Disclosure of Invention
The purpose of the invention is: the positioning sheet feeding device has the advantages that the positioning sheet is difficult to clamp due to the structure of the positioning sheet in the prior art, the placing precision is not high, and the problem of easy lodging is solved.
For the purpose of the invention, the following technical scheme is adopted for realizing the purpose:
a positioning sheet feeding device of lead connector production equipment comprises a support, a transverse moving cylinder, a moving plate, a longitudinal moving cylinder, a suction assembly, a material table, a material discharging block, a jacking cylinder, a first side pushing cylinder, a push rod and a second side pushing cylinder; the support is fixed on the rack, the moving plate is movably connected to the support through a sliding rail, the transverse moving cylinder is horizontally arranged on the support, and the telescopic end of the transverse moving cylinder is connected with the moving plate; the longitudinal moving cylinder is arranged on the moving plate, the telescopic end of the longitudinal moving cylinder is connected with the suction assembly, and the suction assembly is movably connected to the moving plate through a sliding rail; the material platform is arranged on the side of the support, a material passing groove is formed in the material platform, and the positioning sheet flows in the material passing groove; the discharging block is arranged on the material platform, a vertical groove is formed in the discharging block, and the position of the vertical groove corresponds to the top end of the material passing groove; the jacking block is movably connected to the material platform through a slide rail, the jacking block is matched with the vertical groove of the discharging block, a rectangular hole is formed in the middle of the jacking block, and the size of the rectangular hole is matched with that of the positioning block; the jacking cylinder is arranged on the material platform, and the telescopic end of the jacking cylinder is connected with the jacking block; the first side pushing cylinder is arranged on the support through a connecting plate, and the push rod is arranged at the telescopic end of the first side pushing cylinder; and the second side pushing cylinder is arranged on the support through a connecting plate.
Preferably, the suction assembly comprises a suction seat, a suction head and a positioning block; the suction seat is connected with the movable plate, suction valves are arranged on two sides of the suction seat, the positioning block is arranged in the suction head, a counter bore is formed in the top of the positioning block, a spring is arranged in the counter bore and is in contact with the suction seat, a lug is arranged on the side edge of the top end of the positioning block, and the lower end of the positioning block is arc-shaped; the suction head is fixedly arranged in the suction seat, the middle part of the suction head is provided with a through hole matched with the shape of the positioning block, and the top end of the suction head is provided with a notch matched with a lug of the positioning block; the side of the suction head is provided with a suction hole, the bottom end of the suction head is also provided with a vertical suction hole, and the suction hole on the side is communicated with the vertical suction hole.
Preferably, the feeding end of the material platform is provided with a vibrating feeder.
Preferably, the top end of the push rod and the shaft core of the second side push cylinder are positioned on the same horizontal axis.
Preferably, a conducting wire connector production facility's spacer loading attachment during operation, the spacer passes through in order from the material platform, the jacking cylinder drives jacking piece upward movement, lift up single spacer, then absorb the subassembly and realize two-dimensional movement under the combined action of sideslip cylinder and indulging the cylinder, at first the locating piece descends and inserts jacking piece, realize the location, then the suction head descends, the suction hole begins to breathe in after contacting the spacer, hold the location, move and transport to the tool, the cover is on the conducting wire connector, then first side pushes away cylinder and second side and pushes away the cylinder work, drive the tool, centering location is carried out to the spacer of putting.
A lead connector production device comprises a rack, a turntable jig device, a lead connector feeding device, a positioning sheet feeding device, a side clamping sheet feeding device, a bottom clamping sheet feeding device, a detection device, a stamping device and a discharging device, wherein the turntable jig device is installed on the rack; the turntable jig device is arranged in the middle of the rack, and the wire connecting head feeding device, the positioning sheet feeding device, the side clamping sheet feeding device, the bottom clamping sheet feeding device, the detection device, the stamping device and the blanking device are sequentially arranged on the periphery of the turntable jig device in an interlocking manner; the technical scheme of the positioning sheet feeding device for the lead connector production equipment is provided.
Preferably, the turntable jig device is used for placing each assembling component of the connecting joint and realizing the circulation of the assembling components between stations; the wire connector feeding device is used for feeding a wire connector of a connector into a jig, the positioning sheet feeding device of a wire connector production device is used for placing positioning sheets on the wire connector, the side clamping sheet feeding device is used for placing side clamping sheets above the positioning sheets, the bottom clamping sheet feeding device is used for placing bottom clamping sheets above the side clamping sheets, the detection device is used for detecting whether the positions of all assembling elements on the jig are correct or not, the stamping device is used for stamping and riveting the end part of the wire connector, and the positioning sheets, the side clamping sheets and the bottom clamp are sequentially fixed on the wire connector; and the blanking device is used for carrying the assembled connecting joint out of the jig.
The invention adopts the technical scheme that the method has the beneficial effects that: the positioning sheet feeding device is lifted by arranging the jacking block to separate the positioning sheet, and the positioning block is arranged to be buckled with the jacking block to realize positioning during suction, so that the suction head is ensured to be over against the positioning sheet and the suction is firm; the positioning block protrudes out of the suction head, and a spring is arranged between the positioning block and the suction seat and has elastic buffer when in contact; the locating plate cover after absorbing is on inhaling the head, can realize the direction to the locating plate when the locating plate is down, prevents the problem of lodging, is convenient for accurately fall into the tool. In conclusion, the invention has the advantages that the suction assembly is used for sucking and carrying, the material is taken for positioning, the material is placed for guiding, and the taking and placing precision is high.
Detailed Description
A lead connector shown in fig. 1 comprises a lead connector 11, a positioning piece 12, a side clamping piece 13 and a bottom clamping piece 14; the lower end of the wire joint 11 is a connecting part which is columnar and is connected with a wire, two arc-shaped convex blocks 111 are arranged at the upper end of the wire joint 11, slot holes are formed in the positioning sheet 12, the side clamping sheet 13 and the bottom clamping sheet 14, the slot holes of the positioning sheet 12, the side clamping sheet 13 and the bottom clamping sheet 14 are sleeved on the arc-shaped convex blocks 111, and the arc-shaped convex blocks 111 are punched and riveted outwards to realize connection; two positioning lugs 121 are arranged on the positioning piece 12, round holes are arranged on the positioning lugs 121, and the round holes correspond to the ball plunger of the other connector so as to realize the positioning of the two connectors; a stirrup 131 is arranged on the side of the side clamping piece 13 and used for clamping a connected wire; the upper end of the bottom clip 14 is provided with a hoop ear 141, and the hoop ear 141 is used for fixing the position of the wire connector.
As shown in fig. 2, an automatic production apparatus for a wire connector includes a frame 1, and a turntable jig device 2, a wire connector feeding device 3, a positioning sheet feeding device 4, a side clip feeding device 5, a bottom clip feeding device 6, a detection device, a stamping device 7, and a blanking device mounted on the frame 1; the turntable jig device 2 is arranged in the middle of the rack 1, and the wire connector feeding device 3, the positioning sheet feeding device 4, the side clamping sheet feeding device 5, the bottom clamping sheet feeding device 6, the detection device, the stamping device 7 and the discharging device are sequentially arranged on the periphery of the turntable jig device 2 in an interlocking manner.
The turntable jig device 2 is used for placing each assembly part of the wire connector and realizing the circulation of the assembly parts among stations; the lead connector feeding device 3 is used for feeding a lead connector of the lead connector into a jig, the positioning sheet feeding device 4 is used for placing positioning sheets on the lead connector, the side clamping sheet feeding device 5 is used for placing side clamping sheets above the positioning sheets, the bottom clamping sheet feeding device 6 is used for placing bottom clamping sheets above the side clamping sheets, the detection device is used for detecting whether the positions of all assembling elements on the jig are correct or not, the punching device 7 is used for punching and riveting the lead connector end, and the positioning sheets, the side clamping sheets and the bottom clamps are sequentially fixed on the lead connector; and the blanking device is used for carrying the assembled wire connector out of the jig.
As shown in fig. 3, the turntable jig device 2 includes a divider 21, a turntable 22 and a jig 23; the wire guide joint assembling device comprises a frame 1, a divider 21, a turntable 22, a jig 23, a detection station 205, a riveting station 206 and a blanking station 207, wherein the divider 21 is installed on the frame 1, the turntable 22 is installed at the output end of the divider 21, the jigs 23 are uniformly arranged on the periphery of the turntable 22, the turntable jig device 2 is correspondingly provided with a wire installing joint station 201, a positioning sheet installing station 202, a side clamping sheet installing station 203, a bottom clamping sheet installing station 204, a detection station 205, a riveting station 206 and the blanking station 207, and the wire installing joint assembling station 201, the positioning sheet assembling station 202, the side clamping sheet assembling station 203, the bottom clamping sheet installing station 204, the detection station 205, the riveting station 206 and the blanking station 207 on the turntable jig device 2 are correspondingly matched with each other in position.
As shown in fig. 4, the jig 23 includes a jig slide 231, a jig body 232, a first slider 233, an upper positioning plate 234, a lower positioning plate 235, a second slider 236 and an end baffle 237; the jig body 232 is arranged in the middle of the jig sliding seat 231, two through grooves are formed in the jig sliding seat 231, and the first sliding block 233 and the second sliding block 236 are movably matched in the through grooves in the jig sliding seat 231; the upper positioning plate 234 and the lower positioning plate 235 are symmetrically arranged, notches are formed in the opposite sides of the upper positioning plate 234 and the lower positioning plate 235, and the upper positioning plate 234 is located above the lower positioning plate 235; a blind hole 2321 is arranged at the side of the jig body 232, blind holes are arranged at the sides corresponding to the first slider 233 and the second slider 236, a spring is arranged between the jig body 232 and the first slider 233 and the second slider 236, and the spring is placed in the blind holes; the end baffle 237 is arranged at the side end of the jig sliding seat 231 and limits the first sliding block 233 and the second sliding block 236; a round hole 2322 is arranged in the middle of the jig body 232 and used for placing a wire connector, rectangular grooves 2323 are arranged on two sides of the round hole 2322, and the rectangular grooves 2323 are used for placing a positioning sheet; the four corners of the top end of the fixture body 232 are provided with protrusions for limiting the movement of the wire connectors.
When the turntable jig device 2 works, the assembled wire joint is placed in the circular hole 2322 in the jig body 232, and after the side clamping piece is placed on the wire joint, the second sliding block 236 drives the lower positioning plate 235 to move oppositely to clamp the side clamping piece; when the bottom clip is placed on the side clip, the first slider 233 drives the upper positioning plate 234 to move oppositely to clamp the bottom clip, and the first slider 233 and the second slider 236 are driven by power arranged outside; the jig 23 is driven by the divider 21 to realize stepping movement, and is switched between the stations.
The turntable jig device 2 solves the problems of low assembly efficiency and assembly precision of the wire connectors and easy looseness of assembly elements; the plurality of jigs arranged on the turntable correspond to the plurality of stations, so that the whole equipment mechanism is compact and the transfer is efficient; set up locating plate 234 and lower locating plate 235 on the tool and press from both sides tight contralateral clamping piece and end clamping piece respectively, prevent that it from taking place not hard up in the assembly, lead to the assembly inaccuracy, make the location more accurate.
As shown in fig. 5, the positioning sheet feeding device 4 includes a support 41, a traverse cylinder 42, a moving plate 43, a longitudinal moving cylinder 44, a suction assembly 45, a material table 46, a discharging block 47, a lifting block 48, a lifting cylinder 49, a first side pushing cylinder 410, a push rod 411 and a second side pushing cylinder 412; the support 41 is fixed on the frame, the moving plate 43 is movably connected to the support 41 through a sliding rail, the traversing cylinder 42 is horizontally arranged on the support 41, and the telescopic end of the traversing cylinder 42 is connected with the moving plate 43; the longitudinal moving cylinder 44 is arranged on the moving plate 43, the telescopic end of the longitudinal moving cylinder 44 is connected with the suction assembly 45, and the suction assembly 45 is movably connected on the moving plate 43 through a sliding rail; the sucking component 45 comprises a sucking seat 451, a sucking head 452 and a positioning block 453; the suction seat 451 is connected with the moving plate 43, suction valves are arranged on two sides of the suction seat 451, the positioning block 453 is arranged in the suction head 452, a counter bore is arranged at the top of the positioning block 453, a spring is arranged in the counter bore and is in contact with the suction seat 451, a lug is arranged on the side edge of the top end of the positioning block 453, and the lower end of the positioning block 453 is arc-shaped; the suction head 452 is fixedly arranged in the suction seat 451, a through hole matched with the shape of the positioning block 453 is formed in the middle of the suction head 452, and a notch matched with a lug of the positioning block 453 is formed in the top end of the suction head 452; a suction hole is formed in the side of the suction head 452, a vertical suction hole is also formed in the bottom end of the suction head 452, and the suction hole in the side is communicated with the vertical suction hole; the material platform 46 is arranged on the side of the support 41, a material passing groove is formed in the material platform 46, a positioning sheet flows in the material passing groove, and a vibration feeder is arranged at the feeding end of the material platform 46; the discharging block 47 is arranged on the material table 46, a vertical groove is formed in the discharging block 47, and the position of the vertical groove corresponds to the top end of the material passing groove; the jacking block 48 is movably connected to the material platform 46 through a slide rail, the jacking block 48 is matched with a vertical groove of the discharging block 47, a rectangular hole is formed in the middle of the jacking block 48, and the size of the rectangular hole is matched with that of the positioning block 453; the jacking cylinder 49 is arranged on the material platform 46, and the telescopic end of the jacking cylinder 49 is connected with the jacking block 48; the first side pushing cylinder 410 is installed on the support 41 through a connecting plate, and the push rod 411 is installed at the telescopic end of the first side pushing cylinder 410; the second side pushing cylinder 412 is installed on the support 41 through a connecting plate, and the top end of the push rod 411 and the telescopic end of the second side pushing cylinder 412 are on the same axis.
When the positioning sheet feeding device 4 works, the positioning sheet sequentially passes through the material table 46, the jacking cylinder 49 drives the jacking block 48 to move upwards to lift up a single positioning sheet, then the sucking component 45 realizes two-dimensional movement under the combined action of the transverse moving cylinder 42 and the longitudinal moving cylinder 44, the positioning block 453 descends to be inserted into the jacking block 48 to realize positioning, the suction head 452 descends to contact with the positioning sheet, the suction hole starts to suck air, the positioning sheet is sucked and transported into a jig to be sleeved on a lead connector, then the first side pushing cylinder 410 and the second side pushing cylinder 412 work to drive the jig, and the placed positioning sheet is centered and positioned.
The positioning sheet feeding device 4 solves the problems that the positioning sheet is difficult to clamp, the placing precision is not high, and the positioning sheet is easy to fall down, because the natural state of the positioning sheet is difficult to keep vertical, the positioning sheet is lifted by arranging the jacking block 48 to realize separation, the positioning block 453 is arranged to be buckled with the jacking block 48 to realize positioning during suction, and the suction head 452 is ensured to be over against the positioning sheet to ensure that the suction is firm; a positioning block 453 protrudes into the suction head 452, and a spring is provided between the positioning block 453 and the suction base 451, and is elastically buffered when in contact; the locating plate after absorbing is sleeved on the suction head 452, and when the locating plate is put down, the locating plate can be guided, so that the lodging is prevented, and the locating plate can fall into the jig accurately.
As shown in fig. 6, the wire connector feeding device 3 is similar in principle to the positioning sheet feeding device 4, and includes a clamping and conveying manipulator 31, a material passing table 32, a material discharging table 33, a material distributing block 34 and a material distributing cylinder 35; the material passing table 32 is arranged on the side of the clamping and conveying manipulator 31, the material passing table 32 is provided with a track for a lead connector to pass through, and the material discharging table 33 is arranged on the material passing table 32; the material passing table 32 and the material discharging table 33 are both provided with vertical through holes, the distributing block 34 is matched in the vertical through holes, the upper end of the distributing block 34 is provided with a notch for preventing a wire joint, the distributing block 34 is movably connected to the material passing table 32 through a sliding rail, the distributing block 34 is connected with the telescopic end of the distributing cylinder 35, and the distributing cylinder 35 is installed on the material passing table 32.
When the wire connector feeding device 3 works, the material distributing cylinder 35 drives the material distributing block 34 to lift up, so that the wire connectors in the material passing table 32 are lifted up to be separated, and then the clamping and conveying manipulator 31 works to clamp the wire connectors and convey the wire connectors to the jig.
As shown in fig. 7, the bottom clip feeding device 6 includes a base 61, a horizontal cylinder 62, a moving frame 63, a vertical cylinder 64, a finger cylinder 65, a material distributing base 66, a material distributing assembly 67, a rotating sleeve 68, a positioning thimble 69, a rotating cylinder 610, a lifting cylinder 611, a lifting flap 612, a third side pushing cylinder 601, a fourth side pushing cylinder 602, and a second pushing rod 603; the horizontal cylinder 62 is installed on the base 61, the moving frame 63 is movably connected to the base 61 through a sliding rail, and the telescopic end of the horizontal cylinder 62 is connected with the moving frame 63; the vertical cylinder 64 is arranged on the moving frame 63, a moving plate 641 is arranged at the telescopic end of the vertical cylinder 64, the finger cylinder 65 is arranged on the moving plate 641, and a clamping block 651 is arranged at the clamping end of the lower end of the finger cylinder 65; the material distributing seat 66 is arranged on the side edge of the base 61, an L-shaped sinking groove is formed in the upper end of the material distributing seat 66, the longer part of the L-shaped sinking groove is used for feeding, the turning part of the sinking groove is provided with a material distributing component 67, the material distributing component 67 comprises a side air cylinder 671 and a material distributing push rod 672, the material distributing push rod 672 is arranged at the telescopic end of the side air cylinder 671, and the material distributing push rod 672 is matched in the material distributing seat 66 and can slide on the shorter part of the L-shaped sinking groove; the material distributing seat 66 is provided with a circular through hole 661, the rotating sleeve 68 is connected in the circular through hole 661, the top of the rotating sleeve 68 is provided with a transverse groove, the width of the transverse groove is matched with the width of the bottom clamping piece, the middle part of the rotating sleeve 68 is provided with a vertical through hole, the positioning thimble 69 is matched in the vertical through hole, and the cross-sectional shape of the positioning thimble 69 is matched with the shape of the hole on the bottom clamping piece; the lower end of the positioning thimble 69 is arranged on a rotating shaft of the rotating cylinder 610, the rotating cylinder 610 is arranged on a lifting folded plate 612, the side of the lifting folded plate 612 is movably connected to the distributing base 66 through a sliding rail, the lifting folded plate 612 is connected with the telescopic end of the lifting cylinder 611, and the lifting cylinder 611 is arranged on the distributing base 66; the third side pushing cylinder 601 and the fourth side pushing cylinder 602 are both installed on the base 61 through a connecting plate, the second pushing rod 603 is installed at the telescopic end of the fourth side pushing cylinder 602, and the upper end of the second pushing rod 603 and the spindle of the third side pushing cylinder 601 are on the same horizontal axis.
When the bottom clip feeding device 6 works, bottom clips are sequentially fed from the material distributing seat 66, after the bottom clips reach the end part, the material distributing push rod 672 pushes the side air cylinder 671 to move, the bottom clips at the end part are moved out to reach the rotating sleeve 68, then the lifting air cylinder 611 drives the positioning ejector pins 69 to lift, so that the positioning ejector pins 69 are positioned in holes of the bottom clips, then the rotating air cylinder 610 rotates to enable the bottom clips to rotate ninety degrees, then the finger air cylinders 65 clamp the bottom clips, the bottom clips are moved to a jig under the action of the horizontal air cylinder 62 and the vertical air cylinder 64, and the third side air cylinder 601 and the fourth side air cylinder 602 are used for driving a positioning component in the jig to position the bottom clips.
The bottom clamping piece feeding device 6 solves the problems that the efficiency is low in the bottom clamping piece assembling process, clamping is difficult, and clamping precision is low, and for the problem that continuous feeding is difficult to clamp, a single bottom clamping piece is separated towards the side by arranging the material distributing assembly 67, sufficient space is generated for clamping, the separated bottom clamping piece is rotated, the clamping direction is changed, and the bottom clamping piece is prevented from being deformed and bent in the clamping process; the bottom clamping piece is positioned by the material distributing push rod 672 in the separation moving process and is positioned by the positioning ejector pin 69 in the rotating process, so that the position of a workpiece is kept, and the assembly precision of the clamping precision is improved; the third side pushing cylinder 601 and the fourth side pushing cylinder 602 are arranged, so that the two sides of the bottom clamping piece after the feeding can be positioned and corrected again.
As shown in fig. 8, the side clip loading device 5 has a similar principle to the bottom clip loading device 6, and includes a carrying mechanism 51, a separating mechanism 52 and a rotating mechanism 53, wherein the separating mechanism 52 pushes a single side clip to the rotating mechanism 53, the rotating mechanism positions and rotates the side clip, and then the carrying mechanism 51 clamps and carries the side clip to the jig.
The automatic production equipment for the wire connector is processed sequentially through the following steps when in work:
conducting wire joint feeding: the material distributing cylinder 35 drives the material distributing block 34 to lift up, so that the wire connectors in the material passing table 32 are lifted up to be separated, and then the clamping and conveying manipulator 31 works to clamp the wire connectors and convey the wire connectors into a jig;
(II) positioning sheet feeding: the positioning pieces sequentially pass through the material table 46, the jacking cylinder 49 drives the jacking block 48 to move upwards to lift up a single positioning piece, then the suction assembly 45 realizes two-dimensional movement under the combined action of the transverse moving cylinder 42 and the longitudinal moving cylinder 44, the positioning block 453 descends and is inserted into the jacking block 48 to realize positioning, the suction head 452 descends to start sucking air after contacting with the positioning piece, the positioning piece is sucked and moved into a jig and sleeved on a lead connector, and then the first side pushing cylinder 410 and the second side pushing cylinder 412 work to drive the jig and center and position the placed positioning piece;
(III) feeding side clamping pieces: the separating mechanism 52 pushes the single side clamping piece to the rotating mechanism 53, the rotating mechanism positions and rotates the side clamping piece, and then the carrying mechanism 51 clamps and carries the side clamping piece into the jig;
(IV) feeding the bottom clamping piece: the bottom clamping pieces are sequentially fed from the material distribution seat 66, after the bottom clamping pieces reach the end parts, the material distribution push rod 672 pushes the side air cylinders 671 to move, the bottom clamping pieces at the end parts are moved out to reach the rotating sleeve 68, then the lifting air cylinder 611 drives the positioning ejector pins 69 to lift, the positioning ejector pins 69 are positioned in holes of the bottom clamping pieces, then the rotating air cylinder 610 rotates to enable the bottom clamping pieces to rotate ninety degrees, then the finger air cylinders 65 clamp the bottom clamping pieces, the bottom clamping pieces are moved to be conveyed to the jig under the action of the horizontal air cylinders 62 and the vertical air cylinders 64, and the third side air cylinder 601 and the fourth side air cylinder 602 are used for driving positioning parts in the jig to position;
(V) assembly detection: the detection device detects the heights of the positioning sheet, the side clamping sheet and the bottom clamping sheet sleeved on the lead joint by a contact type height measurement method, and whether the correct falling position exists or not;
(VI) punching and riveting: punching and riveting the workpiece qualified in the last step through a punching device 7, so that the positioning sheet, the side clamping sheet and the bottom clamping sheet are all fixed on the lead joint;
(VII) blanking and carrying: and the blanking device carries out blanking and carrying on the products which are assembled and riveted.