, wherein: the front blocking cylinder (42) and the rear blocking cylinder (43) are respectively and fixedly connected to the overturning track (41) through cylinder supports (44), a baffle plate (45) connected with a piston rod of the front blocking cylinder (42) is inserted into the overturning track (41) through a notch formed in the overturning track (41), and the inserted baffle plate (45) is used for blocking the end face of the box material at the foremost end in the overturning track (41) in the sliding direction; a stop block (46) connected with a piston rod of the rear stop cylinder (43) is inserted into the overturning rail (41) through a notch arranged on the overturning rail (41), and abuts against the side face of the rear box-packed material adjacent to the boxed material at the foremost end through the inserted stop block (46) to prevent the rear box-packed material from sliding downwards;
the discharge gate department of tilting mechanism (4) is provided with material blocking cylinder (47), material blocking cylinder (47) are through cylinder support (44) fixed connection in the discharge gate department of upset track (41), the piston rod and the export baffle (48) of material blocking cylinder (47) are connected, export baffle (48) are used for the restriction by the position on the conveying section (61) of the boxed material whereabouts of upset track (41) roll-off to separating mechanism (6).
6. The automatic demolding production line as claimed in claim 3, wherein: heating mechanism (5) include dustcoat (51) and set up heating pipe (52) that the direction of delivery (61) the direction of delivery arranged in dustcoat (51) and along separating mechanism (6), dustcoat (51) form tunnel type heating channel structure in conveying section (61) periphery of separating mechanism (6), heating pipe (52) are used for heating the box-packed material that gets into in the heating channel, make the material of magazine (1) and solidification material (2) joint portion melt, realize the nature of magazine (1) and solidification material (2) and break away from.
7. The automatic demolding production line as claimed in claim 6, wherein: the outer cover (51) is symmetrically divided into a left part and a right part along the conveying direction of a conveying section (61) of the separating mechanism (6), the outer cover (51) of the left part and the right part is connected with a rack (63) of the separating mechanism (6) through a rotating device (9), heating pipes (52) are respectively arranged in the outer cover (51) of the left part and the right part, reflecting plates (53) are arranged in the outer cover (51), fans (54) are arranged at two end parts of the outer cover (51), and during heating, the temperature in the tunnel type heating channel is always kept in a specified temperature range.
8. The automatic demolding production line as claimed in any one of claims 1 to 7, wherein: the separating mechanism (6) comprises a conveying surface (64) and sliding rails (65) arranged on the edge portions of two sides above the conveying surface (64), a plurality of protruding portions (66) are arranged on the conveying surface (64) at equal intervals along the conveying direction of the conveying surface, a conveying space for the box-packed materials is formed between every two adjacent protruding portions (66), the edge portions of all box-packed materials (1) entering the separating mechanism (6) through the turnover mechanism (4) are supported on the sliding rails (65), when the box-packed materials (1) are not separated from the solidified materials (2), the box-packed materials are pushed to integrally move along sliding grooves formed by the sliding rails (65) through the protruding portions (66) on the conveying surface (64), and when the solidified materials (2) in the box (1) are separated from the box (1), the solidified materials (2) fall on the conveying surface (64) by means of self weight, at the moment, the solidified material (2) is directly conveyed by the conveying surface (64), and the material box (1) is still pushed to move forwards by the convex part (66) on the conveying surface (64);
the material box separation mechanism is characterized in that a sliding rail (65) corresponding to a separation section (62) of the separation mechanism (6) inclines upwards to form an ascending section, the material box (1) is separated from the solidified material (2) and then enters the separation section (62) of the separation mechanism (6), the separated material box (1) continuously moves along the obliquely ascending sliding rail (65) in the separation section (62) of the separation mechanism (6), the separated solidified material (2) is still conveyed by a conveying surface (63), and therefore the material box (1) is completely separated from the solidified material (2).
9. The automatic demolding production line as claimed in claim 8, wherein: carry slide rail (65) of face (64) top both sides edge part to turn over to the inboard and turn over the formation and be used for corresponding complex supporting part with magazine (1) edge part, interval between slide rail (65) of both sides edge part is greater than the size of solidification material (2) in magazine (1), slide rail (65) form sharp spout in conveying section (61) of separating mechanism (6), slide rail (65) are arc-shaped separation structure (67) at the initial position that the slope rises spout output of ascending section corresponds and is provided with empty magazine spout (68).
10. The utility model provides an automatic drawing of patterns method of production line, the production line is used for freezing automatic separation of magazine (1) and the interior solidification material (2) of back box-packed material (1), its characterized in that: placing the frozen boxed material in a state with a downward opening, wherein the material box (1) of the boxed material and the solidified material (2) in the material box (1) form an integral structure; the box-packed material in the state is heated, in the heating process, only the combination part of the material box (1) and the solidified material (2) is enabled, namely the surface of the solidified material (2) is melted or softened, the solidified material (2) in the material box (1) falls down by means of dead weight, the natural separation of the material box (1) and the solidified material (2) is realized, the separated material box (1) and the solidified material (2) are mutually and completely separated, and finally, the automatic demoulding is finished.
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Cited By (6)
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| CN111955848A (en) * | 2020-08-19 | 2020-11-20 | 马群峰 | Demoulding device |
| CN112239066A (en) * | 2020-10-09 | 2021-01-19 | 万宝龙(漳州)金属制品有限公司 | Device capable of automatically detecting double surfaces of tank cover |
| CN112849609A (en) * | 2020-12-30 | 2021-05-28 | 重庆桥头食品有限公司 | Automatic hot pot seasoning box removing device and method thereof |
| CN113635595A (en) * | 2021-10-14 | 2021-11-12 | 锦岸机械科技江苏有限公司 | Hot pot seasoning processing production is with solidifying to press demoulding mechanism |
| CN114009730A (en) * | 2021-11-30 | 2022-02-08 | 芜湖辉东自动化科技有限公司 | Mold opening assembly of hot pot seasoning mold box and mold opening method thereof |
| CN115316475A (en) * | 2022-08-25 | 2022-11-11 | 安徽金诺食品有限公司 | Multicolor chocolate production machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111955848A (en) * | 2020-08-19 | 2020-11-20 | 马群峰 | Demoulding device |
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| CN113635595A (en) * | 2021-10-14 | 2021-11-12 | 锦岸机械科技江苏有限公司 | Hot pot seasoning processing production is with solidifying to press demoulding mechanism |
| CN113635595B (en) * | 2021-10-14 | 2021-12-14 | 锦岸机械科技江苏有限公司 | Hot pot seasoning processing production is with solidifying to press demoulding mechanism |
| CN114009730A (en) * | 2021-11-30 | 2022-02-08 | 芜湖辉东自动化科技有限公司 | Mold opening assembly of hot pot seasoning mold box and mold opening method thereof |
| CN115316475A (en) * | 2022-08-25 | 2022-11-11 | 安徽金诺食品有限公司 | Multicolor chocolate production machine |
| CN115316475B (en) * | 2022-08-25 | 2023-11-28 | 安徽金诺食品有限公司 | Multicolor chocolate producing machine |
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| CN111439562B (en) | 2024-09-24 |
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