CN111282856A - Aluminum cast bar batch flaw detection device and detection method - Google Patents
Aluminum cast bar batch flaw detection device and detection method Download PDFInfo
- Publication number
- CN111282856A CN111282856A CN202010279927.9A CN202010279927A CN111282856A CN 111282856 A CN111282856 A CN 111282856A CN 202010279927 A CN202010279927 A CN 202010279927A CN 111282856 A CN111282856 A CN 111282856A
- Authority
- CN
- China
- Prior art keywords
- assembly
- aluminum cast
- grabbing
- feeding
- conveying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
- G01N33/204—Structure thereof, e.g. crystal structure
- G01N33/2045—Defects
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention relates to a batch flaw detection device and a batch flaw detection method for aluminum cast rods in the field of flaw detection of the aluminum cast rods, wherein a feeding conveying assembly is correspondingly provided with a feeding grabbing manipulator assembly, the feeding grabbing manipulator assembly is provided with a plurality of groups, and the feeding grabbing manipulator assembly is also provided with a feeding storage placement assembly in a matching manner; the auxiliary adjusting assembly on the other side of the gantry support is provided with a discharge conveying assembly in a matching manner, the discharge conveying assembly is correspondingly provided with a discharge grabbing manipulator assembly, the discharge grabbing manipulator assembly is provided with a plurality of groups, and the discharge grabbing manipulator assembly is also provided with a discharge storage placing assembly in a matching manner; the invention provides a flaw detection device, which can realize batch detection of aluminum cast rods, improve the detection efficiency and reduce the cost; meanwhile, the detection method for exploring the detection device is provided, the detection efficiency can be improved, automatic unmanned operation is realized in the whole process, and a good foundation is laid for production and manufacturing of high-end aluminum products.
Description
Technical Field
The invention relates to the field of flaw detection of aluminum cast bars, in particular to a flaw detection device and a detection method of the flaw detection device.
Background
The automatic flaw detection technology in the nondestructive detection technology is one of important means for detecting the quality of products in modern industrial production; when ultrasonic wave propagates in the material to be detected, the acoustic characteristics of the material and the change of internal tissues have certain influence on the propagation of the ultrasonic wave, the technology of knowing the material performance and the structural change by detecting the influence degree and the condition of the ultrasonic wave is called ultrasonic detection, and the ultrasonic flaw detection is a method for detecting a defective part by utilizing the characteristic that the ultrasonic energy penetrates into a metal material and the characteristic that the ultrasonic energy is reflected at the edge of a cross section when entering another cross section of the metal material from the cross section of the metal material. The existing flaw detection technology mainly detects flaws by irradiating X-rays, and has the advantages of low detection precision, complex operation, difficult debugging and low detection efficiency. How to ensure the detection precision, the automatic technology of the detection equipment is realized, the detection efficiency is improved, and the problem to be solved in the production process of enterprises is solved.
Disclosure of Invention
The invention aims to provide an aluminum cast rod batch flaw detection device, which can realize batch detection of aluminum cast rods, improve detection efficiency, reduce cost and quickly achieve the purpose of aluminum cast rod detection of various specifications by matching with a robot and an automatic program.
The purpose of the invention is realized as follows: a batch flaw detection device for aluminum cast rods comprises a gantry support fixed on the ground, wherein a grabbing detection assembly is arranged on the gantry support in a matching mode, a flaw detection assembly is arranged at the bottom of the gantry support in a matching mode, auxiliary adjusting assemblies are arranged on two sides of the gantry support in a matching mode, a feeding conveying assembly is arranged on the auxiliary adjusting assembly on one side of the gantry support in a matching mode, a feeding grabbing manipulator assembly is correspondingly arranged on the feeding conveying assembly, a plurality of groups of feeding grabbing manipulator assemblies are arranged on the feeding grabbing manipulator assembly, and a feeding storage placing assembly is also arranged on the feeding grabbing manipulator assembly in a matching mode; the auxiliary adjusting assembly on the other side of the gantry support is provided with a discharging conveying assembly in a matching mode, the discharging conveying assembly is correspondingly provided with a discharging grabbing manipulator assembly, the discharging grabbing manipulator assembly is provided with a plurality of groups, and the discharging grabbing manipulator assembly is further provided with a discharging storage placing assembly in a matching mode.
When the aluminum casting rod feeding and storing device works, a feeding storage and placing assembly filled with aluminum casting rods to be detected is moved to the position near a working area of a feeding grabbing manipulator assembly through a moving roller, conveying rollers of a feeding conveying assembly and a discharging conveying assembly are respectively started, and auxiliary adjusting assemblies corresponding to the feeding conveying assembly and the discharging conveying assembly are started; controlling a turntable on the feeding grabbing manipulator assembly to rotate and driving a grabbing manipulator on the secondary manipulator to rotate, so that the grabbing manipulator is positioned above a placing frame filled with the aluminum cast rods to be detected; grabbing the aluminum cast rod to be detected, then placing the aluminum cast rod to be detected on a conveying roller of a feeding conveying assembly, and conveying the aluminum cast rod to be detected towards an auxiliary conveying wheel mechanism on an auxiliary adjusting assembly so that the aluminum cast rod to be detected is just positioned at a concave position in the center of the conveying wheel mechanism; the auxiliary conveying wheel mechanism arranged corresponding to the feeding conveying assembly conveys the aluminum cast bar to be detected towards the feeding grabbing mechanism, and the position of the aluminum cast bar to be detected is adjusted through the front or rear push rod mechanism, so that a clamping jaw of the feeding grabbing mechanism can grab the aluminum cast bar conveniently; when the feeding grabbing mechanism grabs, the corresponding telescopic cylinder extends out and props against the T-shaped connecting part through the connecting rod and drives the left claw and the right claw to be separated; when the left claw and the right claw are descended to the two sides of the aluminum cast rod to be detected, the left claw and the right claw are positioned between any two conveying wheels of the auxiliary conveying wheel mechanism; then the connecting rod of the telescopic cylinder contracts, the left claw and the right claw are meshed after the connecting rod contracts in place, and meanwhile, the grooves and the protrusions on the left claw and the right claw are meshed together; the left claw and the right claw realize the grabbing of the aluminum cast rod to be detected through the gravity of the left claw and the right claw, and the grabbing is firm; slowly lifting the aluminum cast rod to be detected, then transporting the aluminum cast rod to the middle position of the gantry support, slowly descending the aluminum cast rod and placing the aluminum cast rod into a flaw detection assembly for detection; after the aluminum cast bar is detected to be qualified, the other side of the aluminum cast bar is discharged and grabbed by the discharging and grabbing mechanism, and the aluminum cast bar is grabbed and then placed on the auxiliary conveying wheel mechanism on the corresponding auxiliary adjusting assembly; the qualified aluminum cast bars are pushed by a push rod mechanism and transferred to a conveying roller of a discharging conveying assembly by a transfer mechanism; then, the detected aluminum cast bar is grabbed by a grabbing manipulator on the discharging manipulator assembly, finally placed in a placing frame of the discharging storage placing assembly, and transported out after being filled with the aluminum cast bar; detect unqualified aluminium cast stick and snatch through the manipulator that snatchs on the ejection of compact manipulator subassembly again, then place in addition and transport away.
The aluminum cast rod batch detection device has the advantages that batch detection of aluminum cast rods can be realized, the detection efficiency is improved, the cost is reduced, and the purpose of detecting aluminum cast rods of various specifications is quickly achieved by matching with a robot and an automatic program.
As a further improvement of the aluminum bar grabbing device, the aluminum bar grabbing device can grab the aluminum bar stably by the grabbing detection assembly, and is reliable in grabbing process and stable in grabbing; the grabbing detection assembly comprises a feeding grabbing mechanism and a discharging grabbing mechanism, wherein the feeding grabbing mechanism and the discharging grabbing mechanism are respectively arranged on one side of the gantry support; the feeding grabbing mechanism and the discharging grabbing mechanism are respectively fixed on two sides of the gantry support through guide rail mechanisms; the feeding grabbing mechanism and the discharging grabbing mechanism comprise telescopic cylinders which are vertically arranged, connecting blocks which are arranged at the tail ends of the telescopic cylinders, and clamping jaws which are arranged below the connecting blocks; the clamping jaw is connected with the telescopic cylinder through a connecting block; the feeding grabbing mechanism and the discharging grabbing mechanism are respectively provided with two groups side by side.
As a further improvement of the invention, in order to ensure that the left claw and the right claw on the grabbing detection assembly can grab by using the gravity of the aluminum cast rod to be detected, the grabbing reliability is ensured, and accidental dropping is avoided; a connecting channel is arranged at the central position of the connecting block, a connecting rod on the telescopic cylinder penetrates through the connecting channel to be connected with the clamping jaw, the clamping jaw comprises a left side claw and a right side claw, the left side claw and the right side claw are respectively arranged in a semicircular shape, the left side claw and the right side claw are enclosed to form a circular arrangement, T-shaped connecting parts are respectively arranged on the left side claw and the right side claw, the connecting rod on the telescopic cylinder is fixed with the T-shaped connecting parts, and the left side claw and the right side claw are hinged with the connecting block; and the tail ends of the left side claw and the right side claw are respectively provided with a bulge and a groove.
As a further improvement of the invention, the auxiliary adjusting assembly can constantly adjust the positions of the aluminum cast rod to be detected and the aluminum cast rod after detection, so that the working efficiency of transportation is improved; the auxiliary adjusting assemblies are respectively matched with the feeding grabbing mechanism and the discharging grabbing mechanism, the auxiliary adjusting assemblies arranged on the two sides are respectively arranged in a staggered mode, each auxiliary adjusting assembly comprises an auxiliary conveying wheel mechanism arranged side by side with the gantry support, and push rod mechanisms arranged in front of and behind the auxiliary conveying wheel mechanism respectively; the position of the aluminum cast rod conveyed by the auxiliary conveying wheel mechanism is adjusted by the push rod mechanism; the central point of auxiliary conveyor wheel mechanism puts and is the spill setting, and the supplementary adjustment subassembly that corresponds the discharge mechanism setting still cooperates and is provided with transport mechanism.
As a further improvement of the invention, the feeding conveying assembly and the discharging conveying assembly are stable and reliable in supporting, and the large aluminum cast rod is not accidentally broken in the process of conveying; the feeding conveying assembly and the discharging conveying assembly respectively comprise conveying supports and conveying rollers, the conveying rollers are arranged by matching with the conveying supports, each conveying roller comprises an outer side mechanism and an inner side supporting structure arranged inside the outer side mechanism, reinforcing materials are filled in the outer side mechanisms, and the inner side supporting structures are fixedly welded inside the outer side mechanisms in a cross shape.
As a further improvement of the invention, the feeding grabbing manipulator assembly and the discharging grabbing manipulator assembly can efficiently clamp and transport the aluminum cast rod to be detected and the detected aluminum cast rod; the feeding grabbing manipulator assembly and the discharging grabbing manipulator assembly comprise manipulator bases, turntables fixed on the manipulator bases, and secondary manipulators arranged on the turntables, wherein grabbing manipulators are arranged at the tail ends of the secondary manipulators in a matched mode; the grabbing surface of the grabbing manipulator is matched with the surface of the aluminum casting rod to form an arc-shaped arrangement.
As a further improvement of the invention, in order to ensure that the feeding storage placing assembly and the discharging storage placing assembly can stably place aluminum casting rods in batches, the working efficiency is improved, and batch production is realized; the feeding storage placing assembly and the discharging storage placing assembly comprise placing frames and moving rollers arranged below the placing frames, a plurality of groups of aluminum cast rods to be detected are placed in the placing frames, and the plurality of groups of aluminum cast rods to be detected are stacked together; the placing frame moves in any direction through the moving roller.
The invention also aims to provide a detection method of the aluminum cast rod batch flaw detection device, which can improve the detection efficiency, realize automatic unmanned operation in the whole process and lay a good foundation for the production and the manufacture of high-end aluminum products.
Another object of the invention is achieved by: comprises that
The method comprises the following steps: moving a feeding storage placing assembly filled with aluminum cast rods to be detected to the position near a working area of a feeding grabbing manipulator assembly through a moving roller, respectively starting conveying rollers of a feeding conveying assembly and a discharging conveying assembly, and then starting auxiliary adjusting assemblies corresponding to the feeding conveying assembly and the discharging conveying assembly;
step two: controlling a turntable on the feeding grabbing manipulator assembly to rotate and driving a grabbing manipulator on the secondary manipulator to rotate, so that the grabbing manipulator is positioned above a placing frame filled with the aluminum cast rods to be detected;
step three: grabbing the aluminum cast rod to be detected, then placing the aluminum cast rod to be detected on a conveying roller of a feeding conveying assembly, and conveying the aluminum cast rod to be detected towards an auxiliary conveying wheel mechanism on an auxiliary adjusting assembly so that the aluminum cast rod to be detected is just positioned at a concave position in the center of the conveying wheel mechanism;
step four: the auxiliary conveying wheel mechanism arranged corresponding to the feeding conveying assembly conveys the aluminum cast bar to be detected towards the feeding grabbing mechanism, and the position of the aluminum cast bar to be detected is adjusted through the front or rear push rod mechanism, so that a clamping jaw of the feeding grabbing mechanism can grab the aluminum cast bar conveniently;
step five: when the feeding grabbing mechanism grabs, the corresponding telescopic cylinder extends out and props against the T-shaped connecting part through the connecting rod and drives the left claw and the right claw to be separated;
step six: when the left claw and the right claw are descended to the two sides of the aluminum cast rod to be detected, the left claw and the right claw are positioned between any two conveying wheels of the auxiliary conveying wheel mechanism; then the connecting rod of the telescopic cylinder contracts, the left claw and the right claw are meshed after the connecting rod contracts in place, and meanwhile, the grooves and the protrusions on the left claw and the right claw are meshed together; the left claw and the right claw realize the grabbing of the aluminum cast rod to be detected through the gravity of the left claw and the right claw, and the grabbing is firm;
step seven: slowly lifting the aluminum cast rod to be detected, then transporting the aluminum cast rod to the middle position of the gantry support, slowly descending the aluminum cast rod and placing the aluminum cast rod into a flaw detection assembly for detection;
step eight: after the aluminum cast bar is detected to be qualified, the other side of the aluminum cast bar is discharged and grabbed by the discharging and grabbing mechanism, and the aluminum cast bar is grabbed and then placed on the auxiliary conveying wheel mechanism on the corresponding auxiliary adjusting assembly;
step nine: the qualified aluminum cast bars are pushed by a push rod mechanism and transferred to a conveying roller of a discharging conveying assembly by a transfer mechanism; then, the detected aluminum cast bar is grabbed by a grabbing manipulator on the discharging manipulator assembly, finally placed in a placing frame of the discharging storage placing assembly, and transported out after being filled with the aluminum cast bar;
step ten: detect unqualified aluminium cast stick and snatch through the manipulator that snatchs on the ejection of compact manipulator subassembly again, then place in addition and transport away.
As a further improvement of the invention, the detection preparation work and the detection completion work are carried out simultaneously, so that the work stability is ensured; the working process in the first step to the seventh step and the working process in the eighth step to the tenth step are carried out simultaneously.
The invention also aims to have the advantages that the method can improve the detection efficiency, realize automatic unmanned operation in the whole process and lay a good foundation for realizing the production and the manufacture of high-end aluminum products.
Drawings
FIG. 1 is a partial front view of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a cross-sectional view of a conveyor roll.
Fig. 4 is a partial perspective view of the grasping detection member.
Wherein, 1 gantry support, 2 detection module that detects a flaw, 3 feeding snatchs the mechanism, 4 feeding conveyor subassemblies, 5 ejection of compact conveyor subassemblies, 6 ejection of compact snatchs the manipulator subassembly, 7 feeding snatchs the manipulator subassembly, 8 ejection of compact snatchs the mechanism, 9 feeding storing place the subassembly, 10 telescopic cylinder, 11 connecting blocks, 12 connecting channel, 13 left side claw, 14 right side claw, 15T shape connecting portion, 16 archs, 17 grooves, 18 supplementary adjustment subassemblies, 19 push rod mechanism, 20 supplementary conveying wheel mechanism, 21 outside mechanism, 22 reinforced material, 23 inboard bearing structure, 24 secondary manipulator, 25 manipulator base, 26 carousel, 27 snatchs the manipulator, 28 ejection of compact storing place the subassembly, 29 guide rail mechanism, 30 transport mechanism, 31 transport support, 32 transport roller.
Detailed Description
Example one
As shown in fig. 1-4, the object of the present invention is achieved by: a batch flaw detection device for aluminum cast rods comprises a gantry support 1 fixed on the ground, wherein a grabbing detection assembly is arranged on the gantry support 1 in a matching mode, a flaw detection assembly 2 is arranged at the bottom of the gantry support 1 in a matching mode, auxiliary adjusting assemblies 18 are arranged on two sides of the gantry support 1 in a matching mode, a feeding conveying assembly 4 is arranged on the auxiliary adjusting assembly 18 on one side of the gantry support 1 in a matching mode, a feeding grabbing manipulator assembly 7 is correspondingly arranged on the feeding conveying assembly 4, a plurality of groups of feeding grabbing manipulator assemblies 7 are arranged on the feeding grabbing manipulator assembly 7, and a feeding storage placing assembly 9 is further arranged on the feeding grabbing manipulator assembly 7 in a matching mode; the auxiliary adjusting assembly 18 on the other side of the gantry support 1 is provided with a discharging conveying assembly 5 in a matched mode, the discharging conveying assembly 5 is correspondingly provided with a discharging grabbing manipulator assembly 6, the discharging grabbing manipulator assembly 6 is provided with a plurality of groups, and the discharging grabbing manipulator assembly 6 is further provided with a discharging storage placing assembly 28 in a matched mode.
The grabbing detection assembly comprises a feeding grabbing mechanism 3 and a discharging grabbing mechanism 8, wherein the feeding grabbing mechanism 3 and the discharging grabbing mechanism 8 are respectively arranged on one side of the gantry support 1, and the discharging grabbing mechanism is arranged on the other side of the gantry support 1; the feeding grabbing mechanism 3 and the discharging grabbing mechanism 8 are respectively fixed on two sides of the gantry support 1 through the guide rail mechanisms 29; the feeding grabbing mechanism 3 and the discharging grabbing mechanism 8 comprise a telescopic cylinder 10 which is vertically arranged, a connecting block 11 which is arranged at the tail end of the telescopic cylinder 10 and a clamping jaw which is arranged below the connecting block 11; the clamping jaw is connected with the telescopic cylinder 10 through a connecting block 11; the feeding grabbing mechanism 3 and the discharging grabbing mechanism 8 are respectively provided with two groups side by side.
A connecting channel 12 is arranged at the central position of the connecting block 11, a connecting rod on the telescopic cylinder 10 penetrates through the connecting channel 12 to be connected with the clamping jaw, the clamping jaw comprises a left side jaw 13 and a right side jaw 14, the left side jaw 13 and the right side jaw 14 are respectively arranged in a semicircular shape, the left side jaw 13 and the right side jaw 14 are enclosed to form a circular arrangement, T-shaped connecting parts 15 are respectively arranged on the left side jaw 13 and the right side jaw 14, the connecting rod on the telescopic cylinder 10 is fixed with the T-shaped connecting parts 15, and the left side jaw 13, the right side jaw 14 and the connecting block 11 are hinged; the ends of the left claw 13 and the right claw 14 are respectively provided with a projection 16 and a groove 17.
The auxiliary adjusting components 18 are respectively matched with the feeding grabbing mechanism 3 and the discharging grabbing mechanism 8, the auxiliary adjusting components 18 arranged on the two sides are respectively arranged in a staggered mode, each auxiliary adjusting component 18 comprises an auxiliary conveying wheel mechanism 20 arranged side by side with the gantry support 1, and push rod mechanisms 19 respectively arranged in front of and behind the auxiliary conveying wheel mechanism 20; the position of the aluminum cast rod conveyed by the auxiliary conveying wheel mechanism 20 is adjusted by a push rod mechanism 19; the center position of the auxiliary conveying wheel mechanism 20 is in a concave arrangement, and the auxiliary adjusting assembly 18 arranged corresponding to the discharging mechanism is also provided with a transferring mechanism 30 in a matching way.
The conveying support 31 that feeding conveyor spare 4 and ejection of compact conveyor spare 5 included respectively, the transport roller 32 that cooperation conveying support 31 set up, every transport roller 32 all includes outside mechanism 21, sets up the inside bearing structure 23 in outside mechanism 21 inside, outside mechanism 21 intussuseption is filled with reinforced material 22, inside bearing structure 23 is the inside of cross fixed welding in outside mechanism 21.
The feeding grabbing manipulator assembly 7 and the discharging grabbing manipulator assembly 6 comprise manipulator bases 25, turntables 26 fixed on the manipulator bases 25, and secondary manipulators 24 arranged on the turntables 26, wherein grabbing manipulators 27 are arranged at the tail ends of the secondary manipulators 24 in a matched mode; the grabbing surface of the grabbing manipulator 27 is matched with the surface of the aluminum casting rod to form an arc-shaped arrangement.
The feeding storage placing assembly 9 and the discharging storage placing assembly 28 comprise placing frames, moving rollers arranged below the placing frames, a plurality of groups of aluminum cast rods to be detected are placed in the placing frames, and the plurality of groups of aluminum cast rods to be detected are stacked together; the placing frame moves in any direction through the moving roller.
When the aluminum casting bar feeding and storing device works, a feeding storage placing assembly 9 filled with aluminum casting bars to be detected is moved to the position near the working area of a feeding grabbing manipulator assembly 7 through a moving roller, conveying rollers 32 of a feeding conveying assembly 4 and a discharging conveying assembly 5 are respectively started, and then auxiliary adjusting assemblies 18 corresponding to the feeding conveying assembly 4 and the discharging conveying assembly 5 are started; controlling a turntable 26 on the feeding grabbing manipulator assembly 7 to rotate and driving a grabbing manipulator 27 on the secondary manipulator 24 to rotate, so that the grabbing manipulator 27 is positioned above the placing frame filled with the aluminum cast rods to be detected; grabbing the aluminum cast rod to be detected, then placing the aluminum cast rod to be detected on the conveying roller 32 of the feeding conveying assembly 4, and conveying the aluminum cast rod to be detected towards the auxiliary conveying wheel mechanism 20 on the auxiliary adjusting assembly 18, so that the aluminum cast rod to be detected is just positioned at the concave position of the center of the conveying wheel mechanism; the auxiliary conveying wheel mechanism 20 arranged corresponding to the feeding conveying assembly 4 conveys the aluminum cast rod to be detected towards the feeding grabbing mechanism 3, and the position is adjusted by the front or rear push rod mechanism 19, so that the clamping jaw of the feeding grabbing mechanism 3 can grab the aluminum cast rod conveniently; when the feeding grabbing mechanism 3 grabs, the corresponding telescopic cylinder 10 extends out and props against the T-shaped connecting part 15 through the connecting rod and drives the left claw 13 and the right claw 14 to be separated; when the left claw 13 and the right claw 14 descend to the two sides of the aluminum cast rod to be detected, the left claw 13 and the right claw 14 are positioned between any two conveying wheels of the auxiliary conveying wheel mechanism 20; then the connecting rod of the telescopic cylinder 10 is contracted, after the connecting rod is contracted to the proper position, the left side claw 13 is meshed with the right side claw 14, and meanwhile, the groove 17 and the protrusion 16 on the left side claw 13 and the right side claw 14 are meshed together; the left claw 13 and the right claw 14 realize the grabbing of the aluminum cast rod to be detected through the gravity of the claws and firmly grab the aluminum cast rod; slowly lifting the aluminum cast rod to be detected, then transporting the aluminum cast rod to the middle position of the gantry support 1, slowly descending the aluminum cast rod and placing the aluminum cast rod into the flaw detection assembly 2 for detection; after the aluminum cast bar is qualified, the other side discharging and grabbing mechanism 8 grabs the detected aluminum cast bar and places the aluminum cast bar onto the auxiliary conveying wheel mechanism 20 on the corresponding auxiliary adjusting assembly 18 after the aluminum cast bar is grabbed; the qualified aluminum cast rods are pushed by the push rod mechanism 19 and transferred to the conveying roller 32 of the discharging conveying assembly 5 by the transfer mechanism 30; then the detected aluminum cast bar is grabbed by a grabbing manipulator 27 on the discharging manipulator assembly, finally placed in a placing frame of a discharging storage placing assembly 28 and transported out after being filled with the aluminum cast bar; detect unqualified aluminum casting stick and snatch through snatching manipulator 27 on the ejection of compact manipulator subassembly again, then place in addition and transport away.
Example two
Another object of the invention is achieved by: comprises that
The method comprises the following steps: moving a feeding storage placing assembly 9 filled with aluminum cast rods to be detected to the vicinity of a working area of a feeding grabbing manipulator assembly 7 through a moving roller, respectively starting conveying rollers 32 of a feeding conveying assembly 4 and a discharging conveying assembly 5, and then starting auxiliary adjusting assemblies 18 corresponding to the feeding conveying assembly 4 and the discharging conveying assembly 5;
step two: controlling a turntable 26 on the feeding grabbing manipulator assembly 7 to rotate and driving a grabbing manipulator 27 on the secondary manipulator 24 to rotate, so that the grabbing manipulator 27 is positioned above the placing frame filled with the aluminum cast rods to be detected;
step three: grabbing the aluminum cast rod to be detected, then placing the aluminum cast rod to be detected on the conveying roller 32 of the feeding conveying assembly 4, and conveying the aluminum cast rod to be detected towards the auxiliary conveying wheel mechanism 20 on the auxiliary adjusting assembly 18, so that the aluminum cast rod to be detected is just positioned at the concave position of the center of the conveying wheel mechanism;
step four: the auxiliary conveying wheel mechanism 20 arranged corresponding to the feeding conveying assembly 4 conveys the aluminum cast rod to be detected towards the feeding grabbing mechanism 3, and the position is adjusted by the front or rear push rod mechanism 19, so that the clamping jaw of the feeding grabbing mechanism 3 can grab the aluminum cast rod conveniently;
step five: when the feeding grabbing mechanism 3 grabs, the corresponding telescopic cylinder 10 extends out and props against the T-shaped connecting part 15 through the connecting rod and drives the left claw 13 and the right claw 14 to be separated;
step six: when the left claw 13 and the right claw 14 descend to the two sides of the aluminum cast rod to be detected, the left claw 13 and the right claw 14 are positioned between any two conveying wheels of the auxiliary conveying wheel mechanism 20; then the connecting rod of the telescopic cylinder 10 is contracted, after the connecting rod is contracted to the proper position, the left side claw 13 is meshed with the right side claw 14, and meanwhile, the groove 17 and the protrusion 16 on the left side claw 13 and the right side claw 14 are meshed together; the left claw 13 and the right claw 14 realize the grabbing of the aluminum cast rod to be detected through the gravity of the claws and firmly grab the aluminum cast rod;
step seven: slowly lifting the aluminum cast rod to be detected, then transporting the aluminum cast rod to the middle position of the gantry support 1, slowly descending the aluminum cast rod and placing the aluminum cast rod into the flaw detection assembly 2 for detection;
step eight: after the aluminum cast bar is qualified, the other side discharging and grabbing mechanism 8 grabs the detected aluminum cast bar and places the aluminum cast bar onto the auxiliary conveying wheel mechanism 20 on the corresponding auxiliary adjusting assembly 18 after the aluminum cast bar is grabbed;
step nine: the qualified aluminum cast rods are pushed by the push rod mechanism 19 and transferred to the conveying roller 32 of the discharging conveying assembly 5 by the transfer mechanism 30; then the detected aluminum cast bar is grabbed by a grabbing manipulator 27 on the discharging manipulator assembly, finally placed in a placing frame of a discharging storage placing assembly 28 and transported out after being filled with the aluminum cast bar;
step ten: detect unqualified aluminum casting stick and snatch through snatching manipulator 27 on the ejection of compact manipulator subassembly again, then place in addition and transport away.
The working process in the first step to the seventh step and the working process in the eighth step to the tenth step are carried out simultaneously.
The present invention is not limited to the above-mentioned embodiments, and based on the technical solutions disclosed in the present invention, those skilled in the art can make some substitutions and modifications to some technical features without creative efforts according to the disclosed technical contents, and these substitutions and modifications are all within the protection scope of the present invention.
Claims (9)
1. The aluminum cast rod batch flaw detection device comprises a gantry support fixed on the ground, and is characterized in that a grabbing detection assembly is arranged on the gantry support in a matching manner, a flaw detection assembly is arranged at the bottom of the gantry support in a matching manner, auxiliary adjusting assemblies are arranged on two sides of the gantry support in a matching manner, a feeding conveying assembly is arranged on the auxiliary adjusting assembly on one side of the gantry support in a matching manner, a feeding grabbing manipulator assembly is correspondingly arranged on the feeding conveying assembly, a plurality of groups of feeding grabbing manipulator assemblies are arranged on the feeding grabbing manipulator assembly, and a feeding storage placing assembly is also arranged on the feeding grabbing manipulator assembly in a matching manner; the auxiliary adjusting assembly on the other side of the gantry support is provided with a discharging conveying assembly in a matching mode, the discharging conveying assembly is correspondingly provided with a discharging grabbing manipulator assembly, the discharging grabbing manipulator assembly is provided with a plurality of groups, and the discharging grabbing manipulator assembly is further provided with a discharging storage placing assembly in a matching mode.
2. The aluminum cast bar batch flaw detection device according to claim 1, wherein the grabbing detection assembly comprises a feeding grabbing mechanism and a discharging grabbing mechanism, the feeding grabbing mechanism and the discharging grabbing mechanism are respectively arranged on one side of the gantry support and the other side of the gantry support; the feeding grabbing mechanism and the discharging grabbing mechanism are respectively fixed on two sides of the gantry support through guide rail mechanisms; the feeding grabbing mechanism and the discharging grabbing mechanism comprise telescopic cylinders which are vertically arranged, connecting blocks which are arranged at the tail ends of the telescopic cylinders, and clamping jaws which are arranged below the connecting blocks; the clamping jaw is connected with the telescopic cylinder through a connecting block; the feeding grabbing mechanism and the discharging grabbing mechanism are respectively provided with two groups side by side.
3. The aluminum cast rod batch flaw detection device according to claim 2, characterized in that: a connecting channel is arranged at the central position of the connecting block, a connecting rod on the telescopic cylinder penetrates through the connecting channel to be connected with the clamping jaw, the clamping jaw comprises a left side claw and a right side claw, the left side claw and the right side claw are respectively arranged in a semicircular shape, the left side claw and the right side claw are enclosed to form a circular arrangement, T-shaped connecting parts are respectively arranged on the left side claw and the right side claw, the connecting rod on the telescopic cylinder is fixed with the T-shaped connecting parts, and the left side claw and the right side claw are hinged with the connecting block; and the tail ends of the left side claw and the right side claw are respectively provided with a bulge and a groove.
4. The aluminum cast rod batch flaw detection device according to claim 1, characterized in that: the auxiliary adjusting assemblies are respectively matched with the feeding grabbing mechanism and the discharging grabbing mechanism, the auxiliary adjusting assemblies arranged on the two sides are respectively arranged in a staggered mode, each auxiliary adjusting assembly comprises an auxiliary conveying wheel mechanism arranged side by side with the gantry support, and push rod mechanisms arranged in front of and behind the auxiliary conveying wheel mechanism respectively; the position of the aluminum cast rod conveyed by the auxiliary conveying wheel mechanism is adjusted by the push rod mechanism; the central point of auxiliary conveyor wheel mechanism puts and is the spill setting, and the supplementary adjustment subassembly that corresponds the discharge mechanism setting still cooperates and is provided with transport mechanism.
5. The aluminum cast rod batch flaw detection device according to claim 1, characterized in that: the feeding conveying assembly and the discharging conveying assembly respectively comprise conveying supports and conveying rollers, the conveying rollers are arranged by matching with the conveying supports, each conveying roller comprises an outer side mechanism and an inner side supporting structure arranged inside the outer side mechanism, reinforcing materials are filled in the outer side mechanisms, and the inner side supporting structures are fixedly welded inside the outer side mechanisms in a cross shape.
6. The aluminum cast rod batch flaw detection device according to claim 1, characterized in that: the feeding grabbing manipulator assembly and the discharging grabbing manipulator assembly comprise manipulator bases, turntables fixed on the manipulator bases, and secondary manipulators arranged on the turntables, wherein grabbing manipulators are arranged at the tail ends of the secondary manipulators in a matched mode; the grabbing surface of the grabbing manipulator is matched with the surface of the aluminum casting rod to form an arc-shaped arrangement.
7. The aluminum cast rod batch flaw detection device according to claim 1, characterized in that: the feeding storage placing assembly and the discharging storage placing assembly comprise placing frames and moving rollers arranged below the placing frames, a plurality of groups of aluminum cast rods to be detected are placed in the placing frames, and the plurality of groups of aluminum cast rods to be detected are stacked together; the placing frame moves in any direction through the moving roller.
8. The detection method of the aluminum cast rod batch flaw detection device according to the above claim, characterized by comprising the following steps: comprises that
The method comprises the following steps: moving a feeding storage placing assembly filled with aluminum cast rods to be detected to the position near a working area of a feeding grabbing manipulator assembly through a moving roller, respectively starting conveying rollers of a feeding conveying assembly and a discharging conveying assembly, and then starting auxiliary adjusting assemblies corresponding to the feeding conveying assembly and the discharging conveying assembly;
step two: controlling a turntable on the feeding grabbing manipulator assembly to rotate and driving a grabbing manipulator on the secondary manipulator to rotate, so that the grabbing manipulator is positioned above a placing frame filled with the aluminum cast rods to be detected;
step three: grabbing the aluminum cast rod to be detected, then placing the aluminum cast rod to be detected on a conveying roller of a feeding conveying assembly, and conveying the aluminum cast rod to be detected towards an auxiliary conveying wheel mechanism on an auxiliary adjusting assembly so that the aluminum cast rod to be detected is just positioned at a concave position in the center of the conveying wheel mechanism;
step four: the auxiliary conveying wheel mechanism arranged corresponding to the feeding conveying assembly conveys the aluminum cast bar to be detected towards the feeding grabbing mechanism, and the position of the aluminum cast bar to be detected is adjusted through the front or rear push rod mechanism, so that a clamping jaw of the feeding grabbing mechanism can grab the aluminum cast bar conveniently;
step five: when the feeding grabbing mechanism grabs, the corresponding telescopic cylinder extends out and props against the T-shaped connecting part through the connecting rod and drives the left claw and the right claw to be separated;
step six: when the left claw and the right claw are descended to the two sides of the aluminum cast rod to be detected, the left claw and the right claw are positioned between any two conveying wheels of the auxiliary conveying wheel mechanism; then the connecting rod of the telescopic cylinder contracts, the left claw and the right claw are meshed after the connecting rod contracts in place, and meanwhile, the grooves and the protrusions on the left claw and the right claw are meshed together; the left claw and the right claw realize the grabbing of the aluminum cast rod to be detected through the gravity of the left claw and the right claw, and the grabbing is firm;
step seven: slowly lifting the aluminum cast rod to be detected, then transporting the aluminum cast rod to the middle position of the gantry support, slowly descending the aluminum cast rod and placing the aluminum cast rod into a flaw detection assembly for detection;
step eight: after the aluminum cast bar is detected to be qualified, the other side of the aluminum cast bar is discharged and grabbed by the discharging and grabbing mechanism, and the aluminum cast bar is grabbed and then placed on the auxiliary conveying wheel mechanism on the corresponding auxiliary adjusting assembly;
step nine: the qualified aluminum cast bars are pushed by a push rod mechanism and transferred to a conveying roller of a discharging conveying assembly by a transfer mechanism; then, the detected aluminum cast bar is grabbed by a grabbing manipulator on the discharging manipulator assembly, finally placed in a placing frame of the discharging storage placing assembly, and transported out after being filled with the aluminum cast bar;
step ten: detect unqualified aluminium cast stick and snatch through the manipulator that snatchs on the ejection of compact manipulator subassembly again, then place in addition and transport away.
9. The detection method of the aluminum cast rod batch flaw detection device according to claim 8, characterized in that: the working process in the first step to the seventh step and the working process in the eighth step to the tenth step are carried out simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010279927.9A CN111282856A (en) | 2020-04-10 | 2020-04-10 | Aluminum cast bar batch flaw detection device and detection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010279927.9A CN111282856A (en) | 2020-04-10 | 2020-04-10 | Aluminum cast bar batch flaw detection device and detection method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111282856A true CN111282856A (en) | 2020-06-16 |
Family
ID=71027453
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010279927.9A Pending CN111282856A (en) | 2020-04-10 | 2020-04-10 | Aluminum cast bar batch flaw detection device and detection method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111282856A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111830207A (en) * | 2020-07-10 | 2020-10-27 | 中铁一局集团电务工程有限公司 | Detection platform before installation of contact net ratchet |
| CN113369157A (en) * | 2021-06-03 | 2021-09-10 | 安徽天大铜业有限公司 | Transmission device for flaw detection of copper rod |
-
2020
- 2020-04-10 CN CN202010279927.9A patent/CN111282856A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111830207A (en) * | 2020-07-10 | 2020-10-27 | 中铁一局集团电务工程有限公司 | Detection platform before installation of contact net ratchet |
| CN113369157A (en) * | 2021-06-03 | 2021-09-10 | 安徽天大铜业有限公司 | Transmission device for flaw detection of copper rod |
| CN113369157B (en) * | 2021-06-03 | 2023-12-05 | 安徽天大铜业有限公司 | Transmission device for producing copper rod flaw detection |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108461828B (en) | Full-automatic tray loader for battery | |
| CN111482719B (en) | Profile cutting method of laser cutting automatic production line | |
| CN109319203B (en) | Steel pipe pile up neatly winding packing production line | |
| CN111282856A (en) | Aluminum cast bar batch flaw detection device and detection method | |
| CN212823432U (en) | Laser cutting automatic production line for section bar cutting | |
| CN114055070A (en) | Full-automatic special welding machine for vertical rods of engineering scaffolds | |
| CN115255762A (en) | Automatic welding equipment for street lamp post and machining method | |
| CN212041573U (en) | Aluminum cast bar batch flaw detection device | |
| CN114572680A (en) | Automatic unloading and stacking equipment for steel bar trusses | |
| CN112824261A (en) | Automatic unloader that goes up of two groups of trays | |
| CN113562460A (en) | Automatic arrange connection piece equipment | |
| CN220097803U (en) | Unloader and silicon rod conveying system | |
| CN215478387U (en) | Online hacking machine | |
| CN113859617B (en) | Square tube packaging and weighing production line | |
| CN216188952U (en) | Automatic loading and unloading device | |
| CN113972402B (en) | Automatic baking line for battery cell | |
| JP3724900B2 (en) | Cylinder sleeve transfer device | |
| CN212531451U (en) | Multilayer material frame unstacker | |
| CN211253964U (en) | Automatic unloader that goes up of two groups of trays | |
| CN214518151U (en) | Unstacking delivery system and cross-flow fan blade forming and welding system | |
| CN217866846U (en) | Board collecting assembly | |
| CN214518159U (en) | Cross-flow fan blade forming and welding system | |
| CN215316303U (en) | Unstacking feeding mechanism and cross-flow fan blade forming and welding system thereof | |
| CN215709994U (en) | Automatic arrange connection piece equipment | |
| CN219837541U (en) | Automobile exhaust pipe fitting processing detection assembly |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |