CN111347747A - 一种易清洗高阻燃的商用车地毯及其制作方法 - Google Patents

一种易清洗高阻燃的商用车地毯及其制作方法 Download PDF

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CN111347747A
CN111347747A CN201910503954.7A CN201910503954A CN111347747A CN 111347747 A CN111347747 A CN 111347747A CN 201910503954 A CN201910503954 A CN 201910503954A CN 111347747 A CN111347747 A CN 111347747A
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毕子岭
王利敏
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Xingtai Huawei Automotive Interior Co ltd
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Abstract

本发明涉及商用车地毯技术领域，尤其涉及一种易清洗高阻燃的商用车地毯及其制作方法；采用所述商用车地毯采用三明治结构：面层为聚氯乙烯(PVC)人造革，中间层为电子交联聚乙烯泡棉(IXPE)，底层为化学交联聚乙烯发泡材料(XPE)；以及面层、中间层和底层之间联结必要的胶水；本发明所制备的地毯，不但容易清洗，而且阻燃性能较好，在一些局部的地方还能够实现减薄处理，极大的提升了重卡、轻卡、微卡、商务车等车型的舒适性和美观性。

Description

一种易清洗高阻燃的商用车地毯及其制作方法
技术领域
本发明涉及商用车地毯技术领域，尤其涉及一种易清洗高阻燃的商用车地毯及其制作方法。
背景技术
随着汽车业的发展，推动了大众的消费，也带来了比较激烈的市场竞争，而汽车内饰地毯也在短短十几年的历史中进展异常迅速，特别是近几年，随着汽车款式的多样化、人性化的发展，作为汽车内饰地毯，形状变得越来越复杂，然而现有的内饰地毯清洗起来难度较大，并且在发生火情时还会出现助燃的情况。
发明内容
本发明所要解决的技术问题，是针对上述存在的技术不足，提供了一种易清洗高阻燃的商用车地毯及其制作方法，采用所述商用车地毯采用三明治结构：面层为聚氯乙烯(PVC)人造革，中间层为电子交联聚乙烯泡棉(IXPE)，底层为化学交联聚乙烯发泡材料(XPE)；以及面层、中间层和底层之间联结必要的胶水；本发明所制备的地毯，不但容易清洗，而且阻燃性能较好，在一些局部的地方还能够实现减薄处理，极大的提升了重卡、轻卡、微卡、商务车等车型的舒适性和美观性。
为解决上述技术问题，本发明所采用的技术方案是：所述商用车地毯采用三明治结构：面层为聚氯乙烯(PVC)人造革，中间层为电子交联聚乙烯泡棉(IXPE)，底层为化学交联聚乙烯发泡材料(XPE)；以及面层、中间层和底层之间联结必要的胶水。
进一步优化本技术方案，所述胶水主要由以下重量份的原料组成：丙烯酸酯20-30份、乙烯-醋酸乙烯共聚物5-10份和纯净水0.5-3份。
进一步优化本技术方案，所述胶水主要由以下重量份的原料组成：丙烯酸酯25份、乙烯-醋酸乙烯共聚物7份和纯净水1.5份。
进一步优化本技术方案，所述制作方法：步骤如下：
(1) 将电子交联聚乙烯泡棉(IXPE)用复合机进行双面涂胶水后与聚氯乙烯(PVC)人造革进行粘合，得到复合层A；
(2) 将复合层A在经过火焰复合机与化学交联聚乙烯发泡材料(XPE)进行粘合，得到复合层B；
(3) 按照生产报幕的规格将复合层B进行成型切割一次完成操作，得到复合层C；
(4) 将复合层C进行吸塑成型处理，在经过冷却成型，得到复合层D；
(5) 将复合层D用冲切模具进行冲切，然后进行分类储存，即得到所述商用车地毯。
进一步优化本技术方案，所述加热复合的温度为130-150℃，所述加热复合的速度为4-5m/min。
与现有技术相比，本发明具有以下优点：
1、所述商用车地毯采用三明治结构：面层为聚氯乙烯(PVC)人造革，中间层为电子交联聚乙烯泡棉(IXPE)，底层为化学交联聚乙烯发泡材料(XPE)，此材质所制备的地毯，不但容易清洗，而且阻燃性能较好，在一些局部的地方还能够实现减薄处理，极大的提升了重卡、轻卡、微卡、商务车等车型的舒适性和美观性。
图1为一种易清洗高阻燃的商用车地毯及其制作方法的性能测试表。
图2为一种易清洗高阻燃的商用车地毯及其制作方法的中间层厚度对地毯隔音性能影响对比图。
图3为一种易清洗高阻燃的商用车地毯及其制作方法的中间层密度对地毯隔热性能影响折线图。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚明了，下面结合具体实施方式并参照附图，对本发明进一步详细说明。应该理解，这些描述只是示例性的，而并非要限制本发明的范围。此外，在以下说明中，省略了对公知结构和技术的描述，以避免不必要地混淆本发明的概念。
实施例
本发明提供一种易清洗高阻燃的商用车地毯
所述商用车地毯采用三明治结构：面层为聚氯乙烯(PVC)人造革，中间层为电子交联聚乙烯泡棉(IXPE)，底层为化学交联聚乙烯发泡材料(XPE)；以及面层、中间层和底层之间联结必要的胶水。
本发明提供一种易清洗高阻燃的商用车地毯制作方法
(1) 将电子交联聚乙烯泡棉(IXPE)用复合机进行双面涂胶水后与聚氯乙烯(PVC)人造革进行粘合，得到复合层A；
(2) 将复合层A在经过火焰复合机与化学交联聚乙烯发泡材料(XPE)进行粘合，得到复合层B；
(3) 按照生产报幕的规格将复合层B进行成型切割一次完成操作，得到复合层C；
(4) 将复合层C进行吸塑成型处理，在经过冷却成型，得到复合层D；
(5) 将复合层D用冲切模具进行冲切，然后进行分类储存，即得到所述商用车地毯。
效果验证
将本发明所制备的商用车地毯进行多项性能测试，其实验结果如图1-3所示；
由图1可知，本发明所制备的商用车地毯各项性能指标均满足国标和企标的要求，具有良好的阻燃性能，且无刺激性气味，保护人体健康；
由图2可知，本发明所制备的商用车地毯随着电子交联聚乙烯泡棉(IXPE)的厚度逐渐加厚，其隔音性能越好，但从成本和客户对隔音的要求考虑，电子交联聚乙烯泡棉(IXPE)的厚度选择3.0mm较好；
由图3可知，本发明所制备的商用车地毯中间层的电子交联聚乙烯泡棉(IXPE)在密度处于55-70kg/m3为最佳状态，使地毯具有良好的隔热性能。
应当理解的是，本发明的上述具体实施方式仅仅用于示例性说明或解释本发明的原理，而不构成对本发明的限制。因此，在不偏离本发明的精神和范围的情况下所做的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。此外，本发明所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。

Claims (5)

1.一种易清洗高阻燃的商用车地毯，其特征在于：所述商用车地毯采用三明治结构：面层为聚氯乙烯(PVC)人造革，中间层为电子交联聚乙烯泡棉(IXPE)，底层为化学交联聚乙烯发泡材料(XPE)；以及面层、中间层和底层之间联结必要的胶水。
2.根据权利要求1所述的一种易清洗高阻燃的商用车地毯，其特征在于：所述胶水主要由以下重量份的原料组成：丙烯酸酯20-30份、乙烯-醋酸乙烯共聚物5-10份和纯净水0.5-3份。
3.根据权利要求2所述的一种易清洗高阻燃的商用车地毯，其特征在于：所述胶水主要由以下重量份的原料组成：丙烯酸酯25份、乙烯-醋酸乙烯共聚物7份和纯净水1.5份。
4.根据权利要求1-3任意一项所述的一种易清洗高阻燃的商用车地毯制作方法，其特征在于：步骤如下：
（1）将电子交联聚乙烯泡棉(IXPE)用复合机进行双面涂胶水后与聚氯乙烯(PVC)人造革进行粘合，得到复合层A；
（2）将复合层A在经过火焰复合机与化学交联聚乙烯发泡材料(XPE)进行粘合，得到复合层B；
（3）按照生产报幕的规格将复合层B进行成型切割一次完成操作，得到复合层C；
（4）将复合层C进行吸塑成型处理，在经过冷却成型，得到复合层D；
（5）将复合层D用冲切模具进行冲切，然后进行分类储存，即得到所述商用车地毯。
5.根据权利要求4所述的一种易清洗高阻燃的商用车地毯制作方法，其特征在于：所述加热复合的温度为130-150℃，所述加热复合的速度为4-5m/min。
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