CN111255197A

CN111255197A - Intelligent machine method and system for outer wall construction

Info

Publication number: CN111255197A
Application number: CN202010182892.7A
Authority: CN
Inventors: 梅其珍
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-03-16
Filing date: 2020-03-16
Publication date: 2020-06-09

Abstract

The application provides an intelligent machine method and system for outer wall construction, and relates to the technical field of buildings. The intelligent machine system for the outer wall construction comprises an outer wall construction robot and a control terminal, wherein the outer wall construction robot comprises a spraying mechanism, the outer wall construction robot is in communication connection with the control terminal, and the outer wall construction robot is used for collecting current operation data and sending the current operation data to the control terminal; the control terminal is used for displaying the current operation data and responding to a user operation instruction in real time; the control terminal is further used for sending a control instruction to the outer wall construction robot according to the operation instruction so as to control a spraying mechanism of the outer wall construction robot to operate. The method and the system for the intelligent machine for the outer wall construction have the advantages of reducing risks of workers and improving operation efficiency and operation quality.

Description

Intelligent machine method and system for outer wall construction

Technical Field

The application relates to the technical field of buildings, in particular to an intelligent machine method and system for outer wall construction.

Background

At present, the construction of the outer wall of the construction site is mainly manual, constructors take a hanging basket or directly hang the hanging basket by a safety rope on the outer wall of the high-altitude building, and paint is sprayed on the outer wall by holding a putty applying tool and a spray gun.

The construction method has low efficiency, and the defects of uneven spraying, poor quality, coating falling and the like are easily caused by fatigue and other reasons. In addition, the safety coefficient of personnel engaged in the high-altitude outer wall operation is lower.

In summary, the existing scheme for exterior wall construction has the problems of low efficiency, high risk and poor quality.

Disclosure of Invention

The application aims to provide an intelligent mechanical method for outer wall construction, and aims to solve the problems of low efficiency, high risk and poor quality of outer wall construction in the prior art.

Another aim at of this application provides an outer wall construction intelligent machine system to solve the problem that the outer wall construction exists inefficiency, risk height and quality are poor among the prior art.

In order to achieve the above purpose, the embodiments of the present application employ the following technical solutions:

on one hand, the embodiment of the application provides an intelligent machine system for outer wall construction, the intelligent machine system for outer wall construction comprises an outer wall construction robot and a control terminal, the outer wall construction robot comprises a spraying mechanism, and the outer wall construction robot is in communication connection with the control terminal;

the outer wall construction robot is used for acquiring current operation data and sending the current operation data to the control terminal; the current operation data comprises environment information where the outer wall construction robot is located and operation information inside the outer wall construction robot;

the control terminal is used for displaying the current operation data and responding to a user operation instruction in real time;

and the control terminal is also used for sending a control instruction to the outer wall construction robot according to the operation instruction so as to control a spraying mechanism of the outer wall construction robot to operate.

Furthermore, the intelligent machine system for exterior wall construction further comprises a mobile networking device, and the exterior wall construction robot and the control terminal are in communication connection through the mobile networking device.

Furthermore, the control terminal is also used for controlling the work of the outer wall construction robot according to a pre-programmed instruction after receiving the current operation data; or

And receiving a user programming instruction in real time, and controlling the work of the outer wall construction robot according to the programming instruction.

Further, the outer wall construction robot further comprises a controller, a sensor assembly and a first communication module, wherein the controller is electrically connected with the spraying mechanism, the sensor assembly and the first communication module respectively;

the control terminal comprises a processor, a human-computer interaction interface and a second communication module, wherein the processor is respectively and electrically connected with the human-computer interaction interface and the second communication module; wherein the content of the first and second substances,

the first communication module is in communication connection with the second communication module to realize data interaction.

Further, the first communication module and the second communication module are in communication connection through 802.11 series standards;

the sensor assembly comprises a video acquisition assembly and an audio acquisition assembly, and the video acquisition assembly is used for acquiring the information of the wall surface where the outer wall construction robot is located; the audio acquisition assembly is used for acquiring the environmental sound of the outer wall construction robot;

the first communication module is used for sending video information collected by a video collection assembly and audio information collected by an audio collection assembly to the second communication module, so that the control terminal plays the video information and the audio information.

Further, the sensor assembly further comprises a torque sensor, a temperature sensor, a pressure sensor, a height sensor, a GPS sensor, a wind intensity sensor, an ultrasonic sensor and an optical sensor, wherein the torque sensor, the temperature sensor, the pressure sensor, the height sensor, the GPS sensor, the wind intensity sensor, the ultrasonic sensor and the optical sensor are respectively electrically connected with the controller.

Further, the outer wall construction robot still includes spraying moving mechanism, spraying moving mechanism includes shower nozzle and running roller, the shower nozzle with the running roller all with spraying moving mechanism connects, outer wall construction robot is still used for receiving behind the control command that control terminal sent, the basis control command spraying moving mechanism motion is controlled to the drive the shower nozzle with the running roller carries out spraying operation and floating operation.

Further, the outer wall construction robot further comprises a rotating part and a spray gun motor, wherein the rotating part and the spray gun motor are both connected with the spray head, and the rotating part and the spray gun motor are respectively used for controlling the spray head to transversely and longitudinally rotate for 360 degrees.

Furthermore, the outer wall construction robot is also used for generating alarm information and an alarm log when a fault occurs, and sending the alarm information to the control terminal in real time.

On the other hand, the embodiment of the present application further provides an intelligent machine method for exterior wall construction, which is applied to the above intelligent machine system for exterior wall construction, the intelligent machine system for exterior wall construction includes an exterior wall construction robot and a control terminal, the exterior wall construction robot includes a spraying mechanism, the exterior wall construction robot is in communication connection with the control terminal, and the method includes:

the outer wall construction robot collects current operation data and sends the current operation data to the control terminal; the current operation data comprises environment information where the outer wall construction robot is located and operation information inside the outer wall construction robot;

the control terminal displays the current operation data and responds to a user operation instruction in real time;

and the control terminal sends a control instruction to the outer wall construction robot according to the operation instruction so as to control a spraying mechanism of the outer wall construction robot to operate.

Compared with the prior art, the method has the following beneficial effects:

the application provides an external wall construction intelligent machine method and system, the external wall construction intelligent machine system comprises an external wall construction robot and a control terminal, the external wall construction robot comprises a spraying mechanism, the external wall construction robot is in communication connection with the control terminal, the external wall construction robot is used for collecting current operation data, and the current operation data comprises environment information where the external wall construction robot is located and operation information inside the external wall construction robot; sending the current operation data to the control terminal; the control terminal is used for displaying the current operation data and responding to a user operation instruction in real time; the control terminal is further used for sending a control instruction to the outer wall construction robot according to the operation instruction so as to control a spraying mechanism of the outer wall construction robot to operate. This application adopts outer wall construction robot's mode to realize the outer wall operation, on the one hand, through the mode with outer wall construction robot and control terminal realization network deployment, makes the staff can subaerial through control terminal control outer wall construction robot's operation, has avoided the staff directly to carry out the spraying operation, has reduced staff's risk. On the other hand, the user can acquire the data collected by the outer wall construction robot in real time through the control terminal, so that the operation of the outer wall construction robot is controlled, the man-machine interaction is realized, the operation efficiency is improved, and the operation quality is improved.

In order to make the aforementioned objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and it will be apparent to those skilled in the art that other related drawings can be obtained from the drawings without inventive effort.

Fig. 1 is an interaction schematic diagram of an intelligent machine system for exterior wall construction according to an embodiment of the present disclosure.

Fig. 2 is another interaction diagram of an intelligent machine system for exterior wall construction according to an embodiment of the present disclosure.

Fig. 3 is a block diagram of a mobile networking device according to an embodiment of the present application.

Fig. 4 is a schematic block diagram of an exterior wall construction robot according to an embodiment of the present application.

Fig. 5 is a schematic block diagram of a control terminal according to an embodiment of the present disclosure.

Fig. 6 is another module schematic diagram of an exterior wall construction robot according to an embodiment of the present application.

Fig. 7 is an interaction schematic diagram of an exterior wall construction robot and a control terminal according to an embodiment of the present application.

Fig. 8 is a schematic structural diagram of the external wall construction robot applied to an external wall construction intelligent machine system according to the first embodiment of the present invention.

Fig. 9 is a schematic structural view of a basket portion in a first view when the external wall construction robot provided by the first embodiment of the present invention is applied to an intelligent machine system for external wall construction.

Fig. 10 is a schematic structural diagram of a basket portion in a second view angle when the external wall construction robot provided by the first embodiment of the present invention is applied to an external wall construction intelligent machine system.

Fig. 11 is a schematic structural view of a spraying moving mechanism and a spraying mechanism of an exterior wall construction robot according to a first embodiment of the present invention.

Fig. 12 is an enlarged view of a portion of the structure at VI in fig. 4.

Fig. 13 is a schematic flow chart of an intelligent machine method for exterior wall construction according to an embodiment of the present disclosure.

In the figure: 100-intelligent machine system for outer wall construction; 200-an outer wall construction robot; 210-a controller; 220-a first communication module; 230-a sensor assembly; 231-a video capture component; 240-a spray mechanism; 241-a spray head; 242-rollers; 250-a spray movement mechanism; 251-spraying the body; 252 — a first moving drive; 253-a first sliding track; 254-a second moving drive; 255-a second slide rail; 256-a third movable drive; 257 — a third slide rail; 258-fourth moving drive; 259-a fifth mobile drive; 260-a sixth mobile drive; 300-a control terminal; 310-a processor; 320-a second communication module; 330-human-computer interaction interface; 400-a mobile networking device; 410-an antenna; 420-a signal switch; 430-a signal booster; 440-a wireless power supply; 20-hanging basket; 21-a platform; 22-a holding wheel; 23-an arched linkage; 30-a lifting device; 40-a material storage mechanism; 50-a spray pump; 900-a building; 910-exterior wall face.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Meanwhile, in the description of the present application, the terms "first", "second", and the like are used only for distinguishing the description, and are not to be construed as indicating or implying relative importance.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally found in use of products of the application, and are used only for convenience in describing the present application and for simplification of description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present application.

In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. The embodiments described below and the features of the embodiments can be combined with each other without conflict.

As described in the background art, the construction of the exterior wall of the construction site is mainly performed manually, for example, the operations of painting or applying putty to the exterior wall are performed by using a hanging basket for workers or directly hanging the exterior wall by using a safety rope. In the way, workers can spray paint on the outer wall by holding the putty applying tool and the spray gun at the outer wall of the high-altitude building. The manual outer wall operation mode has the problems of high risk, low efficiency and poor quality.

In view of this, this application provides an intelligent machine system of outer wall construction, this intelligent machine system of outer wall construction includes outer wall construction robot and control terminal, realizes the outer wall operation through the mode that adopts outer wall construction robot, and the staff passes through the mode of control terminal real-time control outer wall construction robot work, realizes staff and outer wall construction robot's human-computer interaction, and then reduces staff's construction risk, reaches the two promotion of efficiency and quality simultaneously.

The following briefly explains the intelligent machine system for exterior wall construction provided by the application:

as an optional implementation manner, please refer to fig. 1, the intelligent robot system 100 for exterior wall construction includes an exterior wall construction robot 200 and a control terminal 300, the exterior wall construction robot 200 includes a spraying mechanism 240, and the exterior wall construction robot 200 is in communication connection with the control terminal 300, so as to implement data interaction between the exterior wall construction robot 200 and the control terminal 300.

The exterior wall construction robot 200 is provided with various sensors for acquiring current operation data and sending the current operation data to the control terminal 300, wherein the current operation data comprises environment information of the exterior wall construction robot and operation related information inside the exterior wall construction robot.

The control terminal 300 is used for displaying current operation data and responding to a user operation instruction in real time;

the control terminal 300 is further configured to send a control command to the exterior wall construction robot 200 according to the operation command, so as to control the spraying mechanism 240 of the exterior wall construction robot 200 to perform work.

Through the implementation mode, human-computer interaction can be better realized, and then real-time editing of a user and the execution effect of the outer wall construction robot 200 are realized.

It should be noted that, the control terminal 300 described herein is a mobile terminal with a communication module, such as a tablet, a small console, etc., and can be moved conveniently. The worker can manipulate the work of the exterior wall construction robot 200 through the control terminal 300 on the ground.

It should be further noted that the networking mode of the control terminal 300 and the outer wall construction robot 200 is not limited in the present application, for example, the control terminal 300 and the outer wall construction robot 200 may be in communication connection through bluetooth, WIFI, and the like, so as to achieve communication.

In an actual application scenario, the effective communication distance of networking modes such as bluetooth and WIFI is short, generally several tens of meters, however, many buildings can reach several hundred meters at present, and therefore, as another implementation mode of the present application, please refer to fig. 2, the external wall construction intelligent machine system 100 provided by the present application further includes a mobile networking device 400, the external wall construction robot 200 and the control terminal 300 realize communication connection through the mobile networking device 400, that is, the mobile networking device 400 realizes ad hoc networking between the external wall construction robot 200 and the control terminal 300.

Optionally, referring to fig. 3, the mobile networking device 400 includes an antenna 410, a signal switch 420, a signal enhancer 430 and a wireless power supply 440, wherein the antenna 410, the signal switch 420 and the signal enhancer 430 are electrically connected in sequence, and the wireless power supply 440 is electrically connected to the antenna 410, the signal switch 420 and the signal enhancer 430 respectively, so as to perform functions on the antenna 410, the signal switch 420 and the signal enhancer 430 through the wireless power supply. Alternatively, the wireless power source may be a rechargeable battery. Through setting up mobile networking device 400, can strengthen and send the signal, and then realize the signal interaction of long distance between outer wall construction robot 200 and control terminal 300. Therefore, in the actual use process, the working personnel can select a proper networking mode according to the height of the floor, and when the floor is lower, the traditional networking modes such as Bluetooth, wireless and the like can be selected; when the floor is high, the mobile networking device 400 may be used to implement an ad hoc network, which is not limited in this application.

As an optional implementation manner, please refer to fig. 4, the exterior wall construction robot 200 further includes a controller 210, a sensor assembly 230, and a first communication module 220, wherein the controller 210 is electrically connected to the spraying mechanism 240, the sensor assembly 230, and the first communication module 220, respectively. The controller 210 provided in the present application may be a general-purpose Processor, and includes a Central Processing Unit (CPU), a Network Processor (NP), a voice Processor, a video Processor, and the like; but may also be a digital signal processor, an application specific integrated circuit, a field programmable gate array or other programmable logic device, discrete gate or transistor logic, discrete hardware components. The Controller 210 may also be any conventional processor, such as a Programmable Logic Controller (PLC), a single chip computer, etc. Of course, the controller 210 may also be a relay contactor control system, and the combination of switches, relays, buttons and other control appliances is adopted to receive signals and perform functions of switching, adjusting and the like of a circuit, which is not limited in this application.

The sensor assembly 230 is used for acquiring current operation data of the exterior wall construction robot 200, transmitting the relevant operation data to the controller for storage and processing, and then transmitting the relevant operation data through the first communication module 220 by using the controller.

As another optional implementation manner, the exterior wall construction robot 200 provided in the present application further includes a memory besides the above modules, where the memory is electrically connected to the controller, and after the controller receives the relevant operation data, the relevant operation data is transmitted to the memory for storage, so as to facilitate calling and analyzing of the data by a later-stage worker.

Referring to fig. 5, the control terminal 300 includes a processor 310, a human-computer interaction interface 330 and a second communication module 320, wherein the processor 310 is electrically connected to the human-computer interaction interface 330 and the second communication module 320, respectively; the first communication module 220 is in communication connection with the second communication module 320 to realize data interaction.

It is to be understood that the human-computer interaction interface 330 can be an input/output device, and on one hand, after the second communication module 320 receives the relevant operation data sent by the first communication module 220, the relevant data is sent to the processor 310 for processing, for example, processing such as modulation and demodulation, and then the processor 310 sends the data to the human-computer interaction interface 330 for displaying. In this application scenario, the human-machine interface 330 is used as an output. On the other hand, the user may input a relevant operation instruction on the human-computer interaction interface, the operation instruction is analyzed by the processor 310 to generate a corresponding control instruction, and then the control instruction is sent to the exterior wall construction robot through the second communication module, for example, the control instruction is used for controlling the exterior wall construction robot to start/stop working. In this application scenario, the human-machine interface 330 is used as an input. It should be noted that, the input mode of the human-computer interaction interface is not limited in any way, for example, the user may implement the input mode through a touch screen or through a key.

In order to enable the worker to know the working state of the exterior wall construction robot 200, the sensor assembly 230 may include various components to monitor the parameters of the exterior wall construction robot 200 during working, please refer to fig. 6, for example, the sensor assembly 230 includes a video capture assembly and an audio capture assembly, and the video capture assembly is used for capturing the information of the wall surface where the exterior wall construction robot 200 is located; the audio acquisition component is used for acquiring the environmental sound of the exterior wall construction robot 200.

Also, the sensor assembly 230 may further include a torque sensor, a temperature sensor, a pressure sensor, an altitude sensor, a GPS sensor, a wind intensity sensor, an ultrasonic sensor, and an optical sensor, which are electrically connected to the controller 210, respectively. The torque sensor is used for detecting the torque of a motor of the outer wall construction robot 200 during working, the temperature sensor is used for detecting the working environment temperature of the outer wall construction robot 200, and the number of the temperature sensors can be more than one, for example, one temperature sensor is used for measuring the environment temperature, and the other temperature sensor is used for measuring the internal temperature of the robot so as to determine whether the internal temperature of the robot is too high; the pressure sensor is used for measuring the pressure between the robot and the wall surface, and the height sensor and the GPS sensor are respectively used for measuring the current height and position of the outer wall construction robot 200; the wind intensity sensor is used for measuring the wind intensity of the position where the robot is located; the ultrasonic sensor and the optical sensor are used for measuring the distance between the outer wall construction robot and the wall surface. The optical sensor may be an infrared distance measuring sensor or the like. Certainly, in an actual use scenario, more sensors may be further disposed according to actual needs, which is not limited in this application.

In the application, the temperature sensor, the pressure sensor, the height sensor, the GPS sensor, the wind intensity sensor, the ultrasonic sensor and the optical sensor are all used for measuring the environment information of the robot, and the torque sensor is used for measuring the operation information inside the outer wall construction robot. Certainly, in order to achieve the purpose of monitoring the internal operation data of the exterior wall construction robot in real time, more internal sensors can be arranged, for example, a motor speed sensor and the like, which are not described herein again.

The data measured by the sensor may be processed by the controller 210 and then transmitted to the control terminal 300 through the first communication module 220 for display. Among them, the amount of data is large because video and audio information need to be transmitted. In view of this, please refer to fig. 7, the first communication module 220 and the second communication module 320 provided in the present application may implement communication connection through 802.11 series standards, so that the first communication module 220 sends the video information acquired by the video acquisition component and the audio information acquired by the audio acquisition component to the second communication module 320, thereby implementing efficient data transmission, and further enabling the control terminal 300 to play the video information and the audio information.

The 802.11 standard was a WLAN standard originally established by IEEE in 1997, operates in the 2.4GHz open band, supports data transmission rates of 1Mbit/s and 2Mbit/s, defines physical layer and MAC layer specifications, and allows wireless lan and wireless device manufacturers to build interoperable network devices. The IEEE802.11 family of WLAN standards has included a total of 21 standards, of which 802.11a, 802.11b and 802.11g are most representative. 802.11a can provide up to 54Mbit/s throughout the coverage range, operating in the 5GHz band. The 802.11b works in a frequency band of 2.4-2.483 GHz, and the data rate can be automatically adjusted according to the noise condition. To solve the problem of the inability of 802.11a and 802.11b products to interwork, the IEEE approved a new 802.11g standard. The new IEEE standard 802.11n can increase the transmission rate of WLANs from 54Mbit/s to 108Mbit/s, even up to 500Mbit/s, and in addition, IEEE has established an active set customization 802.1ls to support Mesh (Mesh) technology.

The current operation data of the exterior construction robot 200 is detected in real time by the sensor assembly 230, and then the current operation data is transmitted to the control terminal 300, so that the worker can receive the current operation data of the exterior construction robot 200 in real time.

Meanwhile, as an implementation manner, the control terminal 300 executes the pre-programming, that is, the control terminal 300 stores the program instruction, and after the control terminal 300 receives the environment information, the work of the outer wall construction robot 200 is planned and decided in real time according to the pre-programmed program instruction. Or after observing the field environment information, the worker selects a proper pre-programmed program instruction according to the environment information, thereby realizing real-time planning and decision-making of the exterior wall construction robot 200. For example, when the field construction condition such as large wind intensity or over-high temperature occurs, the control terminal 300 controls the outer wall construction robot 200 to stop working. It should be noted that, the implementation method of the pre-programming is not limited in any way, and the pre-programming may be implemented in an embedded manner, for example.

As another optional implementation manner, after observing the environmental information, the worker may also edit the program instruction in real time according to the field working condition, so as to achieve the effects of real-time planning, real-time decision making and real-time command.

In addition, the outer wall construction robot 200 can also feed back current information in real time, for example, the outer wall construction robot 200 can detect itself in real time, generate alarm information and an alarm log after detecting that fault information occurs, and send the alarm information to the designated control terminal 300, so that a worker can find a fault and discharge the fault in time. For example, when the outer wall construction robot 200 detects that the temperature of the internal motor is too high or a fault such as a motor jam occurs, alarm information may be generated and sent to the control terminal 300. Optionally, as an implementation manner, after the alarm log is generated, the outer wall construction robot 200 stores the alarm log, that is, the outer wall construction robot 200 only sends the alarm information to the control terminal in real time, and when a later-stage worker needs to analyze the alarm log to implement equipment maintenance, the alarm log stored in the outer wall construction robot 200 may be called by the control terminal. As another implementation manner, the outer wall construction robot 200 sends the alarm information to the control terminal in real time, and also sends the alarm log to the control terminal, and the control terminal stores the alarm log. When later-stage workers need to analyze the alarm logs to realize equipment maintenance, the later-stage workers can directly inquire the alarm logs stored in the control terminal.

On the basis of the above embodiment, in order to make the outer wall construction robot work more stably and conveniently, the outer wall construction intelligent machine system that this application provided still includes following structure:

referring to fig. 8, 9 and 10, the intelligent machine system for exterior wall construction 100 may further include a lifting device 30, a basket 20 and a spray pump 50, wherein the lifting device 30 is installed at the top of the building 900 and connected to the basket 20 to lift or lower the basket 20. The external wall construction robot 200 is movably connected to the basket 20, the painting pump 50 is installed in the basket 20 and connected to the external wall construction robot 200, and the external wall construction intelligent machine system 100 may further include a storage mechanism 40, and the painting pump 50 is connected to the storage mechanism 40 and connected to the external wall construction robot 200 through a hose to supply painting materials such as painted paint to the external wall construction robot 200.

In addition, a supporting wheel 22 may be further disposed on the hanging basket 20, and the supporting wheel 22 is used for supporting the outer wall surface 910, so as to improve the stability of the hanging basket 20 in the air and further improve the working stability of the outer wall construction robot 200. It should be noted that, two sides of the extension direction of the platform 21 of the hanging basket 20 are provided with two abutting wheels 22, and the number of the abutting wheels 22 on the two sides is two, the two abutting wheels 22 on one side are rotatably connected to the hanging basket 20 through the middle part of the arched connecting rod 23, and the two abutting wheels 22 are rotatably connected to two ends of the arched connecting rod 23, so that the two abutting wheels 22 can rotate relative to the hanging basket 20 to abut against the inclined outer wall surface 910.

The following briefly explains the external wall construction robot provided by the present application:

referring to fig. 10 and 11, fig. 11 is a schematic structural view of a spraying moving mechanism 250 and a spraying mechanism 240 of an exterior wall construction robot 200 according to the present invention. The internal structure of the spray body 251 is shown in dotted lines.

The exterior wall construction robot 200 comprises a controller 210, a spraying moving mechanism 250 and a spraying mechanism 240, wherein the spraying moving mechanism 250 and the spraying mechanism 240 are electrically connected with the controller 210 (the controller is arranged inside the basket 20 or the spraying moving mechanism 250, not shown), the spraying moving mechanism 250 is movably connected to the basket 20 and can move relative to the basket 20, the spraying mechanism 240 comprises a spray head 241 and a roller 242, the spray head 241 and the roller 242 are both connected with the spraying moving mechanism 250, and the exterior wall construction robot 200 is further used for controlling the spraying moving mechanism 250 to move according to a control instruction after receiving the control instruction sent by the control terminal 300, so as to drive the spray head 241 and the roller 242 to perform spraying operation and leveling operation on the exterior wall surface 910.

Therefore, during construction, the lifting device 30 lifts the hanging basket 20 to the outside of the outer wall surface 910, the spraying moving mechanism 250 moves relative to the hanging basket 20 to drive the spray head 241 and the roller 242 to move so as to perform spraying operation and floating operation on the outer wall surface 910, the spraying operation and the floating operation are automatically completed through the spraying moving mechanism 250 and the spraying mechanism 240, the operation quality and the efficiency are high, manual operation in the hanging basket 20 or in the high altitude is not needed during construction, and the safety coefficient is high. In addition, since the outer wall construction robot 200 is directly installed in the basket 20, it can be conveniently installed in the position of the basket 20 in the existing construction, so the outer wall construction robot 200 also has the characteristic of high adaptability.

It should be noted that the outer wall construction robot 200 provided by the present application further includes a rotating component and a spray gun motor (not shown), the rotating component and the spray gun motor are both connected to the spray head 241, and the rotating component and the spray gun motor are respectively used for controlling the spray head 241 to rotate 360 degrees in the transverse direction and the longitudinal direction, through the cooperation of the rotating component and the spray gun motor, 720-degree dead-angle-free spraying of the spray head can be achieved, so that the spraying quality is better, for example, when aiming at a negative and positive angle or other corner positions, a more uniform spraying effect can be achieved through the 720-degree spray head 241 provided by the present application.

It should be noted that the work of the running roller that this application provided can be divided into two parts, on the one hand, after the shower nozzle sprays paint to outside wall, through the floating operation of running roller, can make the finish of outer wall face more level and more even, the quality is more. On the other hand, the running roller also can be smeared the putty of outer wall face.

Meanwhile, as an alternative implementation manner, the controller 210 may also be electrically connected with the lifting device 30 and the spraying pump 50 to control the lifting of the basket 20 and the starting and stopping of the spraying pump 50.

Since the data interaction between the control terminal and the exterior wall construction robot has been described in detail in the above embodiments, no further description is given here.

In order to obtain the current operation data of the outer wall construction robot more accurately, the sensor assembly provided by the present application is installed on the spraying moving mechanism 250, for example, the video collecting assembly 231 is installed on the spraying moving mechanism 250 to monitor the outer wall surface 910, and send corresponding video information to the control terminal.

It should be noted that, in this embodiment, the spraying moving mechanism 250 includes a spraying main body 251, and the video capture component may be an image capture device such as a camera disposed on the top of the spraying main body 251, and the lens thereof can rotate with multiple degrees of freedom, so that an operator can view and check the outer wall surface 910 and the conditions of the spraying operation and the floating operation through the control terminal 300.

Further, the control terminal 300 may have an interface for setting a limit parameter for the operation of the exterior wall construction robot 200, such as the lowest and highest heights of the gondola 20, etc., and an interface for setting a system parameter of the control terminal 300, such as the type of the painting material, etc.

Of course, the operator may also independently set an interface of mileage, speed, operation times, etc. of the plurality of mobile driving members of the exterior wall construction robot 200 through the control terminal 300, or may also control the operation of the mobile driving members of the exterior wall construction robot 200 through the interface, such as operation, pause, or continuation, etc.; the control terminal 300 may further have an interface for displaying the amount of the spray material of the exterior wall construction robot 200 in real time so as to prompt the addition of the paint; the control terminal 300 may further have an interface for opening or closing a communication connection between the exterior wall construction robot 200 and the control terminal 300; the control terminal 300 may further have an interface for displaying a communication address and a pairing situation of the mobile terminal and the robot in communication through the internet of things; the control terminal 300 may further have an interface for checking the construction condition through a video capture component on the exterior wall construction robot 200 to monitor the working condition of the exterior wall construction robot 200 in real time, thereby improving the operation quality; the control terminal 300 may further have an interface for displaying the name of the operation program loaded by the current exterior wall construction robot 200 to facilitate viewing of the operation program; the control terminal 300 may further have an interface for displaying a specific position of the exterior wall construction robot 200, and specific positions of the spray head 241 and the roller 242; the control terminal 300 may further have an interface for displaying information of the working environment of the exterior wall construction robot 200, such as displaying temperature, humidity, wind intensity, and the like; the control terminal 300 may further have an interface for controlling a power switch of the exterior wall construction robot 200; the control terminal 300 may further have an interface for urgently stopping the exterior wall construction robot 200 when an emergency is encountered while the exterior wall construction robot 200 is working; the control terminal 300 may further have an interface for starting running a program that has been loaded or manually edited by the exterior wall construction robot 200; the control terminal 300 may further have an interface for displaying alarm information fed back by a failure occurring when the exterior wall construction robot 200 is running, so as to facilitate finding out a problem afterwards and removing the failure; the control terminal 300 may further have an interface for restoring the state of the exterior wall construction robot 200 and re-determining the working position, for example, for controlling the spray head 241 and the roller 242 to be reset; the control terminal 300 also has an interface for controlling the suspension and continuation of the operation of the exterior wall construction robot 200.

Referring to fig. 11, the spraying moving mechanism 250 may further include a spraying body 251, a first moving driving member 252 and a first sliding rail 253, and the spraying head 241 and the roller 242 are connected to the spraying body 251, wherein the first sliding rail 253 is connected to the basket 20 along the extending direction of the platform 21 of the basket 20, the spraying body 251 is slidably connected to the first sliding rail 253, and the first moving driving member 252 is installed on the spraying body 251 and can drive the spraying body 251 to move along the first sliding rail 253, or the first moving driving member 252 can drive the spraying body 251 to move along the extending direction of the platform 21 of the basket 20 to drive the spraying head 241 and the roller 242 to move along the direction, so as to horizontally perform the spraying operation or the leveling operation.

It should be noted that, in the present embodiment, the first moving driving member 252 is a driving structure of a motor combination with a rack and a gear mounted on a rotating shaft, the rack is disposed on the basket 20 and is disposed along the extending direction of the platform 21 of the basket 20 together with the first sliding rail 253, and in other embodiments, the first moving driving member 252 may also be a screw driving mechanism, a pneumatic telescoping mechanism, an oil-driven telescoping mechanism, a belt driving mechanism, or a chain driving mechanism, or other moving driving members capable of driving the spraying main body 251 to move along the first sliding rail 253.

Further, the spraying moving mechanism 250 may further include a second moving driving member 254 and a second sliding rail 255, the second sliding rail 255 is mounted on the spraying body 251, the second sliding rail 255 is horizontally disposed, and the second sliding rail 255 is perpendicular to the first sliding rail 253, or the extending direction of the second sliding rail 255 is perpendicular to the extending direction of the platform 21, during the construction, the second sliding rail 255 is substantially perpendicular to the outer wall surface 910, and the second moving driving member 254 is slidably connected to the second sliding rail 255 and connected to the spraying head 241 to connect the spraying head 241 and the spraying body 251, and the second moving driving member 254 can drive the spraying head 241 to move along the second sliding rail 255. Thus, when spraying operation is performed, the second movable driving element 254 can drive the spraying head 241 to move along the second sliding rail 255, and the second movable driving element 254 can drive the spraying head 241 to move towards or away from the outer wall surface 910, so as to control the distance from the outer wall surface 910 when the spraying head 241 is sprayed, and improve the adaptability of the outer wall construction robot 200.

It should be noted that, in the present embodiment, the second movable driving member 254 is also a driving structure of a motor combination with a rack and a rotating shaft provided with a gear, the rack is disposed on the basket 20 and disposed in the spraying main body 251 together with the second sliding rail 255, and in other embodiments, the first movable driving member 252 may also be a screw driving mechanism, a pneumatic telescopic mechanism, an oil-driven telescopic mechanism, a belt driving mechanism, or a chain driving mechanism, or other movable driving members capable of driving the spraying main body 251 to move along the second sliding rail 255. Further, in the present embodiment, horizontal refers to a case where the angle between the object and the vertical plane is between eighty-five degrees and ninety-five degrees, and vertical refers to a case where the angle between the object and the horizontal plane is between eighty-five degrees and ninety-five degrees.

Further, the spraying moving mechanism 250 may further include a third moving driving element 256 and a third sliding rail 257, the third sliding rail 257 is connected to the second moving driving element 254 and vertically disposed, the third moving driving element 256 is slidably connected to the third sliding rail 257 and connected to the spray head 241 to connect the spray head 241 and the second moving driving element 254, and the third moving driving element 256 may drive the spray head 241 to move along the third sliding rail 257. Thus, when the spraying operation is performed, the third movable driving element 256 can drive the spraying main body 251 to move along the third slide rail 257, and the third movable driving element 256 can drive the spraying head 241 to move along the vertical direction, so as to control the spraying head 241 to perform the up-and-down spraying on the outer wall surface 910, thereby further improving the adaptability of the outer wall construction robot 200.

It should be noted that, in the present embodiment, the third movable driving member 256 is also a driving structure of a motor combination with a rack and a gear mounted on a rotating shaft, the rack is disposed on the basket 20 and connected to the second movable driving member 254 together with the third slide rail 257, and in other embodiments, the first movable driving member 252 may also be a screw driving mechanism, a pneumatic telescopic mechanism, an oil driven telescopic mechanism, a belt driving mechanism, or a chain driving mechanism, or other movable driving members capable of driving the spraying main body 251 to move along the second slide rail 255. Of course, the up-and-down spraying mode of the spraying head 241 can also be realized by lifting the basket 20 by the lifting device 30.

Referring to fig. 11 and 12, fig. 12 is an enlarged view of a portion of the structure at VI in fig. 11.

The spraying moving mechanism 250 may further include a fourth moving driving member 258 and a fifth moving driving member 259 which are connected in sequence, and the spraying body 251 is connected to the spraying head 241 through the fourth moving driving member 258 and the fifth moving driving member 259, wherein the fourth moving driving member 258 can drive the fifth moving driving member 259 to rotate, a rotation axis of the fourth moving driving member 258 is horizontally disposed and perpendicular to an extending direction of the first sliding rail 253, and a rotation axis of the fifth moving driving member 259 is perpendicular to a rotation axis of the fourth moving driving member 258, so that the spraying head 241 can be driven to rotate by the fourth moving driving member 258 and the fifth moving driving member 259, so as to perform spraying operation on the spraying head 241, and further improve the adaptability of the exterior wall construction robot 200.

It should be noted that, in the embodiment, the fourth driving member 258 is connected to the third driving member 256 and is connected to a rotating rod having an end connected to the fifth driving member 259, the rotating rod is rotatably disposed in a sleeve connected to the third driving member 256, and a rotating shaft of the fifth driving member 259 detachably clamps or holds the nozzle 241.

Further, running roller 242 rotates to be connected in spraying main part 251 to, this roller is vertical setting, so, when spraying main part 251 moves about along first slide rail 253, will drive running roller 242 along the motion of first slide rail 253, in order to carry out the floating operation, with the thickness of control coating, improve the roughness of wall and the degree of consistency of spraying.

It should be noted that, in the present embodiment, the number of the rollers 242 is two, and the rollers are respectively disposed on two sides of the extension direction of the first sliding rail 253 of the spray head 241, so as to provide stability for the floating operation.

Further, the spraying moving mechanism 250 may further include a sixth moving driving member 260, the sixth moving driving member 260 is movably connected to the spraying main body 251, and can drive the roller 242 to move along the horizontal direction perpendicular to the extending direction of the first sliding rail 253, so that the roller 242 abuts against the outer wall surface 910, thus, when the spraying operation is performed alone, the sixth moving driving member 260 can drive the roller 242 to retract, and when the troweling operation is required, the sixth moving driving member 260 drives the roller 242 to extend to the outer wall surface 910, and the sixth moving driving member 260 can control the pressure applied to the outer wall surface 910 when the roller 242 is trowelled by applying different pressures to the roller 242, thereby adjusting the troweling force.

It should be noted that, in the embodiment, the sixth movable driving element 260 is slidably connected to the second sliding rail 255 to drive the roller 242 to move along the second sliding rail 255, so as to improve the stability of the movement of the roller 242. In other embodiments, the nozzle 241 and the roller 242 may be moved by a mechanical arm connected to the spraying body 251 or connected to the basket 20.

In addition, in the present embodiment, the controller 210 can be electrically connected to the first moving driving element 252, the second moving driving element 254, the third moving driving element 256, the fourth moving driving element 258, the fifth moving driving element 259 and the lifting device 30 to independently control the movement or stop of the corresponding components, thereby completing the spraying operation and the floating operation.

The working principle of the outer wall construction robot 200 provided by the first embodiment of the present invention is as follows:

the exterior wall construction robot 200 comprises a controller 210, a spraying moving mechanism 250 and a spraying mechanism 240, wherein the spraying moving mechanism 250 and the spraying mechanism 240 are electrically connected with the controller 210, the spraying moving mechanism 250 is movably connected to the basket 20 and can move relative to the basket 20, the spraying mechanism 240 comprises a spray head 241 and a roller 242, the spray head 241 and the roller 242 are both connected with the spraying moving mechanism 250 and are respectively used for spraying and troweling the exterior wall surface 910, and the control terminal 300 is in wireless communication connection with the controller 210 to control the exterior wall construction robot 200 to perform spraying and troweling operations. Therefore, during construction, the lifting device 30 lifts the hanging basket 20 to the outside of the outer wall surface 910, the spraying moving mechanism 250 moves relative to the hanging basket 20 to drive the spray head 241 and the roller 242 to move so as to perform spraying operation and floating operation on the outer wall surface 910, the spraying operation and the floating operation are automatically completed through the spraying moving mechanism 250 and the spraying mechanism 240, the operation quality and the efficiency are high, manual operation in the hanging basket 20 or high altitude is not needed in construction, and the safety coefficient is high. In addition, since the outer wall construction robot 200 is directly installed in the basket 20, it can be conveniently installed in the position of the basket 20 in the existing construction, so the outer wall construction robot 200 also has the characteristic of high adaptability.

Based on the foregoing embodiment, please refer to fig. 13, the present application further provides an intelligent machine method for exterior wall construction, which is applied to the intelligent machine system for exterior wall construction, where the intelligent machine system for exterior wall construction includes an exterior wall construction robot and a control terminal, the exterior wall construction robot includes a spraying mechanism, and the exterior wall construction robot is in communication connection with the control terminal, and the method includes:

and S102, the outer wall construction robot collects current operation data and sends the current operation data to the control terminal.

And S104, the control terminal displays the current operation data and responds to the user operation instruction in real time.

And S106, the control terminal sends a control instruction to the outer wall construction robot according to the operation instruction so as to control a spraying mechanism of the outer wall construction robot to operate.

In summary, the application provides an intelligent machine method and system for exterior wall construction, the intelligent machine system for exterior wall construction comprises an exterior wall construction robot and a control terminal, the exterior wall construction robot comprises a spraying mechanism, the exterior wall construction robot is in communication connection with the control terminal, and the exterior wall construction robot is used for collecting current operation data and sending the current operation data to the control terminal; the control terminal is used for displaying the current operation data and responding to a user operation instruction in real time; the control terminal is further used for sending a control instruction to the outer wall construction robot according to the operation instruction so as to control a spraying mechanism of the outer wall construction robot to operate. This application adopts outer wall construction robot's mode to realize the outer wall operation, on the one hand, through the mode with outer wall construction robot and control terminal realization network deployment, makes the staff can subaerial through control terminal control outer wall construction robot's operation, has avoided the staff directly to carry out the spraying operation, has reduced staff's risk. On the other hand, the user can acquire the data collected by the outer wall construction robot in real time through the control terminal, so that the operation of the outer wall construction robot is controlled, the man-machine interaction is realized, the operation efficiency is improved, and the operation quality is improved.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

It will be evident to those skilled in the art that the present application is not limited to the details of the foregoing illustrative embodiments, and that the present application may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The intelligent machine system for the outer wall construction is characterized by comprising an outer wall construction robot and a control terminal, wherein the outer wall construction robot comprises a spraying mechanism and is in communication connection with the control terminal;

2. The intelligent machine system for exterior wall construction according to claim 1, further comprising a mobile networking device, wherein the exterior wall construction robot and the control terminal are in communication connection through the mobile networking device.

3. The intelligent machine system for exterior wall construction according to claim 1, wherein the control terminal is further configured to control the operation of the exterior wall construction robot according to a pre-programmed instruction after receiving the current operation data; or

4. The intelligent machine system for exterior wall construction according to claim 1, wherein the exterior wall construction robot further comprises a controller, a sensor assembly and a first communication module, the controller being electrically connected to the spraying mechanism, the sensor assembly and the first communication module, respectively;

5. The intelligent machine system for exterior wall construction according to claim 4, wherein the first communication module and the second communication module are in communication connection through 802.11 series standards;

6. The intelligent machine system for exterior wall construction according to claim 4, wherein the sensor assembly further comprises a torque sensor, a temperature sensor, a pressure sensor, an altitude sensor, a GPS sensor, a wind intensity sensor, an ultrasonic sensor, and an optical sensor, each electrically connected to the controller.

7. The intelligent machine system for exterior wall construction according to claim 1, wherein the exterior wall construction robot further comprises a spraying moving mechanism, the spraying mechanism comprises a spray head and a roller, the spray head and the roller are both connected with the spraying moving mechanism, and the exterior wall construction robot is further configured to control the spraying moving mechanism to move according to the control command after receiving the control command sent by the control terminal, so as to drive the spray head and the roller to perform spraying operation and troweling operation.

8. The intelligent machine system for exterior wall construction according to claim 7, wherein the exterior wall construction robot further comprises a rotating component and a spray gun motor, the rotating component and the spray gun motor are both connected with the spray head, and the rotating component and the spray gun motor are respectively used for controlling the spray head to rotate 360 degrees in the transverse direction and the longitudinal direction.

9. The intelligent machine system for exterior wall construction according to claim 1, wherein the exterior wall construction robot is further configured to generate alarm information and an alarm log when a fault occurs, and send the alarm information to the control terminal in real time.

10. An intelligent machine method for exterior wall construction, which is applied to the intelligent machine system for exterior wall construction according to any one of claims 1 to 9, wherein the intelligent machine system for exterior wall construction comprises an exterior wall construction robot and a control terminal, the exterior wall construction robot comprises a spraying mechanism, and the exterior wall construction robot is in communication connection with the control terminal, and the method comprises the following steps: