CN111227616A - Device and method for bionic peeling and eye removing of pineapples - Google Patents

Abstract

The invention relates to a device and a method for bionic peeling and eye removing of pineapples. According to the invention, the hard outer skin is removed by adopting the mantis forearm simulating sawtooth cutter, the sharp tooth-shaped structure and the arrangement mode of the mantis forearm simulating sawtooth cutter can realize the functions of resistance reduction and consumption reduction of the cutting cutter, the effect of puncturing the hard outer skin of the pineapple with more labor saving and high efficiency is achieved, the efficiency is high, and the service life is long.

Description

Device and method for bionic peeling and eye removing of pineapples

Technical Field

The invention relates to the technical field of fruit processing, in particular to a bionic peeling and eye removing device for pineapples.

Background

Pineapple is rich in nutrition, so that the supply and demand are not sufficient frequently in the mature season. Its peel is very hard, and the cutting is not only time-consuming and laborious, but also unsanitary, still has the hidden danger of often cutting hand.

The invention patent with publication number CN105581621B discloses a mechanical pineapple peeling machine, which designs a pineapple peeling device with higher efficiency of peeling and removing fruit eyes by utilizing a gear transmission mechanism, a lead screw mechanism and a crank-slider mechanism, but the knife is lack of a buffer device, so that peeling operation is inconvenient and easy to damage; the mechanisms are not separated, so that when peeling and fruit eye removing are carried out, parts are easy to interfere with each other and are wound with the peeled fruit peels in the moving process, and equipment failure is caused.

Disclosure of Invention

The invention aims to solve the technical problem of providing a device for bionic peeling and eye removing of pineapples, which can remove peels and fruit eyes and can effectively improve efficiency.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a bionical eye device that peels of pineapple, includes the frame, the cover body, rotate clamping device, cutting device, remove the eye device, the frame outside is equipped with the cover body, one side of the cover body is uncovered, the inside platform support that is equipped with of frame, the below of platform support is equipped with the collection box of telescopic, cutting device is connected to the top of platform support, be equipped with on the frame of cutting device's top and rotate clamping device, the top of the cover body is equipped with rectangular rail groove, rectangular rail inslot is equipped with removes the eye device, cutting device includes bionical serrated knife.

The rotary clamping device comprises a rocking disc, a left plug-in unit and a right plug-in unit, wherein the left plug-in unit and the right plug-in unit are arranged on a frame in a relative coaxial mode, the left plug-in unit is fixedly connected with the rocking disc arranged outside the cover body, the left plug-in unit is rotatably connected with the frame, and the right plug-in unit is movably connected with the frame through a shaft hole.

The left plug-in components and the right plug-in components are consistent in structure and comprise plug-in rods, supporting plates and plug-in sheets which are connected with each other.

The cutting device comprises a sheet knife, a bionic serrated knife, knife shafts, rotary rods, bearing seats, gears and racks, wherein the sheet knife and the bionic serrated knife are arranged in parallel, cutting edges of the sheet knife are opposite to knife teeth of the bionic serrated knife, the sheet knife and the bionic serrated knife are respectively fixedly connected with respective knife shafts through knife shaft fixing parts, the rotary rods are arranged between the sheet knife and the bionic serrated knife, the two knife shafts and the rotary rods are respectively detachably connected with a platform support through the bearing seats, the gears are arranged on the two knife shafts and the rotary rods in parallel, the gears are meshed with the racks arranged below the gear shafts, the racks are connected on the platform support in a sliding mode, and one end of each rotary rod is provided with an adjusting knob.

The bionic serrated knife is characterized in that the height of the teeth of the bionic serrated knife is staggered on one side of the bionic serrated knife, and the shape of the teeth is consistent with that of the saw forearm.

The initial angle α of the sheet-shaped cutter is 15-20 degrees, and the initial angle β of the bionic toothed cutter is 10-15 degrees.

The eye removing device comprises a cutter bar, a V-shaped blade and a cylindrical stop block, the lower part of the cutter bar is fixedly connected with the V-shaped blade, the upper part of the cutter bar is fixedly connected with the cylindrical stop block, and the cutter bar penetrates through a long strip rail groove at the top of the cover body and is limited by the cylindrical stop block on the cutter bar.

The use method of the device for bionic peeling and eye removing of the pineapple comprises the following steps:

1) and (3) removing the outer skin:

firstly, adjusting the distance between the sheet-shaped knife and the bionic serrated knife by an adjusting knob, adjusting the distance between a left insert and a right insert of the rotary clamping device to be the maximum distance, after the adjustment is finished, transversely placing the pineapple between the two knives from an opening on the side surface, pushing the right insert by hand to insert the inserts at two ends into the end surface of the pineapple, and rotating the rocking disc anticlockwise until the outer skin of the pineapple is removed to be clear and the fruit eyes are exposed;

2) and (3) eye removing stage:

holding the cutter bar of the eye removing device with one hand, obliquely extending the V-shaped blade into the pineapple eye, slowly rotating the rocking disc with the other hand, moving the cutter bar along the long-strip rail groove to adapt to the distribution track of the pineapple eye until the pineapple eye is completely removed;

3) and (5) finishing:

taking the pineapple out of the device, and cleaning the collected peel residues.

Compared with the prior art, the invention has the beneficial effects that:

according to the invention, the hard outer skin is removed by adopting the mantis forearm simulating sawtooth cutter, the sharp tooth-shaped structure and the arrangement mode of the mantis forearm simulating sawtooth cutter can realize the functions of resistance reduction and consumption reduction of the cutting cutter, the effect of puncturing the hard outer skin of the pineapple with more labor saving and high efficiency is achieved, the efficiency is high, and the service life is long.

The device can reasonably change the stretching amount of the rotary clamping device and the clamping angle of the cutting device according to the size of the pineapple, simulates the action of people when clamping by hands or tools, and is particularly suitable for peeling and removing the eyes of the medium and small-scale pineapple.

The invention has the advantages of flexibility, convenience, good cutting performance and wide applicability, and achieves the effect of ensuring clean peeling under the condition of removing the pulp as little as possible.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

FIG. 2 is a schematic view of the internal structure of the present invention.

FIG. 3 is a schematic view of the connection of the rocker paddle to the left insert.

Fig. 4 is a schematic structural diagram of the right insert.

Fig. 5 is a schematic structural view of the cutting device.

Fig. 6 is a bottom structure diagram of the cutting device.

Fig. 7 is a schematic structural section of the cutting device.

Fig. 8 is a schematic structural view of the eye-removing device.

In the figure: the device comprises a frame 1, a cover body 2, a rotary clamping device 3, a cutting device 4, an eye removing device 5, a platform support 6, a long strip rail groove 7, a collecting box 8 and a rubber vibration damping pad 9;

a rocker paddle 31, a left insert 32, a right insert 33;

the bionic knife comprises a sheet knife 41, a bionic toothed knife 42, a knife shaft 43, a rotary rod 44, a bearing seat 45, a gear 46, a rack 47, a knife shaft fixing piece 48, knife teeth 49 and an adjusting knob 50;

a cutter bar 51, a V-shaped blade 52 and a cylindrical stop 53;

an insert rod 301, a support plate 302 and an insert sheet 303.

Detailed Description

The following further describes embodiments of the present invention with reference to the accompanying drawings:

as shown in fig. 1-8, a bionic peeling and eye removing device for pineapples comprises a frame 1, a cover body 2, a rotary clamping device 3, a cutting device 4 and an eye removing device 5, wherein the cover body 2 is arranged outside the frame 1, one side surface of the cover body 2 is open, a platform support 6 is arranged inside the frame 1, a drawable collecting box 8 is arranged below the platform support 6, the cutting device 4 is connected above the platform support 6, the rotary clamping device 3 is arranged on the frame 1 above the cutting device 4, a strip rail groove 7 is arranged at the top of the cover body 2, and the eye removing device 5 is arranged in the strip rail groove 7.

The rotary clamping device 3 comprises a rocking disc 31, a left plug-in 32 and a right plug-in 33, the left plug-in 32 and the right plug-in 33 are arranged on the frame 1 relatively and coaxially, the left plug-in 31 is fixedly connected with the rocking disc 31 arranged outside the cover body 2, the left plug-in 32 is rotatably connected with the frame 1, and the right plug-in 33 is movably connected with the frame 1 through a shaft hole. The left plug-in 32 and the right plug-in 33 have the same structure, and comprise a plug-in rod 301, a supporting plate 302 and three plug-in sheets 303 which are mutually connected and are uniformly distributed on the circumference. The insert rod 301 of the left insert 32 is connected with the frame 1 through a bearing, and the insert rod 303 of the right insert 33 is movably connected with the frame 1 through a shaft hole. The left insert 32 and the right insert 33 are inserted into two ends of the pineapple, and the sheet-shaped inserting pieces 303 reduce relative movement in the pineapple. The right insert 33 is movable to accommodate pineapples of different lengths. The rocking disc 31 is shaken to drive the pineapple to rotate.

The cutting device 4 comprises a sheet-shaped knife 41, a bionic serrated knife 42, knife shafts 43, a rotary rod 44, a bearing seat 45, a gear 46 and a rack 47, wherein the sheet-shaped knife 41 and the bionic serrated knife 42 are arranged in parallel and are made of stainless steel, the sheet-shaped knife 41 and the bionic serrated knife 42 are respectively fixedly connected with the respective knife shafts 43 through knife shaft fixing parts 48, the cutting edge of the sheet-shaped knife 41 is opposite to the knife teeth 49 of the bionic serrated knife 42, the knife teeth 49 of the bionic serrated knife 42 are arranged on one side of the bionic serrated knife 42 in a staggered mode, the shape of the knife teeth is consistent with that of mantis forearms, the initial angle α of the sheet-shaped knife 41 is 15-20 degrees, the initial angle β of the bionic serrated knife 42 is 10-15 degrees, when the rocking disc 31 rotates a pineapple anticlockwise, the bionic serrated knife 42 can scratch the hard skin of the pineapple, and the sheet-.

A rotary rod 44 is arranged between the sheet-shaped knife 41 and the bionic toothed knife 42, the two knife shafts 43 and the rotary rod 44 are detachably connected with the platform support 6 through a bearing seat 45, gears 46 are arranged on the two knife shafts 43 and the rotary rod 44 in parallel, the gears 46 are meshed with a rack 47 arranged below the gears 46, the rack 47 is connected on the platform support 6 in a sliding manner, and one end of the rotary rod 44 is provided with an adjusting knob 50. The rotary rod 44 is rotated, the gear 46 on the rotary rod rotates to drive the rack 47 to slide in 3-5 cm, the gears 46 on the two cutter shafts 43 rotate along with the rotary rod to drive the cutter shafts 43 to rotate, and the sheet-shaped cutter 41 and the bionic serrated cutter 42 can rotate by 5-10 degrees, so that the opening and closing distance of the upper parts of the two cutters is adjusted to adapt to pineapples with different diameters.

The eye removing device 5 comprises a cutter bar 51, a V-shaped blade 52 and a cylindrical stop 53, wherein the lower part of the cutter bar 51 is fixedly connected with the V-shaped blade 52, the upper part of the cutter bar 51 is fixedly connected with the cylindrical stop 53, and the cutter bar 51 penetrates through the long rail groove 7 at the top of the cover body 2 and is limited by the cylindrical stop 53 on the cutter bar 1. The angle of inclination of the knife bar 51 can be controlled by manually applying force, and the cylindrical stop 53 can slide in the elongated rail groove 7 at the top of the housing. The V-shaped blade 52 is inserted obliquely into the eye of the pineapple and cuts the eye as the pineapple rotates. Can also be found for irregular pineapple eyes. And the danger caused by the direct contact of the hands with the blade is also avoided.

The bottom of the frame 1 is also provided with a rubber vibration damping pad 9, so that the deformation of the frame under stress is increased, the impact between the pineapple and the frame caused by irregular shape is reduced, and a certain vibration damping effect is achieved.

The use method of the device for bionic peeling and eye removing of the pineapple comprises the following steps:

1) and (3) removing the outer skin:

firstly, adjusting the distance between a sheet-shaped knife and a bionic toothed knife by an adjusting knob, adjusting the distance between a left insert and a right insert of a rotary clamping device to be the maximum distance, transversely placing the pineapple between the two knives from an open side, finely adjusting the distance between the knives by the adjusting knob if the knife distance is not proper, manually pushing the right insert to insert inserts at two ends into the end surface of the pineapple, and anticlockwise rotating a rocking disc until the outer skin of the pineapple is removed to be clear and fruit eyes are exposed;

2) and (3) eye removing stage:

holding the cutter bar of the eye removing device with one hand, obliquely extending the V-shaped blade into the pineapple eye, slowly rotating the rocking disc with the other hand, moving the cutter bar along the long-strip rail groove to adapt to the distribution track of the pineapple eye until the pineapple eye is completely removed;

3) and (5) finishing:

taking the pineapple out of the device, and cleaning the collected peel residues.

The foregoing is considered as illustrative only of the principles of the invention and is not to be in any way limiting, since all equivalent changes and modifications are intended to be included within the scope of the appended claims.

Claims (8)

1. The utility model provides a bionical eye device that peels of pineapple, a serial communication port, including the frame, the cover body, rotate clamping device, cutting device, remove the eye device, the frame outside is equipped with the cover body, one side of the cover body is uncovered, the inside platform support that is equipped with of frame, the below of platform support is equipped with the collection box of telescopic, cutting device is connected to the top of platform support, be equipped with on the frame of cutting device's top and rotate clamping device, the top of the cover body is equipped with rectangular rail groove, rectangular rail inslot is equipped with removes the eye device, cutting device includes bionical serrated knife.

2. The bionic peeling and eye removing device for the pineapples according to claim 1, wherein the rotary clamping device comprises a rocking disc, a left plug-in unit and a right plug-in unit, the left plug-in unit and the right plug-in unit are coaxially arranged on the frame in an opposite mode, the left plug-in unit is fixedly connected with the rocking disc arranged outside the cover body, the left plug-in unit is rotatably connected with the frame, and the right plug-in unit is movably connected with the frame through a shaft hole.

3. The bionic peeling and eye removing device for the pineapples according to claim 2, wherein the left insert and the right insert are consistent in structure and comprise an inserting rod, a supporting plate and an inserting piece which are connected with each other.

4. The device for bionic peeling and eye-removing of the pineapple as claimed in claim 1, wherein the cutting device comprises a sheet-shaped knife, a bionic serrated knife, knife shafts, rotary rods, bearing seats, gears and racks, the sheet-shaped knife and the bionic serrated knife are arranged in parallel, the cutting edges of the sheet-shaped knife are opposite to the knife teeth of the bionic serrated knife, the sheet-shaped knife and the bionic serrated knife are fixedly connected with the respective knife shafts through knife shaft fixing parts, the rotary rods are arranged between the sheet-shaped knife and the bionic serrated knife, the two knife shafts and the rotary rods are detachably connected with the platform support through the bearing seats, the gears are arranged on the two knife shafts and the rotary rods in parallel, the gears are meshed with the racks arranged below the gears, the racks are slidably connected with the platform support, and one end of the rotary rods is provided with.

5. The device for bionic peeling and eye removing of the pineapple as claimed in claim 4, wherein the teeth of the bionic serrated knife are staggered on one side of the bionic serrated knife, and the shape of the teeth is consistent with that of the mantis forearm.

6. The device for bionic peeling and eye removing of pineapple as claimed in claim 4, wherein the initial angle α of the slice-shaped knife is 15-20 °, and the initial angle β of the bionic toothed knife is 10-15 °.

7. The bionic peeling and eye removing device for the pineapples according to claim 1, wherein the eye removing device comprises a cutter bar, a V-shaped blade and a cylindrical stop block, the lower part of the cutter bar is fixedly connected with the V-shaped blade, the upper part of the cutter bar is fixedly connected with the cylindrical stop block, and the cutter bar penetrates through a long rail groove at the top of the cover body and is limited by the cylindrical stop block on the cutter bar.

8. The use method of the device for bionic peeling and eye removing of the pineapple is characterized by comprising the following steps:

1) stage of removing outer skin

Firstly, adjusting the distance between the sheet-shaped knife and the bionic serrated knife by an adjusting knob, adjusting the distance between a left insert and a right insert of the rotary clamping device to be the maximum distance, after the adjustment is finished, transversely placing the pineapple between the two knives from an opening on the side surface, pushing the right insert by hand to insert the inserts at two ends into the end surface of the pineapple, and rotating the rocking disc anticlockwise until the outer skin of the pineapple is removed to be clear and the fruit eyes are exposed;

2) eye relief stage

Holding the cutter bar of the eye removing device with one hand, obliquely extending the V-shaped blade into the pineapple eye, slowly rotating the rocking disc with the other hand, moving the cutter bar along the long-strip rail groove to adapt to the distribution track of the pineapple eye until the pineapple eye is completely removed;

3) end phase

Taking the pineapple out of the device, and cleaning the collected peel residues.

Images