CN111300909A - 一种水平五层瓦楞覆面生产线 - Google Patents
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Abstract
本发明涉及一种水平五层瓦楞覆面生产线,包括机架,所述机架上沿着瓦楞纸板的加工方向依次设置有供纸组件、飞达送纸机、涂胶机、双面机、横切机和堆码机,所述供纸组件设置有两个且分别安装在飞达送纸机的一侧,所述供纸组件包括无轴纸架和卡匣单面机,无轴纸架设置有两个且分别安装在卡匣单面机的两侧,所述涂胶机设置有两个且分别安装在飞达送纸机和双面机之间,整体生产线的设计可以连续生产三层或者五层彩印纸板,并且对其进行分切和码堆,方便了工作人员的使用,提高了生产效率。
Description
技术领域
本发明涉及纸板加工设备技术领域,具体涉及一种水平五层瓦楞覆面生产线。
背景技术
瓦楞纸板是一个多层的黏合体,它最少由一层波浪形芯纸夹层(俗称“坑张”、“瓦楞纸”、“瓦楞芯纸”、“瓦楞纸芯”、“瓦楞原纸”)及一层纸板(又称“箱板纸”、“箱纸板”)构成。它有很高的机械强度,能抵受搬运过程中的碰撞和摔跌。瓦楞纸箱的实际表现取决于三项因素:芯纸和纸板的特性及纸箱本身的结构。专利申请号201010524175.4公开了一种聚丙烯膜复合瓦楞纸箱的彩印方法,高质量的纸板制作是先通过卡匣单面机生产单张二层瓦楞纸板或通过五层线生产单张四层瓦楞纸板,然后再通过贴面机把彩印面纸裱在二、四层瓦楞纸板上,从而生成三、五层彩印瓦楞纸板,但是无法对纸板进行烘干定型;另外,传统的生产方式由于需要中间运输、重新上纸,然后才能生产,所以效率低下,需要人工较多,周转环节的增加也造成不必要的浪费。
发明内容
为了解决现有技术中存在的纸板加工效率低、资源损耗高以及生产工艺落后等技术问题,本发明采用的技术方案具体如下:
一种水平五层瓦楞覆面生产线,包括机架,所述机架上沿着瓦楞纸板的加工方向依次设置有供纸组件、飞达送纸机、涂胶机、双面机、横切机和堆码机。所述供纸组件设置有两个且分别安装在所述飞达送纸机的一侧;所述供纸组件包括无轴纸架和卡匣单面机,所述无轴纸架设置有两个且分别安装在所述卡匣单面机的两侧;所述涂胶机设置有两个且分别安装在所述飞达送纸机和双面机之间。
本发明可以连续生产(多种规格)三层或者(多种规格)五层彩印纸板,并且对其进行分切和码堆,方便了工作人员的使用,提高了生产效率。
优选的是:所述无轴纸架包括第一支架,所述第一支架上设置有小车、支臂、墙板、刹车缸、摆臂、举升缸、主动轴、牵引缸、卡头和刹车器,所述支臂与所述主动轴相连且设置在所述小车上方,所述刹车缸与所述支臂相连,所述摆臂与所述举升缸相连,所述主动轴与所述牵引缸相连,所述卡头设置在所述支臂的一端,与所述刹车器配合连接,所述主动轴与所述墙板相连。
在上述任一方案中优选的是:所述卡匣单面机包括第二支架,所述第二支架上设置有底座、下过纸辊、蒸汽箱、中过纸辊、锁紧气缸、副瓦辊、风管、主瓦辊、吸风箱、压力辊、预热辊、涂胶辊、副胶槽、定胶辊、隔胶电机、主胶槽、主电机、涂胶电机、风机、第二墙板和调量电机,所述底座与所述墙板相连;所述下过纸辊、蒸汽箱、中过纸辊、压力辊、预热辊、锁紧气缸与所述第二墙板相连;所述吸风箱与所述主瓦辊相连;所述主胶槽、副胶槽在所述涂胶辊和定胶辊下方,所述吸风箱安装在所述主瓦辊辊体两侧,所述风管与所述吸风箱相连;所述隔胶电机、涂胶电机、调量电机安装在涂胶墙板上;所述主电机通过同步带与整机的传动系统联接;所述风机与所述风管相连;液压小车快换时和第二墙板相连。
在上述任一方案中优选的是:所述飞达送纸机包括第三支架,第三支架上设置有依次连接的预码纸部、给纸机部、前规凸轮部和后输纸部,所述预码纸部包括纸垛和预码纸小车,所述纸垛放置在所述预码纸小车上,所述给纸机部包括安装在第三支架上的头和提升机,所述头安装在所述提升机上方,所述后输纸部包括安装在第三支架上的侧拉轨、分纸点轮、前挡轨、伺服电机和传送带,所述传送带与所述伺服电机连接,所述分纸点轮安装在所述侧拉轨和前挡轨之间。
在上述任一方案中优选的是:所述双面机包括第四支架,第四支架上设置有从动辊、触压板、上带纠偏、上传送带、热板、被动辊、大带涨紧、下传送带、下带纠偏和双面机主传动。所述从动辊、上带纠偏、热板、被动辊、大带涨紧、下带纠偏与所述机架相连,所述上传送带与所述双面机主传动、上带纠偏、从动辊相连;所述下传送带与所述双面机主传动、被动辊、下带纠偏相连,所述触压板通过横梁与所述从动辊立柱、大带涨紧立柱、纠偏立柱连接。
在上述任一方案中优选的是:所述涂胶机包括第五支架,所述第五支架上设置有胶盒、调量辊、过纸辊、涂胶辊、预热辊和主马达,所述胶盒在所述调量辊、涂胶辊下方,固定在所述墙板上;所述调量辊、过纸辊、涂胶辊、预热辊与所述墙板相连。
在上述任一方案中优选的是:所述横切机包括第六支架,所述第六支架上设置有主动电机、送纸电机、刀轴、刀轴齿轮、联轴器、油泵电机、主动齿轮、介轮、送纸轴、太阳轮、传动链轮、气缸、测速轮和底座,所述主动电机与所述联轴器相连;所述刀轴与所述刀轴齿轮相连;所述主动齿轮、介轮与所述刀轴齿轮相连;所述送纸轴与所述太阳轮相连;所述测速轮与所述送纸轴相连,所述送纸电机与所述底座通过电机座相连;所述联轴器与所述送纸电机相连;所述油泵电机与所述墙板相连;所述传动链轮安装在轴上与所述墙板相连;所述气缸与所述墙板相连;
在上述任一方案中优选的是:所述堆码机包括第七支架,所述第七支架上设置有档板器马达、转动轴、档板器、主马达和升降架,所述主马达带动所述转动轴旋转;所述档板器马达带动所述档板器左右横移,所述档板器马达通过链条带动所述档板器前、后移动;所述转动轴与所述机架相连;所述主马达通过链条带动所述转动轴转动;所述升降架与所述机架相连,通过气缸实现上、下动作。
本发明的有益效果是:本发明中把原过桥输送的纸板工艺进行反方向调整,把原单张瓦楞纸板涂胶,改成不裁切连贯进入设备涂胶,把两个涂胶机分置在烘干定型机下侧,使得一、二层单面瓦楞纸板连续生产,经涂胶机把通过送纸输送的单张彩印面纸贴(预印纸卷轴)在上面粘合成三、五层彩印纸板,再通过横切机切成所需的单张纸板。本联动线把多种机器有效的结合起来,结构紧凑,缩小了设备用地,提高生产效率,降低能耗,减少了操作工序。
附图说明
图1为按照本发明的水平五层瓦楞覆面生产线的一优选实施例的整体结构示意图;
图2为按照本发明的水平五层瓦楞覆面生产线的图1中无轴纸架的一优选实施例的正视图;
图3为按照本发明的水平五层瓦楞覆面生产线的图1中无轴纸架的一优选实施例的俯视图;
图4为按照本发明的水平五层瓦楞覆面生产线的图1中卡匣单面机的一优选实施例的正视图;
图5为按照本发明的水平五层瓦楞覆面生产线的图1中卡匣单面机的一优选实施例的侧视图;
图6为按照本发明的水平五层瓦楞覆面生产线的图1中飞达送纸机的一优选实施例的结构示意图;
图7为按照本发明的水平五层瓦楞覆面生产线的图1中双面机的一优选实施例的结构示意图;
图8为按照本发明的水平五层瓦楞覆面生产线的图1中涂胶机的一优选实施例的正视图;
图9为按照本发明的水平五层瓦楞覆面生产线的图1中涂胶机的一优选实施例的侧视图;
图10为按照本发明的水平五层瓦楞覆面生产线的图1中横切机的一优选实施例的正视图;
图11为按照本发明的水平五层瓦楞覆面生产线的图1中横切机的一优选实施例的侧视图;
图12为按照本发明的水平五层瓦楞覆面生产线的图1中堆码机的一优选实施例的结构示意图。
附图中,各标号所代表的部件列表如下:
1、飞达送纸机
11、预码纸部,12、给纸机部,13、前规凸轮部,14、后输纸部,15、纸垛,16、预码纸小车,17、飞达头,18、提升机,19、侧拉轨,110、分纸点轮,111、前挡轨,112、伺服电机,113、传送带。
2、涂胶机
21、胶盒,22、调量辊,23、过纸辊,24、涂胶辊,25、预热辊,26、主马达,27、第三墙板。
3、双面机
31、从动辊,32、触压板,33、上带纠偏,34、上传送带,35、热板,36、被动辊,37、大带涨紧,38、下传送带,39、下带纠偏,311、双面机主传动,312、冷段立柱,313、大带涨紧立柱,314、横梁,315、纠偏立柱,316、从动辊立柱。
4、横切机
41、主动电机,42、送纸电机,43、刀轴,44、刀轴齿轮,45、联轴器,46、油泵电机,47、主动齿轮,48、介轮,49、送纸轴,411、太阳轮,412、传动链轮,413、气缸,414、测速轮,415、底座,416、第四墙板。
5、堆码机
51、档板器马达,52、转动轴,53、档板器,54、主马达,55、升降架,56、机架,57、气缸。
6、无轴纸架
61、小车,62、支臂,63、第一墙板,64、刹车缸,65、摆臂,66、举升缸,67、主动轴,68、牵引缸,69、卡头,611、刹车器。
7、卡匣单面机
71、底座,72、下过纸辊,73、蒸汽箱,74、中过纸辊,75、锁紧气缸,76、副瓦辊,77、风管,78、主瓦辊,79、吸风箱,711、压力辊,712、预热辊,713、涂胶辊,714、副胶槽,715、定胶辊,716、隔胶电机,717、主胶槽,718、主电机,719、涂胶电机,720、风机,721、第二墙板,722、调量电机,723、液压小车,724、涂胶墙板。
具体实施方式
以下结合附图对本发明的技术方案进行详细描述,所举实施例只用于解释本发明,并非用于限定本发明的范围。
实施例1:如图1至图12所示,一种水平五层瓦楞覆面生产线,包括机架,所述机架上沿着瓦楞纸板的加工方向依次设置有供纸组件、飞达送纸机1、涂胶机2、双面机3、横切机4和堆码机5;所述供纸组件设置有两个且分别安装在飞达送纸机1的一侧;所述供纸组件包括无轴纸架6和卡匣单面机7,无轴纸架6设置有两个且分别安装在卡匣单面机7的两侧;涂胶机2设置有两个且分别安装在飞达送纸机1和双面机之间。整体生产线的设计可以连续生产(多种规格)三层或者(多种规格)五层彩印纸板,并且对其进行分切和码堆,方便了工作人员的使用,提高了生产效率。
无轴纸架6包括第一支架,所述第一支架上设置有小车61、支臂62、第一墙板63、刹车缸64、摆臂65、举升缸66、主动轴67、牵引缸68、卡头69和刹车器611。支臂62与主动轴67相连且设置在小车61上方,刹车缸64与支臂62相连,摆臂65与举升缸66相连,主动轴67与牵引缸68相连,卡头69设置在支臂62的一端,与刹车器611配合连接,主动轴67与第一墙板63相连。
所述卡匣单面机7包括第二支架,所述第二支架上设置有底座71、下过纸辊72、蒸汽箱73、中过纸辊74、锁紧气缸75、副瓦辊76、风管77、主瓦辊78、吸风箱79、压力辊711、预热辊712、涂胶辊713、副胶槽714、定胶辊715、隔胶电机716、主胶槽717、主电机718、涂胶电机719、风机720、第二墙板721、调量电机722和液压小车723。所述底座71与第二墙板721相连;下过纸辊72、蒸汽箱73、中过纸辊74、压力辊711、预热辊712、锁紧气缸75与第二墙板721相连;吸风箱79与主瓦辊78相连;主胶槽717、副胶槽714在涂胶辊713定胶辊715下方,吸风箱79安装在主瓦辊78辊体两侧,风管77与吸风箱79相连;所述第二支架上还设置有涂胶墙板724,隔胶电机716、涂胶电机719、调量电机722分别安装在涂胶墙板724上;主电机718通过同步带与整机的传动系统联接;风机720与风管77相连;液压小车723快换时和第二墙板721相连。
飞达送纸机1包括第三支架,所述第三支架上设置有依次连接的预码纸部11、给纸机部12、前规凸轮部13和后输纸部14,预码纸部11包括纸垛15和预码纸小车16,纸垛15放置在预码纸小车16上,给纸机部12包括安装在第三支架上的头17和提升机18,头17安装在提升机18上方,所述后输纸部包括安装在第三支架上的侧拉轨19、分纸点轮110、前挡轨111、伺服电机112和传送带113,传送带113与伺服电机112连接,分纸点轮110安装在侧拉轨19和前挡轨111之间。
双面机3包括第四支架,所述第四支架上设置有从动辊31、触压板32、上带纠偏33、上传送带34、热板35、被动辊36、大带涨紧37、下传送带38、下带纠偏39和双面机主传动311。从动辊31、上带纠偏33、热板35、被动辊36、大带涨紧37、下带纠偏39与机架相连,上传送带34与双面机主传动311、上带纠偏33、从动辊31相连;下传送带38与双面机主传动311、被动辊36、下带纠偏39相连,触压板32通过横梁314与从动辊立柱316、大带涨紧立柱313、纠偏立柱315、连接。
涂胶机2包括第五支架,所述第五支架上设置有胶盒21、调量辊22、过纸辊23、涂胶辊24、预热辊25、主马达26和第三墙板27,胶盒21在调量辊22、涂胶辊24下方;胶盒21与第三墙板27相连;调量辊22、过纸辊23、涂胶辊24、预热辊25与第三墙板27相连。
横切机4包括第六支架,所述第六支架上设置有主动电机41、送纸电机42、刀轴43、刀轴齿轮44、联轴器45、油泵电机46、主动齿轮47、介轮48、送纸轴49、太阳轮411、传动链轮412、气缸413、测速轮414、底座415和第四墙板416。主动电机41与联轴器45相连;刀轴43与刀轴齿轮44相连;主动齿轮47、介轮48与刀轴齿轮44相连;送纸轴49与太阳轮411相连;测速轮414与送纸轴49相连,送纸电机42与底座415通过电机座相连;联轴器45与送纸电机42相连;油泵电机46与第四墙板416相连;传动链轮412安装在轴上与第四墙板416相连;气缸413与第四墙板416相连。
堆码机5包括第七支架,第七支架上设置有档板器马达51、转动轴52、档板器53、主马达54和升降架55。主马达54带动转动轴52旋转;档板器马达51带动档板器53左右横移,档板器马达51通过链条带动档板器53前、后移动;转动轴52与机架56相连;主马达54通过链条带动转动轴52转动;升降架55与机架56相连,通过气缸57实现上、下动作。
实施例2:
在实施例1的基础上根据客户要求设置两台楞型不同的卡匣单面机。
三层彩印瓦楞纸板的生产
A型三层彩印瓦楞纸板的生产
a.前一台卡匣单面机通过左右两个无轴纸架的原纸经机器操作形成一种楞型的粘合在一起的单面瓦楞纸,楞面朝上。
b.单面瓦楞纸板从飞达送纸机底部进入前(后)一台涂胶机。
c.涂胶后进入双面机(烘干定型机),同时飞达送纸机将单张彩印面纸送入,把面纸和瓦楞纸板粘合,从而形成连续的一种规格的三层彩印瓦楞纸板。
B型三层彩印瓦楞纸板的生产
a.后一台卡匣单面机通过左右两个无轴纸架的原纸经机器操作形成一种楞型的粘合在一起的单面瓦楞纸,楞面朝上。
b.单面瓦楞纸板从飞达送纸机底部进入(前)后一台涂胶机。
c.涂胶后进入双面机(烘干定型机),同时飞达送纸机将单张彩印面纸送入,把面纸和瓦楞纸板粘合,从而形成连续的一种规格的三层彩印瓦楞纸板。
连续的三层彩印瓦楞纸板经过横切机切成单张纸板。
最后进入堆码机,完成成品三层彩印瓦楞纸板的输出。
在实施例1的基础上五层彩印瓦楞纸板的生产
a.前一台卡匣单面机通过左右两个无轴纸架的原纸经机器操作形成一种楞型的粘合在一起的单面瓦楞纸,楞面朝上;后一台卡匣单面机通过左右两个无轴纸架的原纸经机器操作形成一种楞型的粘合在一起的单面瓦楞纸,楞面朝上。
b.前一台生产的单面瓦楞纸板从飞达送纸机底部进入前一台涂胶机。后一台后生产的单面瓦楞纸板从飞达送纸机底部穿过前一台涂胶机进入后一台涂胶机。
c.前一台生产的单面瓦楞纸涂胶后进入双面机(烘干定型机),同时飞达送纸机将单张彩印面纸送入,把面纸和瓦楞纸板粘合;然后和进入双面机(烘干定型机)的后一台生产的单面瓦楞纸经涂胶后粘合,从而形成连续的五层彩印瓦楞纸板。
连续的五层彩印瓦楞纸板经过横切机切成单张纸板。
最后进入堆码机,完成成品五层彩印瓦楞纸板的输出。
工作流程
卡匣单面机两边各配置一台无轴纸架,以供给主机瓦纸和面纸,无轴纸架可安装两筒纸,以实现不停机换纸,提高生产效率。
送纸把预码垛好的彩印面纸分成单张,在双面机上连贯的贴在经过涂胶机已涂好胶的单面瓦楞纸板上。
横切机把从双面机出来的三、(五)层纸板分成所需长度。
堆码机把横切好的纸板整齐堆叠后输出。
由于供纸组件中的卡匣单面机采用卡匣式(楞型模组快换),瓦楞辊可制造襄括纸板所需的所有楞型(A、B、C、E、F等),可根据客户要求生产多组不同楞型的快换瓦楞组,这样就可以在一条生产线上生产多种规格的三层(A、B、C、E、F等或者多种规格的五层(AE、BE、CE、BF、AF等)彩印纸板。
以上所述,仅为本发明较佳的具体实施方式;但本发明的保护范围并不局限于此。任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其改进构思加以等同替换或改变,都应涵盖在本发明的保护范围内。
Claims (10)
1.一种水平五层瓦楞覆面生产线,包括机架,其特征在于:所述机架上沿着瓦楞纸板的加工方向依次设置有供纸组件、飞达送纸机(1)、涂胶机(2)、双面机(3)、横切机(4)和堆码机(5),所述供纸组件设置有两个且分别安装在飞达送纸机(1)的一侧;所述供纸组件包括无轴纸架(6)和卡匣单面机(7),无轴纸架(6)设置有两个且分别安装在卡匣单面机(7)的两侧;所述涂胶机(2)设置有两个且分别安装在飞达送纸机(1)和双面机(3)之间。
2.根据权利要求1所述的水平五层瓦楞覆面生产线,其特征在于:无轴纸架(6)包括第一支架,所述第一支架上设置有小车(61)、支臂(62)、刹车缸(64)、摆臂(65)、举升缸(66)、主动轴(67)、牵引缸(68)、卡头(69)和刹车器(611),所述支臂(62)与主动轴(67)相连且设置在小车(61)上方;刹车缸(64)与支臂(62)相连;摆臂(65)与举升缸(66)相连;主动轴(67)与牵引缸(68)相连;卡头(69)设置在支臂(62)的一端,与刹车器(611)配合连接。
3.根据权利要求2所述的水平五层瓦楞覆面生产线,其特征在于:所述第一支架上还设置有第一墙板(63),主动轴(67)与第一墙板(63)相连。
4.根据权利要求1所述的水平五层瓦楞覆面生产线,其特征在于:所述卡匣单面机(7)包括第二支架,所述第二支架上设置有底座(71)、下过纸辊(72)、蒸汽箱(73)、中过纸辊(74)、锁紧气缸(75)、副瓦辊(76)、风管(77)、主瓦辊(78)、吸风箱(79)、压力辊(711)、预热辊(712)、涂胶辊(713)、定胶辊(715)、隔胶电机(716)、主电机(718)、涂胶电机(719)、风机(720)和调量电机(722),吸风箱(79)与主瓦辊(78)相连;吸风箱(79)安装在主瓦辊(78)辊体两侧,风管(77)与吸风箱(79)相连;主电机(718)通过同步带与整机的传动系统联接;风机(720)与风管(77)相连。
5.根据权利要求4所述的水平五层瓦楞覆面生产线,其特征在于:所述第二支架上还设置有主胶槽(717)和副胶槽(714),主胶槽(717)和副胶槽(714)分别在涂胶辊(713)以及定胶辊(715)的下方。
6.根据权利要求4所述的水平五层瓦楞覆面生产线,其特征在于:所述第二支架上还设置有第二墙板(721),底座(71)、下过纸辊(72)、蒸汽箱(73)、中过纸辊(74)、压力辊(711)、预热辊(712)、锁紧气缸(75)分别与第二墙板(721)相连。
7.根据权利要求4所述的水平五层瓦楞覆面生产线,其特征在于:所述第二支架上还设置有涂胶墙板(724),隔胶电机(716)、涂胶电机(719)、调量电机(722)分别安装在涂胶墙板(724)上。
8.根据权利要求4所述的水平五层瓦楞覆面生产线,其特征在于:所述第二支架上还设置有液压小车(723),液压小车(723)与第二墙板(721)配合连接。
9.根据权利要求1所述的水平五层瓦楞覆面生产线,其特征在于:飞达送纸机(1)包括第三支架,所述第三支架上设置有依次连接的预码纸部(11)、给纸机部(12)、前规凸轮部(13)和后输纸部(14),预码纸部(11)包括纸垛(15)和预码纸小车(16),纸垛(15)放置在预码纸小车(16)上,给纸机部(11)包括安装在第三支架上的飞达头(17)和提升机(18),飞达头(17)安装在提升机(18)上方,后输纸部(14)包括安装在第三支架上的侧拉轨(19)、分纸点轮(110)、前挡轨(111)、伺服电机(112)和传送带(113),传送带(113)与伺服电机(112)连接,分纸点轮(110)安装在侧拉轨(19)和前挡轨(111)之间。
10.根据权利要求1所述的水平五层瓦楞覆面生产线,其特征在于:双面机(3)包括第四支架,所述第四支架上设置有从动辊(31)、触压板(32)、上带纠偏(33)、上传送带(34)、热板(35)、被动辊(36)、大带涨紧(37)、下传送带(38)、下带纠偏(39)和双面机主传动(311),从动辊(31)、上带纠偏(33)、热板(35)、被动辊(36)、大带涨紧(37)、下带纠偏(39)分别与所述第四支架相连,上传送带(34)与双面机主传动(311)、上带纠偏(33)、从动辊(31)相连;下传送带(38)与双面机主传动(311)、被动辊(36)、下带纠偏(39)相连。
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