CN111293000B - Movable iron core assembly production line - Google Patents
Movable iron core assembly production line Download PDFInfo
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- CN111293000B CN111293000B CN202010221172.7A CN202010221172A CN111293000B CN 111293000 B CN111293000 B CN 111293000B CN 202010221172 A CN202010221172 A CN 202010221172A CN 111293000 B CN111293000 B CN 111293000B
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 171
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 238000001514 detection method Methods 0.000 claims abstract description 193
- 230000003068 static effect Effects 0.000 claims abstract description 44
- 238000007599 discharging Methods 0.000 claims abstract description 42
- 239000000047 product Substances 0.000 claims description 90
- 230000007246 mechanism Effects 0.000 claims description 77
- 239000004071 soot Substances 0.000 claims description 71
- 238000007664 blowing Methods 0.000 claims description 56
- 238000003825 pressing Methods 0.000 claims description 55
- 230000002950 deficient Effects 0.000 claims description 28
- 238000003860 storage Methods 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 20
- 239000013307 optical fiber Substances 0.000 claims description 11
- 239000011265 semifinished product Substances 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 230000007306 turnover Effects 0.000 claims description 8
- 238000004049 embossing Methods 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 21
- 230000008569 process Effects 0.000 abstract description 11
- 239000000306 component Substances 0.000 description 21
- 238000012360 testing method Methods 0.000 description 10
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000010923 batch production Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000013072 incoming material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H49/00—Apparatus or processes specially adapted to the manufacture of relays or parts thereof
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a movable iron core assembly production line which sequentially comprises a movable iron core long pressure spring detection assembly machine, a static iron core clamp spring gasket short pressure spring assembly machine, a shaft sleeve movable joint assembly machine and an iron core sleeve assembly machine according to the production process; the iron core long pressure spring detection assembling machine, the static iron core clamp spring gasket short pressure spring assembling machine, the shaft sleeve movable joint assembling machine and the iron core sleeve assembling machine are connected in sequence. According to the invention, the cooperation among the machine stations realizes the automatic feeding, automatic detection, automatic assembly and automatic discharging in the whole process of the production and assembly of the movable iron core, and the finished product is stacked and stored after the assembly of the final movable iron core is completed, so that the full process is mechanized, the automation degree is high, the labor cost is reduced, the quality of the finished product is stable, the production efficiency is obviously improved, and the production efficiency is improved to be more than 1200 PCS/hour.
Description
Technical Field
The invention relates to the technical field of automatic equipment, in particular to a movable iron core assembly production line for EV 350.
Background
At present, the assembly production process of the EV350 movable iron core is carried out by full manual work, however, manual assembly has the advantages of more working procedures, high labor intensity, long time consumption, high cost and low production efficiency, moreover, as the yield of the EV350 is increased year by year, the demand of workers is increased, the recruitment of workers is difficult, the quantity of workers is large, the management is difficult, the labor cost of contactor production is high, and the market competitiveness is low.
The invention discloses a movable iron core assembly production line, which realizes the mechanization and automation of an EV350 movable iron core production process, obviously reduces the labor intensity of workers, reduces the number of practitioners, reduces the labor cost and the management difficulty, and improves the competitiveness of products.
Disclosure of Invention
In order to solve the technical problems, the invention provides a full-automatic movable iron core assembly production line for assembling movable iron cores, long pressure springs, static iron cores, long shaft sleeves, snap springs, large gaskets, small gaskets, shaft sleeves, coaxial sleeves, movable joints, gaskets and iron core sleeves, which can realize the functions of automatic feeding, assembly, riveting, assembly detection, defective product output, good product output stacking and the like, and realize the automatic feeding and assembly of parts one by one in the whole assembly production process, thereby realizing full automation, high efficiency, saving cost, reducing labor intensity and improving product quality.
In order to achieve the above object, the present invention provides the following technical solutions: the movable iron core assembly production line is characterized by sequentially comprising a movable iron core long pressure spring detection assembly machine, a static iron core clamp spring gasket short pressure spring assembly machine, a shaft sleeve movable joint assembly machine and an iron core sleeve assembly machine according to the production process; the iron core long pressure spring detection assembling machine, the static iron core clamp spring gasket short pressure spring assembling machine, the shaft sleeve movable joint assembling machine and the iron core sleeve assembling machine are connected in sequence.
Preferably, the movable iron core long pressure spring detection assembly machine comprises a first rack for supporting, a movable iron core automatic feeding device, a movable iron core verticality detection device, a long pressure spring automatic feeding device, a long pressure spring detection device, a first blanking manipulator, a tool jig soot blowing part, a vertical conveying track device and a turntable device; the turntable device is arranged on the first rack; the outer side of the turntable device is sequentially provided with a movable iron core automatic feeding device, a movable iron core verticality detection device, a long pressure spring automatic feeding device, a long pressure spring detection device, a first blanking manipulator and a tool jig soot blowing part along the rotation direction of the turntable device; the vertical conveying track device is located below the first blanking manipulator.
Preferably, the static iron core clamp spring gasket short pressure spring assembling machine comprises a second frame, a second conveying rail, a static iron core feeding device, a long shaft sleeve feeding device, a pneumatic upright post riveting mechanism, a riveting assembly, a shaft sleeve assembly taking mechanism, a clamp spring feeding station, a tool positioning assembly, a clamp spring detection assembly, a large gasket vibration feeding device, a first pressing detection second pressing detection, a small gasket vibration feeding device, a pressing device, a defective product discharging device and a third conveying rail, wherein the second conveying rail is arranged on the second frame; a static iron core feeding device, a long shaft sleeve feeding device, a pneumatic upright post riveting mechanism, a riveting assembly and a shaft sleeve assembly fetching mechanism are sequentially arranged along the moving direction of the second conveying track; the tool positioning assembly, the clamp spring detection assembly, the large gasket vibration feeding device, the first downward pressing detection, the second downward pressing detection, the small gasket vibration feeding device, the downward pressing device and the defective product discharging device are sequentially arranged along the moving direction of the third conveying track; and the clamping spring feeding station and the third conveying track are mutually perpendicular.
Particularly, the static iron core clamp spring gasket short pressure spring assembling machine also comprises a defective product blanking part, a soot blowing device and an embossing detection device; the soot blower is arranged on the second conveying track; the device is used for carrying out dust removal treatment on the tool fixture on the track; the defective product blanking component is arranged at one end of the second conveying track and used for collecting defective products; the embossing detection device is arranged on the right side of the riveting assembly and used for detecting the riveted shaft sleeve assembly.
Preferably, the shaft sleeve movable joint assembly machine comprises a third frame, a second turntable mechanism, a shaft sleeve feeding device, a shaft sleeve detection part, a coaxial sleeve feeding device, a coaxial sleeve detection part, a pneumatic lateral riveting device, a turnover device, a shaft sleeve component blanking device, a second soot blower, a fourth conveying track, a movable joint feeding device, a movable joint optical fiber detection part, a gasket feeding device, a third pressing detection, a spin riveting auxiliary pressing mechanism, a pressing module device, a finished product blanking device and a detection mechanism, wherein the second turntable mechanism, the shaft sleeve feeding device, the shaft sleeve detection part, the coaxial sleeve detection part, the pneumatic lateral riveting device, the turnover device, the shaft sleeve component blanking device, the second soot blower, the fourth conveying track, the movable joint feeding device, the movable joint optical fiber detection part, the gasket feeding device and the detection mechanism are arranged on the third frame; the shaft sleeve feeding device, the shaft sleeve detection part, the coaxial sleeve feeding device, the coaxial sleeve detection part, the pneumatic lateral riveting device, the turnover device, the shaft sleeve component discharging device and the second soot blowing device are sequentially arranged on the peripheral side along the rotation direction of the second turntable mechanism; the fourth conveying track is arranged below the blanking device of the shaft sleeve assembly; and a movable joint feeding device, a movable joint optical fiber detection component, a gasket feeding device, a third pressing detection, a spin riveting auxiliary pressing mechanism, a detection mechanism, a pressing module device and a finished product discharging device are sequentially arranged along the conveying direction of the fourth conveying track.
Preferably, the movable joint feeding device comprises a movable joint vibration feeding machine, a movable contact distributing mechanism, a movable joint carrying manipulator and an auxiliary feeding device; the movable contact material distributing mechanism is arranged at the output end of the movable joint vibration feeding machine and is used for separating the movable contacts output by the movable joint vibration feeding machine one by one; the movable contact conveying manipulator is positioned above the movable contact distributing mechanism and is used for conveying the movable contacts on the movable contact distributing mechanism; the auxiliary feeding device is located below the movable joint conveying manipulator and used for being matched with the movable joint conveying manipulator to finish the installation of the movable joint.
Preferably, the iron core sleeve assembling machine comprises a fourth rack, a fifth conveying track, a sixth rotary conveying device, a second discharging manipulator, a third soot blowing device, an iron core sleeve feeding device, a fourth soot blowing device, a semi-finished product detection part, a riveting device, a pressure reference re-detection device, a fifth soot blowing device, a sixth soot blowing device and a finished product storage device, wherein the fifth conveying track, the sixth rotary conveying device, the second discharging manipulator, the third soot blowing device, the iron core sleeve feeding device, the fourth soot blowing device, the semi-finished product detection part, the riveting device, the pressure reference re-detection device, the fifth soot blowing device, the sixth soot blowing device and the finished product storage device are arranged on the fourth rack; the fifth conveying track is arranged in parallel with the sixth rotary conveying device; the third soot blower is arranged between the fifth conveying track and the sixth rotary conveying device; the second discharging manipulator is arranged above the third soot blower; an iron core sleeve feeding device, a fourth soot blowing device, a semi-finished product detection part, a riveting device, a pressure reference re-detection device, a fifth soot blowing device and a sixth soot blowing device are sequentially arranged along the conveying direction of the sixth rotary conveying device; the finished product storage device is positioned at one end of the sixth rotary conveying device.
Preferably, the pressure reference redetection device comprises a pressure reference redetection support, which is arranged on the fourth frame and is used for providing support;
The first power source is arranged on the pressure reference re-detection support and used for providing a power source;
The elastic detection support is slidably arranged on the pressure reference re-detection support, and the first power source can drive the elastic detection support to move; and
The sensor is circumferentially arranged on the elastic detection support and used for detecting the assembled movable iron core;
The second discharging manipulator comprises a second discharging manipulator bracket for supporting; one side of the second blanking manipulator bracket is connected with a second power source; the second blanking manipulator bracket is slidably connected with a bearing plate; the second power source can drive the bearing plate to move; the bearing plate is symmetrically connected with a third power source; the carrying plate slidable array is provided with a carrying finger device, and the third power source can drive the carrying finger device to move back and forth along the vertical direction; the riveting device comprises a riveting bracket; the top of the riveting support is provided with a riveting power source; and a movable pressing die is arranged below the riveting power source and is used for riveting in cooperation with the riveting power source.
Preferably, the long pressure spring detection device comprises a long pressure spring detection bracket, a long pressure spring detection power source, a sliding plate and a detection jig; the long pressure spring detection power source is arranged on the long pressure spring detection bracket and used for providing power; the sliding plate can be arranged on the long pressure spring detection bracket in a sliding manner, and the long pressure spring detection power source can drive the sliding plate to move; the detection jig is arranged on the sliding plate.
Preferably, the automatic movable iron core feeding device comprises a storage disc support, wherein one end of the storage disc support is provided with a material containing frame, and the other end of the storage disc support is provided with an empty disc storage frame; a placing station is arranged between the adjacent material containing rack and the empty disc storage rack; the movable iron core carrying manipulator is arranged on the placing station; the material containing rack is connected with the empty disc storage rack through a first conveying module.
Compared with the prior art, the invention has the following advantages:
1) The movable iron core assembly production line comprises a movable iron core long pressure spring detection assembly machine, a static iron core clamp spring gasket short pressure spring assembly machine, a shaft sleeve movable joint assembly machine and an iron core sleeve assembly machine, and the cooperation among the machines realizes automatic feeding, automatic detection, automatic assembly, automatic discharging and stacking storage after the assembly of the final movable iron core is completed, and the whole process realizes mechanization, has high automation degree, reduces labor cost, ensures stable quality of the finished product, obviously improves production efficiency, and improves production efficiency to be more than 1200 PCS/hour; furthermore, the mechanized operation carries out program control, the quantitative management of contactor assembly is realized, the stability and controllability of the quality of contactor products are ensured, the operation is simpler, the number of workers is further reduced, the management is more efficient, the manpower and the management cost are effectively reduced, the labor intensity of workers is obviously reduced, the workshop environment and layout are improved, and the health of the workers is ensured.
2) According to the invention, when the movable iron core and the long pressure spring are assembled, the movable iron core is automatically placed into the turntable tool in a stacking mode, the long pressure spring is used for placing materials into the movable iron core through the vibration feeding device, meanwhile, the movable iron core is subjected to perpendicularity detection through the air cylinder, the sliding block and the testing tool before assembly, the long pressure spring is assembled, the long pressure spring is detected through the long pressure spring detection device 15 after assembly, and finally, the materials are classified through the first blanking manipulator, and the whole process is controlled through the PLC controller, so that manual feeding is replaced, manual detection is realized, the production quality is ensured, and the production working time is shortened, so that the production efficiency is improved. The invention has the advantages of simple structure, cost saving, high working efficiency, low labor cost and labor intensity, low production cost, good product quality, high yield and high equipment utilization rate.
3) The production beats are reasonably distributed, so that the operation efficiency of the static iron core clamp spring gasket short pressure spring assembling machine is improved, and the situation that individual working procedures are full of materials and wait due to the fact that the production efficiency is higher than that of other working procedures is avoided; in addition, the whole equipment has high degree of automation, improves the production efficiency, is favorable for batch production and full detection, and ensures the quality of products.
4) The invention adopts a linkage mode of a fourth conveying track 311 and a second rotary table mechanism 32, a movable joint feeding device 312, a movable joint optical fiber detection part 313, a gasket feeding device 314, a third pressing detection 315, a spin riveting auxiliary pressing mechanism 316, a detection mechanism 319, a pressing module device 317 and a finished product discharging device 318 are arranged in the moving direction of the fourth conveying track 311, a shaft sleeve feeding device 33, a shaft sleeve detection part 34, a coaxial sleeve feeding device 35, a coaxial sleeve detection part 36, a pneumatic side riveting device 37, a turnover device 38, a shaft sleeve component discharging device 39 and a second soot blowing device 310 are arranged on the second rotary table mechanism 32, the fourth conveying track 311 is responsible for detecting and riveting the movable joint, the gasket feeding, the rotary table device only loads the negative shaft sleeve and the coaxial shaft sleeve, overturns, detects and materials, and places an important finished product discharging device 318 between the second rotary table mechanism 32 and the fourth conveying track 311, and when a single functional area is damaged, workers can maintain the damaged functional area without affecting the automatic assembly of the area, and the production efficiency is improved (the normal production needs to be increased only by one person). In addition, the second turntable mechanism 32 and the fourth conveying track 311 are adopted to ensure that all mechanisms can be uniformly distributed during assembly, so that the influence on the normal action of the assembly machine due to the too dense arrangement and installation of the mechanisms is effectively avoided.
5) The iron core sleeve is fed in a stacking mode and subjected to soot blowing before final assembly, riveting is performed and the height of the movable joint after assembly is detected, the height data of the movable joint is stored in an industrial personal computer, and finally stacking storage is performed, so that the automatic assembly of the movable iron core is simple in structure, practical and feasible in scheme, and high in assembly precision and efficiency.
Drawings
FIG. 1 is a front view of an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a movable iron core long pressure spring detection assembly machine according to an embodiment of the invention;
fig. 3 is a schematic structural diagram of a static iron core clamp spring gasket short pressure spring assembling machine according to an embodiment of the invention;
FIG. 4 is a schematic view of a shaft sleeve movable joint assembling machine according to an embodiment of the invention;
fig. 5 is a schematic structural diagram of an assembling machine for an iron core sleeve according to an embodiment of the present invention;
fig. 6 is an exploded view of a moving core according to an embodiment of the present invention.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
It should be noted that the terms "first," "second," and the like in the description and the claims of the present application and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. It should be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of these exemplary embodiments to those skilled in the art, that in the drawings, it is possible to enlarge the thicknesses of layers and regions for clarity, and that identical reference numerals are used to designate identical devices, and thus descriptions thereof will be omitted.
Please refer to fig. 1: the movable iron core assembling production line for assembling the movable iron core, the long pressure spring, the static iron core, the long shaft sleeve, the clamp spring, the large gasket, the small gasket, the shaft sleeve, the coaxial sleeve, the movable joint, the gasket and the iron core sleeve comprises a movable iron core long pressure spring detection assembling machine 1, a static iron core clamp spring gasket short pressure spring assembling machine 2, a shaft sleeve movable joint assembling machine 3 and an iron core sleeve assembling machine 4; the movable iron core long pressure spring detection assembling machine 1, the static iron core clamp spring gasket short pressure spring assembling machine 2, the shaft sleeve movable joint assembling machine 3 and the iron core sleeve assembling machine 4 are sequentially connected according to the production and assembly process. The movable iron core long pressure spring detection assembly machine is used for finishing automatic feeding of a movable iron core assembly, detecting perpendicularity of the movable iron core, assembling the long pressure spring on the movable iron core, detecting the long pressure spring, finishing assembly, removing defective products, and then entering a next procedure; the static iron core clamp spring gasket short pressure spring assembling machine 2 is used for completing automatic feeding of static iron core elements, automatic feeding of long shaft sleeve elements, automatic feeding riveting of static iron cores and long shaft sleeves, manual installation of clamp springs, automatic feeding and assembling of large gaskets, automatic feeding and assembling of small gaskets, and entering a next procedure after defective products are removed; the shaft sleeve movable joint assembling machine 3 is used for automatically feeding the shaft sleeve, automatically feeding the coaxial sleeve, riveting, automatically feeding and assembling the movable joint, automatically feeding and assembling the gasket, spin riveting, removing defective products and then entering the next working procedure; the iron core sleeve assembling machine 4 is used for completing automatic feeding and assembling of the iron core sleeve, automatic riveting and detecting the height of the movable joint after assembling, the height data of the movable joint are stored in the industrial personal computer, and finally, good products are stacked and stored. The invention can realize the functions of automatic feeding, assembly, riveting, assembly detection, defective product output, good product output stacking and the like, realizes the one-by-one automatic feeding and assembly of parts in the whole assembly production process, realizes full automation, has high efficiency, saves cost, reduces labor intensity and improves product quality. The following will describe the movable core long pressure spring detection assembling machine 1, the static core clamp spring gasket short pressure spring assembling machine 2, the shaft sleeve movable joint assembling machine 3 and the core sleeve assembling machine 4 in detail.
On the basis of the above embodiment, as shown in fig. 1 to 2, the movable core long pressure spring detection assembly machine 1 includes a first frame 11, a movable core automatic feeding device 12, a movable core verticality detection device 13, a long pressure spring automatic feeding device 14, a long pressure spring detection device 15, a first blanking manipulator 16, a tooling jig soot blowing section 17, a vertical conveying rail device 18 and a turntable device 19. The first frame 11 plays a supporting role and is used for supporting the movable iron core automatic feeding device 12, the movable iron core verticality detection device 13, the long pressure spring automatic feeding device 14, the long pressure spring detection device 15, the first blanking manipulator 16, the tool fixture soot blowing part 17, the vertical conveying track device 18 and the turntable device 19. The turntable device 19 is arranged on the first rack 11; the outer side of the turntable device 19 is sequentially provided with a movable iron core automatic feeding device 12, a movable iron core verticality detection device 13, a long pressure spring automatic feeding device 14, a long pressure spring detection device 15, a first blanking manipulator 16 and a tool jig soot blowing part 17 along the rotation direction of the turntable device 19; the vertical transfer rail assembly 18 is positioned below the first blanking robot 16. Specifically, the turntable device 19 is provided with 6 turntable tool clamps in total, and the 6 turntable tool clamps are all installed on the turntable device 19 to form 6 stations. Starting equipment during assembly, movable iron core automatic feeding device 12 automatically grabs the movable iron core and then places the movable iron core on a turntable tool clamp, then the movable iron core is transported to a station of movable iron core perpendicularity detection device 13 through turntable device 19 and then is suspended, the movable iron core is subjected to perpendicularity detection by movable iron core perpendicularity detection device 13, the detected structure is stored in an industrial personal computer, turntable device 19 continuously drives the movable iron core to move to a station of long pressure spring automatic feeding device 14 for long pressure spring assembly, long pressure spring assembly is carried out on the movable iron core of which good products are detected by movable iron core perpendicularity detection device 13 during assembly, turntable device 19 carries out long pressure spring length detection on the station of long pressure spring detection device 15 after assembly, the detected result is stored in the industrial personal computer, the turntable device 19 continuously rotates to transport the assembled product to a first blanking manipulator 16, the product is removed from turntable device 19 through first blanking manipulator 16, vertical conveying rail device 18 is placed, and finally, the turntable is rotated again to transport the turntable tool clamp to tool clamp 17 for removing impurities, and the next assembly is prepared. Of course, in this embodiment, when the movable iron core verticality detection device 13 detects a defective product, the subsequent long compression spring composition and long compression spring detection are stopped, and the movable iron core verticality detection device is directly transported to the first blanking manipulator 16, and is grabbed by the first blanking manipulator 16 and then placed at the defective product for collection. The invention realizes the automatic assembly of the movable iron core and the long pressure spring, has simple operation in the whole process and does not need manual participation, thereby improving the production efficiency.
On the basis of the embodiment, the automatic movable iron core feeding device 12 comprises an automatic movable iron core stacking device 121, a first linear module 122 which moves back and forth is arranged in the middle of the automatic movable iron core stacking device 121, a lifting mechanism 123 for lifting is arranged on the module, a mechanical clamping jaw 124 for grabbing the movable iron core is connected on the lifting mechanism 123 in a sliding manner, one end of the automatic movable iron core stacking device 121 is used for sending out a material tray filled with the movable iron core one by one, the movable iron core is carried to a turntable fixture of the turntable device 19 through the mutual cooperation of the first linear module 122, the lifting mechanism 123 and the mechanical clamping jaw 124, Finally, the other end of the automatic movable iron core stacking device 121 stores the empty disc after the blanking. the movable iron core component is automatically placed in the turntable tool in a stacking mode, and therefore labor fatigue caused by repeated operation of a worker for a long time can be effectively solved, and part scratches and scratches caused by the repeated operation of the worker can be effectively solved. And the production efficiency is effectively improved. Ensuring the qualification rate of the product. The movable iron core verticality detection device 13 comprises a verticality detection bracket 131, wherein one end of the verticality detection bracket 131 is connected with a first air cylinder 132 for driving lifting, the verticality detection bracket 131 is slidably connected with a detection connecting plate 133, and the first air cylinder 132 can drive the detection connecting plate 133 to move up and down; a second cylinder 134 is arranged at one end of the detection connecting plate 133 and is used for providing pressing power; The detection connecting plate 133 is slidably connected with a test jig 135, the second cylinder 134 can drive the test jig 135 to press, the second cylinder 134 and the test jig 135 are directly connected in an elastic mode, when the detection connecting plate 133 is pushed to move downwards by the first cylinder 132 during use, and after the detection connecting plate reaches a designated position, the second cylinder 134 starts to push the test jig 135 to detect the movable iron core. If the movable iron core is just a qualified product, the movable iron core can be completely inserted into the test jig 135 without being additionally pressed. According to the invention, the movable iron core verticality detection device 13 is adopted to automatically detect the movable iron core verticality, so that the quality of products is effectively ensured, the subsequent assembly efficiency is improved, and meanwhile, the structure is simple, the practicability is realized, the scheme is practical, and the detection precision and efficiency are high. The long pressure spring automatic feeding device 14 comprises a long pressure spring vibration feeding machine 141, and a long pressure spring auxiliary feeding mechanism 142 is arranged at the output end of the long pressure spring vibration feeding machine 141 and used for installing the long pressure spring on the movable iron core. The long-pressure-spring detecting device 15 includes a long-pressure-spring detecting bracket 151 for supporting, and a long-pressure-spring detecting power source 152, a slide 153, and a detecting jig 154 mounted on the long-pressure-spring detecting bracket 151. The long pressure spring detection power source 152 is arranged on the long pressure spring detection bracket 151 and is used for providing power; the sliding plate 153 is slidably disposed on the long pressure spring detection bracket 151, and the long pressure spring detection power source 152 can drive the sliding plate 153 to reciprocate back and forth in the vertical direction; The detecting jig 154 is disposed on the sliding plate 153, and is used for testing whether the height of the long compression spring exceeds the design. The first blanking manipulator 16 comprises a first sensor 161 for sensing incoming materials, a horizontal moving part 162 for providing power for horizontal movement, a vertical moving part 163 for passing power for vertical movement and a grabbing part 164 for grabbing the incoming materials, wherein the vertical moving part 163 can be arranged on the horizontal moving part 162 in a reciprocating manner, and the grabbing part 164 is arranged at the output end of the vertical moving part 163; the first sensor 161 is provided to the first frame 11 by a fastener. Of course, in this embodiment, the movable core long compression spring detection assembly machine 1 preferably includes a defective product receiving device 120; the defective material receiving device 120 is disposed below the first discharging mechanical arm 16, and is used for receiving and collecting defective materials. According to the invention, when the movable iron core and the long pressure spring are assembled, the movable iron core is automatically placed into the turntable tool in a stacking mode, the long pressure spring is used for placing materials into the movable iron core through the vibration feeding device, meanwhile, the movable iron core is subjected to perpendicularity detection through the air cylinder, the sliding block and the testing jig 135 before assembly, the long pressure spring is assembled, the long pressure spring is detected through the long pressure spring detecting device 15 after assembly, and finally, the first blanking manipulator 16 is used for sorting materials, and the whole process is controlled through the PLC controller, so that manual feeding is replaced, manual detection is realized, the production quality is ensured, the production working time is shortened, and the production efficiency is improved. The invention has the advantages of simple structure, cost saving, high working efficiency, low labor cost and labor intensity, low production cost, good product quality, high yield and high equipment utilization rate.
On the basis of the above embodiment, as shown in fig. 1 and 3, the static core snap spring shim short pressure spring assembling machine 2 includes a second frame 21 and a second conveying rail 22 for conveying a belt jig mounted on the second frame 21, a static core feeding device 23 for automatically placing a static core on the tool jig, a long shaft sleeve feeding device 24 for automatically sleeving a long shaft on the static core, a pneumatic column riveting mechanism 25 for performing first riveting, a riveting assembly 26 for completely riveting the long shaft sleeve and the static core together, a shaft sleeve assembly taking mechanism 27 for taking out the assembled shaft sleeve assembly from the tool jig, a snap spring feeding station 28 for inserting a snap spring into a product, a tool positioning assembly 29 for positioning the tool jig, a snap spring detection assembly 210 for detecting the assembled snap spring, a large-washer vibration feeding device 211 for assembling a large washer on the product, a first pressing detection 212, a second pressing detection 213, a small washer feeding device 214 for assembling a small washer on the product, a pressing device 216 for pressing a defective product, and a third conveying device for materials. A static iron core feeding device 23, a long shaft sleeve feeding device 24, a pneumatic upright post riveting mechanism 25, a riveting assembly 26 and a shaft sleeve assembly fetching mechanism 27 are sequentially arranged along the moving direction of the second conveying track 22. A tooling positioning assembly 29, a clamp spring detection assembly 210, a large gasket vibration feeding device 211, a first pressing detection 212, a small gasket vibration feeding device 214, a second pressing detection 213, a pressing device 215 and a defective product discharging device 216 are sequentially arranged along the moving direction of the third conveying track 217; the clamp spring feeding station 28 and the third conveying rail 217 are arranged perpendicular to each other. The static iron core clamp spring gasket short pressure spring assembling machine 2 further comprises a defective product blanking part 218, a soot blower 219 and an embossing detection device 220; the soot blower 219 is disposed on the second transfer rail 22; the device is used for carrying out dust removal treatment on the tool fixture on the track; the defective product blanking part 218 is arranged at one end of the second conveying track 22 and is used for collecting defective products; the embossing detection device 220 is disposed on the right side of the riveting assembly 26, and is used for detecting the riveted shaft sleeve assembly. The production beats are reasonably distributed, so that the operation efficiency of the static iron core clamp spring gasket short pressure spring assembling machine 2 is improved, and the situation that individual working procedures are full of materials and wait due to the fact that the production efficiency is higher than that of other working procedures is avoided; in addition, the whole equipment has high degree of automation, improves the production efficiency, is favorable for batch production and full detection, and ensures the quality of products.
On the basis of the embodiment, as shown in fig. 3, the second conveying track 22 and the third conveying track 217 are arranged in parallel, and the second conveying track 22 and the third conveying track 217 are not interfered during operation, wherein the third conveying track 217 is used for butting the vertical conveying track device 18, the second conveying track 22 is used for completing the assembly of the static iron cores and the long shaft sleeves, the specific third conveying track 217 conveys the jigs conveyed by the vertical conveying track device 18 and sequentially conveys the jigs to a station to be assembled next, the static iron cores in the static iron core feeding device 23 are arranged regularly according to a certain sequence and then are sent out one by one through the discharging mechanism, Finally, the static iron core on the discharging mechanism is carried to the jig in the second conveying track 22 through the static iron core feeding manipulator, then the second conveying track 22 conveys the jig with the static iron core to the soot blower 219 for soot blowing treatment, impurities are prevented from being attached to the static iron core, the second conveying track 22 after treatment continues to move to the long shaft sleeve feeding device 24, the long shaft sleeve on the long shaft sleeve feeding device 24 is vibrated and fed to the jig along the guide pipe for sequencing and outputting the long shaft sleeve, the second conveying track 22 continues to move to finish assembling the static iron core and the long shaft sleeve sequentially through the pneumatic upright post riveting mechanism 25 and the riveting assembly 26, After assembly, the finished product is detected by the embossing detection device 220 again, whether the finished product has burrs or not is detected, finally, the finished product is taken out by the shaft sleeve component taking mechanism 27, if the finished product is qualified, the finished product is assembled into a jig on the third conveying track 217, the finished product is placed into the defective product blanking part 218, and after the finished product is taken out, the second conveying track 22 continues to move and simultaneously carries out jig dust removal treatment, so that the finished product is prepared for the next cycle. The third conveying rail 217 conveys the sleeve assembly to the position of the clamp spring feeding station 28 for manually feeding the clamp spring, after the sleeve assembly is fed, the third conveying rail 217 continues to convey the tool positioning assembly 29, a positioning cylinder on the tool positioning assembly 29 pushes a positioning finger cylinder to move downwards to clamp and position a product on the jig, meanwhile, the position between adjacent jigs on the third conveying rail 217 is controlled to prevent excessive compaction, the jig after positioning is conveyed to the clamp spring detection assembly 210 again through the third conveying rail 217 for detection, the correct installation position is ensured without deformation and bending, after the detection, the third conveying rail 217 continues to be conveyed to the large gasket vibration feeding device 211, The large gasket vibration feeding machine starts to vibrate and sequentially conveys the large gaskets to the discharging end, at the moment, the large gasket conveying mechanical arm moves to the upper side of the upper large gasket to clamp the large gasket, then the large gasket is conveyed and assembled into a product of the tool jig, the auxiliary assembly device is matched with the large gasket conveying mechanical arm to finish the installation of the large gasket in the assembly process, whether the large gasket is flat or not is detected by detecting the large gasket through the first pressing detection 212 without bending deformation, the large gasket is continuously moved to the small gasket vibration feeding device 214 after detection to assemble the small gasket, the small gasket is continuously detected through the second pressing detection 213 after assembly, and finally the defective product discharging device 216 is used for detecting the large gasket according to the clamp spring detection assembly 210, The results of the first and second pressing detection 212 and 213 are automatically classified. The static iron core and the long shaft sleeve are assembled sequentially through the static iron core feeding device 23, the soot blower 219, the long shaft sleeve feeding device 24, the pneumatic upright riveting mechanism 25, the riveting assembly 26 and the shaft sleeve assembly taking mechanism 27, assembled and then assembled into a product, and sequentially assembled through the tool positioning assembly 29, the clamp spring detection assembly 210, the large gasket vibration feeding device 211, the small gasket vibration feeding device 214, the pressing device 215 and the defective product discharging device 216, one-time assembly is realized, three performance tests are completed, quality detection is carried out on the assembled product, the automation degree of the whole equipment is high, Greatly improves the production efficiency, is beneficial to batch production and full detection, and ensures the quality of products. In addition, the requirement on manpower is reduced, and the production efficiency is further improved.
On the basis of the above embodiment, as shown in fig. 1 and 4, the sleeve moving joint assembling machine 3 includes a third frame 31, and a second turntable mechanism 32, a sleeve feeding device 33, a sleeve detecting component 34, a coaxial sleeve feeding device 35, a coaxial sleeve detecting component 36, a pneumatic lateral riveting device 37, a turning device 38, a sleeve component blanking device 39, a second soot blowing device 310, a fourth conveying track 311, a moving joint feeding device 312, a moving joint optical fiber detecting component 313, a gasket feeding device 314, a third pressing detection 315, a spin riveting auxiliary pressing mechanism 316, a pressing module device 317, a finished product blanking device 318 and a detecting mechanism 319 which are installed on the third frame 31; a shaft sleeve feeding device 33, a shaft sleeve detection part 34, a coaxial sleeve feeding device 35, a coaxial sleeve detection part 36, a pneumatic side riveting device 37, a turnover device 38, a shaft sleeve component discharging device 39 and a second soot blowing device 310 are sequentially arranged on the peripheral side along the rotation direction of the second turntable mechanism 32; the fourth conveying rail 311 is arranged below the shaft sleeve assembly blanking device 39; a movable joint feeding device 312, a movable joint optical fiber detecting component 313, a gasket feeding device 314, a third pressing detection 315, a spin riveting auxiliary pressing mechanism 316, a detecting mechanism 319, a pressing module device 317 and a finished product discharging device 318 are sequentially arranged along the conveying direction of the fourth conveying track 311. The movable joint feeding device 312 comprises a movable joint vibration feeding machine 3121, a movable joint distributing mechanism 3122, a movable joint carrying manipulator 3123 and an auxiliary feeding device 3124; the moving contact distributing mechanism 3122 is arranged at the output end of the moving contact vibration feeder 3121 and is used for separating the moving contacts output by the moving contact vibration feeder 3121 one by one; the movable contact handling manipulator 3123 is located above the movable contact distributing mechanism 3122 and is used for handling the movable contacts on the movable contact distributing mechanism 3122; the auxiliary feeding device 3124 is located below the movable joint handling manipulator 3123, and is configured to cooperate with the movable joint handling manipulator 3123 to complete the installation of the movable joint.
On the basis of the above embodiment, as shown in fig. 4, during operation, the second turntable mechanism 32 intermittently rotates, and at the same time, the shaft sleeve vibration feeder on the shaft sleeve feeding device 33 carries the shaft sleeve into the second turntable working jig on the second turntable mechanism 32 through the shaft sleeve material manipulator after being output in sequence, then the second turntable mechanism 32 continues to rotate to the shaft sleeve detecting component 34 for detection, continues to rotate to the coaxial sleeve feeding device 35 for placing the coaxial sleeve into the second turntable working jig after detection, after that, the coaxial sleeve detecting component 36 detects, then the second turntable mechanism 32 continues to rotate to the pneumatic side riveting device 37, the shaft sleeve and the coaxial sleeve are riveted into a whole through the pneumatic side riveting device 37, the shaft sleeve and the coaxial sleeve are conveyed to the turning device 38 for turning treatment after being riveted, the second turntable mechanism 32 continues to move to the shaft sleeve component blanking device 39 after being turned, the second turntable mechanism is mounted on a product of the tool on the fourth conveying rail 311, and finally the second turntable mechanism is conveyed through the fourth conveying rail 311, and sequentially passes through the moving joint feeding device 319, the moving joint detecting component 313, the moving joint detecting component 314, the third pressing device 315, the optical fiber pressing device and the optical fiber pressing device for detection and the visual assembly is completed (the visual assembly device 315). The invention adopts a linkage mode of a fourth conveying track 311 and a second rotary table mechanism 32, a movable joint feeding device 312, a movable joint optical fiber detection part 313, a gasket feeding device 314, a third pressing detection 315, a spin riveting auxiliary pressing mechanism 316, a detection mechanism 319, a pressing module device 317 and a finished product discharging device 318 are arranged in the moving direction of the fourth conveying track 311, a shaft sleeve feeding device 33, a shaft sleeve detection part 34, a coaxial sleeve feeding device 35, a coaxial sleeve detection part 36, a pneumatic side riveting device 37, a turnover device 38, a shaft sleeve component discharging device 39 and a second soot blowing device 310 are arranged on the second rotary table mechanism 32, the fourth conveying track 311 is responsible for detecting and riveting the movable joint, the gasket feeding, the rotary table device only loads the negative shaft sleeve and the coaxial shaft sleeve, overturns, detects and materials, and places an important finished product discharging device 318 between the second rotary table mechanism 32 and the fourth conveying track 311, and when a single functional area is damaged, workers can maintain the damaged functional area without affecting the automatic assembly of the area, and the production efficiency is improved (the normal production needs to be increased only by one person). In addition, the second turntable mechanism 32 and the fourth conveying track 311 are adopted to ensure that all mechanisms can be uniformly distributed during assembly, so that the influence on the normal action of the assembly machine due to the too dense arrangement and installation of the mechanisms is effectively avoided.
On the basis of the above embodiment, as shown in fig. 1 and 5, the core sleeve assembling machine 4 includes a fourth frame 41, a fifth conveying rail 42, a sixth rotary conveying device 43, a second discharging manipulator 44, a third soot blower 45, a core sleeve feeding device 46, a fourth soot blower 47, a semi-finished product detecting section 48, a riveting device 49, a pressure reference re-detecting device 410, a fifth soot blower 411, a sixth soot blower 413 and a finished product storage device 412. The fourth frame 41 supports a fifth conveying track 42, a sixth rotary conveying device 43, a second discharging manipulator 44, a third soot blowing device 45, an iron core sleeve feeding device 46, a fourth soot blowing device 47, a semi-finished product detecting section 48, a riveting device 49, a pressure reference re-detecting device 410, a fifth soot blowing device 411, a sixth soot blowing device 413 and a finished product storing device 412. The fifth conveying track 42 is used for receiving the product components assembled by the shaft sleeve movable joint assembling machine 3, and the sixth rotary conveying device 43 is used for conveying products and finishing final riveting assembly; the second discharging manipulator 44 is used for carrying the product part on the fifth conveying track 42 to the sixth rotary conveying device 43 for assembly, the third soot blowing device 45 is used for carrying out soot blowing treatment on the product carried by the second discharging manipulator 44, the iron core sleeve feeding device 46 is used for realizing automatic feeding of the iron core sleeve and accurately placing the iron core sleeve on a jig in the sixth rotary conveying device 43, the fourth soot blowing device 47 is used for carrying out soot blowing treatment on the iron core sleeve on the jig in the sixth rotary conveying device 43, the clean and pollution-free iron core sleeve is ensured, the semi-finished product detection part 48 is used for detecting whether a semi-finished product is arranged on the jig in the sixth rotary conveying device 43 or not, the riveting device 49 is used for carrying out final riveting on the semi-finished product to complete the assembly of the movable iron core, the pressure reference re-detection device 410 is used for carrying out detection on the final product to judge whether the final product is a qualified product, the fifth soot blowing device 411 is used for carrying out treatment on the movable iron core of the finished product, and the finished product storage device 412 is used for carrying out moving and storing the movable iron core of the finished product on the sixth rotary conveying device 43, and the blank jig 413 is provided for next assembly and soot blowing treatment on the movable iron core is used for carrying out soot blowing treatment. Wherein: the fifth conveying track 42 and the sixth rotary conveying device 43 are arranged in parallel, so that the occupied volume of the whole equipment can be effectively reduced, the third soot blowing device 45 is arranged between the fifth conveying track 42 and the sixth rotary conveying device 43, the second discharging manipulator 44 is arranged above the third soot blowing device 45, and the iron core sleeve feeding device 46, the fourth soot blowing device 47, the semi-finished product detection part 48, the riveting device 49, the pressure reference re-detection device 410, the fifth soot blowing device 411 and the sixth soot blowing device 413 are sequentially arranged along the conveying direction of the sixth rotary conveying device 43; the product storage device 412 is located at one end of the sixth carousel 43.
On the basis of the above embodiment, the pressure reference re-detecting means 410 includes a pressure reference re-detecting bracket 4101 for supporting, a first power source 4102, an elastic detecting stand 4103, and a sensor 4104. The pressure reference re-detection support 4101 is arranged on the fourth frame 41 and is used for providing support, and the pressure reference re-detection support 4101 is provided with a long strip-shaped through hole and is used for adjusting the installation position during installation, so that the pressure reference re-detection support 4101 is convenient to use with products of different types; the first power source 4102 is arranged on the pressure reference re-detection support 4101 and is used for providing a power source, the first power source 4102 is a cylinder, the cylinder is arranged on the pressure reference re-detection support 4101 through a mounting plate, and magnetic switches are arranged at the extending position and the contracting position of the cylinder and are used for sensing the telescopic state of the cylinder; the elastic detecting support 4103 is slidably disposed on the pressure reference re-detecting support 4101, and the first power source 4102 can drive the elastic detecting support 4103 to reciprocate along the vertical direction; a circumferential array of sensors 4104 are provided on the resilient test support 4103 for testing the assembled plunger. The second discharging manipulator 44 includes a second discharging manipulator bracket 441 for supporting; a second power source 442 is connected to one side of the second discharging manipulator bracket 441 and is used for providing power for horizontal back and forth reciprocating movement, the second power source 442 is a cylinder, and magnetic switches are arranged at the extending position and the contracting position of the cylinder and are used for sensing the telescopic state of the cylinder; the second discharging manipulator bracket 441 is slidably connected with a bearing plate 443, and the second power source 442 can drive the bearing plate 443 to reciprocate; the bearing plate 443 is symmetrically connected with a third power source 444, the third power source 444 is a cylinder, and magnetic switches are arranged at the extending position and the contracting position of the cylinder and used for sensing the telescopic state of the cylinder; the carrying plate 443 is provided with a carrying finger device 445 in a slidable array, the third power source 444 can drive the carrying finger device 445 to move back and forth along the vertical direction, the carrying finger device 445 adopts a finger cylinder, and the extending position and the contracting position of the finger cylinder are both provided with magnetic switches for sensing the opening and clamping states of the fingers. The riveting device 49 includes a riveting bracket 491; a riveting power source 492 is arranged at the top of the riveting bracket 491; a movable pressing die is arranged below the riveting power source 492 and is used for riveting in cooperation with the riveting power source 492. The iron core sleeve is fed in a stacking mode and subjected to soot blowing before final assembly, riveting is performed and the height of the movable joint after assembly is detected, the height data of the movable joint is stored in an industrial personal computer, and finally stacking storage is performed, so that the automatic assembly of the movable iron core is simple in structure, practical and feasible in scheme, and high in assembly precision and efficiency.
To sum up: the movable iron core assembly production line comprises a movable iron core long pressure spring detection assembly machine, a static iron core clamp spring gasket short pressure spring assembly machine, a shaft sleeve movable joint assembly machine and an iron core sleeve assembly machine, and the cooperation among the machines realizes automatic feeding, automatic detection, automatic assembly, automatic discharging and stacking storage after the assembly of the final movable iron core is completed, and the whole process realizes mechanization, has high automation degree, reduces labor cost, ensures stable quality of the finished product, obviously improves production efficiency, and improves production efficiency to be more than 1200 PCS/hour; furthermore, the mechanized operation carries out program control, the quantitative management of contactor assembly is realized, the stability and controllability of the quality of contactor products are ensured, the operation is simpler, the number of workers is further reduced, the management is more efficient, the manpower and the management cost are effectively reduced, the labor intensity of workers is obviously reduced, the workshop environment and layout are improved, and the health of the workers is ensured.
Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical solution of the present application and not for limiting the same, and although the present application has been described in detail with reference to the above-mentioned embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made to the specific embodiments of the present application after reading the present specification, and these modifications and variations do not depart from the scope of the application as claimed in the pending claims.
Claims (6)
1. The movable iron core assembly production line is characterized by sequentially comprising a movable iron core long pressure spring detection assembly machine (1), a static iron core clamp spring gasket short pressure spring assembly machine (2), a shaft sleeve movable joint assembly machine (3) and an iron core sleeve assembly machine (4) according to the production process; the movable iron core long pressure spring detection assembling machine (1), the static iron core clamp spring gasket short pressure spring assembling machine (2), the shaft sleeve movable joint assembling machine (3) and the iron core sleeve assembling machine (4) are connected in sequence; the movable iron core long pressure spring detection assembly machine (1) comprises a first rack (11) for supporting, a movable iron core automatic feeding device (12), a movable iron core verticality detection device (13), a long pressure spring automatic feeding device (14), a long pressure spring detection device (15), a first blanking manipulator (16), a tool jig soot blowing part (17), a vertical conveying track device (18) and a turntable device (19); The turntable device (19) is arranged on the first rack (11); the outer side of the turntable device (19) is sequentially provided with a movable iron core automatic feeding device (12), a movable iron core verticality detection device (13), a long pressure spring automatic feeding device (14), a long pressure spring detection device (15), a first blanking manipulator (16) and a tool jig soot blowing part (17) along the rotation direction of the turntable device (19); the vertical conveying track device (18) is positioned below the first blanking manipulator (16); The static iron core clamp spring gasket short pressure spring assembling machine (2) comprises a second rack (21), a second conveying rail (22), a static iron core feeding device (23), a long shaft sleeve feeding device (24), a pneumatic upright post riveting mechanism (25), a riveting component (26), a shaft sleeve component fetching mechanism (27), a clamp spring feeding station (28), a tool positioning component (29), a clamp spring detection component (210), a large gasket vibration feeding device (211), a first pressing detection (212), a second pressing detection (213), a small gasket vibration feeding device (214), a pressing device (215) and a pressing device (21), a defective product blanking device (216) and a third conveying track (217); a static iron core feeding device (23), a long shaft sleeve feeding device (24), a pneumatic upright post riveting mechanism (25), a riveting assembly (26) and a shaft sleeve assembly fetching mechanism (27) are sequentially arranged along the moving direction of the second conveying track (22); a tool positioning assembly (29), a clamp spring detection assembly (210), a large gasket vibration feeding device (211), a first pressing detection (212), a second pressing detection (213), a small gasket vibration feeding device (214), a pressing device (215) and a defective product discharging device (216) are sequentially arranged along the moving direction of the third conveying track (217); the clamping spring feeding station (28) and the third conveying track (217) are arranged perpendicular to each other; the shaft sleeve movable joint assembling machine (3) comprises a third frame (31), a second turntable mechanism (32), a shaft sleeve feeding device (33), a shaft sleeve detection part (34), a coaxial sleeve feeding device (35), a coaxial sleeve detection part (36), a pneumatic lateral riveting device (37), a turnover device (38), a shaft sleeve component blanking device (39), a second soot blowing device (310), a fourth conveying track (311), a movable joint feeding device (312), a movable joint optical fiber detection part (313), a gasket feeding device (314), a third pressing detection (315), The automatic riveting device comprises a spin riveting auxiliary pressing mechanism (316), a pressing module device (317), a finished product blanking device (318) and a detection mechanism (319); A shaft sleeve feeding device (33), a shaft sleeve detection part (34), a coaxial sleeve feeding device (35), a coaxial sleeve detection part (36), a pneumatic lateral riveting device (37), a turnover device (38), a shaft sleeve component blanking device (39) and a second soot blowing device (310) are sequentially arranged on the peripheral side along the rotation direction of the second turntable mechanism (32); the fourth conveying track (311) is arranged below the shaft sleeve assembly blanking device (39); a movable joint feeding device (312), a movable joint optical fiber detection component (313), a gasket feeding device (314), a third pressing detection (315), a spin riveting auxiliary pressing mechanism (316), a detection mechanism (319), a pressing module device (317) and a finished product blanking device (318) are sequentially arranged along the conveying direction of the fourth conveying track (311); The iron core sleeve assembling machine (4) comprises a fourth rack (41), a fifth conveying track (42), a sixth rotary conveying device (43), a second discharging manipulator (44), a third soot blowing device (45), an iron core sleeve feeding device (46), a fourth soot blowing device (47), a semi-finished product detection part (48), a riveting device (49), a pressure reference re-detection device (410), a fifth soot blowing device (411), a sixth soot blowing device (413) and a finished product storage device (412), wherein the fifth conveying track (42), the sixth rotary conveying device (43), the second discharging manipulator (44), the third soot blowing device (45) and the iron core sleeve feeding device (46) are arranged on the fourth soot blowing device (47); the fifth conveying track (42) is arranged in parallel with the sixth rotary conveying device (43); the third soot blower (45) is arranged between the fifth conveying track (42) and the sixth rotary conveying device (43); the second discharging manipulator (44) is arranged above the third soot blowing device (45); an iron core sleeve feeding device (46), a fourth soot blowing device (47), a semi-finished product detection part (48), a riveting device (49), a pressure reference re-detection device (410), a fifth soot blowing device (411) and a sixth soot blowing device (413) are sequentially arranged along the conveying direction of the sixth rotary conveying device (43); the finished product storage device (412) is positioned at one end of the sixth rotary conveying device (43).
2. The movable iron core assembly production line according to claim 1, wherein the static iron core clamp spring gasket short pressure spring assembly machine (2) further comprises a defective product blanking part (218), a soot blowing device (219) and an embossing detection device (220); the soot blower (219) is arranged on the second conveying track (22); the device is used for carrying out dust removal treatment on the tool fixture on the track; the defective product blanking component (218) is arranged at one end of the second conveying track (22) and is used for collecting defective products; the embossing detection device (220) is arranged on the right side of the riveting assembly (26) and used for detecting the riveted shaft sleeve assembly.
3. The movable iron core assembly production line according to claim 1, wherein the movable joint feeding device (312) comprises a movable joint vibration feeding machine (3121), a movable contact distributing mechanism (3122), a movable joint carrying manipulator (3123) and an auxiliary feeding device (3124); the movable contact distributing mechanism (3122) is arranged at the output end of the movable contact vibration feeder (3121) and is used for separating the movable contacts output by the movable contact vibration feeder (3121) one by one; the movable contact conveying manipulator (3123) is positioned above the movable contact distributing mechanism (3122) and is used for conveying the movable contacts on the movable contact distributing mechanism (3122); the auxiliary feeding device (3124) is located below the movable joint carrying manipulator (3123) and is used for being matched with the movable joint carrying manipulator (3123) to finish the installation of the movable joint.
4. A moving core assembling line according to claim 1, wherein the press reference re-detecting device (410) includes a press reference re-detecting bracket (4101) provided on the fourth frame (41) for providing support;
A first power source (4102) provided on the pressure reference re-detection bracket (4101) for providing a power source;
An elastic detection support (4103) slidably arranged on the pressure reference re-detection support (4101), wherein the first power source (4102) can drive the elastic detection support (4103) to move; and
The sensor is circumferentially arranged on the elastic detection support (4103) and is used for detecting the assembled movable iron core;
The second discharging manipulator (44) comprises a second discharging manipulator bracket (441) for supporting; one side of the second blanking manipulator bracket (441) is connected with a second power source (442); the second blanking manipulator bracket (441) is slidably connected with a bearing plate (443); the second power source (442) can drive the bearing plate (443) to move; the bearing plate (443) is symmetrically connected with a third power source (444); the carrying plate (443) is provided with a carrying finger device (445) in a slidable array, and the third power source (444) can drive the carrying finger device (445) to move back and forth along the vertical direction; the riveting device (49) comprises a riveting bracket (491); a riveting power source (492) is arranged at the top of the riveting bracket (491); the movable pressing die is arranged below the riveting power source (492) and used for being matched with the riveting power source (492) for riveting.
5. The movable iron core assembly production line according to claim 1, wherein the long pressure spring detection device (15) comprises a long pressure spring detection bracket (151), a long pressure spring detection power source (152), a sliding plate (153) and a detection jig (154); the long pressure spring detection power source (152) is arranged on the long pressure spring detection bracket (151) and is used for providing power; the sliding plate (153) can be slidably arranged on the long pressure spring detection bracket (151), and the long pressure spring detection power source (152) can drive the sliding plate (153) to move; the detection jig (154) is arranged on the sliding plate (153).
6. The movable iron core assembly production line according to claim 1, wherein the movable iron core automatic feeding device (12) comprises a storage disc support (121), one end of the storage disc support is provided with a material containing frame (122), and the other end of the storage disc support is provided with an empty disc storage frame (123); a placing station is arranged between the adjacent material containing frame (122) and the empty disc storage frame (123); a movable iron core carrying manipulator (124) is arranged on the placing station; the material containing frame (122) is connected with the empty disc storage frame (123) through a first conveying module (125).
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