CN111384521A - Dielectric filter, communication equipment, dielectric resonator and preparation method thereof - Google Patents
Dielectric filter, communication equipment, dielectric resonator and preparation method thereof Download PDFInfo
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- CN111384521A CN111384521A CN201910217847.8A CN201910217847A CN111384521A CN 111384521 A CN111384521 A CN 111384521A CN 201910217847 A CN201910217847 A CN 201910217847A CN 111384521 A CN111384521 A CN 111384521A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
- H01P7/00—Resonators of the waveguide type
- H01P7/10—Dielectric resonators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
- H01P1/00—Auxiliary devices
- H01P1/20—Frequency-selective devices, e.g. filters
- H01P1/2002—Dielectric waveguide filters
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
- H01P11/00—Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
- H01P11/007—Manufacturing frequency-selective devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
- H01P11/00—Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
- H01P11/008—Manufacturing resonators
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Abstract
The application discloses dielectric filter, communication equipment, dielectric resonator and preparation method thereof, the dielectric resonator includes: the medium body is provided with at least one blind hole; the metal layer covers the surface of the medium body; the first nut is arranged in the blind hole; the first adjusting screw is arranged in the blind hole through a first nut; the dielectric resonator is made of at least calcium carbonate, samarium oxide, aluminum oxide and titanium dioxide. The thickness of dielectric resonator can be reduced, and then the volume of dielectric resonator is reduced.
Description
Technical Field
The application relates to the technical field of communication, in particular to a dielectric filter, communication equipment, a dielectric resonator and a preparation method thereof, wherein the dielectric filter, the communication equipment and the dielectric resonator are applied to a 5G communication system.
Background
At present, wireless communication technology is rapidly developed, a wireless communication system needs a high-performance dielectric filter, and the main performance of the dielectric filter is frequency selection and filtering. In the 5G communication system, since the number of the transmission and reception channels is increased from 8 of the original 4G communication system to 64 or even 128, the dielectric filter of the 5G communication system has the characteristics of miniaturization, high performance and the like.
The inventor of this application discovers in long-term research and development work, current dielectric filter includes the dielectric body, the apron, screw and nut, the dielectric body is provided with the blind hole, the apron is installed on the surface that the dielectric body set up the blind hole, the apron is provided with the through-hole that corresponds with the blind hole, the nut sets up in the through-hole, the screw stretches into the blind hole through the through-hole, because this dielectric filter need set up the screw and the nut of apron and protrusion apron on the dielectric body, consequently, lead to dielectric filter's thickness increase.
Disclosure of Invention
In order to solve the above problems of the dielectric filter in the prior art, the present application provides a dielectric filter, a communication device, a dielectric resonator and a method for manufacturing the same, which are applied to a 5G communication system.
In order to solve the above problem, an embodiment of the present application provides a dielectric resonator, including:
the medium body is provided with at least one blind hole;
a metal layer covering the surface of the dielectric body;
the first nut is arranged in the blind hole;
the first adjusting screw is arranged in the blind hole through the first nut; the dielectric resonator is made of at least calcium carbonate, samarium oxide, aluminum oxide and titanium dioxide.
In order to solve the above technical problem, the present invention further provides a method for manufacturing a dielectric resonator, the method comprising:
providing raw materials corresponding to calcium carbonate, samarium oxide, aluminum oxide and titanium dioxide;
adding an organic solvent and grinding balls and carrying out primary ball milling;
drying the slurry obtained by the primary ball milling, and calcining to obtain a ceramic body;
crushing the ceramic body, adding an organic solvent and grinding balls, and performing secondary ball milling;
drying the slurry obtained by the secondary ball milling;
mixing the obtained powder with a binder to form slurry, and granulating;
dry-pressing and molding in a mold matched with the shape of the dielectric resonator; and
removing the binder and sintering again to obtain the dielectric body;
and covering a metal layer on the surface of the dielectric body to obtain the dielectric resonator.
In order to solve the above technical problem, the present invention further provides a dielectric filter, which includes at least two of the above dielectric resonators, and a coupling structure is disposed between two adjacent dielectric resonators.
In order to solve the above technical problem, the present invention further provides a communication device, which includes an antenna and the above dielectric filter, wherein the antenna is coupled to the dielectric filter.
Compared with the prior art, the dielectric resonator at least comprises a dielectric body, a metal layer, a first nut and a first adjusting screw rod, wherein the first nut is arranged in the blind hole, and the first adjusting screw rod is arranged in the blind hole through the first nut, so that the first nut and the first adjusting screw rod are prevented from protruding out of the dielectric body, the thickness of the dielectric resonator is reduced, and the size of the dielectric resonator is further reduced; in addition, the dielectric resonator is made of at least calcium carbonate, samarium trioxide, aluminum oxide and titanium dioxide, has low dielectric constant, low loss and near-zero temperature coefficient, and can improve the dielectric property of the dielectric resonator.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural view of a dielectric resonator of a first embodiment of the present application;
FIG. 2 is a schematic view of the first nut of FIG. 1 disposed within the first bore section;
FIG. 3 is a schematic view of the first nut of FIG. 1 mounted on a first carrier table;
fig. 4 is a schematic structural view of a dielectric resonator of a second embodiment of the present application;
FIG. 5 is a schematic view of the first adjustment screw of FIG. 4;
fig. 6 is a schematic structural view of a dielectric resonator according to a third embodiment of the present application;
fig. 7 is a schematic structural view of a dielectric resonator according to a fourth embodiment of the present application;
fig. 8 is a schematic structural view of a dielectric resonator of a fifth embodiment of the present application;
FIG. 9 is a schematic diagram of the structure of an alternative embodiment of the dielectric resonator of FIG. 8;
FIG. 10 schematically shows the results of a test of the microwave dielectric properties of the ceramics provided herein;
fig. 11 is a schematic flow chart of a method of manufacturing a dielectric resonator according to a first embodiment of the present application;
fig. 12 is a schematic structural view of a dielectric filter according to a first embodiment of the present application;
fig. 13 is a schematic structural diagram of a communication device according to the first embodiment of the present application.
Detailed Description
The present application will be described in further detail with reference to the following drawings and examples. It is to be noted that the following examples are only illustrative of the present application, and do not limit the scope of the present application. Likewise, the following examples are only some examples and not all examples of the present application, and all other examples obtained by a person of ordinary skill in the art without any inventive step are within the scope of the present application.
The terms "first," "second," "third," "fourth," and the like in the description and in the claims of the present application and in the above-described drawings (if any) are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a dielectric resonator according to a first embodiment of the present application. The dielectric resonator 10 of the present application is applied to a 5G communication system, and the dielectric resonator 10 includes a dielectric body 11, a metal layer 12, a first nut 131, and a first adjusting screw 141.
Wherein, the medium body 11 is provided with at least one blind hole 111, and the blind hole 111 extends along the surface of the medium body 11 to the inside of the medium body 11. Specifically, the dielectric body 11 may be provided with a blind hole 111 to change the structure of the dielectric body 11, so as to change the electromagnetic field in the dielectric body 11, and thus change the frequency of the dielectric resonator 10. The blind hole 111 may extend vertically from the surface of the dielectric body 11 to the inside of the dielectric body 11; in other embodiments, the blind holes 111 may extend from the surface of the media body 11 to the interior of the media body 11 by other means of extension, such as a zig-zag extension.
The metal layer 12 covers the surface of the dielectric body 11 and the tangential electric field of the metal layer 12 is zero, so that the metal layer 12 serves to confine the electromagnetic field within the dielectric body 11 to form standing wave oscillations. The material of the metal layer 12 can be silver, copper, aluminum, titanium or gold; for example: the material of the metal layer 12 may be silver, and the silver paste is electrosprayed on the surface of the dielectric body 11 to form the metal layer 12 on the surface of the dielectric body 11; alternatively, the material of the metal layer 12 may be a metal thin film, such as a silver thin film, which is welded on the surface of the dielectric body 11 by electric welding to form the metal layer 12 on the surface of the dielectric body 11.
The first nut 131 is disposed in the blind hole 111, as shown in fig. 1, that is, the first nut 131 may be fixed on a sidewall of the blind hole 111 by welding or gluing. The first adjusting screw 141 is disposed in the blind hole 111 through the first nut 131, that is, the first adjusting screw 141 rotates relative to the first nut 131 to adjust the length of the first adjusting screw 141 in the blind hole 111.
As shown in fig. 2, the axis a of the blind hole 111 may be a centerline of the blind hole 111. The blind hole 111 comprises at least a first hole section 112 and a second hole section 113 arranged along the axis a, the cross-sectional area of the first hole section 112 perpendicular to the axis a is larger than the cross-sectional area of the second hole section 113 perpendicular to the axis a, i.e. the cross-sectional shape of the blind hole 111 along the axis a may be a step shape. In other embodiments, the blind bore 111 may be provided with other numbers of bore segments along the axis a, for example 3 bore segments, 5 bore segments. Since the cross-sectional area of the first bore section 112 perpendicular to the axis a is larger than the cross-sectional area of the second bore section 113 perpendicular to the axis a, the junction of the first bore section 112 and the second bore section 113 forms a first load bearing platform 115.
The first nut 131 is disposed in the first hole section 112, and the first nut 131 may be disposed above the first carrier block 115, i.e., the first nut 131 may be fixed on the sidewall of the first hole section 112 by electric welding or adhesive. The first adjusting screw 141 is disposed in the blind hole 111 through the first nut 131, that is, the first adjusting screw 141 rotates relative to the first nut 131 to adjust the length of the first adjusting screw 141 in the second hole section 113.
In other embodiments, as shown in fig. 3, the first nut 131 may be disposed on the first carrier plate 115, and the first nut 131 may be fixed on the first carrier plate 115 by welding or gluing.
The cross-sectional area of the first nut 131 perpendicular to the axis a may be equal to or less than the cross-sectional area of the first bore section 112, and the shape of the cross-section of the first nut 131 may be the same as the shape of the cross-section of the first bore section 112, for example, the shape of the cross-section of the first nut 131 is hexagonal or circular. In other embodiments, the shape of the cross-section of the first nut 131 is different from the shape of the cross-section of the first bore section 112, for example, the shape of the cross-section of the first bore section 112 is circular and the shape of the cross-section of the first nut 131 is hexagonal.
The present embodiment may adjust the cross-sectional area of the first hole section 112 and the cross-sectional area of the second hole section 113, respectively, to achieve adjustment of the parameters of the dielectric resonator 10. When the cross-sectional area of the first hole section 112 and the cross-sectional area of the second hole section 113 are fixed values, it is necessary to adjust parameters of the dielectric resonator 10 by the first adjustment screw 141. Wherein, the longer the length of the first adjusting screw rod 141 in the second hole section 113, the lower the resonance frequency of the dielectric resonator 10; the shorter the length of the first adjustment screw 141 within the second hole section 113, the higher the resonance frequency of the dielectric resonator 10.
In order to avoid leakage of the electromagnetic field from the first hole section 112, the metal layer 12 further covers the first hole section 112. Since it is necessary to adjust the length of the first adjustment screw 141 within the second bore section 113, the second bore section 113 does not need to be covered with the metal layer 12.
The dielectric resonator 10 of this embodiment at least includes the dielectric body 11, the metal layer 12, the first nut 131 and the first adjusting screw 141, the dielectric body 11 is provided with a blind hole 111, the blind hole 111 at least includes the first hole section 112 and the second hole section 113 that set up along axis a, the first nut 131 is disposed in the first hole section 112, the first adjusting screw 141 is disposed in the blind hole 111 through the first nut 131, avoid the first nut 131 and the first adjusting screw 141 to protrude in the dielectric body 11, reduce the thickness of the dielectric resonator 10, and then reduce the volume of the dielectric resonator 10.
The present application provides a dielectric resonator of the second embodiment, which is described on the basis of the dielectric resonator 10 of the first embodiment. As shown in fig. 4, the first adjustment screw 241 of the dielectric resonator includes a first rod segment 242 and a second rod segment 243 disposed along the axis a, and the cross-sectional area of the first rod segment 242 perpendicular to the axis a is smaller than the cross-sectional area of the second rod segment 243 perpendicular to the axis a. Compared with an adjusting screw with a constant diameter, the cross-sectional area of the second rod section 243 is set to be larger than that of the first rod section 242, so that the gap between the second rod section 243 and the second hole section 113 is reduced, and the leakage of an electromagnetic field can be reduced.
As shown in fig. 5, the material of the surface of the first adjusting screw 241 may be a metal material, specifically, a metal material such as silver, copper, aluminum, titanium, or gold, so as to prevent the electromagnetic field in the dielectric resonator 10 from leaking through the first adjusting screw 241, thereby improving the performance of the dielectric resonator. Further, the material of other regions of the first adjusting screw 241 may be a non-metal material, such as plastic, etc. Compared with the prior art that all the adjusting screws are made of metal materials, the surface of the first adjusting screw 241 of the present application is made of metal materials, and other areas are made of non-metal materials, so that the cost is reduced.
Wherein, the cross-sectional area of the second rod section 243 perpendicular to the axis a may be equal to the cross-sectional area of the second hole section 113 perpendicular to the axis a, the gap between the second rod section 243 and the second hole section 113 can be further reduced, and the leakage of the electromagnetic field of the dielectric resonator can be avoided.
The first rod section 242 is provided with threads, and the second rod section 243 can adopt a smooth design, that is, the outer surface of the second rod section 243 is smooth, so that the second rod section 243 is tightly matched with the second hole section 113, the threads of the first adjusting screw rod 241 can be prevented from wearing the inner wall of the blind hole 111, and the performance index of the dielectric filter is improved.
Furthermore, the first rod segment 242 may be partially threaded, that is, the end of the first rod segment 242 close to the first nut 131 is threaded, and the end of the first rod segment 242 close to the second rod segment 243 is designed to be smooth, so as to ensure that the threads of the first rod segment 242 do not extend into the second hole segment 113.
The present application provides the dielectric resonator of the third embodiment, as shown in fig. 6, the blind hole 111 of the dielectric resonator further comprises a third hole segment 114, and the cross-sectional area of the second hole segment 113 perpendicular to the axis a is larger than the cross-sectional area of the third hole segment 114 perpendicular to the axis a, so that the junction of the second hole segment 113 and the third hole segment 114 forms a second loading stage 116.
The dielectric resonator further includes a second nut 132 and a second adjusting screw 142, the second nut 132 is disposed on the second bearing platform 116, and the second adjusting screw 142 is disposed in the blind hole 111 through the second nut 132, wherein the second nut 132 is the same as the first nut 131, and the second adjusting screw 142 is the same as the first adjusting screw 141, which is not described herein again.
In the assembly process of the dielectric resonator, firstly, the second nut 132 is arranged on the second bearing table 116, the second adjusting screw 142 is arranged in the blind hole 111 through the second nut 132, and the second adjusting screw 142 is adjusted; then, the first nut 131 is disposed on the first stage 115, the first adjustment screw 141 is disposed in the blind hole 111 through the first nut 131, and the first adjustment screw 141 is adjusted.
The present application provides a dielectric resonator of a fourth embodiment, as shown in fig. 7, the first hole section 112 is provided with a first thread 1121, the second hole section 113 is provided with a second thread 1131, the third hole section 114 is provided with a third thread 1141, the dielectric resonator further includes a first adjusting screw 731, a second adjusting screw 732, and a third adjusting screw 733, the third adjusting screw 733 is provided in the third hole section 114 through the third thread 1141, the second adjusting screw 732 is provided in the second hole section 113 through the second thread 1131, and the first adjusting screw 731 is provided in the first hole section 112 through the first thread 1121.
In the assembly process of the dielectric resonator, first, the third adjusting screw 733 is disposed in the third hole section 114 through the third thread 1141, and the position of the third adjusting screw 733 is adjusted; then, the second adjusting screw 732 is arranged in the second hole section 113 through the second thread 1131, and the position of the second adjusting screw 732 is adjusted; finally, the first adjustment screw 731 is disposed in the first hole section 112 through the first thread 1121, and the position of the first adjustment screw 731 is adjusted.
Compared with the dielectric resonator of the embodiment, the dielectric resonator of the embodiment does not need to be additionally provided with a nut, and the cost of the dielectric resonator can be reduced.
The present application provides the dielectric resonator of the fifth embodiment, as shown in fig. 8, the at least one blind via 111 includes a first blind via 117 and a second blind via 118, wherein the size of the first blind via 117 is not equal to the size of the second blind via 118. The first blind via 117 and the second blind via 118 can be the blind via 111 disclosed in the above embodiments, and are not described herein again.
Wherein the first blind hole 117 and the second blind hole 118 may be provided on the same surface of the dielectric body 11. The resonant frequency of the dielectric resonator is adjusted by providing a cross-sectional area of the first blind hole 117 perpendicular to the axis a and a cross-sectional area of the second blind hole 118 perpendicular to the axis a.
In other embodiments, as shown in FIG. 9, a first blind hole 117 is provided in a first surface of the media body 11 and a second blind hole 118 is provided in a second surface of the media body 11, wherein the first surface of the media body 11 is disposed opposite the second surface of the media body 11.
The material of the dielectric resonator disclosed in the above embodiment may be ceramic, and the ceramic may include calcium carbonate, samarium oxide, aluminum oxide, and titanium dioxide. I.e., the ceramic material consists essentially of the above-described components, it is understood that the ceramic material may also contain small or trace amounts of other substances.
In some embodiments, the calcium carbonate is present in the range of 48 to 62 mole percent.
In some embodiments, the samarium trioxide is present in an amount ranging from 10% to 24% by mole.
In some embodiments, the alumina is present in a mole percent of 10% to 24%.
In some embodiments, the titanium dioxide comprises between 4% and 18% by mole.
Wherein, mole percent refers to the percentage of the amount of the substance. For example, after mixing 1mol of substance a with 4mol of substance B, the molar percentage of substance a is equal to 1/(1+4) 20%, while the molar percentage of substance B is equal to 4/(1+4) 80%.
The chemical composition of the ceramic may be expressed as aCaCO3-bSm2O3-cAl2O3-dTiO2Wherein the ratio of a, b, c and d is 0.48-0.62: 0.1-0.24: 0.04-0.18. For example, if the values of a, b, c and d are taken to be 0.5, 0.2 and 0.1, respectively, the chemical composition of the ceramic can be expressed as 0.5CaCO3-0.2Sm2O3-0.2Al2O3-0.1TiO2. Of course, the values of a, b, c and d may take other values within this range. The microwave dielectric properties of the ceramic can be further adjusted by varying the proportions between the chemical components of the ceramic.
In some embodiments, the ceramic may further include a modifying additive, i.e., an additive capable of improving the properties of the ceramic. It should be understood that the modifying additive need not be in a liquid form, but may be in a solid form, etc. In particular, the modifying additive may be Ta2O5、Bi2O3Or SiO2That is, the modifying additive may comprise only Ta2O5、Bi2O3Or SiO2May also include two or three of them. Alternatively, the proportion of the modifying additive may be 0.01 mol% to 1 mol%. That is, the modifying additive is present in an amount of 0.01 to 1 mole percent based on the total material.
According to the test result, the dielectric constant of the ceramic is 18 to 22, the Q f value is 42000 to 71000GHz, and the temperature coefficient is-10 to +13 ppm/DEG C. The ceramic is obtained, for example, by testing its microwave dielectric properties at a test frequency of 6.5GHz using a network analyser (Agilent 5071C)The microwave dielectric property of the ceramic is as follows: dielectric constant εr18 to 22, dielectric loss Q ═ f ═ 42000 to 71000GHz, and temperature coefficient τf-10 to +13ppm/° c. Fig. 10 exemplarily shows the test results of the microwave dielectric properties of the ceramics provided herein.
The ceramic mainly comprises calcium carbonate, samarium oxide, aluminum oxide and titanium dioxide, and has low dielectric constant, low loss and near-zero temperature coefficient. Thus, the ceramics provided by the practice of the present application have improved microwave dielectric properties.
The present application further provides a method for manufacturing a dielectric resonator according to a first embodiment, in which the dielectric resonators disclosed in the above embodiments are all manufactured by the method for manufacturing a dielectric resonator, as shown in fig. 11, the method includes the following steps:
s201: raw materials corresponding to calcium carbonate, samarium sesquioxide, aluminum oxide and titanium dioxide are provided.
In some embodiments, the raw materials corresponding to calcium carbonate, samarium trioxide, aluminum oxide, and titanium dioxide can be oxides or carbonates of the corresponding metal elements. Wherein the oxide of the metal element directly corresponds to the component of the dielectric resonator to be prepared, and the carbonate of some metal elements can be converted into the oxide of the metal element under the condition of heating and the like, so that the carbonate can also be used as a raw material. In other embodiments, the starting material may also be an alcoholate of the corresponding metal element, in which case the alcoholate of the metal may be converted to the desired oxide using a suitable chemical treatment. The specific method is well known in the art and will not be described herein.
In this embodiment, the molar percentage of the raw material corresponding to calcium carbonate is 48% to 62%, the molar percentage of the raw material corresponding to samarium oxide is 10% to 24%, the molar percentage of the raw material corresponding to aluminum oxide is 10% to 24%, and the molar percentage of the raw material corresponding to titanium dioxide is 4% to 18%. It should be understood that the above mole percentages refer to mole percentages after removal of impurities in the raw materials.
In this embodiment, raw materials can be prepared in accordance with the proportions of the respective components of the dielectric resonator. When the mole percentage of each component is known, the required mass of the raw material can be calculated according to parameters such as the molecular weight of each component, the purity of the raw material and the like. The mass required by each component is calculated according to the required mole number and molecular weight of each component, and the required mass of the raw material is calculated according to the required mass of each component and the purity of the raw material. This makes it possible to prepare raw materials of corresponding weights based on the results of the calculation.
In some embodiments, modifying additives may also be added to the raw materials. The modifying additive may be Ta2O5、Bi2O3Or SiO2One or more of the above. The proportion of the modifying additive in the total mole number of all raw materials can be 0.01-0.1%.
S202: adding an organic solvent and grinding balls and carrying out primary ball milling.
In step S202, deionized water, alcohol, acetone, etc. may be used as the organic solvent, zirconium balls, agate balls, etc. may be used as the grinding balls, and ceramic, polyurethane, nylon, etc. may be used in the grinding tank, and planetary mill, stirring mill, tumbling mill, vibrating mill, etc. may be used for the first ball milling. Wherein, in order to improve the ball milling effect, proper dispersant can be added or the pH value of the slurry can be adjusted.
In some embodiments, deionized water may be used as the organic solvent, and zirconia or agate grinding balls may be used, and the weighed raw materials may be charged into a polyurethane ball mill tank and mixed by adding the organic solvent and grinding balls. In step S202, accurately weighed raw materials are poured into a ball mill pot, and deionized water and ZrO are added2The grinding balls are prepared by mixing the raw material, the grinding balls and deionized water in a weight ratio of 1:2 to 4:1 to 2 (for example, 1:3:1.5 or 1:2:1.5), and ball-milling for 20 to 30 hours (for example, 24 to 26 hours).
S203: and drying the slurry obtained by the primary ball milling, and calcining to obtain the ceramic body.
And (3) uniformly mixing the ball-milled materials, discharging and drying, for example, drying the materials at 100-120 ℃.
After the ball milling is finished and the mixture obtained after drying is required to be calcined at a certain temperature to synthesize the ceramic body, wherein the calcining temperature and the heat preservation time depend on the corresponding formula. For example, in this embodiment, the slurry dried after ball milling can be placed in an alumina crucible and calcined at 1100-1300 ℃ for 1-5 hours (e.g., 2-4 hours) to synthesize a ceramic body.
S204: and (3) crushing the ceramic body, adding an organic solvent and grinding balls, and carrying out secondary ball milling.
The synthesized ceramic body is pulverized. The method of pulverization is not limited in the present application, and for example, it may be pulverized using a pulverizer. In some embodiments, the crushed ceramic body may also be sieved (e.g., 40 mesh).
And pouring the crushed ceramic body into the ball milling tank again for secondary ball milling, wherein the process of the secondary ball milling can be similar to that of the primary ball milling. For example, the ratio of the material, the grinding balls and the deionized water can be kept unchanged, and the crushed ceramic body is subjected to secondary ball milling for 20-30 hours (for example, 24-26 hours). It should be understood that the process of the second ball milling may be different from the first ball milling, for example, the time of the second ball milling may be less than (or greater than) the time of the first ball milling, or the ratio of the materials, milling balls and deionized water in the second ball milling may be different from the first ball milling, for example, may be 1:2: 1.5.
S205: and drying the slurry obtained by secondary ball milling.
Similarly, the ball-milled materials can be uniformly mixed, discharged and dried. In some embodiments, the dried slurry may also be screened (e.g., through a 40 mesh screen).
S206: mixing the obtained powder with a binder to form slurry, and granulating.
In some embodiments, the binder may be a polyvinyl alcohol solution with a concentration of 5 wt% to 11 wt% (e.g., 5 wt% to 8 wt%) (i.e., the polyvinyl alcohol in the binder is 5 wt% to 11 wt%). The binder may account for 10% to 15% of the total mass of the mixed slurry.
In some embodiments, the granulated powder may also be sieved (e.g., 40 mesh).
S207: and dry-pressing the dielectric resonator in a mold matching the shape of the dielectric resonator.
Specifically, the granulated powder is placed in a mold matching the shape of the dielectric resonator and dry-pressed under a suitable pressure, for example, the powder may be dry-pressed under a pressure of 100 to 150 MPa.
In this step, the shape of the mold can be selected as desired, for example, if it is desired to perform a test, a mold dedicated for the test can be used to dry-press the powder into a shape
To facilitate testing. It should be understood that the shape and size of the mold can be arbitrarily selected according to the needs, and is not limited herein.
S208: the binder is removed and sintered again to obtain the dielectric body.
The temperature may be selected to be a suitable temperature for the heat preservation process to remove the binder introduced in step S206, and then the binder is sintered again to finally obtain the desired dielectric body. Specifically, in this embodiment, the molded material may be heat-preserved at 550-650 ℃ for 1-3 hours, and then sintered at 1400-1600 ℃ (e.g., 1450-1550 ℃) for 1-5 hours (e.g., 2-4 hours). In this way, the binder added to the material in step S206 can be removed and a media body of the desired shape can be obtained.
S209: and covering a metal layer on the surface of the dielectric body to obtain the dielectric resonator.
The surface of the dielectric body is covered with the metal layer, so that an electromagnetic field is limited in the dielectric body, and the leakage of an electromagnetic signal is prevented. The metal layer may be made of silver, copper, aluminum, titanium, tin, gold or other metal materials, and the metal layer may be covered on the surface of the dielectric body by electroplating, spraying or welding.
The present application further provides a dielectric filter of the first embodiment, as shown in fig. 11, a dielectric filter 80 is applied to a 5G communication system, the dielectric filter 80 includes at least two dielectric resonators 81, wherein dielectric bodies of the at least two dielectric resonators 81 are integrally formed, so as to improve the manufacturing efficiency of the dielectric filter 80. The dielectric resonator 81 may be the dielectric resonator disclosed in the above embodiments, and will not be described herein.
A coupling structure 82 is provided between the two adjacent dielectric resonators 81, and the coupling structure 82 is used to connect the two adjacent dielectric resonators 81. A third blind hole 821 is disposed between two adjacent dielectric resonators 81, and the structure of the third blind hole 821 is the same as that of the blind hole 111, which is not described herein again.
The third blind via 821 may be used to tune a coupling parameter of the coupling structure 82, for example, the coupling parameter may be a coupling bandwidth. The dielectric filter 80 further includes an adjusting screw 84, and the adjusting screw 84 may include the first adjusting screw, the second adjusting screw, or the third adjusting screw of the above embodiments, which will not be described herein.
The present application further provides a communication device of the first embodiment, as shown in fig. 12, the communication device 100 is applied to a 5G communication system, the communication device 100 includes an antenna 101 and a dielectric filter 102, the antenna 101 is coupled to the dielectric filter 102, and the dielectric filter 102 is the dielectric filter disclosed in the foregoing embodiments and is not described herein again. The communication device 100 may be a base station or a terminal for a 5G communication system, and the terminal may specifically be a mobile phone, a tablet computer, a wearable device with a 5G communication function, and the like.
It should be noted that the above embodiments belong to the same inventive concept, and the description of each embodiment has a different emphasis, and reference may be made to the description in other embodiments where the description in individual embodiments is not detailed.
The protection circuit and the control system provided by the embodiment of the present application are described in detail above, and a specific example is applied in the description to explain the principle and the embodiment of the present application, and the description of the above embodiment is only used to help understand the method and the core idea of the present application; meanwhile, for a person skilled in the art, according to the idea of the present application, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present application.
Claims (10)
1. A dielectric resonator, characterized in that the dielectric resonator comprises at least:
the medium body is provided with at least one blind hole;
a metal layer covering the surface of the dielectric body;
the first nut is arranged in the blind hole;
the first adjusting screw is arranged in the blind hole through the first nut; the dielectric resonator is made of at least calcium carbonate, samarium oxide, aluminum oxide and titanium dioxide.
2. The dielectric resonator according to claim 1, wherein the calcium carbonate is present in a molar ratio of 48% to 62%, the samarium oxide is present in a molar ratio of 10% to 24%, the aluminum oxide is present in a molar ratio of 10% to 24%, and the titanium dioxide is present in a molar ratio of 4% to 18%.
3. The dielectric resonator of claim 1, wherein the blind hole further comprises a first hole section and a second hole section disposed along an axis of the blind hole, a cross-sectional area of the first hole section perpendicular to the axis being larger than a cross-sectional area of the second hole section perpendicular to the axis, the first nut being disposed within the first hole section.
4. The dielectric resonator of claim 3, wherein a junction of the first hole section and the second hole section forms a first stage, the first nut is disposed on the first stage, and the metal layer covers the first hole section;
the first adjusting screw comprises a first rod section and a second rod section which are arranged along the axis, and the cross-sectional area of the first rod section perpendicular to the axis is smaller than that of the second rod section perpendicular to the axis;
the cross section area of the second rod section perpendicular to the axis is equal to the cross section area of the second hole section perpendicular to the axis, the second rod section is in a smooth design, and the first rod section is partially provided with threads.
5. The dielectric resonator of claim 3, wherein the blind hole further comprises a third hole segment, the second hole segment having a larger cross-sectional area perpendicular to the axis than the third hole segment.
6. The dielectric resonator of claim 1, wherein the at least one blind via comprises a first blind via and a second blind via, the first blind via being of a size that is not equal to the size of the second blind via.
7. The dielectric resonator of claim 1, wherein the dielectric resonator is a material having a chemical composition of aCaCO3-bSm2O3-cAl2O3-dTiO2Wherein the ratio of a, b, c and d is 0.48-0.62: 0.1-0.24: 0.04-0.18;
the material of the dielectric resonator further comprises a modified additive, wherein the modified additive accounts for 0.01-1% of the molar percentage, and the modified additive is Ta2O5、Bi2O3Or SiO2A combination of one or more of the above.
8. A method of manufacturing a dielectric resonator, the method being for manufacturing a dielectric resonator according to claims 1-7, the method comprising:
providing raw materials corresponding to calcium carbonate, samarium oxide, aluminum oxide and titanium dioxide;
adding an organic solvent and grinding balls and carrying out primary ball milling;
drying the slurry obtained by the primary ball milling, and calcining to obtain a ceramic body;
crushing the ceramic body, adding an organic solvent and grinding balls, and performing secondary ball milling;
drying the slurry obtained by the secondary ball milling;
mixing the obtained powder with a binder to form slurry, and granulating;
dry-pressing and molding in a mold matched with the shape of the dielectric resonator; and
removing the binder and sintering again to obtain the dielectric body;
and covering a metal layer on the surface of the dielectric body to obtain the dielectric resonator.
9. A dielectric filter comprising at least two dielectric resonators as claimed in any one of claims 1 to 7, a coupling structure being provided between adjacent two of said dielectric resonators.
10. A communication device, characterized in that the communication device comprises an antenna and a dielectric filter according to claim 9, the antenna being coupled to the dielectric filter.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2018126050 | 2018-12-31 | ||
| CNPCT/CN2018/126050 | 2018-12-31 |
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| CN111384521A true CN111384521A (en) | 2020-07-07 |
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| CN201910217847.8A Withdrawn CN111384521A (en) | 2018-12-31 | 2019-03-21 | Dielectric filter, communication equipment, dielectric resonator and preparation method thereof |
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