CN111296926A - Graphene protective mask filter element and production process thereof - Google Patents

Graphene protective mask filter element and production process thereof Download PDF

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Publication number
CN111296926A
CN111296926A CN202010111516.9A CN202010111516A CN111296926A CN 111296926 A CN111296926 A CN 111296926A CN 202010111516 A CN202010111516 A CN 202010111516A CN 111296926 A CN111296926 A CN 111296926A
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China
Prior art keywords
graphene
layer
activated carbon
carbon fiber
cotton layer
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Pending
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CN202010111516.9A
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Chinese (zh)
Inventor
聂传凯
吕红波
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Qingdao Leader New Material Technology Innovation Park Development Co ltd
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Qingdao Leader New Material Technology Innovation Park Development Co ltd
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Application filed by Qingdao Leader New Material Technology Innovation Park Development Co ltd filed Critical Qingdao Leader New Material Technology Innovation Park Development Co ltd
Priority to CN202010111516.9A priority Critical patent/CN111296926A/en
Publication of CN111296926A publication Critical patent/CN111296926A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62BDEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
    • A62B7/00Respiratory apparatus
    • A62B7/10Respiratory apparatus with filter elements
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2209/00Aspects relating to disinfection, sterilisation or deodorisation of air
    • A61L2209/20Method-related aspects
    • A61L2209/21Use of chemical compounds for treating air or the like

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Pulmonology (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Respiratory Apparatuses And Protective Means (AREA)
  • Medicines Containing Material From Animals Or Micro-Organisms (AREA)
  • Filtering Materials (AREA)

Abstract

The invention discloses a graphene protective mask filter element and a production process thereof. According to the invention, the activated carbon fiber is loaded with graphene, so that the primary filtering effect of the mask on germs is greatly improved, then the germs which pass through the primary filtering are killed by the biological enzyme filter cotton layer, the absorbent cotton layer on the inner layer absorbs the respiratory water vapor, and the water vapor is prevented from condensing on the graphene activated carbon fiber layer and the biological enzyme filter cotton layer to influence the overall filtering effect of the mask.

Description

Graphene protective mask filter element and production process thereof
Technical Field
The invention relates to the field of hygienic products, in particular to a graphene protective mask filter element and a production process thereof.
Background
The mask is a common and effective respiratory protection article, and has good protection and isolation effects on large-particle pollutants, haze, bacteria, viruses and the like. Due to the special microstructure of the graphene, a channel smaller than 1nm can be formed, and particles larger than the size cannot pass through the channel, so that the graphene has an excellent air filtering effect. Meanwhile, the biological enzyme has a good killing effect on a small amount of microorganisms and bacteria and viruses, and the graphene is combined with the biological enzyme, so that a good virus and microorganism protection effect can be achieved.
Disclosure of Invention
In order to achieve the purpose, the invention provides a graphene protective mask filter element and a production process thereof.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a graphite alkene protective facial mask filter core and production technology, the filter core outside-in includes outer non-woven fabrics layer, graphite alkene activated carbon fiber layer, biological enzyme filter cotton layer, absorbent cotton layer and interior non-woven fabrics layer in proper order, the filter core periphery is provided with the sealing washer, the sealing washer is made by synthetic rubber.
The graphene protective mask filter element and the production process thereof have the following specific implementation steps:
a. preparing a graphene solution by adopting a chemical oxidation-reduction method;
b. treating the graphene solution for 30-60 min by using a high-energy ultrasonic oscillation device;
c. preparing 5-10% of graphene solution by mass concentration;
d. soaking activated carbon fibers in a graphene solution, wherein the mass ratio of the activated carbon fibers to the graphene solution is 1: 3, carrying out sealed hydrothermal treatment for 1h at the hydrothermal temperature of 120-150 ℃, taking out the activated carbon fiber after the hydrothermal treatment is finished, and drying in the shade at room temperature to obtain a graphene activated carbon fiber layer;
e. soaking absorbent cotton in lysozyme solution for 12h, taking out, and drying in the shade to obtain biological enzyme filter cotton layer;
f. the filter element is prepared by bonding an outer non-woven fabric layer, a graphene activated carbon fiber layer, a biological enzyme filter cotton layer, a degreasing cotton layer and an inner non-woven fabric layer through hot melt adhesive, thermally pressing a sealing ring, and performing ultraviolet sterilization.
The beneficial effects of the invention are that the activated carbon fiber is loaded with graphene, so that the primary filtering effect of the mask on germs is greatly improved, then the germs which pass the primary filtering are killed by the biological enzyme filter cotton layer, and the absorbent cotton layer on the inner layer absorbs the breathing water vapor, thereby avoiding the water vapor from condensing on the graphene activated carbon fiber layer and the biological enzyme filter cotton layer to influence the overall filtering effect of the mask.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a structure diagram of a graphene filter core of a protective mask according to the present invention.
In the figure: 1. the outer non-woven fabric layer, 2 graphene activated carbon fiber layers, 3 biological enzyme filter cotton layers, 4 absorbent cotton layers, 5 inner non-woven fabric layers and 6 sealing rings.
Detailed Description
In order to more clearly illustrate the technical solution of the present invention, the present invention is further described below, and it is obvious that the following descriptions are only some embodiments of the present invention, and for those skilled in the art, without any creative work, other embodiments can be obtained according to the embodiments, and all belong to the protection scope of the present invention
The utility model provides a graphite alkene protective facial mask filter core and production technology thereof, the filter core includes outer non-woven fabrics layer 1, graphite alkene activated carbon fiber layer 2, biological enzyme filter cotton layer 3, absorbent cotton layer 4 and interior non-woven fabrics layer 5 from outside to inside in proper order, the filter core periphery is provided with sealing washer 6, sealing washer 6) is made by synthetic rubber.
The graphene protective mask filter element and the production process thereof specifically comprise the following implementation steps:
a. preparing a graphene solution by adopting a chemical oxidation-reduction method;
b. treating the graphene solution for 60min by using a high-energy ultrasonic oscillation device;
c. preparing the graphene solution with the mass concentration of 7%;
d. soaking activated carbon fibers in a graphene solution, wherein the mass ratio of the activated carbon fibers to the graphene solution is 1: 3, carrying out sealed hydrothermal treatment for 1h at the hydrothermal temperature of 120 ℃, taking out the activated carbon fiber after the hydrothermal treatment is finished, and drying in the shade at room temperature to obtain a graphene activated carbon fiber layer 2;
e. soaking absorbent cotton in lysozyme solution continuously for 12h, taking out and drying in the shade at room temperature to obtain a biological enzyme filter cotton layer 3;
f. the filter element is prepared by bonding an outer non-woven fabric layer 1, a graphene activated carbon fiber layer 2, a biological enzyme filter cotton layer 3, a degreasing cotton layer 4 and an inner non-woven fabric layer 5 through hot melt adhesive, thermally pressing a sealing ring 6, and performing ultraviolet sterilization.
The above embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and the scope of the present invention is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present invention, and such modifications and equivalents should also be considered as falling within the scope of the present invention.

Claims (2)

1. The utility model provides a graphite alkene protective facial mask filter core and production technology thereof, its characterized in that, the filter core outside-in includes outer non-woven fabrics layer (1), graphite alkene activated carbon fiber layer (2), biological enzyme filter cotton layer (3), absorbent cotton layer (4) and interior non-woven fabrics layer (5) in proper order, the filter core periphery is provided with sealing washer (6), sealing washer (6) are made by synthetic rubber.
2. The graphene filter element for protective masks according to claim 1 and the production process thereof are characterized by comprising the following specific implementation steps:
a. preparing a graphene solution by adopting a chemical oxidation-reduction method;
b. treating the graphene solution for 30-60 min by using a high-energy ultrasonic oscillation device;
c. preparing 5-10% of graphene solution by mass concentration;
d. soaking activated carbon fibers in a graphene solution, wherein the mass ratio of the activated carbon fibers to the graphene solution is 1: 3, carrying out sealed hydrothermal treatment for 1h at the hydrothermal temperature of 120-150 ℃, taking out the activated carbon fiber after the hydrothermal treatment is finished, and drying in the shade at room temperature to obtain a graphene activated carbon fiber layer (2);
e. soaking absorbent cotton in lysozyme solution for 12h continuously, taking out and drying in the shade at room temperature to obtain a biological enzyme filter cotton layer (3);
f. the outer non-woven fabric layer (1), the graphene activated carbon fiber layer (2), the biological enzyme filter cotton layer (3), the absorbent cotton layer (4) and the inner non-woven fabric layer (5) are bonded through hot melt adhesive, the sealing ring (6) is thermally pressed, and ultraviolet sterilization is carried out to obtain the filter element.
CN202010111516.9A 2020-02-24 2020-02-24 Graphene protective mask filter element and production process thereof Pending CN111296926A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010111516.9A CN111296926A (en) 2020-02-24 2020-02-24 Graphene protective mask filter element and production process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010111516.9A CN111296926A (en) 2020-02-24 2020-02-24 Graphene protective mask filter element and production process thereof

Publications (1)

Publication Number Publication Date
CN111296926A true CN111296926A (en) 2020-06-19

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CN202010111516.9A Pending CN111296926A (en) 2020-02-24 2020-02-24 Graphene protective mask filter element and production process thereof

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CN (1) CN111296926A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112044198A (en) * 2020-09-19 2020-12-08 东莞市艾尔佳过滤器制造有限公司 Porous graphene loaded manganese-based purification filter element and preparation method thereof

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2597013Y (en) * 2003-02-17 2004-01-07 程启进 Disinfectant health care gauze mask
KR20120037614A (en) * 2010-10-12 2012-04-20 박사룡 A mask comprising lysozyme having antimicrobial effect against microorganism
WO2015109313A1 (en) * 2014-01-17 2015-07-23 Goodrich Corporation Treated graphene nanoplatelets for inflatable structure barrier layers
CN106042514A (en) * 2016-07-18 2016-10-26 常熟市立新无纺布织造有限公司 Adhesive-bonded fabric for medical gauze masks
CN106474819A (en) * 2016-10-24 2017-03-08 上海电力学院 A kind of gas filtration cotton containing graphene oxide and preparation method thereof
CN108187444A (en) * 2018-02-05 2018-06-22 安徽锦海医药科技有限责任公司 A kind of mask filter material and the mask using the filter material
CN108310447A (en) * 2018-03-22 2018-07-24 陕西师范大学 A kind of bacteriolyze enzyme modification hospital gauze
CN109772059A (en) * 2019-03-26 2019-05-21 温州忠杰塑胶制品有限公司 A kind of mask being convenient for changing filter core
TWM585158U (en) * 2019-08-01 2019-10-21 財團法人亞洲大學 Enzyme mask

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2597013Y (en) * 2003-02-17 2004-01-07 程启进 Disinfectant health care gauze mask
KR20120037614A (en) * 2010-10-12 2012-04-20 박사룡 A mask comprising lysozyme having antimicrobial effect against microorganism
WO2015109313A1 (en) * 2014-01-17 2015-07-23 Goodrich Corporation Treated graphene nanoplatelets for inflatable structure barrier layers
CN106042514A (en) * 2016-07-18 2016-10-26 常熟市立新无纺布织造有限公司 Adhesive-bonded fabric for medical gauze masks
CN106474819A (en) * 2016-10-24 2017-03-08 上海电力学院 A kind of gas filtration cotton containing graphene oxide and preparation method thereof
CN108187444A (en) * 2018-02-05 2018-06-22 安徽锦海医药科技有限责任公司 A kind of mask filter material and the mask using the filter material
CN108310447A (en) * 2018-03-22 2018-07-24 陕西师范大学 A kind of bacteriolyze enzyme modification hospital gauze
CN109772059A (en) * 2019-03-26 2019-05-21 温州忠杰塑胶制品有限公司 A kind of mask being convenient for changing filter core
TWM585158U (en) * 2019-08-01 2019-10-21 財團法人亞洲大學 Enzyme mask

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
黄剑锋: "《纤维增强树脂基复合材料及其湿式摩擦学性能》", 31 December 2016 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112044198A (en) * 2020-09-19 2020-12-08 东莞市艾尔佳过滤器制造有限公司 Porous graphene loaded manganese-based purification filter element and preparation method thereof

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Application publication date: 20200619

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