CN111270452A - Be provided with elastic sealing device's vaporization unit and dyeing machine - Google Patents
Be provided with elastic sealing device's vaporization unit and dyeing machine Download PDFInfo
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- CN111270452A CN111270452A CN202010236485.XA CN202010236485A CN111270452A CN 111270452 A CN111270452 A CN 111270452A CN 202010236485 A CN202010236485 A CN 202010236485A CN 111270452 A CN111270452 A CN 111270452A
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- cloth
- elastic sealing
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- 238000009834 vaporization Methods 0.000 title description 2
- 238000010438 heat treatment Methods 0.000 claims abstract description 208
- 239000004744 fabric Substances 0.000 claims abstract description 207
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Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
- D06B19/0076—Fixing of chemicals, e.g. dyestuffs, on textile materials by contact with a heated surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
- B41F15/0831—Machines for printing webs
- B41F15/0836—Machines for printing webs by means of cylindrical screens or screens in the form of endless belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/34—Screens, Frames; Holders therefor
- B41F15/38—Screens, Frames; Holders therefor curved
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/40—Inking units
- B41F15/42—Inking units comprising squeegees or doctors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/44—Squeegees or doctors
- B41F15/46—Squeegees or doctors with two or more operative parts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/3284—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings characterised by their structure; Selection of materials
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a steaming unit with an elastic sealing device and a dyeing machine, which are used for solving the technical problems of low dye utilization rate, light color yield of cloth and poor color fastness caused by the loss of steam and dye liquor in the existing steaming equipment. The elastic sealing device comprises elastic gaskets or elastic sealing strips arranged at two ends of the outer circular surface of the first heating bull wheel, the elastic gaskets or the elastic sealing strips are sleeved at two ends of the outer circular surface of the first heating bull wheel, the distance between the elastic gaskets or the elastic sealing strips at the two ends of the outer circular surface of the first heating bull wheel is smaller than the width of the first high-temperature-resistant conveying belt, the first high-temperature-resistant conveying belt is arranged in a working area of the outer circular surface of the first heating bull wheel under pressure, and the left end and the right end of the working area of the first high-temperature-resistant conveying belt are respectively in press fit with the two elastic gaskets or the elastic sealing strips on the outer circular surface of the first heating.
Description
Technical Field
The invention relates to the technical field of cloth dyeing, in particular to a steaming unit with an elastic sealing device and a dyeing machine.
Background
As is known, disperse dyes are sublimated into gas under a certain temperature condition, and a considerable part of dye molecules in the traditional thermosol sublimation dyeing process are sublimated and then are not adsorbed in cloth fibers, but volatilize into the atmosphere, so that the problems of low dye utilization rate, light color yield, poor color fastness, equipment pollution and the like exist in the traditional dyeing equipment and dyeing method, reactive dyes need to be subjected to steaming treatment under high-temperature and high-humidity conditions after padding dye liquor or printing, the traditional steaming process is open relative to cloth, moisture carried by the cloth can be gasified and volatilized under a high-temperature state, the humidity of a cloth surface is reduced, and the combination of the dye and the cloth is not facilitated.
In order to solve the problems, a plurality of cloth dyeing and steaming devices are also developed on the market, but the existing steaming devices do not well solve the problem of loss of steam and dye liquor between the heating bull wheel and the conveying belt, the existing devices mainly solve the problem of loss of steam and dye liquor by arranging a baffle bar or a retainer ring at two ends of the heating bull wheel and abutting against the end part of the conveying belt through the baffle bar or the retainer ring, but the conveying belt can shift left and right in the actual production process, and therefore the problem of loss of steam and dye liquor still exists.
In addition, in some existing devices, magnetic powder is mixed in the high-temperature resistant surface layer of the conveying belt, and the magnetic powder is attached to the outer surface of the heating wheel, so that the function of preventing steam from escaping is achieved, but two problems exist, one of which is that: the addition amount of magnetic can not be too big, the life that can influence the conveyer belt too big, its two, the high temperature resistance of general magnetic is not good, surpasss 100 ℃ and just demagnetizes very fast, and the ineffectiveness, vapor and dye liquor under the high temperature condition still can follow the both sides of conveyer belt and escape, and the steam of escape still can drive the unordered migration of dyestuff, and not only extravagant dyestuff still can cause the cloth cover to dye unevenly, influences product quality.
Therefore, in order to solve the technical problems of low dye utilization rate, light color yield of cloth and poor color fastness caused by the dissipation of steam and dye liquor in the conventional steaming equipment, the search for a steaming unit and a dyeing machine with an elastic sealing device and better sealing performance is an important subject researched by the technicians in the field.
Disclosure of Invention
The embodiment of the invention discloses a steaming unit with an elastic sealing device and a dyeing machine, which are used for solving the technical problems of low dye utilization rate, light color yield of cloth and poor color fastness caused by the fact that steam and dye liquor are dissipated in the existing steaming equipment.
The embodiment of the invention provides a steaming unit provided with an elastic sealing device, which comprises a cloth front steaming device;
the cloth front steaming device comprises a first rack, a first driving assembly, a first heating large wheel, a first high-temperature-resistant conveying belt, a first inlet pressing wheel and a first supporting wheel set, wherein the first driving assembly is arranged on the first rack and connected with the first heating large wheel, the first driving assembly is used for driving the first heating large wheel to rotate, the first inlet pressing wheel is one or more, the first supporting wheel set comprises a plurality of first supporting wheels, a first inlet supporting wheel and a first outlet supporting wheel, the first high-temperature-resistant conveying belt is respectively sleeved on the first supporting wheels, the first high-temperature-resistant conveying belt is wrapped outside the first heating large wheel, the first heating large wheel and the first high-temperature-resistant conveying belt are used for clamping the cloth together, and the first heating large wheel is used for being attached to the front of the cloth, the fabric steaming and dyeing device is used for carrying out steaming and dyeing operation on the fabric;
elastic sealing devices are arranged at two ends of the outer circular surface of the first heating large wheel;
the elastic sealing device comprises elastic gaskets or elastic sealing strips arranged at two ends of the outer circular surface of the first heating bull wheel, the elastic gaskets or the elastic sealing strips are sleeved at two ends of the outer circular surface of the first heating bull wheel, the distance between the elastic gaskets or the elastic sealing strips at the two ends of the outer circular surface of the first heating bull wheel is smaller than the width of the first high-temperature-resistant conveying belt, the first high-temperature-resistant conveying belt is arranged under pressure in a working area of the outer circular surface of the first heating bull wheel, and the left end and the right end of the working area of the first high-temperature-resistant conveying belt are respectively in press fit with the two elastic gaskets or the elastic sealing strips on the outer circular surface of the first heating bull wheel.
Optionally, the elastic sealing device further includes a pressing plate and a screw, the elastic gasket or the elastic sealing strip is divided into a sealing area and a connecting area, the connecting area is disposed on the outer side of the sealing area, the cross-sectional thickness of the connecting area is smaller than that of the sealing area, the pressing plate and the elastic gasket or the elastic sealing strip are disposed at two ends of the outer circular surface of the first heating bull wheel in a surrounding manner, the connecting area is located between the outer circular surface of the first heating bull wheel and the pressing plate, the pressing plate is connected with the connecting area and the outer circular surface of the first heating bull wheel through the screw, and the pressing plate presses the connecting area onto the outer circular surface of the first heating bull wheel.
Optionally, the elastic sealing device further comprises grooves formed in two ends of the outer circular surface of the first heating bull wheel, the thickness of the elastic gasket or the elastic sealing strip is larger than the depth of the groove, the width of the elastic gasket or the elastic sealing strip is equal to or smaller than the width of the groove, and the elastic gasket or the elastic sealing strip is fixedly arranged in the groove.
Optionally, the fabric reverse side steaming device is further included;
the fabric front surface steaming device and the fabric back surface steaming device are sequentially arranged along the conveying direction of the fabric;
the cloth reverse side steaming device comprises a second rack, a second driving assembly, a second heating large wheel, a second high-temperature-resistant conveying belt, a second inlet pressing wheel and a second supporting wheel set, wherein the second driving assembly is arranged on the second rack and connected with the second heating large wheel, the second driving assembly is used for driving the second heating large wheel to rotate, the second inlet pressing wheel is one or more, the second supporting wheel set comprises a plurality of second supporting wheels, a second inlet supporting wheel and a second outlet supporting wheel, the second high-temperature-resistant conveying belt is respectively sleeved on the second supporting wheels, the second high-temperature-resistant conveying belt is wrapped outside the second heating large wheel, the second heating large wheel and the second high-temperature-resistant conveying belt are used for clamping together, and the second heating large wheel is used for being attached to the reverse side of the cloth, the fabric steaming and dyeing device is used for carrying out steaming and dyeing operation on the fabric;
the first outlet supporting wheel is positioned between the first heating large wheel and the second heating large wheel, and the first outlet supporting wheel is positioned between the second inlet supporting wheel and the second inlet pressing wheel or the second heating large wheel, or the first outlet supporting wheel is positioned beside the second heating large wheel and above the second inlet supporting wheel;
and the elastic sealing devices are arranged at two ends of the outer circular surface of the second heating bull wheel.
Optionally, the device further comprises a first blowing device and/or a second blowing device;
the first air blowing device is arranged between the first heating large wheel and the second inlet supporting wheel and faces the first outlet supporting wheel;
the second blowing device is arranged between the second heating large wheel and the first outlet supporting wheel or the first supporting wheel, and faces the second inlet pressing wheel.
Optionally, the first supporting wheel set further includes a first guiding supporting wheel, and the first guiding supporting wheel is disposed between the first outlet supporting wheel and the second heating large wheel and is close to the second heating large wheel and the second inlet pressing wheel.
The embodiment of the invention provides a dyeing machine which comprises a cloth sending device, a finished product collecting device and the steaming unit, wherein the cloth sending device, the cloth front steaming device and/or the cloth back steaming device and the finished product collecting device are sequentially arranged along the conveying direction of cloth.
Optionally, the single-side or double-side printing and rolling coating device is arranged between the cloth sending device and the cloth front-side steaming device;
the double-sided printing and rolling coating device comprises a first support frame, a first printing and rolling assembly, a second printing and rolling assembly, a material receiving groove, a first pressure device, a second pressure device, a third pressure device and a fourth pressure device;
the first printing and rolling assembly and the second printing and rolling assembly are arranged on a first support frame, the first printing and rolling assembly at least comprises a first liquid carrying roller, a first liquid limiting and pressing roller and a first roller, the second printing and rolling assembly at least comprises a second liquid carrying roller, a second liquid limiting and pressing roller and a second roller, the first liquid carrying roller and the second liquid carrying roller are respectively and rotatably arranged on the first support frame, a working area of the outer circular surface of the first liquid carrying roller and a working area of the outer circular surface of the second liquid carrying roller are both provided with a concave part, and the first liquid carrying roller and the second liquid carrying roller are both steel or ceramic liquid carrying rollers; the first liquid limiting press roller, the second liquid limiting press roller, the first roller and the second roller are all elastic rubber-coated rollers; the receiving trough is arranged on the inner side of the first support frame and is positioned below the first printing and rolling assembly and the second printing and rolling assembly; the first liquid limiting roller and the second liquid limiting roller are rotatably arranged on the first support frame, the first pressure device is connected with the first liquid limiting roller, the second pressure device is connected with the second liquid limiting roller, the first pressure device can drive the first liquid limiting roller and the first liquid taking roller to press against each other, the second pressure device can drive the second liquid limiting roller and the second liquid taking roller to press against each other, a liquid storage area of a raw material solution is formed between the first liquid limiting roller and the first liquid taking roller in a working state, a liquid storage area of the raw material solution is formed between the second liquid limiting roller and the second liquid taking roller, the running directions of the first liquid limiting roller and the first liquid taking roller are opposite, the running directions of the second liquid limiting roller and the second liquid taking roller are opposite, and the first roller and the second roller are rotatably arranged on the first support frame, the first roller is connected with the third pressure device, the second roller is connected with the third pressure device, the third pressure device can drive the first roller and the first liquid carrying roller to roll mutually, the fourth pressure device can drive the second roller and the second liquid carrying roller to roll mutually, the running directions of the first liquid carrying roller and the second liquid carrying roller are opposite, and the working surfaces of the first liquid carrying roller and the second liquid carrying roller are respectively contacted with the front surface and the back surface of the cloth.
Optionally, the single-sided or double-sided rotary screen printing device is arranged between the cloth sending device and the cloth front steaming device;
the double-sided rotary screen printing device comprises a second support frame, a rotary screen printing plate head device, a liquid feeding device, a rolling device and a power device;
the rotary screen printing plate head device is divided into a first rotary screen printing plate head module and a second rotary screen printing plate head module;
the first rotary screen printing plate head device, the second rotary screen printing plate head device and the rolling device are arranged in sequence according to a process flow sequence, and the first rotary screen printing plate head device at least comprises a first bottom roller and a first rotary screen printing plate roller module; the second rotary screen printing plate head device at least comprises a second bottom roller and a second rotary screen printing plate roller module;
the first rotary screen printing plate roller module at least comprises a first bracket device, a first rotary screen printing plate roller, a first scraper and an adjusting device thereof, a first rotary screen printing plate roller gap adjusting device and a first pressure adjusting device;
the second rotary screen printing plate roller module at least comprises a second bracket device, a second rotary screen printing plate roller, a second scraper and an adjusting device thereof, a second rotary screen printing plate roller gap adjusting device and a second pressure adjusting device;
the first bracket device and the second bracket device are connected to the second support frame, the first cylinder plate roller is rotatably connected with the first bracket device, the second cylinder plate roller is rotatably connected with the second bracket device, the gap and the pressure between the first bottom roller and the first cylinder plate roller are adjustably pressed, the gap and the pressure between the second bottom roller and the second cylinder plate roller are adjustably pressed, and the running directions of the first bottom roller and the second bottom roller are opposite;
the rolling device at least comprises a carrier roller, a compression roller and a third pressure adjusting device, and the gap between the carrier roller and the compression roller and the pressure can be adjusted for rolling.
Optionally, the device also comprises a rolling coating device and a heating drying device which are arranged between the cloth sending device and the steaming unit;
the rolling coating device is positioned in front of the heating and drying device, and the rolling coating is one of a uniform padder, a three-roller or multi-roller padder, a low-liquid-volume padder, a double-sided rotary screen printing device, a double-sided printing and rolling coating device and the like;
the heating and drying device is positioned between the rolling and coating device and the steaming unit in the conveying direction of the cloth, the heating and drying device is one of a plurality of heating drying cylinders, a heating drying oven or a heating tentering setting machine, and the tentering setting machine is one of a stacked tentering setting and drying device, a vertical tentering setting machine and a horizontal tentering setting machine.
According to the technical scheme, the embodiment of the invention has the following advantages:
the embodiment of the invention provides a steaming unit provided with an elastic sealing device, wherein the steaming unit specifically comprises a cloth front steaming device; the cloth front steaming device comprises a first rack, a first driving assembly, a first heating large wheel, a first high-temperature-resistant conveying belt, a first inlet pressing wheel and a first supporting wheel set, wherein the first driving assembly is arranged on the first rack and connected with the first heating large wheel, the first driving assembly is used for driving the first heating large wheel to rotate, the first inlet pressing wheel is one or more, the first supporting wheel set comprises a plurality of first supporting wheels, a first inlet supporting wheel and a first outlet supporting wheel, the first high-temperature-resistant conveying belt is respectively sleeved on the first supporting wheels, the first high-temperature-resistant conveying belt is wrapped outside the first heating large wheel, the first heating large wheel and the first high-temperature-resistant conveying belt are used for clamping the cloth together, and the first heating large wheel is used for being attached to the front of the cloth, the front steaming dyeing operation is carried out on the cloth; the first outlet supporting wheel is positioned between the second inlet supporting wheel and the second inlet pressing wheel or the second heating large wheel; elastic sealing devices are arranged at two ends of the outer circular surface of the first heating large wheel; the elastic sealing device comprises elastic gaskets or elastic sealing strips arranged at two ends of the outer circular surface of the first heating bull wheel, the elastic gaskets or the elastic sealing strips are sleeved at two ends of the outer circular surface of the first heating bull wheel, the distance between the elastic gaskets or the elastic sealing strips at the two ends of the outer circular surface of the first heating bull wheel is smaller than the width of the first high-temperature-resistant conveying belt, the first high-temperature-resistant conveying belt is arranged under pressure in a working area of the outer circular surface of the first heating bull wheel, and the left end and the right end of the working area of the first high-temperature-resistant conveying belt are respectively in press fit with the two elastic gaskets or the elastic sealing strips on the outer circular surface of the first heating bull wheel. Through the design, the elastic sealing device seals the gaps at the two ends between the first high-temperature-resistant conveying belt and the first heating large wheel, so that the steam and dye liquor are effectively prevented from escaping, the utilization rate of dye is effectively improved, the color yield of the cloth is deep, the color fastness is good, and the production quality of products is ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic structural view of a steaming unit provided with an elastic sealing device provided in the present invention;
FIG. 2 is a schematic structural diagram of a first heating bull wheel and a first high temperature resistant conveyor belt in a steaming unit provided with an elastic sealing device according to the present invention;
FIG. 3 is a schematic structural diagram of an elastic sealing device in a steaming unit provided with the elastic sealing device provided in the present invention;
FIG. 4 is a schematic side view of a first heating bull wheel and a first high temperature resistant conveyor belt in a steaming unit provided with an elastic sealing device according to the present invention;
FIG. 5 is an enlarged view of the positions of a first air blowing device and a second water blowing device in the steaming unit provided with the elastic sealing device;
fig. 6 is a schematic structural view of a dying machine provided in the present invention;
fig. 7 is a schematic view of a second configuration of a dying machine provided in the present invention;
figure 8 is a schematic view of a third configuration of a dying machine provided in the present invention;
FIG. 9 is a schematic view of a second construction of an elastic sealing device in a steaming unit provided with the elastic sealing device according to the present invention;
FIG. 10 is a schematic structural view of the first refractory conveyor belt without the elastic gasket or the elastic sealing strip pressed thereon;
fig. 11 is a schematic structural view of the first high temperature resistant conveyor belt pressing the elastic gasket or the elastic sealing strip;
illustration of the drawings: a fabric front surface ageing device 1; a first frame 101; a first refractory conveyor belt 102; a first heating large wheel 103; a first inlet support wheel 104; a first inlet pinch roller 105; a first support wheel 106; the first blowing device 107; a first exit support wheel 108; a first guide support wheel 109; a fabric reverse side steaming device 2; a second frame 201; a second refractory conveyor belt 202; a second heating large wheel 203; a second inlet support wheel 204; a second inlet pinch roller 205; a second support wheel 206; a second blowing device 207; a second exit support wheel 208; a cloth 3; an elastic gasket or strip 4; a link zone 401; a sealing region 402; a groove 5; a cloth delivery device 6; a finished product collecting device 7; a double-sided printing and rolling coating device 8; a cooling device 9; a roll coating device 10; a heating and drying device 11; an elastic seal member 12; a screw 13; tabletting 14;
Detailed Description
The embodiment of the invention discloses a steaming unit with an elastic sealing device and a dyeing machine, which are used for solving the technical problems of low dye utilization rate, light color yield of cloth and poor color fastness caused by the fact that steam and dye liquor are dissipated in the existing steaming equipment.
In order that those skilled in the art will better understand the disclosure, the invention will be described in further detail with reference to the accompanying drawings and specific embodiments. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1 to 5 and 9 to 11, the present embodiment provides a vaporizing unit with an elastic sealing device, including:
the cloth front steaming devices 1 are sequentially arranged along the cloth conveying direction;
the cloth front steaming device 1 comprises a first frame 101, a first driving assembly, a first heating large wheel 103, a first high-temperature resistant conveying belt 102, a first inlet pressing wheel 105 and a first supporting wheel 106 group, wherein the first driving assembly is arranged on the first frame 101, the first driving assembly is connected with the first heating large wheel 103, the first driving assembly is used for driving the first heating large wheel 103 to rotate, one or more first inlet pressing wheels 105 are arranged, the first supporting wheel 106 group comprises a plurality of first supporting wheels 106, a first inlet supporting wheel 104 and a first outlet supporting wheel 108, the first high-temperature resistant conveying belt 102 is respectively sleeved on each first supporting wheel 106, the first high-temperature resistant conveying belt 102 is wrapped outside the first heating large wheel 103, it should be noted that the first supporting wheel 106 group is driven by the first high-temperature resistant conveying belt 102, namely, the first supporting wheel 106 group rotates through the rotation of the first high temperature resistant conveying belt 102, namely, the first supporting wheel and the first high temperature resistant conveying belt 102 are in transmission connection, the first heating large wheel 103 and the first high temperature resistant conveying belt 102 are used for clamping cloth together, and the first heating large wheel 103 is used for being attached to the front surface of the cloth so as to be used for carrying out steaming and dyeing operation on the cloth;
the elastic sealing device 12 comprises elastic gaskets or elastic sealing strips 4 arranged at two ends of the outer circular surface of the first heating bull wheel 103, the elastic gaskets or elastic sealing strips 4 are sleeved at two ends of the outer circular surface of the first heating bull wheel 103, the distance between the elastic gaskets or elastic sealing strips 4 at the two ends of the outer circular surface of the first heating bull wheel 103 is smaller than the width of the first high-temperature-resistant conveying belt 102, the first high-temperature-resistant conveying belt 102 is pressed in a working area of the outer circular surface of the first heating bull wheel 103, and the left end and the right end of the working area of the first high-temperature-resistant conveying belt 102 are respectively in press fit with the two elastic gaskets or elastic sealing strips 4 on the outer circular surface of the first heating bull wheel 103.
The working area of the outer circumferential surface of the first heating sheave 103 mainly refers to a position where the outer circumferential surface can generate heat, and the working area of the first high-temperature resistant conveyor belt 102 mainly refers to a position where the first high-temperature resistant conveyor belt directly contacts with the fabric.
Through the design, the elastic sealing device 12 seals the gaps at the two ends between the first high-temperature-resistant conveying belt 102 and the first heating large wheel 103, so that the escape of steam and dye liquor is effectively prevented, the utilization rate of dye is effectively improved, the color yield of the cloth is deep, the color fastness is good, and the production quality of products is ensured.
Referring to fig. 9 to 11, in addition, the elastic sealing device 12 further includes a pressing plate 14 and a screw 13, the elastic gasket or the elastic sealing strip 4 is divided into a sealing area 402 and a connecting area 401, the connecting area 401 is disposed outside the sealing area 402 as viewed from a cross section of the elastic gasket or the elastic sealing strip, a cross-sectional thickness of the connecting area 401 is smaller than a cross-sectional thickness of the sealing area 402, the pressing plate 14 and the elastic gasket or the elastic sealing strip 4 are disposed around both ends of an outer circumferential surface of the first heating sheave 103, the connecting area 401 is located between the outer circumferential surface of the first heating sheave 103 and the pressing plate 14, the pressing plate 14 is connected to the connecting area 401 and the outer circumferential surface of the first heating sheave 103 by the screw 13, and the pressing plate 14 presses the connecting area 401 against the outer circumferential surface of the first heating sheave 103.
Referring to fig. 3, optionally, the elastic sealing device 12 in this embodiment may also have another structure, which includes grooves 5 disposed at two ends of the outer circumferential surface of the first heating sheave 103 and elastic washers or elastic sealing strips 4 disposed in cooperation with the grooves 5, where the thickness of the elastic washers or elastic sealing strips 4 is greater than the depth of the grooves 5, the width of the elastic washers or elastic sealing strips 4 is equal to or less than the width of the grooves 5, and the elastic washers or elastic sealing strips 4 are fixedly disposed in the grooves 5.
It should be noted that, the elastic member elastic washer or elastic sealing strip 4 is preferably an elastic member elastic washer or elastic sealing strip 4 with high temperature resistance, and the elastic member 4 may be an elastic washer or elastic sealing strip, the thickness of the elastic washer or elastic sealing strip 4 is greater than the depth of the groove 5, further preferably the width of the groove 5 is 30mm, the depth is 5mm, and the thickness of the elastic washer or elastic sealing strip 4 with high temperature resistance is 10mm, and the width is 30 mm. In order to ensure that the conveying belt still can play a sealing role when being deviated in the actual production process, the width between two high-temperature resistant elastic gaskets or elastic sealing strips 4 at the two ends of the same heating large wheel is preferably 10mm-50mm smaller than the width of the high-temperature resistant conveying belt.
Further comprises a cloth reverse side steaming device 2;
the cloth front surface steaming device 1 and the cloth back surface steaming device 2 are sequentially arranged along the conveying direction of the cloth;
the cloth reverse side steaming device 2 comprises a second rack 201, a second driving assembly, a second heating large wheel 203, a second high temperature resistant conveying belt 202, a second inlet pressing wheel 205 and a second supporting wheel 206 group, wherein the second driving assembly is arranged on the second rack 201, the second driving assembly is connected with the second heating large wheel 203 and is used for driving the second heating large wheel 203 to rotate, one or more second inlet pressing wheels 205 are arranged, the second supporting wheel 206 group comprises a plurality of second supporting wheels 206, a second inlet supporting wheel 204 and a second outlet supporting wheel 208, the second high temperature resistant conveying belts 202 are respectively sleeved on the second supporting wheels 206, the second high temperature resistant conveying belts 202 are wrapped outside the second heating large wheel 203, it should be noted that the second supporting wheel 206 group is driven by the second high temperature resistant conveying belts 202, namely, the second supporting wheel 206 group rotates through the rotation of the second high temperature resistant conveying belt 202, namely, the second supporting wheel and the second high temperature resistant conveying belt 202 are in transmission connection, the second heating large wheel 203 and the second high temperature resistant conveying belt 202 are used for clamping cloth together, and the second heating large wheel 203 is used for being attached to the reverse side of the cloth so as to be used for carrying out steaming and dyeing operation on the cloth;
the first outlet support wheel 108 is located between the first heating large wheel 103 and the second heating large wheel 203, and the first outlet support wheel 108 is located between the second inlet support wheel 204 and the second inlet pinch wheel 205 or the second heating large wheel 203, or the first outlet support wheel 108 is located beside the second heating large wheel 203 and above the second inlet support wheel 204;
it should be noted that, because the traditional front steaming device and the back steaming device are not closely connected, the two steaming devices need manual auxiliary operation, and because the inside of the equipment is high temperature, usually 130-220 ℃, the operation is not easy for personnel when the cloth is pulled, and in the actual production process, when the tension between the front steaming device and the back steaming device is too small, the phenomenon that the cloth between the front steaming device and the back steaming device falls on the ground often occurs, when the tension is too large, the cloth is easily narrowed and deformed, and even the phenomenon that the cloth joint is broken occurs, which is not favorable for continuous production.
Therefore, the first exit support wheel 108 and the second entrance support wheel 204 are arranged in a staggered manner, i.e. the first exit support wheel 108 is located between the second entrance support wheel 204 and the second entrance pinch wheel 205 (or the second large heating wheel 203).
The two ends of the outer circular surface of the second heating bull wheel 203 are both provided with the elastic sealing devices 12;
the elastic gaskets or the elastic sealing strips 4 in the elastic sealing device 12 are sleeved at two ends of the outer circular surface of the second heating bull wheel 203, the distance between the elastic gaskets or the elastic sealing strips 4 at the two ends of the outer circular surface of the second heating bull wheel 203 is smaller than the width of the second high-temperature-resistant conveyer belt 202, the second high-temperature-resistant conveyer belt 202 is pressed in a working area of the outer circular surface of the second heating bull wheel 203, and the left end and the right end of the working area of the second high-temperature-resistant conveyer belt 202 are respectively in press fit with the two elastic gaskets or the elastic sealing strips 4 on the outer circular surface of the second heating bull wheel 202.
Furthermore, the elastic gasket is a silica gel sealing ring with a hollow structure, and the section of the elastic gasket is circular or square.
It should be further noted that, when the cloth containing the dye liquor sequentially enters the front-side steaming device and the back-side steaming device, the cloth containing the dye liquor is heated by the first large heating wheel 103 and the second large heating wheel 203, the cloth is located between the first large heating wheel 103 and the first high temperature resistant conveyor belt 102 and between the second large heating wheel 203 and the second high temperature resistant conveyor belt 202 during the heating process, moisture in the dye liquor carried by the cloth is heated to be water vapor, the water vapor respectively exists between the first large heating wheel 103 and the first high temperature resistant conveyor belt 102 and between the second large heating wheel 203 and the second high temperature resistant conveyor belt 202, that is, the periphery of the cloth is high temperature water vapor, and the high temperature water vapor can wet and swell the fibers of the cloth and improve the kinetic energy of fiber molecules, the movement of fiber molecules is accelerated, so that the molecular structure of the fiber is expanded, the molecular gap is increased, and dye molecules can enter the fiber molecular gap. Therefore, by arranging the elastic sealing device 12, the escape of water vapor can be prevented, and when the first heating large wheel 103 and the second large wheel 203 heat the cloth, the disperse dye in the dye solution can realize the effect of changing from a solid state to a sublimation state at high temperature, and the dye molecules after sublimation are coated between the first heating large wheel 103 and the first high-temperature conveyer belt 102 and between the second heating large wheel 203 and the second high-temperature conveyer belt 202, i.e. the water vapor and the dye molecules in the dye solution are locked between the first heating large wheel 103 and the first high-temperature conveyer belt 102 and between the second heating large wheel 203 and the second high-temperature conveyer belt 202, so that by arranging the elastic sealing device 12, the escape of the dye molecules after sublimation can be prevented without volatilizing into the atmosphere, and the dye molecules are in close contact with the cloth fiber molecules during the whole heating process, the dye molecules are fully mixed in high-temperature water vapor in the whole heating process, and under the medium action of high-temperature water molecules, the dye molecules can more easily enter fiber molecule gaps, so that the cloth fibers can better adsorb and accept the dye molecules, the dye utilization rate is higher, the color yield is higher, the color fastness is higher, the surface flooding of the cloth is less, the subsequent washing load is reduced, and the sewage discharge amount is less.
It should be noted that, the fabric front steaming device 1 and the fabric back steaming device 2 can both perform integral dyeing on the fabric, and the difference is that in the fabric front steaming device 1, because the front of the fabric is in contact with the first heating large wheel 103, the kinetic energy of the front of the fabric is larger, and the adsorbed dye is more, that is, the front color yield of the fabric is deeper, and similarly, in the fabric back steaming device 2, the back color yield of the fabric is deeper, and by arranging the fabric front steaming device 1 and the fabric back steaming device 2, the problem of color difference between the front and the back of the fabric can be solved, so that the dyeing effects of the front and the back of the fabric are more consistent, the color difference is smaller, and the quality is better.
In practical application, since the fabric front side steaming device 1 contacts the dye first, the dye is relatively difficult to migrate to the back side of the fabric in a subsequent process after being combined with the front side of the fabric, and therefore, the diameter (or the effective working area length) of the first heating guide wheel 102 is preferably smaller than the diameter (or the effective working area length) of the second heating guide wheel 202, for example, the diameter of the first heating guide wheel 102 is 1200mm, and the diameter of the second heating guide wheel 202 is 1500 mm. Alternatively, the surface working temperature of first heated idler 102 is set to be slightly lower than the surface working temperature of second heated idler 202, for example, the surface working temperature of first heated idler 102 is set to 180 ℃, and the surface working temperature of second heated idler 202 is set to 185 ℃
Of course, there are still situations in which dye molecules are bound to fiber molecules by so-called van der waals forces and hydrogen bonding during operation and enter the interior of the molecular structure of the fiber. In the whole heating process of the cloth, dye molecules are fully mixed in high-temperature water vapor, and under the medium action of water molecules, the dye molecules can more easily enter gaps among fiber molecules through repeated rolling of the pressing wheel, so that the cloth fibers can adsorb and accept the dye molecules as much as possible, and therefore, the method disclosed by the invention is high in dye utilization rate and deeper in color yield. The invention increases the utilization rate of the dye in a physical mode, can reduce or eliminate the dye auxiliary agent of the traditional dyeing, and is beneficial to environmental protection. Because the dye molecules are completely adsorbed, the dyed cloth basically does not need to be washed by water, and if the finished product with extremely high requirements still needs to be washed by water, the water consumption in the washing process is greatly reduced, thereby being very beneficial to environmental protection. After the heating process is finished, the dye molecules are tightly combined with the fiber molecules through natural cooling or air cooling or cooling by a cooling wheel, the dye particles are fixed in the fiber of the cloth and are sent to a cloth dropping frame or rolled into a finished product through a rolling device, and compared with the traditional cloth dyeing equipment, the double-sided steaming device is high in dye utilization rate and better in color fastness.
Further, a first blowing device 107 and/or a second blowing device 207 are/is further included;
the first blowing device 107 is arranged between the first heating large wheel 103 and the second inlet support wheel 204, and the first blowing device 107 faces the first outlet support wheel 108;
the second blowing device 207 is disposed between the second heating large wheel 203 and the first exit support wheel 108 or the first support wheel 106, and the second blowing device 207 faces the second entrance pinch wheel 205.
It should be noted that, with the above design, when the fabric is transited from the fabric front side steaming device 1 to the back side steaming device, the fabric may adhere to the surface of the first heating large wheel 103 or the first high temperature resistant conveying belt 102 and may not enter the fabric back side steaming device 2, at this time, the first blowing device 107 and/or the second blowing device 207 blows the fabric adhered to the surface of the first heating large wheel 103 or the first high temperature resistant conveying belt 102, so that the fabric may be separated from the first heating large wheel 103 or the first high temperature resistant conveying belt 102 and enter between the second high temperature resistant conveying belt 202 or the second heating large wheel 203, and thus automatically enter the back side steaming device 2, and manual material pulling operation under a high temperature environment is avoided.
The blowing device is a spray gun or an air pipe connected with an air compressor or an air blower, preferably, the air pipe is arranged along the width direction of the roller surface of the heating large wheel, and a plurality of air outlets are arranged in the radial direction of the air pipe.
Further, the outer circular surface of the first heating large wheel 103 and the outer circular surface of the second heating large wheel 203 are both surfaces with uniformly distributed concave points or concave lines formed by corrosion, electric carving, laser carving, mold pressing process or sand blasting treatment.
It should be noted that, in order to avoid the solution adhering to the heated large wheel, electroplating, polishing or spraying teflon on the surface of the heated large wheel is usually performed to make the surface of the heated large wheel as smooth as possible, but the smooth surface may aggravate the migration of the steam or dye solution along the smooth surface, which may cause quality problems. Tests show that the uniformly distributed pits (or uniformly rough surfaces) can effectively block the migration phenomenon of steam (or dye solution).
Meanwhile, the surface of the heating large wheel in the general sense is smooth, and after the cloth is heated at the high temperature of the heating large wheel, the surface of the cloth generates a bright ironing effect, so that the original style of the cloth is lost.
Therefore, the outer circular surface of the first heating bull wheel 103 and the outer circular surface of the second heating bull wheel 203 in the embodiment are uniformly distributed concave surfaces formed by corrosion, electric carving, laser carving, die pressing process or sand blasting, and the migration phenomenon of the dye solution can be effectively avoided because the concave points are separated by lines; meanwhile, the concave parts of the concave points can not contact with the cloth, and only the protruding parts contact with the cloth, so the uniformly distributed concave points (or concave lines) can effectively avoid the polished surface effect after processing, and the original style of the cloth can be well maintained.
The mesh number of the pits is preferably 30 to 300 mesh, and more preferably 100 mesh.
Further, the cloth front steaming device 1 and the cloth back steaming device 2 are arranged in front and back in the horizontal direction, the first supporting wheel 106 group further includes a first guiding supporting wheel 109, and the first guiding supporting wheel 109 is arranged between the first outlet supporting wheel 108 and the second heating large wheel 203 and is close to the second heating large wheel 203 and the second inlet pressing wheel 205.
It should be noted that, with the above design, when the fabric is transited from the fabric front side steaming device 1 to the fabric back side steaming device 2, the fabric will automatically separate from the first heating large wheel 103 or the first high temperature resistant conveying belt 102 under the action of gravity, and enter the fabric back side steaming device 2 under the clamping of the first high temperature resistant conveying belt 102 and the second high temperature resistant conveying belt 202, so as to avoid manual material pulling operation in a high temperature environment.
Further, in order to provide a suitable tension to prevent the first high temperature conveyor belt from deviating from the first heating large wheel 103 and the second high temperature resistant conveyor belt 202 from deviating from the second heating large wheel 203, for example, the cloth front steaming device 1 and the cloth back steaming device 2 are respectively provided with a deviation rectifying device, the deviation rectifying devices are arranged adjacent to the cloth front steaming device 1 and the cloth back steaming device 2, the deviation rectifying devices comprise a deviation rectifying sensor, a deviation rectifying power device and a plurality of deviation rectifying wheels, each deviation rectifying wheel is respectively used for sleeving the high temperature resistant conveyor belts, the deviation rectifying wheels are rotatably fixed on the frame, one end of each deviation rectifying wheel can swing with the other end as the center, the sensor detects the edge condition of the conveyor belt, and controls the swing of the deviation rectifying wheels through detection signals, so that the conveying belt is guided passively to achieve the purpose of deviation rectification;
for another example, the two or more steaming units continuously heat the front and back sides of the fabric, so that the dyeing effects of the front and back sides of the fabric are more consistent. Two or more groups of the steaming units are provided with a heating large wheel, a high-temperature resistant conveying belt coated outside the heating large wheel, a supporting wheel and a deviation correcting device, so that a proper tension force can be provided to prevent the first high-temperature conveying belt from deviating from the first heating large wheel 103 and prevent the second high-temperature conveying belt from deviating from the second heating large wheel 203.
Further, in order to improve the high temperature resistance of the high temperature resistant conveyor belt and make it difficult to adsorb dye molecules, for example, the first high temperature resistant conveyor belt 102 and the second high temperature resistant conveyor belt 202 both include a conveyor belt body and a high temperature resistant layer adhered on the surface of the conveyor belt, the material of the high temperature resistant layer is teflon (Polytetrafluoroethylene), and the conveyor belt body is formed by weaving wool blend fiber, kevlar fiber or aromatic polyamide fiber; for another example, the high-temperature resistant conveying belt is an annular silica gel conveying belt; for another example, the base band of the endless conveyor belt is made of a material which is capable of resisting high temperature and is not easy to adsorb dye molecules, such as wool blend, dupont KEVLAR fiber, or meta-aromatic polyamide fiber (Nomex), so that the high temperature resistance of the high temperature resistant conveyor belt can be improved, and the dye molecules are not easy to adsorb. For example, the high temperature resistant conveyer belt not only needs to be resistant to high temperature, but also needs to be made of a material which is not easy to absorb dye molecules, and the material of the working surface of the first high temperature resistant conveyer belt is a material which can resist high temperature and is not easy to absorb dye molecules, such as silica gel, teflon, wool blend, dupont KEVLAR fiber, meta-position aromatic polyamide fiber (Nomex), stainless steel and the like.
Further, in order to better improve the dye utilization rate, the color yield and the color fastness, the double-sided steaming unit further comprises a pressing device, the pressing device comprises a fabric front pressing component and a fabric back pressing component, the fabric front pressing component comprises a plurality of first press wheels arranged at intervals, each first press wheel is used for pressing the first high-temperature-resistant conveying belt 102 to the first heating big wheel 103, the fabric back pressing component comprises a plurality of second press wheels arranged at intervals, and each second press wheel is used for pressing the second high-temperature-resistant conveying belt 202 to the second heating big wheel 203; for another example, the heating large wheel and the outer circumference of the high temperature resistant conveying belt coated outside the heating large wheel are provided with a plurality of groups of pressing wheels, pressure is applied to the cloth between the high temperature resistant conveying belt and the heating large wheel, so that the adsorption of the dye molecules by the fiber molecule gaps is facilitated, when the dye molecules run along with the cloth, the temperature is from low to high, the kinetic energy of the dye molecules is from small to large, the dye molecules sequentially pass through the pressing of the first pressing wheels and the second pressing wheels during the running process of the cloth, the cloth is repeatedly pressed by the first pressing wheels and the second pressing wheels while being wetted and swelled by high-temperature steam, the microstructure of the fiber in a high temperature swelling state is equivalent to passing through a plurality of breathing motions, the fiber molecule gaps are reduced during the pressing process of the pressing wheels, and the fiber molecule gaps are increased when the cloth is not pressed, the negative pressure is formed in the molecular gap, dye molecules are rolled or sucked into the molecular gap of the cloth fiber, only small dye molecules can be rolled into the molecular gap of the fiber due to low temperature in the initial stage, the temperature of the fiber, the temperature of water and the dye molecules continuously rises along with continuous operation, the fiber molecular gap is enlarged, the kinetic energy of the dye molecules is enlarged, large dye molecules can also enter the molecular gap of the fiber, and in the later stage, the fiber molecular gap is maximized due to highest temperature, the dye molecules reach a sublimation state, almost all the dye molecules are sublimated into gaseous single molecules at the moment, so the dye molecules can be adsorbed into the molecular gap of the fiber as much as possible under the negative pressure effect of the pinch roller on the fiber microstructure.
Further, in the embodiment, the steaming unit provided with the elastic sealing device 12 and the elastic sealing device 12 has the following working process:
controlling the cloth sending device 6 to send out the cloth;
feeding the cloth into a dye solution of a dye padding device for dyeing operation, and padding the cloth;
feeding the cloth into a cloth front surface steaming device 1, clamping the cloth between the first heating large wheel 103 and the first high-temperature-resistant conveying belt 102, and carrying out front surface steaming and dyeing operation on the front surface of the cloth at a preset sublimation temperature, wherein the preset sublimation temperature is 180 ℃;
feeding the cloth into a cloth reverse-surface steaming device 2, clamping the cloth between the second heating large wheel 203 and the second high-temperature-resistant conveying belt 202, and performing reverse-surface steaming and dyeing operation on the reverse surface of the cloth at the preset sublimation temperature; wherein the preset sublimation temperature is 190 ℃;
cooling the cloth;
the cloth is sent to a finished product collecting device 7 for finished product collecting operation.
In one embodiment, 3% of dye, 0.1% of N-cyclohexyl pyrrolidone, 0.1% of pectinase, 0.3% of anhydrous sodium sulphate, 0.1% of lecithin, 0.3% of sodium lignosulfonate, 0.2% of hexadecyl trimethyl ammonium chloride, 0.2% of maleic anhydride, 0.5% of diethylene glycol, 0.1% of JFC-E, 0.5% of acetic acid, 0.05% of defoaming agent and the balance of water;
or the dye solution comprises the following components in percentage by mass: 3 percent of disperse dye, 0.3 percent of polyethylene glycol 1500, 0.3 percent of sodium lignosulfonate, 0.3 percent of polyacrylamide, 0.3 percent of acetic acid and the balance of water.
The average grain diameter in the dye liquor is 500nm, and the dye liquor rolling residual rate of the cloth is controlled to be 35% when the cloth is rolled.
Firstly, the double-sided ageing unit can enable the fabric fibers to better adsorb dye molecules, the utilization rate of the dye is higher, the color yield is deeper, and the color fastness is higher. In addition, the problem that chromatic aberration occurs on the front side and the back side of the cloth can be solved, so that the dyeing effect of the front side and the back side of the cloth is more consistent, the chromatic aberration is smaller, the quality is better, further, by arranging the elastic sealing device 12, the water vapor and the dye solution cannot escape, and the quality of a product is ensured.
Example two
Referring to fig. 1 to 11, the dyeing machine provided in this embodiment includes a cloth sending device 6, a finished product collecting device 7, and the double-sided steaming unit as claimed in any one of claims 1 to 5, wherein the cloth sending device 6, the cloth front-side steaming device 1, the cloth back-side steaming device 2, and the finished product collecting device 7 are sequentially disposed along a cloth conveying direction.
Further, the cloth back surface ageing device comprises a cooling device 9 arranged between the cloth back surface ageing device 2 and the finished product collecting device 7, wherein the cooling device 9 is a cooling wheel set cooling device 9 or a single-side air cooling device 9 or a double-side air cooling device 9.
Further, the device also comprises a double-sided printing and rolling coating device 8 or a single-sided printing and rolling coating device which is arranged between the cloth sending device 6 and the cloth front surface ageing device 1;
the double-sided printing and rolling coating device 8 comprises a first support frame, a first printing and rolling assembly, a second printing and rolling assembly, a material receiving groove, a first pressure device, a second pressure device, a third pressure device and a fourth pressure device;
the first printing and rolling assembly and the second printing and rolling assembly are arranged on a first support frame, the first printing and rolling assembly at least comprises a first liquid carrying roller, a first liquid limiting and pressing roller and a first roller, the second printing and rolling assembly at least comprises a second liquid carrying roller, a second liquid limiting and pressing roller and a second roller, the first liquid carrying roller and the second liquid carrying roller are respectively and rotatably arranged on the first support frame, a working area of the outer circular surface of the first liquid carrying roller and a working area of the outer circular surface of the second liquid carrying roller are both provided with a concave part, and the first liquid carrying roller and the second liquid carrying roller are both steel or ceramic liquid carrying rollers; the first liquid limiting press roller, the second liquid limiting press roller, the first roller and the second roller are all elastic rubber-coated rollers; the receiving trough is arranged on the inner side of the first support frame and is positioned below the first printing and rolling assembly and the second printing and rolling assembly; the first liquid limiting roller and the second liquid limiting roller are rotatably arranged on the first support frame, the first pressure device is connected with the first liquid limiting roller, the second pressure device is connected with the second liquid limiting roller, the first pressure device can drive the first liquid limiting roller and the first liquid taking roller to press against each other, the second pressure device can drive the second liquid limiting roller and the second liquid taking roller to press against each other, a liquid storage area of a raw material solution is formed between the first liquid limiting roller and the first liquid taking roller in a working state, a liquid storage area of the raw material solution is formed between the second liquid limiting roller and the second liquid taking roller, the running directions of the first liquid limiting roller and the first liquid taking roller are opposite, the running directions of the second liquid limiting roller and the second liquid taking roller are opposite, and the first roller and the second roller are rotatably arranged on the first support frame, the first roller is connected with the third pressure device, the second roller is connected with the third pressure device, the third pressure device can drive the first roller and the first liquid carrying roller to roll mutually, the fourth pressure device can drive the second roller and the second liquid carrying roller to roll mutually, the running directions of the first liquid carrying roller and the second liquid carrying roller are opposite, and the working surfaces of the first liquid carrying roller and the second liquid carrying roller are respectively contacted with the front surface and the back surface of the cloth.
Further, the device also comprises a double-sided rotary screen printing device or a single-sided rotary screen printing device which is arranged between the cloth sending device 6 and the cloth front surface ageing device 1;
the double-sided rotary screen printing device comprises a second support frame, a rotary screen printing plate head device, a liquid feeding device, a rolling device and a power device;
the rotary screen printing plate head device is divided into a first rotary screen printing plate head module and a second rotary screen printing plate head module;
the first rotary screen printing plate head device, the second rotary screen printing plate head device and the rolling device are arranged in sequence according to a process flow sequence, and the first rotary screen printing plate head device at least comprises a first bottom roller and a first rotary screen printing plate roller module; the second rotary screen printing plate head device at least comprises a second bottom roller and a second rotary screen printing plate roller module;
the first rotary screen printing plate roller module at least comprises a first bracket device, a first rotary screen printing plate roller, a first scraper and an adjusting device thereof, a first rotary screen printing plate roller gap adjusting device and a first pressure adjusting device;
the second rotary screen printing plate roller module at least comprises a second bracket device, a second rotary screen printing plate roller, a second scraper and an adjusting device thereof, a second rotary screen printing plate roller gap adjusting device and a second pressure adjusting device;
the first bracket device and the second bracket device are connected to the second support frame, the first cylinder plate roller is rotatably connected with the first bracket device, the second cylinder plate roller is rotatably connected with the second bracket device, the gap and the pressure between the first bottom roller and the first cylinder plate roller are adjustably pressed, the gap and the pressure between the second bottom roller and the second cylinder plate roller are adjustably pressed, and the running directions of the first bottom roller and the second bottom roller are opposite;
the rolling device at least comprises a carrier roller, a compression roller and a third pressure adjusting device, and the gap between the carrier roller and the compression roller and the pressure can be adjusted for rolling.
Further, the device also comprises a rolling coating device 10 and a heating and drying device 11 which are arranged between the cloth sending device 6 and the ageing unit;
the rolling and coating device 10 is positioned in front of the heating and drying device 11, and the rolling and coating device 10 is one of the rolling and coating devices 10 such as a fiber rolling mill, a uniform rolling mill, a three-roller or multi-roller rolling mill, a low liquid-carrying capacity rolling mill, a double-sided rotary screen printing device, a double-sided printing and rolling coating device 8 and the like;
according to one example, the working surface of the fiber roller padder is provided with a fiber layer, the fiber layer is one or more of graphene, nylon, terylene or aramid fiber, and the like, due to the fact that tiny gaps are formed in the fiber layer and are similar to a sponge structure, the gaps disappear when the fiber layer is pressed, meanwhile, most of moisture carried by the cloth is squeezed out of the gaps of the fibers of the cloth, when the cloth leaves a pressed point, the gaps of the fiber layer are changed from small to large, negative pressure can be formed in the gaps of the fiber roller in the process, and residual partial solution on the surface of the cloth is adsorbed, so that the purpose of reducing the liquid carrying amount is achieved.
The heating and drying device 11 is located between the rolling and coating device 10 and the steaming unit in the conveying direction of the cloth, the heating and drying device 11 is one of a plurality of heating drying cylinders, a plurality of heating drying ovens or a plurality of heating tentering setting machines, and the tentering setting machine is one of a stacked tentering setting and drying device, a vertical tentering setting machine and a horizontal tentering setting machine.
In addition, a pretreatment device and another heating and drying device are sequentially arranged behind the process flow of the cloth sending device 6, wherein the pretreatment device comprises one or more of an oil removing device, a desizing device, an alkali reducing device, a water washing device and the like.
When the drying device is a heating drying cylinder, the heating drying cylinder device is provided with a plurality of heating drying cylinders, each heating drying cylinder is used for being respectively attached to the fabric for heating and drying the fabric, and further, a pressing wheel can be arranged on the periphery of each heating drying cylinder for intermittently applying pressure to the fabric in the heating process; for another example, one or more groups of heating drying cylinders are arranged between the dye padding device and the steaming unit in the process flow, and the water content in the cloth after padding the dye is quantitatively dried, so that the water content of the cloth entering the steaming unit is lower than 40%, preferably 20%, and the subsequent production is facilitated; for another example, in order to reduce the shrinkage rate of the fabric in the roll coating process and ensure that the dye is uniformly roll coated on the fabric, the roll coating device 10 adopts a one-coating multi-roll type padder; for another example, in order to prevent the dye from excessively migrating in the steaming unit, so that the color of the cloth surface close to the heating large wheel is too dark, and prevent the color spots caused by the migration of the cloth in the drying process, a tentering setting machine is arranged between the padder and the steaming unit, so that the liquid carrying capacity is reduced, and the width of the cloth is kept.
While the steaming machine set and the dyeing machine provided with the elastic sealing device of the present invention have been described in detail, those skilled in the art will appreciate that the embodiments and applications of the present invention can be modified according to the concepts of the embodiments of the present invention.
Claims (10)
1. A steaming unit provided with an elastic sealing device is characterized by comprising a cloth front steaming device;
the cloth front steaming device comprises a first rack, a first driving assembly, a first heating large wheel, a first high-temperature-resistant conveying belt, a first inlet pressing wheel and a first supporting wheel set, wherein the first driving assembly is arranged on the first rack and connected with the first heating large wheel, the first driving assembly is used for driving the first heating large wheel to rotate, the first inlet pressing wheel is one or more, the first supporting wheel set comprises a plurality of first supporting wheels, a first inlet supporting wheel and a first outlet supporting wheel, the first high-temperature-resistant conveying belt is respectively sleeved on the first supporting wheels, the first high-temperature-resistant conveying belt is wrapped outside the first heating large wheel, the first heating large wheel and the first high-temperature-resistant conveying belt are used for clamping the cloth together, and the first heating large wheel is used for being attached to the front of the cloth, the fabric steaming and dyeing device is used for carrying out steaming and dyeing operation on the fabric;
elastic sealing devices are arranged at two ends of the outer circular surface of the first heating large wheel;
the elastic sealing device comprises elastic gaskets or elastic sealing strips arranged at two ends of the outer circular surface of the first heating bull wheel, the elastic gaskets or the elastic sealing strips are sleeved at two ends of the outer circular surface of the first heating bull wheel, the distance between the elastic gaskets or the elastic sealing strips at the two ends of the outer circular surface of the first heating bull wheel is smaller than the width of the first high-temperature-resistant conveying belt, the first high-temperature-resistant conveying belt is arranged under pressure in a working area of the outer circular surface of the first heating bull wheel, and the left end and the right end of the working area of the first high-temperature-resistant conveying belt are respectively in press fit with the two elastic gaskets or the elastic sealing strips on the outer circular surface of the first heating bull wheel.
2. The steaming unit provided with the elastic sealing device according to claim 1, wherein the elastic sealing device further comprises a pressing piece and a screw, the elastic gasket or the elastic sealing strip is divided into a sealing area and a connecting area, the connecting area is arranged outside the sealing area, the cross-sectional thickness of the connecting area is smaller than that of the sealing area, the pressing piece and the elastic gasket or the elastic sealing strip are arranged at two ends of the outer circumferential surface of the first heating bull wheel in a surrounding manner, the connecting area is located between the outer circumferential surface of the first heating bull wheel and the pressing piece, the pressing piece is connected with the connecting area and the outer circumferential surface of the first heating bull wheel through the screw, and the pressing piece presses the connecting area against the outer circumferential surface of the first heating bull wheel.
3. The steaming unit provided with the elastic sealing device according to claim 1, wherein the elastic sealing device further comprises grooves arranged at two ends of the outer circular surface of the first heating bull wheel, the thickness of the elastic gasket or the elastic sealing strip is greater than the depth of the grooves, the width of the elastic gasket or the elastic sealing strip is equal to or less than the width of the grooves, and the elastic gasket or the elastic sealing strip is fixedly arranged in the grooves.
4. The steaming unit provided with the elastic sealing device according to claim 1, 2 or 3, further comprising a cloth reverse side steaming device;
the fabric front surface steaming device and the fabric back surface steaming device are sequentially arranged along the conveying direction of the fabric;
the cloth reverse side steaming device comprises a second rack, a second driving assembly, a second heating large wheel, a second high-temperature-resistant conveying belt, a second inlet pressing wheel and a second supporting wheel set, wherein the second driving assembly is arranged on the second rack and connected with the second heating large wheel, the second driving assembly is used for driving the second heating large wheel to rotate, the second inlet pressing wheel is one or more, the second supporting wheel set comprises a plurality of second supporting wheels, a second inlet supporting wheel and a second outlet supporting wheel, the second high-temperature-resistant conveying belt is respectively sleeved on the second supporting wheels, the second high-temperature-resistant conveying belt is wrapped outside the second heating large wheel, the second heating large wheel and the second high-temperature-resistant conveying belt are used for clamping together, and the second heating large wheel is used for being attached to the reverse side of the cloth, the fabric steaming and dyeing device is used for carrying out steaming and dyeing operation on the fabric;
the first outlet supporting wheel is positioned between the first heating large wheel and the second heating large wheel, and the first outlet supporting wheel is positioned between the second inlet supporting wheel and the second inlet pressing wheel or the second heating large wheel, or the first outlet supporting wheel is positioned beside the second heating large wheel and above the second inlet supporting wheel;
and the elastic sealing devices are arranged at two ends of the outer circular surface of the second heating bull wheel.
5. The steamer set with the elastic sealing device as set forth in claim 4, further comprising a first blowing device and/or a second blowing device;
the first air blowing device is arranged between the first heating large wheel and the second inlet supporting wheel and faces the first outlet supporting wheel;
the second blowing device is arranged between the second heating large wheel and the first outlet supporting wheel or the first supporting wheel, and faces the second inlet pressing wheel.
6. The vaporizing unit with elastic sealing device according to claim 4, characterized in that the first supporting wheel set further comprises a first guiding supporting wheel, which is disposed between the first outlet supporting wheel and the second heating large wheel and close to the second heating large wheel and the second inlet pinch wheel.
7. Dyeing machine, characterized in that it comprises a cloth delivery device, a finished product collection device and a transpiration unit as claimed in any one of claims 1 to 6, said cloth delivery device, said front and/or back transpiration device and said finished product collection device being arranged in sequence along the direction of transfer of the cloth.
8. A dyeing machine as claimed in claim 7, characterized by also comprising a single-or double-sided pad-coating device interposed between the cloth delivery device and the cloth frontal-steaming device;
the double-sided printing and rolling coating device comprises a first support frame, a first printing and rolling assembly, a second printing and rolling assembly, a material receiving groove, a first pressure device, a second pressure device, a third pressure device and a fourth pressure device;
the first printing and rolling assembly and the second printing and rolling assembly are arranged on a first support frame, the first printing and rolling assembly at least comprises a first liquid carrying roller, a first liquid limiting and pressing roller and a first roller, the second printing and rolling assembly at least comprises a second liquid carrying roller, a second liquid limiting and pressing roller and a second roller, the first liquid carrying roller and the second liquid carrying roller are respectively and rotatably arranged on the first support frame, a working area of the outer circular surface of the first liquid carrying roller and a working area of the outer circular surface of the second liquid carrying roller are both provided with a concave part, and the first liquid carrying roller and the second liquid carrying roller are both steel or ceramic liquid carrying rollers; the first liquid limiting press roller, the second liquid limiting press roller, the first roller and the second roller are all elastic rubber-coated rollers; the receiving trough is arranged on the inner side of the first support frame and is positioned below the first printing and rolling assembly and the second printing and rolling assembly; the first liquid limiting roller and the second liquid limiting roller are rotatably arranged on the first support frame, the first pressure device is connected with the first liquid limiting roller, the second pressure device is connected with the second liquid limiting roller, the first pressure device can drive the first liquid limiting roller and the first liquid taking roller to press against each other, the second pressure device can drive the second liquid limiting roller and the second liquid taking roller to press against each other, a liquid storage area of a raw material solution is formed between the first liquid limiting roller and the first liquid taking roller in a working state, a liquid storage area of the raw material solution is formed between the second liquid limiting roller and the second liquid taking roller, the running directions of the first liquid limiting roller and the first liquid taking roller are opposite, the running directions of the second liquid limiting roller and the second liquid taking roller are opposite, and the first roller and the second roller are rotatably arranged on the first support frame, the first roller is connected with the third pressure device, the second roller is connected with the third pressure device, the third pressure device can drive the first roller and the first liquid carrying roller to roll mutually, the fourth pressure device can drive the second roller and the second liquid carrying roller to roll mutually, the running directions of the first liquid carrying roller and the second liquid carrying roller are opposite, and the working surfaces of the first liquid carrying roller and the second liquid carrying roller are respectively contacted with the front surface and the back surface of the cloth.
9. A dying machine as claimed in claim 7, further comprising a single-sided or double-sided rotary screen printing device arranged between the cloth delivery device and the cloth front steaming device;
the double-sided rotary screen printing device comprises a second support frame, a rotary screen printing plate head device, a liquid feeding device, a rolling device and a power device;
the rotary screen printing plate head device is divided into a first rotary screen printing plate head module and a second rotary screen printing plate head module;
the first rotary screen printing plate head device, the second rotary screen printing plate head device and the rolling device are arranged in sequence according to a process flow sequence, and the first rotary screen printing plate head device at least comprises a first bottom roller and a first rotary screen printing plate roller module; the second rotary screen printing plate head device at least comprises a second bottom roller and a second rotary screen printing plate roller module;
the first rotary screen printing plate roller module at least comprises a first bracket device, a first rotary screen printing plate roller, a first scraper and an adjusting device thereof, a first rotary screen printing plate roller gap adjusting device and a first pressure adjusting device;
the second rotary screen printing plate roller module at least comprises a second bracket device, a second rotary screen printing plate roller, a second scraper and an adjusting device thereof, a second rotary screen printing plate roller gap adjusting device and a second pressure adjusting device;
the first bracket device and the second bracket device are connected to the second support frame, the first cylinder plate roller is rotatably connected with the first bracket device, the second cylinder plate roller is rotatably connected with the second bracket device, the gap and the pressure between the first bottom roller and the first cylinder plate roller are adjustably pressed, the gap and the pressure between the second bottom roller and the second cylinder plate roller are adjustably pressed, and the running directions of the first bottom roller and the second bottom roller are opposite;
the rolling device at least comprises a carrier roller, a compression roller and a third pressure adjusting device, and the gap between the carrier roller and the compression roller and the pressure can be adjusted for rolling.
10. A dyeing machine according to claim 7, characterized in that it also comprises a rolling and coating device, a heating and drying device arranged between the cloth delivery device and the ageing unit;
the rolling coating device is positioned in front of the heating and drying device, and the rolling coating is one of a uniform padder, a three-roller or multi-roller padder, a low-liquid-volume padder, a double-sided rotary screen printing device, a double-sided printing and rolling coating device and the like;
the heating and drying device is positioned between the rolling and coating device and the steaming unit in the conveying direction of the cloth, the heating and drying device is one of a plurality of heating drying cylinders, a heating drying oven or a heating tentering setting machine, and the tentering setting machine is one of a stacked tentering setting and drying device, a vertical tentering setting machine and a horizontal tentering setting machine.
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GB1100736A (en) * | 1965-07-09 | 1968-01-24 | Vepa Ag | Device for the heat treatment of fibrous material |
GB1540919A (en) * | 1975-09-17 | 1979-02-21 | Robur Werke Zittau Veb | Closure means for steam treatment compartments |
CN2895485Y (en) * | 2006-04-24 | 2007-05-02 | 山东圣豪家纺有限公司 | Polyester-fiber carpet ager |
KR20100003257A (en) * | 2008-06-30 | 2010-01-07 | 한국생산기술연구원 | Complex-finshing machinery for digital textile printing |
CN107012623A (en) * | 2017-04-24 | 2017-08-04 | 李裕 | Positive and negative steaming pad dyeing color device and method thereof |
CN212294074U (en) * | 2020-03-30 | 2021-01-05 | 李雅 | Be provided with elastic sealing device's vaporization unit and dyeing machine |
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2020
- 2020-03-30 CN CN202010236485.XA patent/CN111270452B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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GB1100736A (en) * | 1965-07-09 | 1968-01-24 | Vepa Ag | Device for the heat treatment of fibrous material |
GB1540919A (en) * | 1975-09-17 | 1979-02-21 | Robur Werke Zittau Veb | Closure means for steam treatment compartments |
CN2895485Y (en) * | 2006-04-24 | 2007-05-02 | 山东圣豪家纺有限公司 | Polyester-fiber carpet ager |
KR20100003257A (en) * | 2008-06-30 | 2010-01-07 | 한국생산기술연구원 | Complex-finshing machinery for digital textile printing |
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