CN111304798B - Textile yarn carding and processing system - Google Patents
Textile yarn carding and processing system Download PDFInfo
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- CN111304798B CN111304798B CN202010259631.0A CN202010259631A CN111304798B CN 111304798 B CN111304798 B CN 111304798B CN 202010259631 A CN202010259631 A CN 202010259631A CN 111304798 B CN111304798 B CN 111304798B
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- carding
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J7/00—Cleaning, e.g. removing dust, loose fibres, charred ends
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- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to a textile yarn carding and processing system which comprises a bottom plate, a mounting frame, an upper winding roller, a lower winding roller, a main carding mechanism and an auxiliary carding mechanism, wherein the mounting frame is mounted at the rear end of the bottom plate; according to the invention, the cleaning work of the yarn is completed through the cooperation of the main cleaning mechanism and the auxiliary cleaning mechanism, the main cleaning mechanism and the auxiliary cleaning mechanism only need to rotate without reciprocating linear motion in the cleaning process, and the defects of fuzzing and breakage on the surface of the yarn caused by friction in different directions on the yarn in the reciprocating linear motion process are avoided.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a textile yarn carding processing system.
Background
The yarn is a textile, is processed into products with certain fineness by various textile fibers, is used for weaving, rope making, thread making, knitting, embroidery and the like, and is divided into staple fiber yarn, continuous filament yarn and the like. The production process of the yarn comprises the steps of coiling, slivering, drawing, combing, roving and spinning and the like, and impurities such as broken yarn, cotton wool and the like can be adhered to the surface of the yarn in the production process, so that the yarn needs to be cleaned before forming and winding.
There are some problems in the cleaning process of yarn at present: a. the yarn cleaning ends can do reciprocating linear motion relative to the yarns, and the yarns are subjected to friction forces in different directions in the reciprocating linear motion process, so that fluffing and even yarn breakage are easy to occur, and the delivery quality of the yarns is reduced; b. after the cleaning end works for a period of time, sundries on the yarns can be accumulated at the cleaning end, if the cleaning end is not cleaned in time, not only can the follow-up cleaning effect be reduced, but also the secondary pollution can be caused to the yarns.
In order to solve the problems and improve the cleaning effect and the delivery quality of the yarns, the invention provides a textile yarn carding processing system.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose:
a textile yarn carding and processing system comprises a bottom plate, a mounting frame, an upper winding roll, a lower winding roll, a main carding mechanism and an auxiliary carding mechanism, wherein the mounting frame is mounted at the rear end of the bottom plate;
the main carding mechanism comprises two supporting plates, a driving motor, a working barrel, a main carding branched chain and a cleaning branched chain, wherein the two supporting plates are symmetrically arranged on the bottom plate in front and back;
the main carding branched chain is uniformly arranged on the working barrel from front to back, the main carding branched chain comprises two positioning rings, carding pieces and auxiliary springs, the two positioning rings are symmetrically arranged front and back, working grooves are uniformly formed in the inner walls of the positioning rings along the circumferential direction of the positioning rings, the carding pieces are arranged in the working grooves in a sliding fit mode, and the auxiliary springs are connected between the side walls of the carding pieces and the working grooves; in the process that the working barrel drives the main carding branched chain to rotate, the carding sheet can move relative to the yarns, so that sundries wound on the yarns can be scraped off, and the yarn cleaning effect is achieved.
The auxiliary carding mechanism comprises a lifting plate, a rotating motor, a rotating cylinder, an auxiliary carding branched chain and a lifting cylinder, the lifting plate is installed on the side wall of the installation frame in a sliding fit mode, the rotating motor is installed at the rear end of the lifting plate through a motor base, an output shaft of the rotating motor is connected with the rear end of the rotating cylinder through a coupler, the auxiliary carding branched chain is installed on the side wall of the rotating cylinder, the upper end of the rotating cylinder is connected with the installation frame through the lifting cylinder, and installation grooves are evenly formed in the side wall of the rotating cylinder along the circumferential direction of the.
The auxiliary carding branched chain comprises a rotating motor, a rotating shaft, an extrusion block, a carding plate and a return spring, wherein the rotating motor is installed on the inner wall of the rear end of the rotating cylinder through a motor base, an output shaft of the rotating motor is connected with one end of the rotating shaft through a coupler, the other end of the rotating shaft is installed on the inner wall of the front end of the rotating cylinder through a bearing, the extrusion block is evenly installed on the side wall of the rotating shaft along the circumferential direction of the rotating shaft, the top end of the extrusion block is clung to the bottom end of the carding plate, the carding plate is installed in the installation groove through a sliding fit mode, the carding plate is connected with the inner wall of the rotating; after driving a rotary drum downstream to certain extent through lift cylinder, be located the carding board of rotary drum lower extreme and just make the yarn produce decurrent pressure, make the yarn can hug closely on carding board and main carding branch chain, the area of contact between yarn and the two has been increased, in order to guarantee the clearance effect, it drives the rotary drum and rotates to rotate the motor when the yarn moves to the right, make the relative motion range between yarn and the carding board increase, it strikes off winding debris on the yarn to change, when the debris that pile up on the party carding board is too much, rotate the rotating electrical machines, make the epaxial extrusion piece of rotation produce to what pulling force to the carding board, the carding board lateral wall just can produce relative motion with the rotary drum lateral wall, make the debris of piling up on the carding board drop.
Preferably, the cleaning branched chain comprises a collecting box, a mounting substrate, an adjusting block, an adjusting cylinder and a cleaning plate, the collecting box is placed on the bottom plate, the mounting substrate is mounted in the middle of the collecting box in a sliding fit mode, the left side and the right side of the lower end of the mounting substrate are both inclined plane structures with gradually reduced heights from outside to inside, the left side and the right side of the lower end of the mounting substrate are tightly attached to the upper end of the adjusting block, the adjusting block is mounted at the top end of the adjusting cylinder, the bottom end of the adjusting cylinder is mounted on the side wall of the collecting box, the cleaning plate is mounted at the upper end of the mounting substrate in; after driving the regulating block inward movement through actuating cylinder, the regulating block upwards extrudees mounting substrate, and the even holding ring inner wall of lateral wall is hugged closely around the clearance board, and debris such as broken string, cotton fibre of adhesion just can shift to two-sided glue on holding ring and the carding piece, and the clearance finishes the back tear the two-sided glue can, simple operation, save time.
Preferably, the lower end of the cleaning plate is connected with the upper end of the mounting substrate through a bolt; the position of the cleaning plate can be adjusted according to actual requirements so as to correspond to the position of the main carding branched chain.
Preferably, the positioning ring is divided into two parts in equal parts up and down, the two parts are connected through a bolt, and the positioning ring is connected with the working barrel through a bolt; the utility model is convenient to be disassembled and replaced.
Preferably, the carding plate comprises a base and an execution plate, the base is installed in the installation groove in a sliding fit mode, the execution plate is installed at the top end of the base through a screw, and carding grooves are uniformly formed in the side wall of the execution plate from front to back; can change the executive board according to the actual work requirement.
Preferably, the left side wall and the right side wall of the execution plate are both connected with one end of a scraper, and the other end of the scraper is fixed on the outer wall of the rotating cylinder; when the carding plate moves towards the inner side of the rotary drum, the scraping plate can scrape off sundries such as thread ends, cotton and the like wound on the execution plate, and the purpose of cleaning the carding plate is achieved.
The invention has the beneficial effects that:
1. according to the textile yarn carding processing system, the cleaning work of yarns is completed through the cooperation of the main cleaning mechanism and the auxiliary cleaning mechanism, the main cleaning mechanism and the auxiliary cleaning mechanism only need to rotate in the cleaning process and do not need to do reciprocating linear motion, and the defects that the surfaces of the yarns are fluffed and broken due to friction in different directions on the yarns in the reciprocating linear motion process are avoided.
2. According to the main carding mechanism, in the process that the working barrel drives the main carding branched chain to rotate, the carding sheet can move relative to the yarns, so that sundries wound on the yarns can be scraped off to achieve the effect of cleaning the yarns, the cleaning branched chain can transfer the positioning ring and sundries such as broken threads and cotton wool adhered to the carding sheet to the double-faced adhesive, and the double-faced adhesive is torn off after cleaning is finished, so that the operation is convenient and fast, and the time is saved.
3. The auxiliary carding mechanism can generate downward pressure on the yarn, so that the yarn can be tightly attached to the carding plate and the main carding branched chain, the contact area between the yarn and the main carding branched chain is increased, the cleaning effect is ensured, the rotating motor is rotated to drive the rotating drum to rotate while the yarn moves rightwards, the relative motion amplitude between the yarn and the carding plate is increased, and sundries wound on the yarn can be more easily scraped.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a front cross-sectional view of the present invention;
FIG. 2 is a top view of a portion of the structure of the present invention;
FIG. 3 is a left side cross-sectional view of the mounting bracket and secondary carding mechanism of the invention;
FIG. 4 is a left side cross-sectional view of the present invention between the main carding arm, mounting substrate and the conditioning cylinder;
FIG. 5 is an enlarged view of the invention taken from the line A of FIG. 1;
figure 6 is a view of the yarn configuration during operation.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 6, a textile yarn carding processing system comprises a bottom plate 1, a mounting frame 2, an upper winding roller 3, a lower winding roller 4, a main carding mechanism 5 and an auxiliary carding mechanism 6, wherein the mounting frame 2 is mounted at the rear end of the bottom plate 1, the upper winding roller 3 is mounted at the left end of the bottom plate 1, the lower winding roller 4 is mounted at the right end of the bottom plate 1, the main carding mechanism 5 is mounted in the middle of the bottom plate 1, the auxiliary carding mechanism 6 is arranged at the upper end of the main carding mechanism 5, and the auxiliary carding mechanism 6 is mounted on the side wall of the mounting frame 2;
the main carding mechanism 5 comprises two supporting plates 51, two driving motors 52, a working barrel 53, a main carding branched chain 54 and a cleaning branched chain 55, wherein the two supporting plates 51 are symmetrically arranged on the bottom plate 1 in a front-back manner, the driving motor 52 is arranged on the rear side wall of the supporting plate 51 positioned at the rear end of the bottom plate 1 through a motor base, the output shaft of the driving motor 52 is connected with one end of the working barrel 53 through a coupler, the other end of the working barrel 53 is arranged on the rear side wall of the supporting plate 51 positioned at the front end of the bottom plate 1 through a bearing, the main carding branched chain 54 is arranged on the outer wall of the working barrel 53, the cleaning branched chain 55 is arranged at the lower end of the main carding branched;
the main carding branched chain 54 is uniformly arranged on the working barrel 53 from front to back, the main carding branched chain 54 comprises two positioning rings 541, carding sheets 542 and auxiliary springs 543, the two positioning rings 541 are symmetrically arranged front and back, working grooves are uniformly formed in the inner walls of the positioning rings 541 along the circumferential direction of the positioning rings 541, the carding sheets 542 are arranged in the working grooves in a sliding fit manner, and the auxiliary springs 543 are connected between the side walls of the carding sheets 542 and the working grooves; in the process that the working barrel 53 drives the main carding branched chain 54 to rotate, the carding sheet 542 can move relative to the yarns, so that sundries wound on the yarns can be scraped off, and the yarn cleaning effect is achieved.
The cleaning branched chain 55 comprises a collecting box 551, a mounting substrate 552, a regulating block 553, a regulating cylinder 554 and a cleaning plate 555, the collecting box 551 is placed on the bottom plate 1, the mounting substrate 552 is mounted in the middle of the collecting box 551 in a sliding fit manner, the left side and the right side of the lower end of the mounting substrate 552 are of inclined plane structures with gradually reduced heights from outside to inside, the left side and the right side of the lower end of the mounting substrate 552 are tightly attached to the upper end of the regulating block 553, the regulating block 553 is mounted at the top end of the regulating cylinder 554, the bottom end of the regulating cylinder 554 is mounted on the side wall of the collecting box 551, the cleaning plate 555 is detachably mounted at the upper end of the mounting substrate 552; after driving the inward movement of regulating block 553 through adjustment cylinder 554, regulating block 553 upwards extrudees mounting substrate 552, and lateral wall even holding ring 541 inner wall hugs closely around clearance board 555, and debris such as broken string, cotton fibre of adhesion just can shift to on holding ring 541 and the carding piece 542 to the double faced adhesive tape, and the clearance finishes the back tear off the double faced adhesive tape can, the simple operation, save time.
The lower end of the cleaning plate 555 is connected with the upper end of the mounting substrate 552 through bolts; the position of the cleaning plate 555 can be adjusted according to actual needs to correspond to the position of the main carding branched chain 54.
The positioning ring 541 is divided into two parts, namely an upper part and a lower part, the upper part and the lower part are connected through bolts, and the positioning ring 541 is connected with the working barrel 53 through bolts; the utility model is convenient to be disassembled and replaced.
The auxiliary carding mechanism 6 comprises a lifting plate 61, a rotating motor 62, a rotating drum 63, auxiliary carding branched chains 64 and a lifting cylinder 65, the lifting plate 61 is installed on the side wall of the installation frame 2 in a sliding fit mode, the rotating motor 62 is installed at the rear end of the lifting plate 61 through a motor base, an output shaft of the rotating motor 62 is connected with the rear end of the rotating drum 63 through a coupler, the auxiliary carding branched chains 64 are installed on the side wall of the rotating drum 63, the upper end of the rotating drum 63 is connected with the installation frame 2 through the lifting cylinder 65, and installation grooves are evenly formed in the side wall of the rotating drum 63 along the circumferential direction of the rotating.
The auxiliary carding branched chain 64 comprises a rotary motor 641, a rotary shaft 642, a squeezing block 643, a carding plate 644 and a return spring 645, wherein the rotary motor 641 is installed on the inner wall of the rear end of the rotary drum 63 through a motor base, the output shaft of the rotary motor 641 is connected with one end of the rotary shaft 642 through a coupling, the other end of the rotary shaft 642 is installed on the inner wall of the front end of the rotary drum 63 through a bearing, the squeezing blocks 643 are evenly installed on the side wall of the rotary shaft 642 along the circumferential direction of the rotary shaft 642, the top ends of the squeezing blocks 643 are attached to the bottom end of the carding plate 644, the carding plate 644 is installed in the installation groove in a sliding fit mode, the carding plate 644 is connected with the inner wall of the rotary drum 63 through; after the lifting cylinder 65 drives the rotary cylinder 63 to move downwards to a certain extent, the carding plate 644 at the lower end of the rotary cylinder 63 generates downward pressure on the yarn, so that the yarn can cling to the carding plate 644 and the main carding branched chain 54, the contact area between the yarn and the main carding branched chain 54 is increased, and the cleaning effect is ensured.
The carding plate 644 comprises a base 6441 and an execution plate 6442, the base 6441 is installed in the installation groove in a sliding fit mode, the execution plate 6442 is installed at the top end of the base 6441 through screws, and carding grooves are uniformly formed in the side wall of the execution plate 6442 from front to back; the execution plate 6442 can be replaced according to actual work needs.
The left side wall and the right side wall of the execution plate 6442 are both connected with one end of a scraper, and the other end of the scraper is fixed on the outer wall of the rotating cylinder 63; when the carding plate 644 moves towards the inner side of the rotary drum 63, the scraping plate can scrape off sundries such as thread ends and cotton wound on the execution plate 6442, and the purpose of cleaning the carding plate 644 is achieved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a processing system is combed to weaving yarn, includes bottom plate (1), mounting bracket (2), upward winding up roller (3), lower winding up roller (4), main carding mechanism (5) and vice carding mechanism (6), its characterized in that: the rear end of the bottom plate (1) is provided with a mounting frame (2), the left end of the bottom plate (1) is provided with an upper winding roller (3), the right end of the bottom plate (1) is provided with a lower winding roller (4), the middle part of the bottom plate (1) is provided with a main carding mechanism (5), the upper end of the main carding mechanism (5) is provided with an auxiliary carding mechanism (6), and the auxiliary carding mechanism (6) is mounted on the side wall of the mounting frame (2);
the main carding mechanism (5) comprises two supporting plates (51), two driving motors (52), a working barrel (53), a main carding branched chain (54) and a cleaning branched chain (55), wherein the two supporting plates (51) are symmetrically arranged on the bottom plate (1) from front to back, the driving motor (52) is arranged on the rear side wall of the supporting plate (51) at the rear end of the bottom plate (1) through a motor base, an output shaft of the driving motor (52) is connected with one end of the working barrel (53) through a coupler, the other end of the working barrel (53) is arranged on the rear side wall of the supporting plate (51) at the front end of the bottom plate (1) through a bearing, the main carding branched chain (54) is arranged on the outer wall of the working barrel (53), the cleaning branched chain (55) is arranged at the lower end of the main carding branched chain (54), and the cleaning branched chain (;
the carding machine is characterized in that the main carding branched chains (54) are uniformly arranged on the working barrel (53) from front to back, each main carding branched chain (54) comprises two positioning rings (541), carding sheets (542) and auxiliary springs (543), the two positioning rings (541) are symmetrically arranged front and back, working grooves are uniformly formed in the inner walls of the positioning rings (541) along the circumferential direction of the positioning rings, the carding sheets (542) are arranged in the working grooves in a sliding fit mode, and the auxiliary springs (543) are connected between the side walls of the carding sheets (542) and the working grooves;
the auxiliary carding mechanism (6) comprises a lifting plate (61), a rotating motor (62), a rotating cylinder (63), an auxiliary carding branched chain (64) and a lifting cylinder (65), the lifting plate (61) is installed on the side wall of the installation frame (2) in a sliding fit mode, the rotating motor (62) is installed at the rear end of the lifting plate (61) through a motor base, an output shaft of the rotating motor (62) is connected with the rear end of the rotating cylinder (63) through a coupler, the auxiliary carding branched chain (64) is installed on the side wall of the rotating cylinder (63), the upper end of the rotating cylinder (63) is connected with the installation frame (2) through the lifting cylinder (65), and installation grooves are uniformly formed in the side wall of the rotating cylinder (63) along the circumferential direction of the;
the auxiliary carding branched chain (64) comprises a rotating motor (641), a rotating shaft (642), a squeezing block (643), a carding plate (644) and a return spring (645), the rotating motor (641) is installed on the inner wall of the rear end of the rotating cylinder (63) through a motor base, an output shaft of the rotating motor (641) is connected with one end of the rotating shaft (642) through a coupling, the other end of the rotating shaft (642) is installed on the inner wall of the front end of the rotating cylinder (63) through a bearing, the squeezing blocks (643) are evenly installed on the side wall of the rotating shaft (642) along the circumferential direction of the rotating shaft, the top end of the squeezing block (643) is closely attached to the bottom end of the carding plate (644), the carding plate (644) is installed in the installation groove in a sliding fit mode, and the carding plate (644) is, and the top end of the extrusion block (643) and the bottom end of the carding plate (644) are both in circular arc surface structures.
2. A textile yarn carding processing system as in claim 1, further comprising: clearance branch chain (55) are including collecting box (551), mounting substrate (552), regulating block (553), adjust cylinder (554) and clearance board (555), collecting box (551) are placed on bottom plate (1), mounting substrate (552) are installed through sliding fit mode in collecting box (551) middle part, the mounting substrate (552) is the inclined plane structure that highly reduces gradually from the extroversion in to the left and right sides of mounting substrate (552) lower extreme, and mounting substrate (552) lower extreme left and right sides all hugs closely mutually with regulating block (553) upper end, install on adjusting cylinder (554) top regulating block (553), install on collecting box (551) lateral wall regulating cylinder (554) bottom, clearance board (555) are installed through detachable mode in mounting substrate (552) upper end, it has the double faced adhesive tape to paste on clearance board (555) lateral wall.
3. A textile yarn carding processing system as in claim 2, further comprising: the lower end of the cleaning plate (555) is connected with the upper end of the mounting substrate (552) through bolts.
4. A textile yarn carding processing system as in claim 1, further comprising: the positioning ring (541) is divided into two parts which are equal to each other up and down, the two parts are connected through bolts, and the positioning ring (541) is connected with the working barrel (53) through bolts.
5. A textile yarn carding processing system as in claim 1, further comprising: the carding plate (644) comprises a base (6441) and an execution plate (6442), the base (6441) is installed in the installation groove in a sliding fit mode, the execution plate (6442) is installed at the top end of the base (6441) through screws, and carding grooves are uniformly formed in the side wall of the execution plate (6442) from front to back.
6. A textile yarn carding processing system as in claim 5, wherein: the left side wall and the right side wall of the execution plate (6442) are both connected with one end of a scraper (644a), and the other end of the scraper (644a) is fixed on the outer wall of the rotating cylinder (63).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010259631.0A CN111304798B (en) | 2020-04-03 | 2020-04-03 | Textile yarn carding and processing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010259631.0A CN111304798B (en) | 2020-04-03 | 2020-04-03 | Textile yarn carding and processing system |
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| CN111304798A CN111304798A (en) | 2020-06-19 |
| CN111304798B true CN111304798B (en) | 2020-12-15 |
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| CN202010259631.0A Active CN111304798B (en) | 2020-04-03 | 2020-04-03 | Textile yarn carding and processing system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113896038B (en) * | 2021-10-04 | 2023-08-08 | 临沂银岭纺织制线有限公司 | Intelligent textile machine with automatic doffing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2131465B (en) * | 1982-12-10 | 1986-04-03 | Alan William Skelton | Rope cleaner |
| CN107482541A (en) * | 2017-09-29 | 2017-12-15 | 邹晶明 | A kind of cable removes the peel retracting device |
| CN107761239A (en) * | 2017-12-14 | 2018-03-06 | 泰兴市长江密封材料有限公司 | It is a kind of be easy to use and can floss removing wire installation |
| CN108060480A (en) * | 2017-12-26 | 2018-05-22 | 颍上鑫鸿纺织科技有限公司 | A kind of yarn cleaning plant |
| CN207738917U (en) * | 2018-01-03 | 2018-08-17 | 吴江市红太阳喷织有限公司 | A kind of braided wire layer carding apparatus for weaving loom |
| CN210163588U (en) * | 2019-06-10 | 2020-03-20 | 绍兴勤烨针织工业园有限公司 | Bamboo fiber and cotton fiber yarn carding equipment |
| CN110644103B (en) * | 2019-10-16 | 2021-06-22 | 晋江恒升染织有限公司 | Rapid carding treatment method for textile yarns |
| CN110846771A (en) * | 2019-11-16 | 2020-02-28 | 安徽翰联色纺股份有限公司 | Yarn production and processing thread combing machine convenient for cleaning cotton wool |
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Effective date of registration: 20201126 Address after: 366300 Changting Economic Development Zone Phase IV, Longyan City, Fujian Province Applicant after: Fujian glory Textile Co.,Ltd. Address before: 610500 Southwest Petroleum University, Xindu Avenue, Xindu District, Sichuan, Chengdu 8 Applicant before: Huang Yuanming |
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