CN111399454A - Motion mechanism debugging device and transfer machine - Google Patents
Motion mechanism debugging device and transfer machine Download PDFInfo
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- CN111399454A CN111399454A CN202010210386.4A CN202010210386A CN111399454A CN 111399454 A CN111399454 A CN 111399454A CN 202010210386 A CN202010210386 A CN 202010210386A CN 111399454 A CN111399454 A CN 111399454A
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- 230000033001 locomotion Effects 0.000 title claims abstract description 96
- 210000001503 joint Anatomy 0.000 claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 claims abstract description 18
- 238000010276 construction Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 12
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides a motion mechanism debugging device and a transfer machine, and relates to the technical field of construction machinery. The motion mechanism debugging device comprises a control module, a first joint, a second joint and an operator. The control module is used for controlling the motion mechanism to act, and the first joint is connected with the control module. The second joint is connected with the operator, the second joint is used for being in butt joint with the first joint so as to enable the operator to be connected with the control module, and the operator is used for controlling the control module to work. The invention solves the technical problems that in the prior art, the moving mechanisms such as a transfer machine and the like have wider moving range on a production line, so that the transfer machine is often far away from an electrical control cabinet, a debugging worker is far away from the transfer machine, and the debugging can be continued only by adding a field observer to observe and timely feed back the specific position and state of the transfer machine to a remote operator, thereby not only causing higher debugging cost, but also bringing great inconvenience to debugging work.
Description
Technical Field
The invention relates to the technical field of heavy machinery, in particular to a movement mechanism debugging device and a transfer machine.
Background
In the heavy machinery industry, parts are difficult to transport due to large weight and large volume of the parts, so that the parts are often transported at each station in a production line by using a moving mechanism such as a large servo transfer machine. The carrying coverage range of the large-scale transfer machine can reach 120m2(length 30m × width 4m) or more, and the carrying capacity can beReaching more than 1 ton.
Before the large servo transfer machine is used for taking and placing the parts on each station of the production line according to the preset program, the operation of the large servo transfer machine is debugged to plan the preset program. The process of debugging the action of the transfer machine is realized by depending on a control module in an electrical control cabinet connected with the transfer machine, and when the action of the large-scale servo transfer machine is debugged, a debugging person can be used for observing the action of the transfer machine and simultaneously operating a touch screen or a button connected with the control module on the electrical control cabinet.
However, the moving mechanism such as the transfer machine is moved in a wider range on the production line, so the moving mechanism such as the transfer machine is often far away from the electrical control cabinet, and at this time, the debugging personnel is far away from the transfer machine, so that the specific position and state of the transfer machine are difficult to master, and a field observer needs to be added to observe and timely feed back the specific position and state of the transfer machine to a remote operator, so that the debugging can be continued, which not only causes higher debugging cost, but also brings great inconvenience to the debugging work.
Disclosure of Invention
The invention aims to provide a movement mechanism debugging device and a transfer machine, which are used for solving the technical problems that in the prior art, because the movement range of movement mechanisms such as the transfer machine and the like on a production line is wider, the transfer machine is often far away from an electrical control cabinet, a debugging worker is far away from the transfer machine at the moment, the specific position and the state of the transfer machine are difficult to master, a field observer is required to be additionally arranged for observing and timely feeding back the specific position and the state of the transfer machine to a remote operator, the debugging can be continued, the debugging cost is higher, and great inconvenience is brought to the debugging work.
The motion mechanism debugging device provided by the invention comprises a control module, a first joint, a second joint and an operator;
the control module is used for controlling the motion mechanism to act, and the first joint is connected with the control module;
the second joint is connected with the operator, the second joint is used for being in butt joint with the first joint so as to enable the operator to be connected with the control module, and the operator is used for controlling the control module to work.
Furthermore, the number of the first joints is multiple, and the multiple first joints are respectively connected with the control module;
the second joint can be butted against any one of the first joints.
Furthermore, the plurality of first connectors are respectively connected with the control module through cables.
Furthermore, a deconcentrator is connected between the plurality of first joints and the control module;
the first connectors are respectively connected with the deconcentrators through cables, and the deconcentrators are connected with the control module through cables.
Furthermore, the number of the first joints is equal to that of a plurality of stations on a production line where the movement mechanism is located, and the first joints are fixed on the stations in a one-to-one correspondence mode.
Further, the operator is a hand-held pulse generator.
Further, the operator and the second connector are connected together through a cable.
Furthermore, the first connector is a female connector of a cable, and the second connector is a male connector of the cable.
Furthermore, the movement mechanism debugging device further comprises an electrical cabinet, and the control module is installed in the electrical cabinet.
The transfer machine provided by the invention comprises a transfer machine body and the movement mechanism debugging device in any one of the technical schemes, wherein the transfer machine body is connected with a control module in the movement mechanism debugging device.
The motion mechanism debugging device provided by the invention can produce the following beneficial effects:
the motion mechanism debugging device provided by the invention comprises a control module, a first joint, a second joint and an operator, wherein the first joint is connected with the control module. The second joint is connected with the operator, and the second joint is used for being butted with the first joint so as to connect the operator with the control module. When the debugging moves and carries the action of moving mechanism such as machine on every station department of production line, can be earlier with second joint and first joint butt joint, make the debugging personnel remove to carry the operation ware to remove to the station department that moving mechanism is located again. Then, the debugging personnel can use the operator to control the control module to work while observing the movement of the movement mechanism, further use the control module to control the movement of the movement mechanism, and plan the preset movement of the movement mechanism at each station in sequence through the continuous debugging process. Even if the distance between the movement mechanism and the control module is long, the control module and the operator can be connected through the butt joint between the first joint and the second joint, so that the operator can be far away from the control module, and a debugging person can hold the operator to be far away from the control module and be located at the position of the movement mechanism. Therefore, when the movement mechanism debugging device provided by the invention is used for debugging the movement of the movement mechanism, only one debugging person can be used for debugging the movement mechanism while observing the movement mechanism, and an observer is not required to observe the movement mechanism on site and timely feed back the specific position and state of the movement mechanism to the debugging person, so that the labor cost can be reduced, and the smoothness and the working efficiency of debugging work can be improved.
Compared with the prior art, the movement mechanism debugging device provided by the invention can be used for prolonging the distance between the control module and the operator while realizing the connection between the operator and the control module by utilizing the first connector connected with the control module and the second connector connected with the operator, so that a debugging worker can hold the operator to be positioned at a position close to the movement mechanism, can debug the movement and the position of the movement mechanism while observing the movement and the position of the movement mechanism, does not need to additionally arrange an observer to observe the movement and the position of the movement mechanism, can reduce the debugging cost, and can quickly and effectively complete the debugging process of the movement mechanism.
The transfer machine provided by the invention comprises a transfer machine body and the movement mechanism debugging device, wherein the transfer machine body is connected with a control module in the movement mechanism debugging device. The transfer machine provided by the invention comprises the movement mechanism debugging device, so that the transfer machine provided by the invention can achieve the same beneficial effects as the movement mechanism debugging device.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural diagram of a motion mechanism debugging device according to an embodiment of the present invention.
Icon: 1-a control module; 10-a motion mechanism; 2-a first joint; 3-a second linker; 4-an operator; 5-a splitter; 6-electrical cabinet.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1, the motion mechanism debugging device provided by the present embodiment includes a control module 1, a first connector 2, a second connector 3, and an operator 4. The control module 1 is used for controlling the motion mechanism 10 to act, and the first joint 2 is connected with the control module 1. The second joint 3 is connected with an operator 4, the second joint 3 is used for being butted with the first joint 2 so as to connect the operator 4 with the control module 1, and the operator 4 is used for controlling the control module 1 to work.
When the movement mechanism 10 such as a debugging transfer machine acts at each station of the production line, the second joint 3 and the first joint 2 can be butted, and then the debugging personnel can move the carrying operator 4 to the station where the movement mechanism 10 is located. Then, the debugging personnel can use the operator 4 to control the control module 1 to work while observing the movement of the movement mechanism 10, further use the control module 1 to control the movement of the movement mechanism 10, and plan the preset movement of the movement mechanism 10 at each station in sequence through the continuous debugging process. Specifically, the operator 4 may send an action signal to the second connector 3, then the second connector 3 sends the action signal to the first connector 2 connected to the second connector 3, then the first connector 2 sends the action signal to the control module 1, and the control module 1 controls the movement mechanism 10 to move according to the action signal. It can be seen that the operator 4 in the exercise mechanism commissioning apparatus provided in this embodiment can precisely control the exercise mechanism 10 at a close distance.
Even if the distance between the movement mechanism 10 and the control module 1 is long, since the connection between the control module 1 and the operator 4 can be realized through the butt joint between the first joint 2 and the second joint 3, the operator 4 can be far from the control module 1, and the operator 4 can be held by a commissioning person far from the control module 1 and at the position of the movement mechanism 10.
Therefore, when the motion mechanism debugging device provided by the embodiment is used for debugging the motion mechanism 10, only one debugging person can be used for debugging the motion mechanism 10 while observing the motion mechanism 10, and an observer is not required to observe the motion mechanism 10 on site, and the observer is not required to observe and timely feed back the specific position and state of the motion mechanism 10 to the debugging person, so that the labor cost can be reduced, and the smoothness and the working efficiency of the debugging work can be improved.
Compared with the prior art, the motion mechanism debugging device provided by the embodiment can prolong the distance between the control module 1 and the operator 4 by utilizing the first connector 2 connected with the control module 1 and the second connector 3 connected with the operator 4 while realizing the connection of the operator 4 and the control module 1, so that a debugging person can hold the operator 4 to be positioned at a position close to the motion mechanism 10, the debugging person can debug the motion and position of the motion mechanism 10 while observing the motion and position of the motion mechanism 10, an observer does not need to observe the motion and position of the motion mechanism 10, the debugging cost can be reduced, and the debugging process of the motion mechanism 10 can be rapidly and effectively completed.
It can be seen that the movement mechanism debugging device provided by the embodiment alleviates the technical problems that in the prior art, because the movement mechanisms such as the transfer machine and the like move in a wider range on a production line, the transfer machine is often far away from an electrical control cabinet, a debugging worker is far away from the transfer machine at the moment and is difficult to master the specific position and state of the transfer machine, and the field observer needs to be added to observe and timely feed back the specific position and state of the transfer machine to a remote operator, so that the debugging can be continued, the debugging cost is high, and great inconvenience is brought to the debugging work.
In practical applications, the moving mechanism 10 may be an existing large-scale servo transfer machine, and correspondingly, the control module 1 is a motor control module on the existing transfer machine. Since the motor control module is a structure of the existing transfer machine, the structure and the working principle of the control module are not repeated in this embodiment.
As shown in fig. 1, the number of the first connectors 2 is plural, and the plural first connectors 2 are respectively connected to the control module 1. The second joint 3 can be butted against any one of the first joints 2.
In practical applications, a plurality of stations on a production line where the moving mechanism 10 is located are generally provided, and the motions required to be performed by the moving mechanism 10 at each station are different, and further, the motions required to be performed by the moving mechanism 10 at each station need to be debugged one by one.
The plurality of first joints 2 correspond to the plurality of stations one by one, when the moving mechanism 10 on one of the stations needs to be debugged, the second joint 3 can be connected with the first joint 2 on the station, and then the moving mechanism 10 on the station can be debugged by using the operator 4.
The plurality of first joints 2 facilitates the orderly and individually debugging the actions that the moving mechanism 10 needs to make at each station.
In the present embodiment, the plurality of first connectors 2 are respectively connected to the control module 1 through cables.
When the first connectors 2 are respectively connected with the control module 1 through cables, the length of the cables is enough to meet the requirement of moving the manipulator 4 to each station on the production line.
In practical applications, the first connectors 2 may also be connected with the control module 1 in a wireless connection manner, however, since there are many electrical components on a production line where the moving mechanism 10 is located and the working process is complicated, in order to avoid interference on the normal working process of the electrical components, it is preferable that the plurality of first connectors 2 are respectively connected with the control module 1 through cables.
Further, as shown in fig. 1, a splitter 5 is connected between the plurality of first connectors 2 and the control module 1, the plurality of first connectors 2 are connected to the splitter 5 by cables, and the splitter 5 is connected to the control module 1 by cables.
The deconcentrator 5 is an existing cable deconcentrator 5, and the deconcentrator 5 can organize a plurality of cables between the first connectors 2 and the control module 1, reduce the occupied space of the cables, and facilitate optimization of the working environment of the production line where the movement mechanism 10 is located.
Further, the number of the first joints 2 is equal to the number of the plurality of stations on the production line where the moving mechanism 10 is located, and the plurality of first joints 2 are fixed on the plurality of stations in a one-to-one correspondence manner.
After a plurality of first joints 2 one-to-one are fixed on a plurality of stations, when debugging work needs to be carried out on the working process of the movement mechanism 10 on a certain station, a debugging person can directly and manually move the operator 4 connected with the second joint 3 to the working position, and then the second joint 3 is butted with the first joint 2 fixed on the station, and then the movement mechanism 10 can be controlled by the operator 4 to carry out debugging work.
It can be seen that a plurality of first joints 2 one-to-one are fixed on a plurality of stations, not only are the positions of first joints 2 convenient to stabilize, but also the first joints 2 corresponding to a certain station are convenient to find quickly and timely, and then the debugging work is convenient to carry out accurately and quickly.
In the present embodiment, the operator 4 is a hand-held pulse generator.
In the process of debugging the motion mechanism 10 in the prior art, a touch screen or a button device connected with the control module 1 needs to be installed on the electrical control cabinet, and the cost of the touch screen or the button device is high (1500-. The operator 4 in this embodiment may replace a touch screen or a button device, and since the cost of the handheld pulse generator is lower than that of the touch screen or the button device, the motion mechanism debugging apparatus provided in this embodiment may also reduce the apparatus cost, and further may reduce the debugging cost.
The first joint 2 and the second joint 3 in the motion mechanism debugging device that this embodiment provided can make this motion mechanism debugging device be a plug-and-play structure, and the working process of motion mechanism debugging device is not influenced by site environment, and its maintenance cost is lower than touch-sensitive screen or button equipment, can save the maintenance cost.
In the present embodiment, the operator 4 and the second connector 3 are connected together by a cable.
When the manipulator 4 and the second connector 3 are connected together through the cable, the length of the cable is long enough to meet the requirement of moving the manipulator 4 to each station on the production line.
In practical applications, the manipulator 4 and the second connector 3 may be connected together by a wireless connection, however, since there are many electrical components on the production line where the moving mechanism 10 is located and the operation process is complicated, in order to avoid interference with the normal operation process of the electrical components, the manipulator 4 and the second connector 3 are preferably connected together by a cable in this embodiment.
When the plurality of first connectors 2 are respectively connected with the control module 1 through cables, and the operator 4 is connected with the second connector 3 through cables, the first connectors 2 are cable female connectors, and the second connectors 3 are cable male connectors.
As shown in fig. 1, the motion mechanism debugging device provided in this embodiment further includes an electrical cabinet 6, and the control module 1 is installed in the electrical cabinet 6.
The electrical cabinet 6 is used for protecting the control module 1.
Example two:
the transfer machine provided by the embodiment comprises a transfer machine body and the moving mechanism debugging device in the first embodiment, wherein the transfer machine body is connected with a control module in the moving mechanism debugging device.
Since the transfer machine provided in this embodiment includes the moving mechanism debugging device in the first embodiment, the transfer machine provided in this embodiment can solve the same technical problems as the moving mechanism debugging device in the first embodiment, and achieve the same technical effects. The moving and loading machine provided by the embodiment also solves the technical problems that in the prior art, because the moving mechanism such as the moving and loading machine moves in a production line in a wider range, the moving and loading machine is often far away from an electrical control cabinet, a debugging worker is far away from the moving and loading machine at the moment, the specific position and state of the moving and loading machine are difficult to master, a field observer needs to be additionally arranged to observe and timely feed back the specific position and state of the moving and loading machine to a remote operator, the debugging can be continued, the debugging cost is high, and great inconvenience is brought to the debugging work.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A movement mechanism debugging device is characterized by comprising a control module (1), a first joint (2), a second joint (3) and an operator (4);
the control module (1) is used for controlling the motion mechanism (10) to act, and the first joint (2) is connected with the control module (1);
the second joint (3) is connected with the operator (4), the second joint (3) is used for being in butt joint with the first joint (2) so that the operator (4) is connected with the control module (1), and the operator (4) is used for controlling the control module (1) to work.
2. The device for debugging a kinematic mechanism according to claim 1, characterized in that said first joints (2) are plural, said first joints (2) being respectively connected to said control module (1);
the second joint (3) can be butted with any one of the first joints (2).
3. The movement mechanism debugging device according to claim 2, characterized in that a plurality of said first connectors (2) are respectively connected with said control module (1) by cables.
4. A movement mechanism commissioning device according to claim 3, characterised in that a splitter (5) is connected between a plurality of said first joints (2) and said control module (1);
the first connectors (2) are respectively connected with the deconcentrator (5) through cables, and the deconcentrator (5) is connected with the control module (1) through cables.
5. The debugging device for the moving mechanism according to claim 2, wherein the number of the first joints (2) is equal to the number of a plurality of stations on a production line on which the moving mechanism (10) is located, and the first joints (2) are fixed on the stations in a one-to-one correspondence manner.
6. The movement mechanism commissioning device according to claim 1, wherein said operator (4) is a hand-held pulse generator.
7. The movement mechanism commissioning device according to claim 1, wherein said operator (4) and said second joint (3) are connected together by a cable.
8. The movement mechanism commissioning device of claim 1, wherein said first connector (2) is a female cable connector and said second connector (3) is a male cable connector.
9. The movement mechanism commissioning device according to any one of claims 1 to 8, characterized in that it further comprises an electrical cabinet (6), said control module (1) being mounted in said electrical cabinet (6).
10. A transfer machine comprising a transfer machine body and the moving mechanism commissioning apparatus of any one of claims 1 to 9, wherein the transfer machine body is connected to a control module in the moving mechanism commissioning apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202010210386.4A CN111399454B (en) | 2020-03-23 | 2020-03-23 | Motion mechanism debugging device and transfer machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010210386.4A CN111399454B (en) | 2020-03-23 | 2020-03-23 | Motion mechanism debugging device and transfer machine |
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| CN111399454A true CN111399454A (en) | 2020-07-10 |
| CN111399454B CN111399454B (en) | 2021-10-29 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010131069A1 (en) * | 2009-05-11 | 2010-11-18 | Clipper Windpower, Inc. | Fiber optic distributed input/output system for wind turbine |
| CN206039278U (en) * | 2016-08-31 | 2017-03-22 | 沈阳恒天机器人制造有限公司 | Automobile parts production system intelligent factory assembly line is integrated |
| CN106736546A (en) * | 2016-12-16 | 2017-05-31 | 吴水鱼 | Cut out wire bonding dispensing all-in-one |
| CN209747844U (en) * | 2019-04-01 | 2019-12-06 | 上海新时达线缆科技有限公司 | Length-adjustable cable |
-
2020
- 2020-03-23 CN CN202010210386.4A patent/CN111399454B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010131069A1 (en) * | 2009-05-11 | 2010-11-18 | Clipper Windpower, Inc. | Fiber optic distributed input/output system for wind turbine |
| CN206039278U (en) * | 2016-08-31 | 2017-03-22 | 沈阳恒天机器人制造有限公司 | Automobile parts production system intelligent factory assembly line is integrated |
| CN106736546A (en) * | 2016-12-16 | 2017-05-31 | 吴水鱼 | Cut out wire bonding dispensing all-in-one |
| CN209747844U (en) * | 2019-04-01 | 2019-12-06 | 上海新时达线缆科技有限公司 | Length-adjustable cable |
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| CN111399454B (en) | 2021-10-29 |
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