CN111328698A - Industrialized production method of sprouting vegetables - Google Patents

Industrialized production method of sprouting vegetables Download PDF

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Publication number
CN111328698A
CN111328698A CN202010169988.XA CN202010169988A CN111328698A CN 111328698 A CN111328698 A CN 111328698A CN 202010169988 A CN202010169988 A CN 202010169988A CN 111328698 A CN111328698 A CN 111328698A
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water
plate
seedling raising
workshop
base plate
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CN202010169988.XA
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CN111328698B (en
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张静
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Yangzhou Polytechnic College
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Yangzhou Polytechnic College
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G31/00Soilless cultivation, e.g. hydroponics
    • A01G31/02Special apparatus therefor
    • A01G31/06Hydroponic culture on racks or in stacked containers
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C1/00Apparatus, or methods of use thereof, for testing or treating seed, roots, or the like, prior to sowing or planting
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G7/00Botany in general
    • A01G7/04Electric or magnetic or acoustic treatment of plants for promoting growth
    • A01G7/045Electric or magnetic or acoustic treatment of plants for promoting growth with electric lighting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/20Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
    • Y02P60/21Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

Abstract

The invention provides an industrialized production method of sprouting vegetables, which sprays water at high frequency, large dosage and intermittence in the production process of the sprouting vegetables to scour the roots of the sprouting vegetables, prevents the breeding of germs and mold, realizes green production, maintains a seedling raising workshop at 18-25 ℃ which is the most suitable for the growth of the sprouting vegetables through a temperature control system, maintains the humidity of the seedling raising workshop at 70-80% through the cooperation of a water system and a ventilation system, and improves the growth rate, the yield and the quality of the sprouting vegetables; a constant-temperature water tower is arranged to maintain the water temperature, and the air is preheated through a heat exchanger, so that the adverse effect of the cold water and the air on the growth of the bud seedlings is prevented; through the steps of seed selection, seed soaking, tray arrangement, shelving, entering, heat preservation and ventilation, early growth stage management, middle and later growth stage management, leaving, packaging and the like, the produced sprouting vegetable is good in taste, safe and healthy, can be produced in a large scale, is not limited by seasons and is suitable for popularization without using pesticides and completely depending on the nutrition of seeds and the provided temperature, moisture and illumination.

Description

Industrialized production method of sprouting vegetables
Technical Field
The invention relates to the technical field of agriculture, in particular to an industrialized production method of sprouting vegetables.
Background
With the improvement of the living standard of the materials of people, the sprouting vegetable is popular with consumers as a high-grade health-care green food which is rich in nutrition, high in quality, free of pollution and safe. At present, large-scale sprout vegetable production is mainly realized by field production or indoor cultivation of farmers, no matter which cultivation mode and technology, diseases and rotten seeds are the important problems troubling producers, in order to solve the diseases and rotten seeds, the large-scale sprout vegetable production also generally uses various medicaments such as bactericides, disinfectants, pesticides and the like for improving the success rate and the yield of production, but the sprout vegetable produced in the way can not reach the standard of pollution-free green food, and the clean production difficulty of the sprout vegetable at present is large, the requirement is high, the technology is immature, the large-scale sprout vegetable is difficult to form, the cost is higher, and the popularization of the sprout vegetable is not facilitated.
Disclosure of Invention
In order to solve the above problems, the present invention provides the following technical solutions:
an industrialized production method of sprouting vegetables comprises the following steps:
(1) seed selection: selecting complete seeds with uniform size, and picking out the seeds which are damaged by worms, broken into residues, deformed, pythium, germinated, ultra-small-sized, shrunken and immature for producing sprouting vegetables;
(2) seed soaking: putting the selected seeds into a seed soaking frame, wherein the seed soaking frame can leak water, putting the seed soaking frame into a water tank, adding water with the temperature of 25-30 ℃ to soak the seeds, changing the water once every two hours, soaking the seeds for 4-36 hours, and draining the water for later use;
(3) placing a plate: putting the soaked bud seedling seeds into a clean seedling raising tray, wherein the seedling raising tray comprises a base plate and a partition plate, the base plate is in a square table shape, the partition plate is in a porous square plate shape, the partition plate is flatly arranged in the base plate, a plurality of support columns are arranged at the bottom of the base plate, the support columns are symmetrically arranged on a diagonal line of the bottom of the base plate, the height of each support column is 3-5cm, the partition plate is supported by the support columns, a through hole is formed in the side face of the base plate, the position of the through hole is arranged below the partition plate, the distance from the bottom of the through hole to the bottom of the base plate is 4cm, the edge of the partition plate is tightly attached to the inner side of the base plate, reinforcing ribs are arranged at the bottom of the partition plate, the top of the base plate extends to the horizontal direction to form an;
(4) putting on shelf: placing a seedling raising tray on a support, wherein the support comprises a plate and pillars, the plate is flat, the pillars are columnar, the plates are erected on the pillars to form multiple layers in parallel, the plate is a square plate, the four sides of the plate are provided with surrounding edges, the pillars are positioned at the four corners of the plate, the included angle between the plate and a horizontal plane is 5-30 degrees, the distance between the plates is 0.5-1.0m, the front surface of the plate is provided with a water collecting tank and a water collecting pipe, the water collecting tank is groove-shaped, the water collecting pipe is arranged in the water collecting tank and penetrates through the plate, the upper end of the water collecting pipe is positioned at the lowest point of the front surface of the plate, the back surface of the plate is provided with a water inlet pipe, the water inlet pipe is provided with a plurality of nozzles, the plate at the uppermost end of the support is a top plate, and the; the laminated plate at the lowest end of the support is a bottom plate, and a water inlet pipe and a spray head are not arranged on the back surface of the bottom plate; the seedling raising plate is placed on the front side of the laminate except the top plate;
(5) entering a field: the bottom of the support is also provided with pulleys, the support with the seedling raising tray placed thereon is pushed into a seedling raising workshop and is fixed, the seedling raising workshop is surrounded by wall surfaces made of heat insulation materials, the seedling raising workshop is provided with a door, the seedling raising workshop is provided with a ventilation system, a temperature control system and a water system, the ventilation system comprises air blowing equipment, an air inlet and an air outlet, the air inlet and the air outlet are connected with the air blowing equipment, and the air inlet and the air outlet are arranged on the wall surfaces of the seedling raising workshop in; the temperature control system comprises an air conditioner, and the air conditioner is arranged on the wall surface of the seedling raising workshop; the water system comprises a water supply system and a water collection system; connecting the water collecting pipe with a water collecting system, and connecting the water inlet pipe with a water supply system;
(6) heat preservation and ventilation: adjusting the temperature of a seedling raising workshop to 18-25 ℃ through an air conditioner; blowing air into the seedling growing workshop through an air inlet by using a blowing device, and ventilating the seedling growing workshop through an air outlet, wherein the average retention time of the air in the seedling growing workshop is 4 hours;
(7) and (3) management at the early growth stage: supplying water through a water supply system, spraying water onto the seeds in the seedling raising tray through a water inlet pipe and a spray head, spraying water for 5 minutes every two hours, keeping the indoor humidity at 70-80%, and continuing for 3-5 days until the height of the buds is 2-3 cm;
(8) and (3) management in the middle and later growth stages: keeping temperature, humidity and ventilation, spraying water for 5 minutes every two hours, and keeping for 3-10 days until the bud seedlings are mature;
(9) and (3) leaving the factory: after the sprouts are mature, disconnecting the water collecting pipe from the water collecting system, disconnecting the water inlet pipe from the water supply system, pulling the support out of the seedling raising workshop, and sending the support to a packaging workshop;
(10) packaging: a small amount of retained moisture in the seedling raising plate is poured out through the through hole, the top cover is covered on the base plate and is square-table-shaped, the bottom of the top cover extends to the horizontal direction to form an outer edge, a clamping portion is arranged on the edge, and the clamping hole can be matched with the clamping portion of the base plate for clamping.
Furthermore, the water system also comprises a water treatment system, the water collection system comprises a branch drainage pipe and a main drainage pipe, the branch drainage pipe is arranged corresponding to the water collection pipe, and the branch drainage pipe is connected with the water collection pipe through a hose; the branch drainage pipes are all connected with a main drainage pipe, a water suction pump interface is arranged at the bottom of the main drainage pipe, and the water suction pump interface is connected with a water treatment system.
Further, the water catch bowl includes perpendicular water catch bowl and horizontal water catch bowl, perpendicular water catch bowl is equipped with a plurality ofly, horizontal water catch bowl establishes one, perpendicular water catch bowl all links to each other with horizontal water catch bowl, the one end of horizontal water catch bowl is located to the collector pipe.
Further, the inlet tube is equipped with two, the inlet tube is located the both sides of plywood central line, the shower nozzle interval equals on same root inlet tube, the shower nozzle on two inlet tubes is crisscross arranges.
Furthermore, the front surface of the laminate is frosted, and the bottom of the base plate of the seedling raising plate is also frosted.
Further, the base plate and the top cover are made of lightproof food-grade safe plastics, and the partition plate is made of food-grade hard PVC.
As another option, the back of the laminate is also provided with a fluorescent lamp, the fluorescent lamp comprises a lamp tube and a waterproof lampshade, the lamp tube is arranged in the waterproof lampshade, the bottom of the spray head is lower than the bottom of the waterproof lampshade, 1-3 lamp tubes are arranged in the waterproof lampshade of the fluorescent lamp, and the back of the bottom plate is not provided with the fluorescent lamp; step (5), entering a field: the seedling raising workshop further comprises a power supply system, and the step further comprises the step of connecting the fluorescent lamp with the power supply system; and (8) performing growth late management: further comprising the steps of starting a fluorescent lamp and illuminating the bud seedlings; step (9) coming out: and disconnecting the fluorescent lamp from the power supply system.
Further, the base plate and the top cover are made of light-permeable food-grade safe plastics, and the partition plate is made of food-grade hard PVC.
The water system further comprises a constant temperature water tower, an outlet of the constant temperature water tower is connected with the water supply system, an inlet of the constant temperature water tower is connected with the water treatment system, the constant temperature water tower keeps a certain water level, and when the water quantity is insufficient, the water is supplemented by tap water; the constant temperature water tower keeps the water temperature at 25-30 ℃.
Further, a heat exchanger is arranged between the constant temperature water tower and the water supply system, forced circulation is carried out between the constant temperature water tower and the heat exchanger, and air sent to the air inlet by the air blowing equipment is preheated by the heat exchanger.
The invention has the beneficial effects that:
through seed selection, the seeds which are not robust or are difficult to germinate are screened out, and the seeds are prevented from mildewing and rotting in a seedling tray, so that the root rot of the whole tray of seedlings is avoided;
seed soaking is carried out, seed coats are softened, seed germination is accelerated, different seed soaking time is adopted for different bud seedling seeds, the growth time of the bud seedlings in a breeding workshop is shortened, the utilization rate of the workshop is improved, in addition, the seeds can become large after seed soaking, for some smaller seeds such as buckwheat, the seeds can be prevented from falling into a chassis from holes of a partition plate to be soaked in water to cause rotting, for the seeds, the size of the partition plate holes does not need to be reduced to sacrifice the water permeability of the partition plate, and the production of bud seedling vegetables is carried out after seed soaking;
the seedling raising plate supports the partition plate through the support columns, so that seeds of the sprouting vegetables are guaranteed to be on the partition plate, and roots of the sprouting vegetables are pricked below the partition plate; the partition plate can be conveniently taken down for cleaning, the problem that some partition plates with complex structures are difficult to clean is solved, the side face of the chassis is provided with the through hole, the ventilation effect can be achieved, and the through hole is arranged below the partition plate, so that a large amount of accumulated water cannot be stored in the chassis below the partition plate, the moisture and oxygen required by root system growth are met, and the root rot phenomenon cannot occur; the distance between the bottom of the through hole and the bottom of the chassis is 4cm, so that a small amount of water is stored in the chassis, and the water is conveniently absorbed by the root system of the sprouting vegetable; the supporting columns are symmetrically arranged on the diagonal line of the bottom of the chassis, so that the number of the supporting columns can be effectively reduced, the occupied area of the chassis is further reduced, a larger space is reserved for the root system of the sprouting vegetable to grow, and meanwhile, the partition plate can be stably supported; the height of the supporting column is 3-5cm, the height of the supporting column is the height of the partition plate, and the height of 3-5cm is suitable for the requirement of the root length in the growth process of most sprouting vegetables; the edge of the partition board is tightly attached to the inner side of the base plate so as to prevent seeds of the sprouting vegetables from leaking into the base plate and rotting to influence the whole sprouting vegetables; the reinforcing ribs are arranged at the bottom of the partition plate, so that for some seedling raising trays with larger sizes, the strength of the partition plate is enhanced, the increase of the volume and the weight of the seedling raising trays in the growth process is prevented, the partition plate is bent, the root system is completely soaked in water and cannot be ventilated through the through holes, the root system is rotten due to anaerobic respiration and mildew, and the supporting columns can also play the role; the tray arrangement process does not occupy a seedling raising workshop, and the operation can be carried out while the seedlings are raised;
the multilayer support can fully utilize the space of a seedling raising workshop, improve the production efficiency and realize large-scale production, the included angle formed between the laminate and the horizontal plane is matched with the water collecting tank and the water collecting pipe, so that the water on the laminate can be collected in a centralized manner, and accumulated water is prevented from providing conditions for bacterial breeding; a plurality of spray heads arranged on the water inlet pipe can uniformly spray water on the bud seedlings in the seedling culture plate; the included angle between the laminates and the horizontal plane is 5-30 degrees, so that water on the laminates can be collected in a centralized manner through the water collecting grooves and the water collecting pipes, the seedling raising tray can be placed on the laminates and cannot slide, the distance between the laminates is 0.5-0.7m, and the space requirements of more than twenty common sprouts in the current production can be met; the seedling raising workshop is not occupied in the racking process, the operation can be carried out while the seedling is raised, the seedlings enter the field immediately after the seedling raising workshop is idle, and the seamless butt joint is realized, so that the utilization rate of the seedling raising workshop is improved;
the pulleys arranged at the bottoms of the support columns enable the support to move integrally, so that the support can conveniently enter and exit from a seedling growing workshop, after the support is fixed, the water collecting pipe is directly connected with the water collecting system, the water inlet pipe is connected with the water supply system, and the support can conveniently and quickly enter a production state; the wall surface of the seedling raising workshop is made of heat insulation materials, so that the temperature in the workshop can be kept by matching with a constant temperature system, and a proper temperature condition is provided for the growth of the bud seedlings; the water system comprises a water supply system and a water collection system, wherein the water supply system can keep the moisture required by the growth of the sprouts, and the water collection system can collect the wastewater for reutilization;
the temperature in the seedling raising workshop is maintained to be 18-25 ℃ through an air conditioner, the temperature is the optimal temperature for most of bud seedling vegetables to grow, the temperature is suitable for maintaining humidity, the humidity is reduced due to too low temperature, the bud seedling is not favorable for growth, the temperature is too high, the humidity is too high, mildew and germs are easy to breed, and diseases occur; the air blowing device is used for keeping the air in the seedling raising workshop flowing through the air inlet and the air outlet on the wall surface, the oxygen content in the seedling raising workshop is maintained, the anaerobic respiration of the bud seedlings is prevented, a large number of metabolic intermediate products such as ethanol, acetaldehyde, ethylene, lactic acid and other products which cannot be thoroughly differentiated are formed by the anaerobic respiration of the bud seedlings, the products are nutrient substances for breeding and developing germs, and in addition, the seedling vigor can be weakened by the anaerobic respiration; the average residence time of the air in the seedling raising workshop is 4 hours, the air in the seedling raising workshop can be replaced once in the time, the oxygen content in the air in the seedling raising workshop is maintained to be stable, the stable growth of the bud seedlings is facilitated, the humidity of the seedling raising workshop can be adjusted through the blast volume, and the humidity is maintained to be constant at 70-80%;
the spray head is used for atomizing and spraying water for 5 minutes every two hours, the sprouts can obtain sufficient water for growth, the indoor humidity can be kept to be 70-80% so as to maintain the rapid growth of the sprouts, most importantly, in the industrialized production method of the sprouts adopted by the invention, no pesticide is used, the proper temperature and humidity can ensure the growth of mould and germ at the roots of the sprouts, the sprouts are washed by spraying water once every two hours, the germ and mould are not propagated in a large scale, namely the germ and mould are taken away by water flow, and a small amount of water for maintaining the growth of the sprouts in a seedling tray is replaced, so that the smell is avoided, the whole process is green and environment-friendly, no pesticide is added, the quality of the sprouts is high, the taste is good, and the quality is high;
in the middle and later growth stages of the sprouts, the temperature, the humidity and the ventilation are kept, water is sprayed for 5 minutes every two hours, the operation is simple and convenient, the automatic operation can be realized, the labor investment is reduced, a large number of seedling raising workshops can be managed by a plurality of workers, and the production efficiency is greatly improved;
after the sprouts are mature, the support is directly dragged to a packaging workshop for packaging, so that the utilization rate of a seedling growing workshop is improved, and after the packaging is finished, the support can be immediately put into the production of the next sprout, so that the utilization rate of equipment can be improved;
the top cover can be covered on the base plate to package after the sprouting vegetable is produced, transportation is convenient, the sprouting vegetable can be transported with roots in a living body in a manner that the top cover is covered, the plants are protected from being extruded in transportation, the influence on the taste of the plants due to wind blowing and water shortage is prevented, the quality is reduced, the sprouting vegetable transported in the living body can be harvested when being eaten, and the storage and transportation time of the sprouting vegetable is greatly prolonged; the top cover and the chassis are both square platforms, so that demoulding is convenient during manufacturing, and the square platforms are more practical in order to occupy less space in transportation and match the size of the vegetable conveying frame; after the seedling raising tray is used, the top cover and the base plate can be reversely stacked, and the partition plates can be taken out and stored independently, so that the space is saved in transportation; the top cover and the chassis can be clamped tightly by matching and clamping between the clamping holes and the clamping parts, so that the transportation is convenient;
the waste water is collected by the water collecting system and then is treated by the water treatment system and is recycled, because the water circulation quantity of the scheme is large, the water resource waste can be caused if the water is not recycled, the water quality of the waste water is high, the waste water does not need to be treated too complicated, the waste water can be recycled only after the simple disinfection, precipitation and filtration treatment reaches the standard of tap water, and the cost is saved;
the plurality of vertical water collecting grooves can collect water on the laminate to the transverse water collecting grooves connected with the vertical water collecting grooves, and can collect the water to one end of each transverse water collecting groove for secondary collection through the water collecting pipes, so that the water is prevented from overflowing from the laminate, and the surrounding edges on the edges of the laminate also play a role in preventing the water from overflowing the laminate; the two water inlet pipes ensure that the seedling raising trays on the laminate can be fully wetted by water, and the staggered arrangement of the spray heads can ensure that the seedling raising trays are wetted more uniformly; the front surface of the layer plate and the bottom of the base plate of the seedling tray are subjected to frosting treatment, so that the friction force between the layer plate and the seedling tray is increased, the increase of an included angle between the layer plate and a horizontal plane is facilitated, the seedling tray is prevented from sliding on the layer plate, water on the layer plate is facilitated to flow out, and water accumulation is prevented;
the base plate and the top cover are made of lightproof food-grade safe plastics, and are suitable for growing lightproof sprouting vegetables such as peanut sprouts;
the back of the laminate can also be provided with a fluorescent lamp which can provide illumination for sprouts needing light in the later growth stage, the waterproof lampshade can prevent the lamp tube from being wetted by water to cause danger, and the bottom of the spray head is lower than the bottom of the waterproof lampshade to prevent water from being directly sprayed onto the lampshade to cause danger; correspondingly, a power supply system is also arranged in the seedling raising workshop to supply power to the fluorescent lamp, and in the middle and later stages of the growth of the sprouts, illumination with different brightness is adopted according to the difference of the light requirement degree of the sprouts, and 1-3 lamp tubes in the waterproof lamp shade can provide different illumination intensity selections;
correspondingly, the base plate and the top cover are made of light-permeable food-grade safe plastics and are suitable for growing bud seedling vegetables needing light, such as radish buds, water spinach buds and the like;
the water system also comprises a constant-temperature water tower, which is used for maintaining the water temperature constant, mainly preventing supercooled water from being sprayed on the sprouts in cold winter to cause slow local growth of the sprouts and generate dark spots, so that the quality of the sprouting vegetables is poor, and the constant-temperature water tower is used for maintaining the temperature of the water temperature, so that the influence of natural conditions can be avoided, the stability of a control point of a production technology is maintained, and the quality of the sprouting vegetables is stable; the water level is maintained by adding a small amount of tap water for water loss in the production process;
correspondingly, in order to prevent that cold air from directly getting into the workshop of growing seedlings, cause the ambient temperature that near the bud seedling of air inlet was located to be lower, thereby make bud seedling growth rate on same support differ, reduce the output of bud seedling, adopt the water forced circulation in the constant temperature water tower, preheat air through the heat exchanger, maintain the unity of the interior temperature of the workshop of growing seedlings, the burden of air conditioner has also been alleviateed, forced circulation can also stir the water in the constant temperature water tower, the true temperature of temperature that the temperature that prevents to measure can not truly reflect constant temperature water tower normal water.
In conclusion, the invention provides an industrial production method of sprouting vegetables, which is characterized in that a seedling raising workshop is matched with a water supply system, a water collection system and a water treatment system, in the production process of the sprouting vegetable, the sprouting vegetable is sprayed with water at high frequency, large dosage and intermittence to scour the root of the sprouting vegetable, so as to prevent the breeding of germs and mould, no pesticide is needed to be used, green production is realized, controlling the temperature of the seedling raising workshop through a temperature control system, maintaining the temperature at 18-25 ℃ which is most suitable for the growth of the sprouting vegetables, the humidity of the seedling raising workshop is maintained to be 70-80% through the cooperation of the water system and the ventilation system, favorable conditions are provided for the growth of the sprouting vegetables, the growth rate and the yield of the sprouting vegetables are improved, a constant-temperature water tower is arranged for maintaining the water temperature in order to prevent the influence of the water temperature on the sprouting growth, the air is preheated through a heat exchanger, so as to prevent the cold air from generating adverse effect on the growth of the sprouting vegetables close to the air inlet in the seedling growing workshop;
the method has the advantages that the industrial production process of the sprouting vegetable is completed through ten steps of seed selection, seed soaking, tray arrangement, shelving, entering, heat preservation and ventilation, early growth stage management, middle and later growth stage management, leaving and packaging, pesticides are not added in the whole process, the sprouting vegetable completely depends on the nutrition of seeds and the provided temperature, moisture and illumination, the produced sprouting vegetable is good in taste, safe and healthy, high in production efficiency, capable of being produced in a large scale, free of season limitation, suitable for popularization and suitable for annual supply.
Drawings
FIG. 1 is a schematic view of a nursery plant;
FIG. 2 is a schematic view showing the combination of the support and the seedling tray;
FIG. 3 is a schematic view of a stent;
FIG. 4 is a schematic front view of a laminate;
FIG. 5 is a schematic view of the back of the laminate;
FIG. 6 is a schematic view of a nursery site;
FIG. 7 is a schematic view of a chassis;
FIG. 8 is a schematic view of a separator plate;
FIG. 9 is a schematic view of the top cover;
FIG. 10 is a schematic view showing the mating of the seedling-raising tray and the top cover;
FIG. 11 is a flow diagram of water circulation;
fig. 12 is a flow chart of the air flow direction.
In the figure: 1-base plate, 2-partition plate, 3-top cover, 4-through hole, 5-clamping hole, 6-support column, 7-small hole, 8-reinforcing rib, 9-clamping part, 10-support, 11-laminate, 12-support column, 13-pulley, 14-water inlet pipe, 15-spray head, 16-water collecting pipe, 17-fluorescent lamp, 18-lamp tube, 19-waterproof lamp shade, 20-vertical water collecting tank, 21-horizontal water collecting tank, 22-top plate, 23-bottom plate, 24-wall surface, 25-total water discharging pipe, 26-water distributing pipe, 27-water pump interface, 28-air inlet, 29-air outlet, 30-air conditioner and 31-door.
Detailed Description
In order to make the technical means, features and functions of the present invention easier to understand, the technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the detailed description and the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
a seedling raising workshop used in the industrialized production method of the sprouting vegetable is shown in figure 1, the seedling raising workshop is provided with a wall surface 24, the wall surface 24 is made of heat-insulating materials, and the seedling raising workshop is provided with a door 31; the air inlet 28 and the air outlet 29 are arranged on the wall surface of the seedling raising workshop in a butt joint mode, and a matched air blowing device is connected with the air inlet 28; the matched temperature control system comprises an air conditioner 30, and the air conditioner 30 is arranged on the wall surface 24 of the seedling raising workshop; the seedling raising workshop is matched with a water supply system, a water collecting system and a water treatment system;
the water collection system comprises branch drainage pipes 26 and a main drainage pipe 25, the branch drainage pipes 26 are all connected with the main drainage pipe 25, a water suction pump connector 27 is arranged at the bottom of the main drainage pipe 25, and the water suction pump connector 27 is connected with a water treatment system;
the support used in the industrial production method of the sprouting vegetable is shown in fig. 2 and 3, the support 10 comprises laminates 11 and pillars 12, the laminates 11 are square plates, the pillars 12 are columnar, pulleys 13 are arranged at the bottoms of the pillars 12, the four edges of each laminate 11 are provided with surrounding edges, the pillars 12 are positioned at the four corners of each laminate 11, the distance between every two adjacent laminates is 0.7m, an included angle of 5 degrees is formed between each laminate 11 and the horizontal plane, and the front surface of each laminate 11 is frosted;
as shown in fig. 4 and 5, a plurality of vertical water collecting grooves 20, a plurality of horizontal water collecting grooves 21 and water collecting pipes 16 are arranged on the front surface of the laminate 11, one horizontal water collecting groove 21 is arranged on each vertical water collecting groove 20, the vertical water collecting grooves 20 are connected with the horizontal water collecting grooves 21, the water collecting pipes 16 are arranged at one ends of the horizontal water collecting grooves 21 and penetrate through the laminate 11, the upper ends of the water collecting pipes 16 are positioned at the lowest points of the front surface of the laminate 11, and the water collecting pipes 16 are connected with the branch water discharging pipes 26 through hoses; the back of the laminate 11 is provided with a water inlet pipe 14, the water inlet pipe 14 is provided with a plurality of spray heads 15, the water inlet pipe 14 is connected with a water supply system, the number of the water inlet pipes 14 is two, the back of the laminate 11 is also provided with a fluorescent lamp 17, the fluorescent lamp 17 comprises a lamp tube 18 and a waterproof lampshade 19, the fluorescent lamp 17 is arranged in the middle of the laminate 11, the water inlet pipes 14 are positioned at two sides of the fluorescent lamp 17, the spray heads 15 are equally spaced on the same water inlet pipe 14, and the spray heads 15 on the two water inlet pipes 14 are arranged in; the bottom of the spray head 15 is lower than the bottom of the waterproof lampshade 19, 1-3 lamp tubes are arranged in the waterproof lampshade of the fluorescent lamp, the laminated plate 11 at the uppermost end of the support 10 is a top plate 22, and the front surface of the top plate 22 is not provided with a vertical water collecting tank 20, a horizontal water collecting tank 21 and a water collecting pipe 16; the laminated plate 11 at the lowest end of the support 10 is a bottom plate 23, and a water inlet pipe 14, a spray head 15 and a fluorescent lamp 17 are not arranged on the back surface of the bottom plate 23;
the seedling raising plate used in the industrialized production method of the sprouting vegetable is shown in fig. 6, 7 and 8, the seedling raising plate comprises a base plate 1 and a partition plate 2, the base plate 1 is a square platform-shaped plate, the bottom of the base plate 1 is frosted, the partition plate 2 is square plate-shaped, a plurality of small holes 7 are formed in the partition plate 2, the partition plate 2 is flatly arranged in the base plate 1, and the edge of the partition plate 2 is tightly attached to the inner side of the base plate 1; the top of the chassis 1 extends to the horizontal direction to form an outer edge, and a clamping hole 5 is formed in the edge; a plurality of supporting columns 6 are arranged at the bottom of the chassis 1, and the partition plate 2 is supported by the supporting columns 6; the side surface of the base plate 1 is provided with a through hole 4, the through hole 4 is arranged below the partition plate 2, the distance from the bottom of the through hole 4 to the bottom of the base plate 1 is 4cm, the support columns 6 are symmetrically arranged on the diagonal line of the bottom of the base plate 1, the height of each support column 6 is 3-5cm, and the bottom of the partition plate 2 is provided with a reinforcing rib 8;
the top cover used in the industrial production method of the sprouting vegetable is shown in fig. 9 and fig. 10, the top cover 3 is square table-shaped, the bottom of the top cover 3 extends to the horizontal direction to form an outer edge, the edge is provided with a clamping part 9, and the clamping hole 5 and the clamping part 9 can be matched and clamped; the base plate 1 and the top cover 3 are made of light-permeable food-grade safe plastics, and the partition plate 2 is made of food-grade hard PVC;
taking the industrial production of the swamp spinach sprouts as an example, the industrial production method of the swamp spinach comprises the following steps:
(1) seed selection: selecting complete seeds with uniform size, and picking out the seeds which are damaged by worms, broken into residues, deformed, pythium, germinated, ultra-small-sized, shrunken and immature for producing sprouting vegetables;
(2) seed soaking: putting the selected seeds into a seed soaking frame, wherein the seed soaking frame can leak water, putting the seed soaking frame into a water tank, adding water with the temperature of 25-30 ℃ to soak the seeds, changing the water once every two hours, soaking the seeds for 24 hours, and draining the water for standby application;
(3) placing a plate: throwing the soaked bud seedling seeds into a clean seedling raising tray, and spreading the soaked bud seedling seeds on a partition plate;
(4) putting on shelf: placing a seedling raising plate on the support, wherein the seedling raising plate is placed on the front side of the layer plate except the top plate;
(5) entering a field: pushing the support with the seedling raising tray into a seedling raising workshop and fixing, connecting the water collecting pipe with a water collecting system, connecting the water inlet pipe with a water supply system, and connecting the fluorescent lamp with a power supply system;
(6) heat preservation and ventilation: adjusting the temperature of a seedling raising workshop to 23-25 ℃ through an air conditioner; blowing air into the seedling growing workshop through an air inlet by using a blowing device, and ventilating the seedling growing workshop through an air outlet, wherein the average retention time of the air in the seedling growing workshop is 4 hours;
(7) and (3) management at the early growth stage: supplying water through a water supply system, spraying water onto the seeds in the seedling raising tray through a water inlet pipe and a spray head, spraying water for 5 minutes every two hours, keeping the indoor humidity at 70-80%, and continuing for 5 days until the height of the buds is 2-3 cm;
(8) and (3) management in the middle and later growth stages: turning on a fluorescent lamp to turn the water spinach seedlings to green by illumination, keeping the temperature, the humidity and the ventilation, spraying water for 5 minutes every two hours, and continuing for 8 days until the buds are mature;
(9) and (3) leaving the factory: after the sprouts are mature, disconnecting the water collecting pipe from the water collecting system, disconnecting the water inlet pipe from the water supply system, pulling the support out of the seedling raising workshop, and sending the support to a packaging workshop;
(10) packaging: and pouring out a small amount of retained moisture in the seedling raising plate through the through hole, covering the top cover on the base plate, and finishing packaging.
As shown in FIG. 11, the water circulation flow chart of the present invention is that the first production is realized by externally adding tap water to a constant temperature water tower, the constant temperature water tower maintains the water temperature at 25-30 ℃, the water flow enters into a water inlet pipe through a water supply system, warm water is sprayed onto sprouting vegetables through a spray head, a small amount of loss is generated in the water flow spraying process, a part of water is used for maintaining the indoor humidity constant, a part of water is lost along with ventilation, the water flow enters into a seedling raising tray and enters into a base plate 1 of the seedling raising tray through small holes 7 on a partition plate 2, the water flow discontinuously washes the roots of water spinach seedlings, a part of water is stored in the base plate 1, the part of water is discontinuously updated, a large amount of germs cannot be bred in the water in the seedling raising tray, the other part of water overflows onto a layer plate 11 through holes 4 on the base plate 1, and the water on the layer plate 11 is collected into a branch drainage pipe 26 and a main drainage pipe 25 through a vertical water collection groove 20 and a horizontal water collection, the collected wastewater is pumped into a water treatment system through a water pumping pipe for treatment, and because a large amount of solids do not exist except a small amount of seed coats in the wastewater and the wastewater has good water quality, the wastewater can be recycled only through disinfection and simple filtration, and the water quality of the water treatment system can be fed into a constant-temperature water tower after reaching the standard of tap water, a small amount of tap water needs to be intermittently replenished in order to complete the recycling due to the loss of water in the production process, so that the water level of the constant-temperature water tower is kept constant;
as shown in fig. 12, in order to make the temperature of the air blown into the seedling raising workshop by the blower device proper and prevent the cold air from directly blowing to the sprouts to cause slow growth and even freezing injury of the sprouts, the heat exchanger is arranged between the blower device and the air inlet, the heat source is warm water in the constant temperature water tower, the air flowing through the heat exchanger is simply preheated by forced circulation, and the warm water in the constant temperature water tower is stirred by forced circulation, so that the situation that the temperature of the water measured at the temperature measuring point is too low, the constant temperature water tower is continuously heated, and production accidents are caused is prevented; the preheated air enters the seedling raising workshop through the air inlet to replace the air in the seedling raising workshop, is discharged through the air outlet to take away carbon dioxide and the like generated by the growth of the bud seedlings, maintains the content of oxygen in the air in the seedling raising workshop stable, adjusts the humidity of the seedling raising workshop through the blast volume and maintains the humidity constant at 70-80%;
through the above steps, can realize water spinach sprouting vegetable production process green, do not have the interpolation, and can ripe about 13 days, production cycle is short, growth process management is simple, degree of automation is high, but the large-scale production, and do not receive natural condition's restriction, realize the anniversary supply, can produce according to the order, set up the workshop of growing seedlings in different growth stages respectively, can also be through removing the support, three-dimensional planting, incessant output sprouting vegetable, sprouting vegetable growth cycle on same support is the same promptly, there is the sprouting vegetable of different cycles in the same workshop of growing seedlings, can realize the incessant supply to big customer, the input-output ratio is high.
Example 2
Example 2 is the same as example 1 except for the following parts:
the distance between the laminated plates is 0.5m, and an included angle of 30 degrees is formed between the laminated plate 11 and the horizontal plane;
the back surface of the layer plate 11 is not provided with a fluorescent lamp;
the base plate and the top cover are made of lightproof food-grade safe plastics, and the partition plate is made of food-grade hard PVC;
the seedling tray that educates of embodiment 2 is applicable to the sprouting vegetable that needs whole shading growth such as soybean sprouts, and this kind of sprouting vegetable sees the light after, can produce the chlorophyll, and the sprouting can afforest, and produces a large amount of fibre, and the taste that leads to the sprouting vegetable is not good, only need keep temperature and humidity, intermittent type water spray, ventilation in the growth process can, the chassis can satisfy the requirement of growth and packing with the material of top cap for the safe plastics of opaque food level.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification or equivalent substitution made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The industrial production method of the sprouting vegetable is characterized by comprising the following steps:
(1) seed selection: selecting complete seeds with uniform size, and picking out the seeds which are damaged by worms, broken into residues, deformed, pythium, germinated, ultra-small-sized, shrunken and immature for producing sprouting vegetables;
(2) seed soaking: putting the selected seeds into a seed soaking frame, wherein the seed soaking frame can leak water, putting the seed soaking frame into a water tank, adding water with the temperature of 25-30 ℃ to soak the seeds, changing the water once every two hours, soaking the seeds for 4-36 hours, and draining the water for later use;
(3) placing a plate: putting the soaked bud seedling seeds into a clean seedling raising tray, wherein the seedling raising tray comprises a base plate and a partition plate, the base plate is in a square table shape, the partition plate is in a porous square plate shape, the partition plate is flatly arranged in the base plate, a plurality of support columns are arranged at the bottom of the base plate, the support columns are symmetrically arranged on a diagonal line of the bottom of the base plate, the height of each support column is 3-5cm, the partition plate is supported by the support columns, a through hole is formed in the side face of the base plate, the position of the through hole is arranged below the partition plate, the distance from the bottom of the through hole to the bottom of the base plate is 4cm, the edge of the partition plate is tightly attached to the inner side of the base plate, reinforcing ribs are arranged at the bottom of the partition plate, the top of the base plate extends to the horizontal direction to form an;
(4) putting on shelf: placing a seedling raising tray on a support, wherein the support comprises a plate and pillars, the plate is flat, the pillars are columnar, the plates are erected on the pillars to form multiple layers in parallel, the plate is a square plate, the four sides of the plate are provided with surrounding edges, the pillars are positioned at the four corners of the plate, the included angle between the plate and a horizontal plane is 5-30 degrees, the distance between the plates is 0.5-0.7m, the front surface of the plate is provided with a water collecting tank and a water collecting pipe, the water collecting tank is groove-shaped, the water collecting pipe is arranged in the water collecting tank and penetrates through the plate, the upper end of the water collecting pipe is positioned at the lowest point of the front surface of the plate, the back surface of the plate is provided with a water inlet pipe, the water inlet pipe is provided with a plurality of nozzles, the plate at the uppermost end of the support is a top plate, and the; the laminated plate at the lowest end of the support is a bottom plate, and a water inlet pipe and a spray head are not arranged on the back surface of the bottom plate; the seedling raising plate is placed on the front side of the laminate except the top plate;
(5) entering a field: the bottom of the support is also provided with pulleys, the support with the seedling raising tray placed thereon is pushed into a seedling raising workshop and is fixed, the seedling raising workshop is surrounded by wall surfaces made of heat insulation materials, the seedling raising workshop is provided with a door, the seedling raising workshop is provided with a ventilation system, a temperature control system and a water system, the ventilation system comprises air blowing equipment, an air inlet and an air outlet, the air inlet and the air outlet are connected with the air blowing equipment, and the air inlet and the air outlet are arranged on the wall surfaces of the seedling raising workshop in; the temperature control system comprises an air conditioner, and the air conditioner is arranged on the wall surface of the seedling raising workshop; the water system comprises a water supply system and a water collection system; connecting the water collecting pipe with a water collecting system, and connecting the water inlet pipe with a water supply system;
(6) heat preservation and ventilation: adjusting the temperature of a seedling raising workshop to 18-25 ℃ through an air conditioner; blowing air into the seedling growing workshop through an air inlet by using a blowing device, and ventilating the seedling growing workshop through an air outlet, wherein the average retention time of the air in the seedling growing workshop is 4 hours;
(7) and (3) management at the early growth stage: supplying water through a water supply system, spraying water onto the seeds in the seedling raising tray through a water inlet pipe and a spray head, spraying water for 5 minutes every two hours, keeping the indoor humidity at 70-80%, and continuing for 3-5 days until the height of the buds is 2-3 cm;
(8) and (3) management in the middle and later growth stages: keeping temperature, humidity and ventilation, spraying water for 5 minutes every two hours, and keeping for 3-10 days until the bud seedlings are mature;
(9) and (3) leaving the factory: after the sprouts are mature, disconnecting the water collecting pipe from the water collecting system, disconnecting the water inlet pipe from the water supply system, pulling the support out of the seedling raising workshop, and sending the support to a packaging workshop;
(10) packaging: a small amount of retained moisture in the seedling raising plate is poured out through the through hole, the top cover is covered on the base plate and is square-table-shaped, the bottom of the top cover extends to the horizontal direction to form an outer edge, a clamping portion is arranged on the edge, and the clamping hole can be matched with the clamping portion of the base plate for clamping.
2. The method for industrially producing sprouting vegetables according to claim 1 wherein the water system further comprises a water treatment system, the water collection system comprises a branch drain pipe and a main drain pipe, the branch drain pipe is arranged corresponding to the water collecting pipe, and the branch drain pipe is connected with the water collecting pipe through a hose; the branch drainage pipes are all connected with a main drainage pipe, a water suction pump interface is arranged at the bottom of the main drainage pipe, and the water suction pump interface is connected with a water treatment system.
3. The method for industrially producing sprouting vegetables according to claim 2 wherein the water collection tank comprises a plurality of vertical water collection tanks and one horizontal water collection tank, the vertical water collection tanks are connected to the horizontal water collection tank, and the water collection pipe is provided at one end of the horizontal water collection tank.
4. The industrialized production method of the sprouting vegetable as claimed in claim 3, wherein two water inlet pipes are arranged, the water inlet pipes are positioned on two sides of the central line of the laminate, the nozzles are equally spaced on the same water inlet pipe, and the nozzles on the two water inlet pipes are arranged in a staggered manner.
5. The method for industrially producing sprouting vegetables according to claim 4 wherein the front surface of the laminate is frosted and the bottom of the base plate of the seedling-raising tray is frosted.
6. The industrialized production method of the sprouting vegetable as claimed in claim 5, wherein the base plate and the top cover are made of opaque food-grade safe plastic, and the partition plate is made of food-grade hard PVC.
7. The industrialized production method of sprouting vegetables as claimed in claim 5 wherein the back of the laminate is further provided with a fluorescent lamp comprising a lamp tube and a waterproof lamp shade, the lamp tube is arranged in the waterproof lamp shade, the bottom of the nozzle is lower than the bottom of the waterproof lamp shade, 1-3 lamp tubes are arranged in the waterproof lamp shade of the fluorescent lamp, and the back of the base plate is not provided with a fluorescent lamp; step (5), entering a field: the seedling raising workshop further comprises a power supply system, and the step further comprises the step of connecting the fluorescent lamp with the power supply system; and (8) performing growth late management: further comprising the steps of starting a fluorescent lamp and illuminating the bud seedlings; step (9) coming out: and disconnecting the fluorescent lamp from the power supply system.
8. The industrialized production method of sprouting vegetables as claimed in claim 7 wherein the base plate and the top cover are made of light-permeable food-grade safe plastic and the partition plate is made of food-grade hard PVC.
9. An industrial production method of sprouting vegetables as claimed in any one of claims 1 to 8 wherein said water system further comprises a constant temperature water tower, the outlet of said constant temperature water tower is connected to a water supply system, the inlet of said constant temperature water tower is connected to a water treatment system, said constant temperature water tower is maintained at a certain water level, and when the water quantity is insufficient, the water is supplemented by tap water; the constant temperature water tower keeps the water temperature at 25-30 ℃.
10. The industrial production method of sprouting vegetables according to claim 9 wherein a heat exchanger is further provided between the constant temperature water tower and the water supply system, forced circulation is performed between the constant temperature water tower and the heat exchanger, and air sent from the air blowing device to the air inlet is preheated by the heat exchanger.
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KR20120133838A (en) * 2011-06-01 2012-12-11 장점숙 Apparatus for cultivating bean sprouts
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