CN111408456A - A grading ultrafine pulverizing device - Google Patents
A grading ultrafine pulverizing device Download PDFInfo
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- CN111408456A CN111408456A CN202010238081.4A CN202010238081A CN111408456A CN 111408456 A CN111408456 A CN 111408456A CN 202010238081 A CN202010238081 A CN 202010238081A CN 111408456 A CN111408456 A CN 111408456A
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- 238000010298 pulverizing process Methods 0.000 title claims description 31
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000005273 aeration Methods 0.000 claims abstract description 19
- 238000003756 stirring Methods 0.000 claims description 16
- 239000007864 aqueous solution Substances 0.000 claims description 11
- 238000012216 screening Methods 0.000 claims description 10
- 239000002245 particle Substances 0.000 abstract description 18
- 238000007599 discharging Methods 0.000 abstract 1
- 239000003337 fertilizer Substances 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 230000000694 effects Effects 0.000 description 11
- 239000002904 solvent Substances 0.000 description 6
- 235000016709 nutrition Nutrition 0.000 description 4
- 238000007873 sieving Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000011802 pulverized particle Substances 0.000 description 2
- YYRMJZQKEFZXMX-UHFFFAOYSA-N calcium;phosphoric acid Chemical compound [Ca+2].OP(O)(O)=O.OP(O)(O)=O YYRMJZQKEFZXMX-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000002426 superphosphate Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
- B01F21/10—Dissolving using driven stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/831—Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83612—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by crushing or breaking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
- B02C23/12—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Crushing And Pulverization Processes (AREA)
- Disintegrating Or Milling (AREA)
Abstract
Description
技术领域technical field
本发明属于破碎设备技术领域,具体涉及一种分级超微粉碎装置。The invention belongs to the technical field of crushing equipment, and in particular relates to a grading ultrafine crushing device.
背景技术Background technique
水溶性肥料是一种可以完全溶于水的多元复合肥料,它能迅速地溶解于水中,更容易被作物吸收,而且其吸收利用率相对较高,更为关键的是它可以应用于喷滴灌等设施农业,实现水肥一体化,达到省水省肥省工的效能。与传统的过磷酸钙、造粒复合肥等品种相比,水溶性肥料具有用量少、使用方便、使用成本低、作物吸收快、营养成分利用率高的明显的优势。Water-soluble fertilizer is a kind of multi-component compound fertilizer that can be completely dissolved in water. It can be quickly dissolved in water and is more easily absorbed by crops, and its absorption and utilization rate is relatively high. More importantly, it can be used in sprinkler and drip irrigation. and other facilities agriculture, realize the integration of water and fertilizer, and achieve the efficiency of saving water, fertilizer and labor. Compared with traditional superphosphate, granulated compound fertilizer and other varieties, water-soluble fertilizer has obvious advantages of less dosage, convenient use, low use cost, fast crop absorption, and high utilization rate of nutrients.
现有技术中,多通过粉碎设备进行水溶性肥料颗粒的生产,在使用时再将粉碎后的颗粒溶于水制成肥料的水溶剂,肥料水溶剂的混匀度对营养成分的吸收率和肥料的利用率有着较为重要的影响,而肥料颗粒的粉碎程度由粉碎设备所决定,现阶段,用于水溶性肥料生产的粉碎设备大多只能进行一个等级的粉碎作业,且粉碎效果差,导致粉碎后的颗粒料径较大,且均匀性差,使得后续生产出的肥料水溶剂混匀度较差,导致肥料水溶剂的营养效果不理想。In the prior art, the production of water-soluble fertilizer particles is mostly carried out by pulverizing equipment, and the pulverized particles are dissolved in water to make a water solvent of the fertilizer. The utilization rate of fertilizer has a more important influence, and the degree of pulverization of fertilizer particles is determined by the pulverizing equipment. At this stage, most of the pulverizing equipment used for the production of water-soluble fertilizers can only perform one-level pulverization operations, and the pulverization effect is poor, resulting in The pulverized particles have a large diameter and poor uniformity, resulting in poor mixing of the fertilizer water solvent produced subsequently, resulting in an unsatisfactory nutritional effect of the fertilizer water solvent.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术存在的问题,本发明提供一种分级超微粉碎装置,该装置能实现分级破碎作业,能使粉碎后的肥料粒径较小,且均匀性好,能使生产出的肥料的水溶剂的混匀度较好,营养效果理想。In view of the problems existing in the above-mentioned prior art, the present invention provides a classification ultrafine pulverization device, which can realize classification and crushing operation, can make the particle size of the pulverized fertilizer small, and has good uniformity, and can make the fertilizer produced The mixing degree of the water solvent is good, and the nutritional effect is ideal.
为了实现上述目的,本发明提供一种分级超微粉碎装置,包括粉碎箱体、一级破碎机构、二级破碎机构、集料料斗、皮带输送机、第一筛板、第二筛板、溜料板、90度大倾角提升机和搅拌轴;所述粉碎箱体包括位于上部的破碎腔、位于中部的筛选腔和位于下部的混匀腔;In order to achieve the above purpose, the present invention provides a grading ultra-fine pulverizing device, including a pulverizing box, a primary crushing mechanism, a secondary crushing mechanism, a collecting hopper, a belt conveyor, a first sieve plate, a second sieve plate, a sliding A material plate, a 90-degree tilt angle elevator and a stirring shaft; the crushing box includes a crushing cavity located in the upper part, a screening cavity located in the middle part and a mixing cavity located in the lower part;
所述粉碎箱体为封闭式结构,其顶部连接有与破碎腔上部连通的进料管路,其底部连接有与混匀腔下部连通的出料管路,所述进料管路和出料管路上分别设置有流量阀和控制阀;The crushing box is a closed structure, the top of which is connected with a feed pipeline that communicates with the upper part of the crushing chamber, and the bottom of which is connected to a discharge pipeline that communicates with the lower part of the mixing chamber. A flow valve and a control valve are respectively arranged on the pipeline;
所述一级破碎机构包括相平行地设置在破碎腔上部的主破碎辊A和从破碎辊A,主破碎辊A和从破碎辊A的辊身上分别均匀地套装有多个主刀盘A和从刀盘A,且多个主刀盘A和多个从刀盘A相互交错地布置;主破碎辊A和从破碎辊A均通过其前后两端的两个短轴可转动的连接在粉碎箱体中,主破碎辊A和从破碎辊A左侧的短轴穿出粉碎箱体后分别套装有主驱动齿轮A和从驱动齿轮A,且主破碎辊A上的短轴与固定在粉碎箱体外部左侧的第一驱动电机连接,所述主驱动齿轮A和从驱动齿轮A相啮合;The primary crushing mechanism includes a main crushing roller A and a secondary crushing roller A arranged in parallel on the upper part of the crushing cavity. Cutter A, and a plurality of main cutter A and a plurality of slave cutter A are arranged in a staggered manner; the main crushing roller A and the secondary crushing roller A are rotatably connected in the crushing box through the two short shafts at the front and rear ends thereof. After the main crushing roller A and the short shaft on the left side of the crushing roller A pass through the crushing box body, there are respectively a main driving gear A and a secondary driving gear A, and the short shaft on the main crushing roller A is fixed to the outside of the crushing box body. The first drive motor on the left side is connected, and the main drive gear A is meshed with the slave drive gear A;
所述二级破碎机构包括相平行设置在破碎腔下部的主破碎辊B和从破碎辊B,主破碎辊B和从破碎辊B的辊身上分别均匀地套装有多个主刀盘B和从刀盘B,且多个主刀盘B和多个从刀盘B相互交错地布置,且主刀盘B和从刀盘B之间的间隙小于主刀盘A和从刀盘A之间的间隙;主破碎辊B和从破碎辊B均通过其前后两端的两个短轴可转动的连接在粉碎箱体中,主破碎辊B和从破碎辊B左侧的短轴穿出粉碎箱体后分别套装有主驱动齿轮B和从驱动齿轮B,且主破碎辊B上的短轴与固定在粉碎箱体外部左侧的第二驱动电机连接,所述主驱动齿轮B和从驱动齿轮B相啮合;The secondary crushing mechanism includes a main crushing roller B and a secondary crushing roller B arranged in parallel at the lower part of the crushing cavity. disc B, and multiple main cutter discs B and multiple secondary cutter discs B are arranged staggered with each other, and the gap between the main cutter disc B and the secondary cutter disc B is smaller than the gap between the main cutter disc A and the secondary cutter disc A; the main cutter is broken Both the roller B and the secondary crushing roller B are rotatably connected to the crushing box through the two short shafts at the front and rear ends. The main drive gear B and the slave drive gear B, and the short shaft on the main crushing roller B is connected with the second drive motor fixed on the left side of the outside of the crushing box, and the main drive gear B and the slave drive gear B are meshed;
所述集料料斗设置在一级破碎机构和二级破碎机构之间,且其大口端与粉碎箱体的内侧壁连接,其小口端呈条形延伸,且位于主破碎辊B和从破碎辊B之间的上方;The aggregate hopper is arranged between the primary crushing mechanism and the secondary crushing mechanism, and its large mouth end is connected to the inner side wall of the crushing box, and its small mouth end extends in a strip shape, and is located between the main crushing roller B and the secondary crushing roller. above between B;
所述皮带输送机固定安装在粉碎箱体外部的左侧,并位于集料料斗的上方;皮带输送机的出料端连接有导料板;导料板通过开设在粉碎箱体左侧壁上的进料口延伸到集料料斗的上部;The belt conveyor is fixedly installed on the left side of the outside of the crushing box, and is located above the collecting hopper; the discharge end of the belt conveyor is connected with a material guide plate; the material guide plate is opened on the left side wall of the crushing box by opening The feed port extends to the upper part of the aggregate hopper;
所述第一筛板左低右高倾斜地安装在筛选腔的上方,其右端与粉碎箱体的右侧壁固定连接,其左端通过开设在粉碎箱体左侧壁上的上条形出口延伸到粉碎箱体的外侧;The first sieve plate is installed obliquely above the sieving cavity, its right end is fixedly connected with the right side wall of the crushing box, and its left end extends through the upper bar-shaped outlet opened on the left side wall of the crushing box. to the outside of the crushing box;
所述第二筛板的孔径小于第一筛板的孔径,第二筛板左高右低倾斜地设置在筛选腔的下方,且其左端通过开设在粉碎箱体左侧壁上的左下条形出口延伸到粉碎箱体外部的左侧,其右端通过开设在粉碎箱体右侧壁上的右下条形出口延伸到粉碎箱体外部的右侧,且粉碎箱体外部的左右两侧在对应第二筛板左端和右端的下方分别固定连接有左支撑横梁和右支撑横梁,左支撑横梁和右支撑横梁的上端分别固定连接有用于支撑第二筛板左端和右端下部的可调节支撑杆A和可调节支撑杆B;The aperture of the second sieve plate is smaller than the aperture of the first sieve plate, the second sieve plate is arranged at the bottom of the screening cavity with a high left and a low right, and the left end of the second sieve plate passes through the lower left bar formed on the left side wall of the crushing box. The outlet extends to the left side of the outside of the pulverizing box, and its right end extends to the right side of the outside of the pulverizing box through the lower right strip outlet opened on the right side wall of the pulverizing box, and the left and right sides of the outside of the pulverizing box correspond to A left support beam and a right support beam are respectively fixedly connected below the left and right ends of the second screen plate, and the upper ends of the left support beam and the right support beam are respectively fixedly connected with adjustable support rods A for supporting the lower parts of the left and right ends of the second screen plate and adjustable support rod B;
所述溜料板左低右高倾斜地设置在粉碎箱体外部的左侧,其上端延伸到第一筛板左端的下方并与粉碎箱体的左侧壁固定连接,其下端向左侧延伸;The sliding plate is arranged obliquely on the left side of the outside of the crushing box, its upper end extends below the left end of the first sieve plate and is fixedly connected with the left side wall of the crushing box, and its lower end extends to the left ;
所述90度大倾角提升机设置在粉碎箱体外部的左侧,其进料斗延伸到溜料板左端的下方,其出料斗延伸到皮带输送机进料端的上方;The 90-degree large inclination elevator is arranged on the left side of the outside of the crushing box, and its feed hopper extends below the left end of the slide plate, and its discharge hopper extends above the feed end of the belt conveyor;
所述混匀腔中装有水溶液;所述搅拌轴可转动地粉碎箱体中,并位于混匀腔高度方向的中部,且其长度方向连接有若干搅拌杆;搅拌轴的左端穿出粉碎箱体后与第三驱动电机连接;混匀腔底部安装有遍布其表面的曝气管网,曝气管网由相连通的多根曝气管路及安装在曝气管路上的若干个喷头组成,曝气管网的进气管路穿出粉碎箱体的外部并与空气压缩机连接。The mixing chamber is filled with an aqueous solution; the stirring shaft is rotatable in the crushing box, and is located in the middle of the mixing chamber in the height direction, and several stirring rods are connected in its length direction; the left end of the stirring shaft passes through the crushing box The bottom of the mixing chamber is installed with an aeration pipe network all over its surface, and the aeration pipe network consists of a plurality of connected aeration pipelines and several nozzles installed on the aeration pipelines. , the intake pipe of the aeration pipe network penetrates the outside of the crushing box and is connected to the air compressor.
进一步,为了方便接料,还包括设置在粉碎箱体外部右侧的集料箱,所述集料箱设置在第二筛板右端的下方。Further, in order to facilitate material receiving, it also includes a collection box arranged on the right side of the outside of the crushing box, and the collection box is arranged below the right end of the second sieve plate.
进一步,为了提高下料的速度,第一筛板和第二筛板上均连接有振子。Further, in order to improve the speed of feeding, both the first sieve plate and the second sieve plate are connected with vibrators.
进一步,为了自动化地调节第二筛板的倾斜角度,所述可调节支撑杆A和可调节支撑杆B均为直线电动推杆。Further, in order to automatically adjust the inclination angle of the second screen plate, the adjustable support rod A and the adjustable support rod B are both linear electric push rods.
进一步,为了便于观察,所述粉碎箱体在对应二级破碎机构和第一筛板之间的位置设置有透明观察窗。Further, in order to facilitate observation, the crushing box is provided with a transparent observation window at a position between the corresponding secondary crushing mechanism and the first sieve plate.
本发明通过在一级破碎机构下方设置二级破碎机构,能实现对经过初级破碎的物料进行二次破碎,从而可以保证经过二级破碎后的粒径较小,能有助理更快速地实现与水溶液的混合,同时,也能进一步提高混匀度。通过集料料斗的设置能对经过一级破碎机构破碎的物料进行收集,并集中供应到二级破碎机构中,便于进行二次破碎,这样,可以提高二级破碎的效果和效率。通过第一筛板的设置,可以实现对经过二级破碎后物料的第一次筛选,其中小颗粒物料通过第一筛板落到第二筛板,较大颗粒物料通过第一筛板的左端排出并进入到溜料板的右端,再在自重的作用下滑落到90度大倾角提升机的进料斗中。90度大倾角提升机在运转过程中将进入其进料斗出的中物料提升至出料斗中,并排入皮带输送机的进料端,皮带输送机运行过程中将进入到其进料端的物料持续地输送到导料板中,进而进入集料料斗中,这样,即可通过二级破碎机构实现对较大颗粒的再次破碎,可以有效保证破碎后的物料粒径的均一性更好。第二筛板的设置可以实现对物料的进一步筛分,更小粒径的物料通过第二筛板落入混匀腔中,从而可以实现与水溶液快速混匀,且能保证混匀度更理想。经过第二筛板右端排出的物料可以通知集料箱进行收集,从而便于进行再次破碎,或进行后续的其它处理。可调节支撑杆A和可调节支撑杆B的设置可以通过纵向高度的调节来调整第二筛板的倾斜角度,从而可以控制排料效率。混匀腔中设置有由第三驱动电机驱动的带有搅拌杆的搅拌轴,可以进一步提高破碎后物料在水溶液中溶解的速度,同时,也能提高混匀效果。通过在混匀腔底部设置曝气管网,可以通过加入空气的方式,使气泡作用于水溶液与物料的混合液,从而能进一步提高混匀效率,并能提高水溶的效果。该装置能实现分级破碎作业,能使粉碎后的肥料粒径较小,且均匀性好,能使生产出的肥料的水溶剂的混匀度较好,营养效果理想。In the present invention, the secondary crushing mechanism is arranged below the primary crushing mechanism, so that secondary crushing of the primary crushed material can be realized, so that the particle size after secondary crushing can be ensured to be smaller, and an assistant can achieve the The mixing of the aqueous solution can also further improve the mixing degree. Through the setting of the collecting hopper, the materials crushed by the primary crushing mechanism can be collected and supplied to the secondary crushing mechanism in a centralized manner, which is convenient for secondary crushing, so that the effect and efficiency of the secondary crushing can be improved. Through the setting of the first sieve plate, the first screening of the material after secondary crushing can be realized, in which the small particle material falls through the first sieve plate to the second sieve plate, and the larger particle material passes through the left end of the first sieve plate. It is discharged and enters the right end of the feed plate, and then slides down to the feeding hopper of the 90-degree large inclination angle elevator under the action of its own weight. During operation, the 90-degree large inclination elevator lifts the medium material entering its feed hopper to the discharge hopper and discharges it into the feed end of the belt conveyor. The material is continuously transported to the guide plate, and then into the aggregate hopper, so that the larger particles can be crushed again through the secondary crushing mechanism, which can effectively ensure that the particle size of the crushed material is more uniform. The setting of the second sieve plate can realize further sieving of materials, and the materials with smaller particle size fall into the mixing cavity through the second sieve plate, so that the rapid mixing with the aqueous solution can be realized, and the mixing degree can be more ideal. . The material discharged through the right end of the second sieve plate can be notified to the collecting box for collection, so as to facilitate re-crushing or other subsequent processing. The setting of the adjustable support rod A and the adjustable support rod B can adjust the inclination angle of the second screen plate by adjusting the longitudinal height, so that the discharge efficiency can be controlled. The mixing chamber is provided with a stirring shaft with a stirring rod driven by a third driving motor, which can further improve the dissolving speed of the crushed materials in the aqueous solution, and at the same time, can also improve the mixing effect. By setting the aeration pipe network at the bottom of the mixing chamber, air can be added to make the air bubbles act on the mixture of the aqueous solution and the material, thereby further improving the mixing efficiency and the effect of water solubility. The device can realize grading and crushing operation, can make the particle size of the crushed fertilizer small, and has good uniformity, and can make the produced fertilizer have better mixing degree of water solvent and ideal nutritional effect.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明中一级破碎机构的结构示意图;Fig. 2 is the structural representation of the primary crushing mechanism in the present invention;
图3是本发明中二级破碎机构的结构示意图。3 is a schematic structural diagram of a secondary crushing mechanism in the present invention.
图中:1、粉碎箱体,2、一级破碎机构,3、破碎腔,4、筛选腔,5、混匀腔,6、二级破碎机构,7、集料料斗,8、皮带输送机,9、第一筛板,10、第二筛板,11、溜料板,12、90度大倾角提升机,13、搅拌轴,14、进料管路,15、流量阀,16、主破碎辊A,17、从破碎辊A,18、主刀盘A,19、从刀盘A,20、主驱动齿轮A,21、从驱动齿轮A,22、第一驱动电机,23、主破碎辊B,24、从破碎辊B,25、主刀盘B,26、从刀盘B,27、主驱动齿轮,28、从驱动齿轮B,29、第二驱动电机,30、导料板,31、进料口,32、上条形出口,33、左下条形出口,34、右下条形出口,35、左支撑横梁,36、右支撑横梁,37、可调节支撑杆A,38、可调节支撑杆B,39、第三驱动电机,40、曝气管网,41、出料管路,42、集料箱,43、观察窗。In the picture: 1. Crushing box, 2. Primary crushing mechanism, 3. Crushing cavity, 4. Screening cavity, 5. Mixing cavity, 6. Secondary crushing mechanism, 7. Aggregate hopper, 8. Belt conveyor , 9, the first sieve plate, 10, the second sieve plate, 11, the feed plate, 12, 90 degree high angle elevator, 13, the stirring shaft, 14, the feeding pipeline, 15, the flow valve, 16, the main Crushing Roller A, 17, Slave Crushing Roller A, 18, Main Cutter A, 19, Slave Cutter A, 20, Main Drive Gear A, 21, Slave Drive Gear A, 22, First Drive Motor, 23, Main Crushing Roller B, 24, Slave crushing roller B, 25, Main cutter head B, 26, Slave cutter head B, 27, Main drive gear, 28, Slave drive gear B, 29, Second drive motor, 30, Material guide plate, 31, Feed inlet, 32, upper bar outlet, 33, left lower bar outlet, 34, right lower bar outlet, 35, left support beam, 36, right support beam, 37, adjustable support rod A, 38, adjustable Support rod B, 39, third drive motor, 40, aeration pipe network, 41, discharge pipeline, 42, collecting box, 43, observation window.
具体实施方式Detailed ways
下面对本发明作进一步说明。The present invention will be further described below.
如图1至图3所示,一种分级超微粉碎装置,包括粉碎箱体1、一级破碎机构2、二级破碎机构6、集料料斗7、皮带输送机8、第一筛板9、第二筛板10、溜料板11、90度大倾角提升机12和搅拌轴13;所述粉碎箱体1包括位于上部的破碎腔3、位于中部的筛选腔4和位于下部的混匀腔5;As shown in Figures 1 to 3, a grading ultra-fine pulverizing device includes a
所述粉碎箱体1为封闭式结构,其顶部连接有与破碎腔3上部连通的进料管路14,其底部连接有与混匀腔5下部连通的出料管路41,所述进料管路14和出料管路41上分别设置有流量阀15和控制阀;The crushing
所述一级破碎机构2包括相平行地设置在破碎腔3上部的主破碎辊A16和从破碎辊A17,主破碎辊A16和从破碎辊A17的辊身上分别均匀地套装有多个主刀盘A18和从刀盘A19,且多个主刀盘A18和多个从刀盘A19相互交错地布置;主破碎辊A16和从破碎辊A17均通过其前后两端的两个短轴可转动的连接在粉碎箱体1中,主破碎辊A16和从破碎辊A17左侧的短轴穿出粉碎箱体1后分别套装有主驱动齿轮A20和从驱动齿轮A21,且主破碎辊A16上的短轴与固定在粉碎箱体1外部左侧的第一驱动电机22连接,所述主驱动齿轮A20和从驱动齿轮A21相啮合;The
所述二级破碎机构6包括相平行设置在破碎腔3下部的主破碎辊B23和从破碎辊B24,主破碎辊B23和从破碎辊B24的辊身上分别均匀地套装有多个主刀盘B25和从刀盘B26,且多个主刀盘B25和多个从刀盘B26相互交错地布置,且主刀盘B25和从刀盘B26之间的间隙小于主刀盘A18和从刀盘A195之间的间隙;主破碎辊B23和从破碎辊B24均通过其前后两端的两个短轴可转动的连接在粉碎箱体1中,主破碎辊B23和从破碎辊B24左侧的短轴穿出粉碎箱体后1分别套装有主驱动齿轮B27和从驱动齿轮B28,且主破碎辊B23上的短轴与固定在粉碎箱体1外部左侧的第二驱动电机29连接,所述主驱动齿轮B27和从驱动齿轮B28相啮合;The secondary crushing mechanism 6 includes a main crushing roller B23 and a secondary crushing roller B24 arranged in parallel at the lower part of the crushing
所述集料料斗7设置在一级破碎机构2和二级破碎6机构之间,且其大口端与粉碎箱体1的内侧壁连接,其小口端呈条形延伸,且位于主破碎辊B23和从破碎辊B24之间的上方;The
所述皮带输送机8固定安装在粉碎箱体1外部的左侧,并位于集料料斗7的上方;皮带输送机8的出料端连接有导料板30;导料板30通过开设在粉碎箱体1左侧壁上的进料口31延伸到集料料斗8的上部;The
所述第一筛板9左低右高倾斜地安装在筛选腔4的上方,其右端与粉碎箱体1的右侧壁固定连接,其左端通过开设在粉碎箱体1左侧壁上的上条形出口33延伸到粉碎箱体1的外侧;The
所述第二筛板10的孔径小于第一筛板9的孔径,第二筛板10左高右低倾斜地设置在筛选腔4的下方,且其左端通过开设在粉碎箱体1左侧壁上的左下条形出口33延伸到粉碎箱体1外部的左侧,其右端通过开设在粉碎箱体1右侧壁上的右下条形出口34延伸到粉碎箱体1外部的右侧,且粉碎箱体1外部的左右两侧在对应第二筛板10左端和右端的下方分别固定连接有左支撑横梁35和右支撑横梁36,左支撑横梁35和右支撑横梁36的上端分别固定连接有用于支撑第二筛板10左端和右端下部的可调节支撑杆A37和可调节支撑杆B38;The aperture of the
所述溜料板11左低右高倾斜地设置在粉碎箱体1外部的左侧,其上端延伸到第一筛板9左端的下方并与粉碎箱体1的左侧壁固定连接,其下端向左侧延伸;The sliding
所述90度大倾角提升机12设置在粉碎箱体1外部的左侧,其进料斗延伸到溜料板11左端的下方,其出料斗延伸到皮带输送机8进料端的上方;The 90-degree high-
所述混匀腔6中装有水溶液;所述搅拌轴13可转动地粉碎箱体1中,并位于混匀腔6高度方向的中部,且其长度方向连接有若干搅拌杆;搅拌轴13的左端穿出粉碎箱体1后与第三驱动电机39连接;混匀腔6底部安装有遍布其表面的曝气管网40,曝气管网40由相连通的多根曝气管路及安装在曝气管路上的若干个喷头组成,曝气管网40的进气管路穿出粉碎箱体1的外部并与空气压缩机连接。The mixing chamber 6 is filled with an aqueous solution; the stirring shaft 13 is rotatably pulverized in the
为了方便接料,还包括设置在粉碎箱体1外部右侧的集料箱42,所述集料箱42设置在第二筛板10右端的下方。In order to facilitate material receiving, it also includes a
为了提高下料的速度,第一筛板9和第二筛板10上均连接有振子。In order to improve the feeding speed, vibrators are connected to the
为了自动化地调节第二筛板的倾斜角度,所述可调节支撑杆A37和可调节支撑杆B38均为直线电动推杆。In order to automatically adjust the inclination angle of the second screen plate, the adjustable support rod A37 and the adjustable support rod B38 are both linear electric push rods.
为了便于观察,所述粉碎箱体1在对应二级破碎机构6和第一筛板9之间的位置设置有透明观察窗43。In order to facilitate observation, the crushing
本发明通过在一级破碎机构下方设置二级破碎机构,能实现对经过初级破碎的物料进行二次破碎,从而可以保证经过二级破碎后的粒径较小,能有助理更快速地实现与水溶液的混合,同时,也能进一步提高混匀度。通过集料料斗的设置能对经过一级破碎机构破碎的物料进行收集,并集中供应到二级破碎机构中,便于进行二次破碎,这样,可以提高二级破碎的效果和效率。通过第一筛板的设置,可以实现对经过二级破碎后物料的第一次筛选,其中小颗粒物料通过第一筛板落到第二筛板,较大颗粒物料通过第一筛板的左端排出并进入到溜料板的右端,再在自重的作用下滑落到90度大倾角提升机的进料斗中。90度大倾角提升机在运转过程中将进入其进料斗出的中物料提升至出料斗中,并排入皮带输送机的进料端,皮带输送机运行过程中将进入到其进料端的物料持续地输送到导料板中,进而进入集料料斗中,这样,即可通过二级破碎机构实现对较大颗粒的再次破碎,可以有效保证破碎后的物料粒径的均一性更好。第二筛板的设置可以实现对物料的进一步筛分,更小粒径的物料通过第二筛板落入混匀腔中,从而可以实现与水溶液快速混匀,且能保证混匀度更理想。经过第二筛板右端排出的物料可以通知集料箱进行收集,从而便于进行再次破碎,或进行后续的其它处理。可调节支撑杆A和可调节支撑杆B的设置可以通过纵向高度的调节来调整第二筛板的倾斜角度,从而可以控制排料效率。混匀腔中设置有由第三驱动电机驱动的带有搅拌杆的搅拌轴,可以进一步提高破碎后物料在水溶液中溶解的速度,同时,也能提高混匀效果。通过在混匀腔底部设置曝气管网,可以通过加入空气的方式,使气泡作用于水溶液与物料的混合液,从而能进一步提高混匀效率,并能提高水溶的效果。该装置能实现分级破碎作业,能使粉碎后的肥料粒径较小,且均匀性好,能使生产出的肥料的水溶剂的混匀度较好,营养效果理想。In the present invention, the secondary crushing mechanism is arranged below the primary crushing mechanism, so that secondary crushing of the primary crushed material can be realized, so that the particle size after secondary crushing can be ensured to be smaller, and an assistant can achieve the The mixing of the aqueous solution can also further improve the mixing degree. Through the setting of the collecting hopper, the materials crushed by the primary crushing mechanism can be collected and supplied to the secondary crushing mechanism in a centralized manner, which is convenient for secondary crushing, so that the effect and efficiency of the secondary crushing can be improved. Through the setting of the first sieve plate, the first screening of the material after secondary crushing can be realized, in which the small particle material falls through the first sieve plate to the second sieve plate, and the larger particle material passes through the left end of the first sieve plate. It is discharged and enters the right end of the feed plate, and then slides down to the feeding hopper of the 90-degree large inclination angle elevator under the action of its own weight. During operation, the 90-degree large inclination elevator lifts the medium material entering its feed hopper to the discharge hopper and discharges it into the feed end of the belt conveyor. The material is continuously transported to the guide plate, and then into the aggregate hopper, so that the larger particles can be crushed again through the secondary crushing mechanism, which can effectively ensure that the particle size of the crushed material is more uniform. The setting of the second sieve plate can realize further sieving of materials, and the materials with smaller particle size fall into the mixing cavity through the second sieve plate, so that the rapid mixing with the aqueous solution can be realized, and the mixing degree can be more ideal. . The material discharged through the right end of the second sieve plate can be notified to the collecting box for collection, so as to facilitate re-crushing or other subsequent processing. The setting of the adjustable support rod A and the adjustable support rod B can adjust the inclination angle of the second screen plate by adjusting the longitudinal height, so that the discharge efficiency can be controlled. The mixing chamber is provided with a stirring shaft with a stirring rod driven by a third driving motor, which can further improve the dissolving speed of the crushed materials in the aqueous solution, and at the same time, can also improve the mixing effect. By setting the aeration pipe network at the bottom of the mixing chamber, air can be added to make the air bubbles act on the mixture of the aqueous solution and the material, thereby further improving the mixing efficiency and the effect of water solubility. The device can realize grading and crushing operation, can make the particle size of the crushed fertilizer small, and has good uniformity, and can make the produced fertilizer have better mixing degree of water solvent and ideal nutritional effect.
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| CN112090496A (en) * | 2020-09-10 | 2020-12-18 | 江西齐云山油茶科技有限公司 | Multistage broken piece breaker of tea-oil camellia cake vibration feed |
| CN114192236A (en) * | 2021-12-12 | 2022-03-18 | 承德石油高等专科学校 | Broken integrative device is picked up to vehicular grassland cow dung |
| CN115155715A (en) * | 2022-01-10 | 2022-10-11 | 山东省路桥集团有限公司 | Bridge is dust-protection rubble device for building with hierarchical unloading function |
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