CN111230371A - Movable cone welding supporting platform and welding system comprising same - Google Patents

Abstract

The utility model provides a moving cone welding support platform, which comprises an objective table, a driving device, a transmission device and a bracket; the bracket is arranged at the upper part of the objective table and is used for supporting a main shaft of the movable cone assembly; the driving device is connected with one end of the transmission device, and the other end of the transmission device is suitable for being connected with the movable cone assembly to provide power for rotating the movable cone assembly. The utility model provides a move awl welding supporting platform can be once install the back, according to the technological requirement and the welding parameter of cooperation welding robot, select the rotational speed of moving awl assembly, utilize drive arrangement drives and moves awl assembly and accomplish 360 degrees rotary motion according to the speed of settlement, and the cooperation welding robot accomplishes the welding to moving awl assembly. The time cost and the labor cost caused by hoisting and workpiece rotation are effectively reduced.

Description

Movable cone welding supporting platform and welding system comprising same

Technical Field

The utility model relates to a spring type cone machine manufacturing technology especially relates to a move awl welding supporting platform and contain welding system of this platform.

Background

The spring type cone crusher crushes ore by using a working surface between the movable cone and the fixed cone. The moving cone is supported on spherical bearing and fixed on a vertical suspension shaft, the vertical shaft is placed in the eccentric sleeve, and the eccentric sleeve is placed on the thrust bearing. The movable cone and the vertical shaft are driven by an eccentric shaft sleeve, and the eccentric shaft sleeve is driven by a horizontal shaft and a belt pulley through a bevel gear. The belt pulley is driven by the motor through a triangle belt. The lower part of the vertical shaft is fitted into the eccentric sleeve, and when the eccentric sleeve rotates, a conical surface is drawn with the shaft. Therefore, the ore is crushed when the movable cone is close to the fixed cone. The spring type movable cone assembly mainly performs left-handed swinging motion, and the movable cone assembly is provided with the wear-resistant toothed plate, so that relative sliding can be generated in the stone crushing process, and the wear of the assembly surface of the wear-resistant toothed plate and the assembly surface of the movable cone is caused. Meanwhile, when the movable cone assembly performs rotary swing motion, a fulcrum is needed, and the fulcrum is supported on the spherical surface. Since the movable cone is made of low-alloy cast steel, the fulcrum is equivalent to a plane bearing at this time, and abrasion is generated in the relative movement process. However, the interference fit of the spindle moving cone is large, so that the spindle moving cone is inconvenient to disassemble after hot assembly, and the moving cone and the spindle need to be welded without disassembling during welding repair. This causes the whole welding repair process to be complicated, the turning-over and the rotation need to be completed manually, and the welding repair is large in quality deformation and machining allowance deviation.

Disclosure of Invention

In order to solve at least one of the above technical problems, the present disclosure provides a moving cone welding platform and a welding method using the same, so as to achieve the technical effects of reducing hoisting, automatically rotating a workpiece, and reducing personnel waste.

In order to achieve the purpose, the following technical scheme is adopted in the disclosure:

the utility model provides a moving cone welding support platform, which comprises an objective table, a driving device, a transmission device and a bracket; the bracket is arranged at the upper part of the objective table and is used for supporting a main shaft of the movable cone assembly; the driving device is connected with one end of the transmission device, and the other end of the transmission device is suitable for being connected with the movable cone assembly to provide power for rotating the movable cone assembly.

Furthermore, the objective table is provided with an orifice, the driving device is arranged at the lower part of the objective table, and the transmission device penetrates through the orifice to be in transmission connection with the driving device and the movable cone assembly.

And furthermore, the movable cone assembly comprises two brackets, a plurality of idler wheels are arranged at the tops of the brackets, and the two brackets support two ends of a main shaft of the movable cone assembly through the idler wheels.

Further, the bracket also comprises a bracket body and a bracket base positioned on the lower part of the bracket body, the bracket base is fixedly connected with the objective table through a bolt, and the roller is arranged on the upper part of the bracket body.

Further, the bracket also comprises reinforcing ribs arranged on two side faces of the bracket body.

Further, the driving device comprises a servo speed reduction motor.

Further, the objective table includes middle part platform and encloses and locate the filter screen platform of middle part platform side.

Furthermore, a plurality of support rods parallel to the length direction of the middle platform are arranged on the wide side of the middle platform; the filter screen platform located on the broadside supports the support rod and is arranged at intervals with the broadside of the middle platform to form the hole.

Further, the long-edge filter screen platform of the middle platform is rotatably connected with the long edge of the middle platform, the long-edge filter screen platform comprises a first position coplanar with the middle platform and a second folded position, and the objective table further comprises an inclined support rod used for fixing the long edge of the first position on the filter screen platform.

Furthermore, the middle platform is close to the wide side of the movable cone assembly and is not provided with the filter screen platform, and the objective table further comprises an inclined support rod used for fixing the filter screen platform at the first position.

The present disclosure also provides a moving cone assembly welding system, which includes the moving cone welding support platform and the welding robot.

Compared with the prior art, the present disclosure has the advantages that: the movable cone welding support platform provided by the disclosure comprises an objective table, a driving device, a transmission device and a bracket; after one-time installation, the rotating speed of the movable cone assembly can be selected according to the process requirements and in cooperation with the welding parameters of the welding robot. The driving device is utilized to drive the movable cone assembly to complete 360-degree rotation movement according to a set speed, and the movable cone assembly is welded by matching with a welding robot. The scheme of the disclosure effectively reduces the time cost and the labor cost caused by hoisting and workpiece rotation.

Drawings

The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the disclosure and together with the description serve to explain the principles of the disclosure.

FIG. 1 is a schematic view of a welding system incorporating a moving cone welding support platform according to the present disclosure;

FIG. 2 is an elevation view of a moving cone welding support platform of the welding system of FIG. 1;

FIG. 3 is a side view of a moving cone welding support platform of the welding system of FIG. 1;

FIG. 4 is a top view of a moving cone welding support platform of the welding system of FIG. 1;

FIG. 5 is a schematic view of a moving cone assembly of the welding system of FIG. 1.

Reference numerals:

1. a support platform; 11. a servo motor; 12. a speed reducer; 13. a transmission device; 14. a bracket; 141. a roller; 142. a bracket body; 143. reinforcing ribs; 144. a bracket base; 15. an object stage; 151. a screen platform; 1511. a first filter screen; 1512. a second filter screen; 1513. a third filter screen; 152. a middle platform; 1521. a support bar; 153. anchor bolts; 154. a diagonal brace; 2. a welding robot; 3. a movable cone assembly; 31. a movable cone; 32. a main shaft; 321. a coupling; 322. a movable cone clamping part; 323. the head end shaft shoulder of the movable cone.

Detailed Description

The present disclosure will be described in further detail with reference to the drawings and embodiments. It is to be understood that the specific embodiments described herein are for purposes of illustration only and are not to be construed as limitations of the present disclosure. It should be further noted that, for the convenience of description, only the portions relevant to the present disclosure are shown in the drawings.

It should be noted that the embodiments and features of the embodiments in the present disclosure may be combined with each other without conflict. The present disclosure will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.

Referring to fig. 1, the present disclosure provides a moving cone welding support platform 1, which includes an object stage 15, a driving device, a transmission device 13 and a bracket 14.

The bracket 14 is disposed on the upper portion of the stage 15 and supports the spindle 32 of the movable cone assembly 3. One end of the transmission device 13 is connected with the driving device, and the other end is suitable for being connected with the movable cone assembly 3 so as to provide power for rotating the movable cone assembly 3. In the process of machining the movable cone assembly 3, the movable cone assembly 3 is only required to be mounted on the bracket 14, the rotating speed of the movable cone assembly 3 is selected according to the process requirements and in cooperation with the welding parameters of the welding robot 2, the rotating speed is converted into the driving parameters of the driving device, the driving device is further utilized to drive the movable cone assembly 3 to complete 360-degree rotation movement according to the set speed, and then the movable cone assembly 3 can be matched with the welding robot 2 to complete the welding of the movable cone assembly 3. The supporting platform 1 disclosed provides a foundation for the automatic welding of the movable cone assembly 3 by matching with the welding robot 2, and effectively reduces the time cost and the labor cost caused by hoisting and workpiece rotation.

In the preferred technical scheme, servo gear motor can be selected for use to drive arrangement, thereby adjusts servo gear motor's speed through adjusting servo gear motor's duty cycle to satisfy the moving cone assembly 3 of different welding process demands or have the welding robot 2 of different welding parameters. The speed reducer of the servo motor 11 has the characteristics of high rigidity, high precision and high transmission efficiency, and can improve the precision and the reliability of the transmission device 13. And the interior of the servo speed reducing motor comprises a planetary speed reducing mechanism, so that the installation space is effectively saved. In another embodiment, the driving device includes a servo motor 11, a reducer 12 and a controller (fig. 2), and the main shaft 32 of the servo motor 11 is connected to the reducer 12 and connected to the transmission device 13 through the output shaft of the reducer 12. The controller controls the duty ratio of the servo motor 11 to adjust the rotating speed of the servo motor 11, and drives the moving cone assembly 3 by reducing the speed and increasing the torque through the speed reducer 12. In order to reduce the complexity and overall weight of the system, the transmission device 13 includes, but is not limited to, a transmission belt and a transmission chain.

In one preferred embodiment, the bracket is a one-piece bracket, the bracket 14 presents a shape like a Chinese character 'ao', two convex parts of the bracket are suitable for supporting a main shaft 32 of the movable cone assembly 3, and a movable cone body 31 of the movable cone assembly 3 is accommodated in a concave space in the middle of the bracket.

In another preferred embodiment, two of the trays 14 are included (fig. 1-3). The two brackets 14 are arranged at intervals and are respectively used for supporting the head end of the main shaft 32 and the tail end of the main shaft 32 of the movable cone assembly 3. The bracket 14 further includes a bracket body 142 and a bracket base 144 located at a lower portion of the bracket body 142, wherein the bracket base 144 is fixedly connected to the object stage 15 by a bolt. The object stage 15 is provided with strip-shaped bolt holes to facilitate adjustment of the position of the bracket 14. Since the movable cone assembly 3 is driven by the transmission device 13 to rotate, the contact position of the bracket 14 and the main shaft 32 needs to use the roller 141 so as to reduce the friction force thereof, and meanwhile, the rollers 141 have a limiting effect on the axis of the main shaft 32, so that the welding position inaccuracy caused by the inclination of the main shaft 32 is avoided. Specifically, the bracket body 142 is provided with a plurality of rollers 141 at an upper portion thereof, and preferably, two rollers 141 are provided. The bracket body 142 is trapezoidal and has uniform thickness, the long trapezoidal side of the bracket body 142 is fixedly connected with the bracket base 144, so that the support stability of the bracket body 142 is increased, triangular reinforcing ribs 143 are arranged on two side faces of the bracket body 142 in the thickness direction, one side of each triangular reinforcing rib 143 is connected with the bracket base 144, and the other side of each triangular reinforcing rib 143 is fixedly connected with the bracket body 142. The bracket body 142, the bracket base 144, and the reinforcing ribs 143 are formed by integral molding. Preferably, the bracket body 142 has two reinforcing ribs 143 on either side thereof to increase the side supporting strength of the bracket body 142.

Referring to fig. 3-4, the carrier 15 includes a central platform 152 and a screen platform 151 disposed around the side of the central platform 152. The middle portion of the stage 15 is used for supporting the moving cone assembly 3, and needs to have high strength, so that the middle platform 152 is easy to manufacture by using a steel plate or an alloy plate. The object table 15 also requires a platform for placing tools, which are generally of a relatively light weight. Meanwhile, the placed tool is often attached with mechanical impurities such as dust, and impurities such as welding slag can fall off in the welding process. Accordingly, the screen platform 151 is used on the side of the middle platform 152 to reduce the mass of the stage 15 while allowing mechanical impurities to drift through the screen to the ground to ensure the tidiness of the stage 15. The screen platform 151 includes a first screen 1511, a second screen 1512, and a third screen 1513, and the screen platform 151 is disposed around the middle platform 152 on three sides. The second filter screen 1512 is disposed in parallel along a broad side of the middle platform 152, and the broad side is provided with a plurality of support bars 1521 parallel to the length direction of the middle platform 152, and the second filter screen 1512 is supported on the support bars 1521 and disposed at intervals with the broad side of the middle platform 152 to form openings. A transmission belt or a transmission chain constituting the transmission device 13 can pass through the hole to connect the movable cone assembly 3 on the upper part of the middle platform 152 and the driving device on the lower part of the middle platform 152, so that the driving device is separated from the movable cone assembly 3, and a sufficient operation space is ensured on the middle platform 152. The movable cone assembly 3 is placed on the bracket 14, and the head end of the main shaft 32 of the movable cone assembly is arranged towards the hole, so that the transmission device 13 is connected with the transmission structure of the main shaft 32. First filter screen 1511 and third filter screen 1513 are respectively along two long edges of middle part platform 152 parallel arrangement. It should be noted that the moving cone body 31 of the moving cone assembly 3 is close to the end of the main shaft 32, and the weight of the moving cone assembly 3 is mainly concentrated on the end of the main shaft 32, so during the transportation, it is necessary to make the end of the main shaft 32 as close as possible to the transportation apparatus or the operator, and the head end of the main shaft 32 can be far away from the transportation apparatus or the operator than the end. Middle part platform 152 is used for supporting the minor face of moving cone assembly 3 one end does not be equipped with filter screen platform 151 to first filter screen 1511 is than the long limit of middle part platform 152 is short, so that middle part platform 152 is placed one side that main shaft 32 is terminal sets up operating personnel's the space that is close. The third screen 1513 may be divided into two separate parts to improve the force applied to the screen. Meanwhile, the third filter 1513 protrudes from the long side of the middle platform 152 to make up for the lost support space of the first filter 1511 shorter than the long side of the middle platform 152.

Further, for storage convenience when the object table 15 is not in use, the first filter 1511 and the third filter 1513 are rotatably connected to the long side of the middle platform 152, and the first filter 1511 and the third filter 1513 include a first position coplanar with the middle platform 152 and a second folded position. When the first and third screens 1511, 1513 are in the first position (fig. 3), the diagonal brace 154 under the middle platform 152 secures the third screen 1513. Supporting legs are arranged below the middle platform 152 and fixed to the ground through anchor bolts 153.

Referring to fig. 1, another aspect of the present disclosure also provides a moving cone assembly welding system, which includes the moving cone welding support platform 1 and a welding robot 2. The welding robot 2 is an articulated welding robot 2. Preferably a six-axis welding robot 2 is used, such as a six-axis robot from KUKA or ABB. Because objective table 15 has certain height, if directly set up welding robot 2 in ground, will cause welding robot 2 to receive and block, welding robot 2's workspace receives the extrusion. Therefore, the base of the welding robot 2 is lifted by the support frame so as to fully utilize the working space of the welding robot 2.

The movable cone assembly welding system of the present disclosure is suitable for welding and repairing the movable cone body 31 and the main shaft 32 of the movable cone assembly 3. The welded moving cone assembly 3 and the welding method are as follows. Referring to fig. 5, the movable cone assembly 3 includes a main shaft 32 and a movable cone 31 disposed at an end of the main shaft 32. The head end of the main shaft 32 is provided with a coupling 321, and the transmission device 13 of the supporting platform 1 is in transmission connection with the coupling 321 to drive the movable cone assembly 3 to rotate. The head end of the main shaft 32 is further provided with a movable cone clamping portion 322 defined by two collars, and the movable cone clamping portion 322 is used for cooperating with the roller 141 of the bracket 14 so as to position and support the movable cone assembly 3. The head end of the main shaft 32 is further provided with a moving cone head end shaft shoulder 323, and the other bracket 14 abuts against the shaft shoulder to fix the moving cone assembly 3.

During welding, the movable cone assembly 3 is placed on the bracket 14, the shaft coupling 321 is installed on the spindle 32 in a taper mode, then the servo speed reduction motor drives the transmission belt to drive the movable cone assembly 3 to rotate, the welding robot 2 starts to carry out layer-by-layer surfacing according to the rotating speed in the rotating process of parts, after the parts are to be welded, the parts are machined to the size precision according to the original design requirements, and the repairing is completed. The robot welding process is realized, parameters of each process step such as wire feeding, preheating, early air feeding, late air feeding, welding current and the like are intelligently controlled through programs, and the process can be completely controlled, so that the welding quality is ensured, and air holes and welding defects cannot occur.

In the description herein, reference to the description of the terms "one embodiment/mode," "some embodiments/modes," "example," "specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment/mode or example is included in at least one embodiment/mode or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to be the same embodiment/mode or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments/modes or examples. Furthermore, the various embodiments/aspects or examples and features of the various embodiments/aspects or examples described in this specification can be combined and combined by one skilled in the art without conflicting therewith.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

It will be understood by those skilled in the art that the foregoing embodiments are merely for clarity of illustration of the disclosure and are not intended to limit the scope of the disclosure. Other variations or modifications may occur to those skilled in the art, based on the foregoing disclosure, and are still within the scope of the present disclosure.

Claims (10)

1. The utility model provides a moving cone welding supporting platform which characterized in that includes: the device comprises an object stage, a driving device, a transmission device and a bracket; the bracket is arranged at the upper part of the objective table and is used for supporting a main shaft of the movable cone assembly; the driving device is connected with one end of the transmission device, and the other end of the transmission device is suitable for being connected with the movable cone assembly to provide power for rotating the movable cone assembly.

2. The moving cone welding support platform of claim 1, wherein: the objective table is provided with an orifice, the driving device is arranged at the lower part of the objective table, and the transmission device penetrates through the orifice to be in transmission connection with the driving device and the movable cone assembly.

3. The moving cone welding support platform of claim 2, wherein: contain two the bracket, the bracket top is equipped with a plurality of gyro wheels, two the bracket passes through the gyro wheel supports the main shaft both ends of mantle assembly.

4. The moving cone welding support platform of claim 3, wherein: the bracket further comprises a bracket body and a bracket base located on the lower portion of the bracket body, the bracket base is fixedly connected with the objective table through bolts, and the idler wheels are arranged on the upper portion of the bracket body.

5. The moving cone welding support platform of claim 4, wherein: the bracket also comprises reinforcing ribs arranged on two side faces of the bracket body.

6. The moving cone welding support platform of any one of claims 2-5, wherein: the objective table comprises a middle platform and a filter screen platform arranged on the side surface of the middle platform in a surrounding mode.

7. The moving cone welding support platform of claim 6, wherein: the wide edge of the middle platform is provided with a plurality of support rods parallel to the length direction of the middle platform; the filter screen platform located on the broadside supports the support rod and is arranged at intervals with the broadside of the middle platform to form the hole.

8. The moving cone welding support platform of claim 6, wherein: the long-edge filter screen platform of the middle platform is rotatably connected with the long edge of the middle platform, the long-edge filter screen platform comprises a first position and a second folded position, the first position is fixed, and the inclined support rod of the filter screen platform is fixed.

9. The moving cone welding support platform of claim 6, wherein: the middle platform is close the broadside of moving the cone of moving the awl assembly does not be equipped with the filter screen platform, a long limit of middle platform is close the tip that moves the cone of moving the awl assembly does not be equipped with the filter screen platform.

10. A moving cone assembly welding system which characterized in that: the movable cone welding support platform and the welding robot comprise any one of the movable cone welding support platform and the movable cone welding support platform.

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