CN111226000A - Formed knitted fabric - Google Patents

Formed knitted fabric Download PDF

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Publication number
CN111226000A
CN111226000A CN201880068430.3A CN201880068430A CN111226000A CN 111226000 A CN111226000 A CN 111226000A CN 201880068430 A CN201880068430 A CN 201880068430A CN 111226000 A CN111226000 A CN 111226000A
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Prior art keywords
knitted fabric
yarn
yarns
molded
mesh
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CN201880068430.3A
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CN111226000B (en
Inventor
楚玉松
张晴
何晓霞
施一娇
吴卓伟
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10Patterned fabrics or articles

Abstract

A molded knitted fabric is a double-layer knocking-over through mesh structure, and lining yarns at knocking-over through meshes are covered on surface yarns in a turning manner, wherein the lining yarns are polyurethane covered yarns. The formed knitted fabric has excellent perspiration and air permeability, can keep the dry feeling of the skin side, and is particularly suitable for manufacturing outdoor sportswear.

Description

Formed knitted fabric Technical Field
The invention belongs to the field of knitting, and particularly relates to a formed knitted fabric with excellent sweat discharging and air permeability.
Background
Research shows that for sports with large amount of exercise, such as mountain climbing, navigation, riding and the like, a human body usually generates a large amount of heat and sweat, and if the heat and sweat cannot be discharged outside the clothes in time, uncomfortable feeling such as damp and cold can be generated. The existing sports wear on the market generally selects water-absorbing quick-drying fibers and combines a mesh structure, so that the problems of poor perspiration and insufficient heat dissipation (air permeability) are improved to a certain extent. However, the problems of perspiration and heat dissipation are not fundamentally solved because the mesh structure cannot be maximized and the mesh effect cannot be achieved due to the limitation of knitting conditions and the like.
Currently, many studies have been made on forming an open-knit fabric. For example, in order to solve the problem of the raveling of the mesh fabric in the reverse knitting direction, patent document CN101967723B discloses a method for opening a seamless knitted underwear, in which hot-melt yarns are added to each of the 6 th, 4 th and 2 nd lines before the opening, and the hot-melt yarns are knitted, and then suspended and steamed after the opening, so that the hot-melt yarns are sufficiently melted before dyeing, and the other yarns interwoven with the hot-melt yarns are bonded together, and the loops are fixed by the bonding, and the raveling and the miss of the stitches are prevented regardless of the size of the opening. Although the method can realize mesh maximization and improve air permeability, most of the thermal fuses depend on import from abroad, and a steaming process needs to be added, so that the cost is high and the process control difficulty is high.
In order to solve the problem of discomfort caused by the sticking of clothes to the body after sweating, patent document CN103243472B discloses a woven fabric in which an uneven pattern piece woven by a single-needle multi-row float knitting technique and a mesh pattern piece woven by an overhead plating knitting technique are seamlessly joined, but the mesh of the overhead plating knitting technique has a non-through structure, the mesh size is also limited, the air convection effect is limited, and the phenomenon of sweat retention occurs even when a large amount of sweat is generated. For another example, patent document CN205757306U discloses a one-way moisture-guiding functional seamless underwear, which adopts a honeycomb mesh structure formed by combining rib weave and tuck weave, and the skin-facing surface adopts superfine denier polypropylene fiber, so that the underwear has the functions of moisture absorption, quick drying, one-way moisture guiding, and avoiding the adhesion phenomenon between clothes and body, but also has poor sweat releasing and air permeability because the honeycomb mesh is not a through structure.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide a molded knitted fabric which is inexpensive, has no run-off of openings (meshes), and is excellent in perspiration and air permeability.
The technical solution of the invention is as follows:
the formed knitted fabric is a double-layer knockover through mesh structure, and lining yarns at the knockover through mesh part are covered on the surface yarns in a turnover mode, wherein the lining yarns are polyurethane covered yarns.
The invention forms through hollow openings (meshes) on the knitted fabric by using a knocking-over knitting mode, thereby obtaining good perspiration property and air permeability. Meanwhile, the lining yarns are wrapped by the polyurethane series machine, compared with polyurethane series empty wrapping yarns and the like, the yarn structure is stable, and the problem that the reverse knitting direction at the opening of the knocking-over opening is loosened can be effectively avoided.
Drawings
(1) Fig. 1 is a plan pictorial view (20 times digital microscope) of a single-sided formed knitted fabric of the present invention, wherein a is the surface of the knitted fabric and B is the back surface of the knitted fabric.
(2) Fig. 2 is a plan pictorial view (digital microscope, 30 x) of a single double layer, loopless through-mesh, wherein a is the loopless through-mesh area and b is the inner wire turned over covering the outer wire area.
Detailed Description
The formed knitted fabric is formed by knitting surface yarns and lining yarns, has a double-layer knockover through mesh structure, and the lining yarns at the knockover through mesh part are covered on the surface yarns in a turnover manner, wherein the lining yarns are polyurethane covered yarns.
The invention uses plating stitch to weave, and forms a through mesh structure with a loop on the knitted fabric after the loop is removed. The through-mesh structure refers to a mesh structure formed by knocking over the front and back layers formed by the front and back threads and penetrating through the front and back layers, wherein the through-mesh structure refers to a hollow effect at the mesh position, and no yarn exists by visual observation. The structure of the knockover through mesh is a special structure in the knitting field, some paths of yarns are automatically sheared during the knitting process, a knitting needle is lifted, the lifted knitting needle cannot catch new yarns for forming a loop, an old loop on the knitting needle falls off from the needle, and the loop is partially disconnected in the longitudinal direction, so that the knockover through mesh is formed. Compared with meshes formed by tucking, floating threads and the like, the mesh with the knockover penetrating function can be made larger, the penetrating effect can be achieved, the problems of poor perspiration and insufficient heat dissipation (air permeability) can be effectively solved, and the dry and comfortable feeling of the skin can be kept under the condition that a human body sweats in a large amount during exercise, so that the comfortable feeling is brought.
As is well known, polyurethane series air-covered yarn (ACY) is a yarn formed by simultaneously drawing an outer-covered fiber filament and a Polyurethane (PU) fiber through an air nozzle and regularly spraying and pressing the outer-covered fiber filament and the PU fiber by high-compressed air to form a cross point. In the invention, when the inner yarn adopts the polyurethane series empty covering yarn, the outer covering fiber filament is combined with the polyurethane fiber through the interlacing points, so that the outer covering fiber filament is easy to be hooked out at the position of the knockover through mesh to cause shedding in the use process; further, when the bare polyurethane yarn (bare yarn) is used as the back yarn, the bare polyurethane yarn floats at the position of the loop-off position due to its large elastic recovery when the mesh is formed by the loop-off, which affects the appearance. The polyurethane covered yarn is a yarn which is formed by continuously rotating an outer covering fiber filament, winding the outer covering fiber filament on a core filament polyurethane fiber which is drafted at a constant speed, and twisting the outer covering fiber filament to have a certain twist. The processing mode enables the outer-coated fiber filament to be tightly wrapped on the polyurethane fiber of the core part, so that the problem of filament hooking is not easy to occur; under the action of tension of the coil and yarn shrinkage in the scouring and dyeing stage, the inner yarn is turned over and covers the surface yarn, so that meshes obtained after knocking over are fixed, and the problem of falling off in the reverse knitting direction is not easy to occur; meanwhile, the inner yarn is covered on the surface yarn in a turnover mode, so that the thickness of the fabric can be improved to a certain degree, and the heat preservation performance is guaranteed.
In the present invention, the fiber material of the outer covering fiber filament is not particularly limited, and may be polyester, polyamide, polypropylene, or the like. In view of skin-friendly properties, polyamide-based long fibers are preferred. The fineness of the over-wrapped fiber filaments is preferably 20 to 70 deniers (D) in consideration of turnover rate and weight reduction of the garment.
In the present invention, the surface yarn is not particularly limited, but is preferably a hydrophobic fiber for further improving perspiration and quick-drying properties. The hydrophobic fibers herein mean fibers having a official moisture regain of 4.5% or less, such as polyester fibers and polypropylene fibers, or fibers having a water-repellent resin attached to the surface of a single fiber. The fibers to which the water-repellent resin is attached to the surface of the single fibers may be polyester fibers, polyamide fibers, or the like, and the water-repellent resin used may be a fluorine-containing water-repellent resin, a carbonized water-repellent resin, or the like. Because the moisture absorption rate of the hydrophobic fiber is low, sweat is not easy to absorb into the fiber, and the wet and sticky feeling and the wet and cold feeling of a human body can not be caused. In view of obtaining better dry and light weight properties, polypropylene fibers are more preferably used as the surface yarn in the present invention, because the moisture regain of polypropylene fibers is close to zero, the surface yarn hardly absorbs moisture, and the density of polypropylene fibers is only 0.91g/cm3The fiber with the lightest density in the chemical fiber.
In the invention, the polyurethane fiber in the polyurethane series covered yarn used by the lining yarn can be common polyurethane fiber or hot melt polyurethane fiber. Wherein the common polyurethane fiber is formed by connecting a soft and extensible polyurethane soft chain segment and a hard chain segment; the hot melt type polyurethane fiber is obtained by adding isocyanate, diol, chain extender and the like on the basis of the structure to change the interaction of a hard segment and a flexible molecular chain segment in a molecular structure, and can be fused under a certain temperature condition, wherein the fiber comprises 3 types of low temperature type (the setting temperature is 95-110 ℃), medium temperature type (the setting temperature is 110-130 ℃) and high temperature type (the setting temperature is 130-160 ℃). In the invention, the hot melt type polyurethane fiber is preferred, so that the hot melt type polyurethane fiber can be melted in a shaping process at high temperature, the processing steps can be reduced, the size of the fabric is ensured to be stable, and the mesh after knocking over is well fixed and is not loosened.
In theory, sweat is more easily discharged from the openings as the open area of the loop-releasing through-mesh is larger, and the air permeability and the sweat permeability of the knitted fabric are better, but in consideration of basic properties such as the strength of the knitted fabric, the ratio of the open area of the loop-releasing through-mesh to the entire area of the molded knitted fabric is preferably more than 5% and less than 50%. When the proportion of the open area of the knockover through meshes is less than or equal to 5%, the perspiration, air permeability and heat dissipation of the fabric tend to be poor; on the contrary, when the ratio of the open area of the knockover through mesh is 50% or more, the physical properties of the fabric such as tensile strength and bursting strength may be problematic due to the excessively large hollow area. In view of the above, the ratio of the open area of the knockover through-mesh is preferably greater than 5% and less than 50%, more preferably 15% to 45%, and still more preferably 20% to 40%.
The inner yarn overturning and covering surface yarn means that after the loops which are separated from the needles lose the serial sleeves, the loops are overturned to the surface layer under the action of the inner loop arc and the component force of the elastic covering yarn, and the inner yarn appears on the surface layer and covers the surface yarn. In the present invention, it is preferable that the tucked through-mesh portion has a ratio of an area of the back yarn turned over to cover the top yarn to the entire area of the molded knitted fabric, which is greater than 20% and less than 40%. When the area of the inner yarn covered by the surface yarn in the overturning way is less than or equal to 20%, the fabric is likely to have the phenomena of raveling and yarn hooking; when the proportion is more than or equal to 40 percent, the requirement on the surface yarn is high, if the surface yarn with high rolling shrinkage rate is needed, in addition, the problem that the wearing is inconvenient can be caused by excessively thick cloth surface. More preferably, the area of the surface silk covered by the inner silk in the overturning way accounts for more than 25% and less than 35%.
Preferably, the molded knitted fabric of the present invention has a water absorption rate of 80% to 90% and a water retention rate of the inner layer of 1% to 3%. The higher the water absorption, the more sweat is excreted under a certain pressure; meanwhile, the lower the water retention rate of the inner layer, the less sweat remained on the surface of the skin of the human body, and the drier and more comfortable the skin surface.
Preferably, the composition is prepared according to JIS L1096: the molded knitted fabric of the present invention has an air flow of 100cm measured by 2010A method3/cm2S or more, more preferably, the ventilation amount is 200cm3/cm2S or more. The larger the ventilation value, the better the ventilation.
Preferably, the molded knitted fabric of the present invention has a heat retaining CLO value (CLO value) of 0.3 to 0.6. The higher the CLO value, the better the heat retention, even in the case of a large amount of sweating, the better the heat retention is maintained.
The test method of each parameter related in the invention is as follows:
(1) ratio of open area of knocking-over through mesh
The knitted fabric was laid flat on a flat table in a natural state with unnatural wrinkles and tension removed, a sample of 10cm × 10cm was cut out according to the knitting pattern of the knitted fabric, and the sample was stuck on a metal convex sample stage and observed at 30 magnifications using a KEYENCE VHX-2000C digital microscope. The area of the through mesh is measured by using an area measuring function in software used in cooperation with a microscope, specifically:
① single click "measurement area" on the right side of the software;
② single-click the "free curve" under "measurement area";
③ manually tracing the closed area of the loopless through-hole in the shot picture;
④ click 'single measurement', automatically measuring the opening area of a single through mesh, optionally selecting 10 through meshes for measurement, obtaining 10 groups of data to obtain an average value, and using the average value as the opening area S of the single through mesh of the sample0
⑤ the number of through holes in the sample is counted and designated as n1, and the opening area of the through holes in the sample is S0*n1;
⑥ directly measure the area of all incomplete through-holes in the cut edge region, denoted S1
⑦ sample opening area S of loopless through-hole mesh2=S0*n1+S1
⑧ calculating X ═ S according to the formula2/100cm2100% is the proportion of the open area of the through mesh of the present invention.
(2) The ratio of the area of the inner wire covered by the surface wire in a turnover way
Removing unnatural wrinkles and tension of the knitted fabric, flatly paving the knitted fabric on a flat desktop in a natural state, shearing a sample with the size of 10cm x 10cm according to the knitting lines of the knitted fabric, and pasting the sample in a metal convex sample table in the reverse knitting direction (the detachable direction of the knitted fabric); observing by using a KEYENCE (Keyence) VHX-2000C digital microscope at a magnification of 30, and measuring by using a measurement area function in software matched with the microscope, wherein the measurement area function specifically comprises the following steps:
① single click "measurement area" on the right side of the software;
② single-click the "free curve" under "measurement area";
③ manually drawing the area of the inner yarn covered by the surface yarn in the shot picture, finding the inverted coil structure in the lower side of the through mesh under a microscope, drawing along the lower edge of the inverted coil structure, and then drawing along the boundary of the lower side of the through mesh and the knitted fabric body, wherein the formed closed area is the inverted covered area.
④ Single click "Individual measurement", measuring the area of the manually delineated area, optionally 10 complete through-holes, measuring as described above to obtain an average of 10 sets of data, and taking the average as the area S of the sample where a single inner wire overturns to cover the surface wire3
⑤ counting the number of complete meshes in the sample and recording as n2, the area of the inner wire of the complete mesh in the sample covered the outer wire is S3 × n 2;
⑥ directly measuring the area S of the turned inner thread covering the surface thread in all the incomplete through meshes in the cutting edge area4
⑦ sample in which the inner wire is turned over to cover the surface wire area S5=S3*n2+S4
⑧ calculating Y ═ S according to formula5/100cm2100% is taken as the proportion of the area of the surface wire covered by the wire turnover in the invention.
(3) Water absorption and water retention of inner layer
① A10 cm sample piece and an attached piece 3 pieces respectively are taken, the sample piece is the fabric of the invention, the attached piece is a HEATTECH knitted fabric (mass percentages of acrylon/PET/viscose/polyurethane are respectively 28%, 33%, 4% and 5%, and gram weight is about 160g/m2And a thickness of about 0.5 mm). One sample piece and one attached piece are combined into a group of test pieces, 6 pieces of filter paper with the same size are taken, and 1 piece of organic glass with the same size is taken. Weighing organic glass (W) at 20 deg.C and 65% humidity0) And the weight (W) of a set of test pieces1) (three decimal places are reserved);
② A syringe is used to measure 1 ml of distilled water and put on the plexiglass, the test piece is quickly put on the water, 70g of load board (chest pressure value when the human body is quiet) is added immediately, after 1 minute of placement, the weight (W) of the test piece after water absorption is weighed2) (three decimal places are reserved);
③ weigh the plexiglass and remaining distilled water after the test (W)3) (three decimal places are reserved);
④ weigh the inner filter paper before water absorption (w3) (three decimal places are reserved);
⑤ placing the test piece after absorbing water between the two pieces of filter paper, placing a 500g weight on the test piece, and directly measuring the weight (w4) of the inner filter paper after placing for 1 minute (keeping three decimal places);
the water absorption (one digit after the decimal point is retained) is calculated by the following formula,
water absorption (%) - (W)2-W1)/{(W3-W0)+(W2-W1)}×100
The water absorption (one digit after the decimal point is retained) is calculated by the following formula,
water retention (%) of the inner layer (W4-W3)/(W)2-W1)×100
WO: weight (g) of organic glass before water absorption
W1: weight (g) of test piece before Water absorption
W2: weight (g) of test piece after Water absorption
W3: weight (g) of organic glass and residual distilled water after water absorption
w 3: weight (g) of the filter paper inside before water absorption
w 4: weight (g) of the filter paper inside after water absorption.
(4) Thermal insulating CLO value CLO
① pretreatment of test pieces:
taking 3 sample pieces of 15cm by 15cm and each of the attached pieces, wherein the sample pieces are the fabric of the invention, and the attached pieces are preferably high-quality clothing fabric (mass percentages of acrylic fiber/PET/viscose/polyurethane are respectively 28%, 33%, 4% and 5%, and gram weight is about 160 g/m)2And a thickness of about 0.5 mm). One sample piece and one attached piece are combined into a group of test pieces, and 1 piece of organic glass with the same size is taken. The method is carried out in an environment with the temperature of 20 ℃ and the humidity of 65%; measuring 1 ml of distilled water by using an injector, placing the distilled water on organic glass, quickly placing a test piece on the water, immediately adding a 70g load plate (the chest clothing pressure value when a human body is quiet), placing for 1 minute, taking out the test piece, and preparing for a heat preservation test;
② Heat Retention test:
a. setting the temperature of BT-BOX to be 40.0 ℃ by using a KES F-7 heat preservation tester;
b. pressing the W button, testing the value of W under the condition of no test piece, and taking the value as W0;
c. the test piece was placed on the BT-BOX, and the button for W was pressed, and the W value was recorded after it settled. (test 5-10 minutes after the test piece is put on);
d. the swatches were removed and the above steps ② - ③ repeated until the measured values stabilized if no swatches were tested, the value of test W was still tested once without a swatch, expressed as an average of 3 blocks:
Figure PCTCN2018118082-APPB-000001
wherein, Δ T: difference between Hot plate temperature and outdoor temperature (. degree. C.)
W: power consumption when mounting test piece
A: area of Hot plate (0.01 m)2)。
(5) Air permeability
According to JIS L1096: 2010A method.
(6) Non-detachability
A sample of 30cm by 30cm was cut out according to the knitting pattern of the knitted fabric by an artificial subjective evaluation method, and observed under a natural light source, and the number of scattering meshes was recorded and recorded as N.N.ltoreq.3, where N is judged to be good in non-scattering property, as represented by ◎, where N < 3.ltoreq.5, as represented by ○, and where N >5, as represented by X, where non-scattering property is judged to be poor.
The present invention will be further described with reference to examples and comparative examples.
Example 1
Selecting 75D-48 f-polypropylene DTY (manufactured by Toray corporation) as a surface yarn on an 8-path single-side seamless underwear machine, and threading on a No. 5 yarn nozzle of each path; a covered yarn (manufactured by Zhejiang Shamei industries Ltd.) formed by 30D-12 f-polyamide DTY and 20D polyurethane bare yarn is used as a lining yarn and is threaded on a No. 2 yarn nozzle of each path; during knitting, the 7 th and 8 th yarn nozzles are lifted to cut off the yarns, and as a loop releasing path, knitting is performed in a mode that 5-needle non-loop releasing and 11-needle loop releasing are alternated to form meshes, the surface yarn knitting tension is 4g, the lining yarn knitting tension is 3g, and the machine speed is 20rpm, so that the grey cloth is obtained.
Then, scouring the grey cloth for 30 minutes by using a degreasing and decontamination scouring agent (the main components are fatty alcohol ether compound, isomeric alcohol polyoxyethylene ether and fatty alcohol ester compound, and the dosage is 2g/L) at the temperature of 100 ℃; then cleaning with clear water, and drying at 80 ℃ for 30 minutes; then dyeing the polyamide fiber at 98 ℃ for 30 minutes; dehydrating, drying and finally shaping at 140 ℃ to obtain the formed knitted fabric. See table 1 for details.
Example 2
The molded knitted fabric of the present invention was obtained in the same manner as in example 1 except that 75D-48 f-polyamide DTY (manufactured by Toray synthetic fibers Co., Ltd.) was used as the surface yarn and the setting temperature was 160 ℃. See table 1 for details.
Example 3
After dyeing, water repellent resin processing (model KQ82, 3% owf, manufactured by south tomayu textile assistant limited) was performed before setting, and the same procedure as in example 1 was repeated to obtain a formed knitted fabric of the present invention. See table 1 for details.
Example 4
The molded knitted fabric of the present invention was obtained in the same manner as in example 3 except that 75D-48 f-polyester DTY (manufactured by Toray synthetic fibers Co., Ltd.) was used as the surface yarn and the setting temperature was 170 ℃. See table 1 for details.
Example 5
The molded knitted fabric of the present invention was obtained in the same manner as in example 3 except that the knitting was performed using a 3-stitch loop-off structure. See table 1 for details.
Example 6
The molded knitted fabric of the present invention was obtained in the same manner as in example 3 by knitting with a 9-stitch loop-off structure. See table 1 for details.
Example 7
The molded knitted fabric of the present invention was obtained in the same manner as in example 3 except that the knitting was performed using a 15-stitch loop-off structure. See table 1 for details.
Example 8
The molded knitted fabric of the present invention was obtained in the same manner as in example 3 except that 50D-48 f-polypropylene DTY was used as the cover yarn. See table 1 for details.
Example 9
The molded knitted fabric of the present invention was obtained in the same manner as in example 7 by knitting with a 17-stitch loop-off structure. See table 1 for details.
Example 10
Using as the inner yarn a covered yarn formed of a self-made 30D-12 f-polyamide DTY (manufactured by Toray synthetic fibers Co., Ltd.) and a 20D polyurethane bare yarn (product name 327C, manufactured by Envyda fibers Co., Ltd.), a molded knitted fabric was obtained in the same manner as in example 3. See table 1 for details.
Comparative example 1
A flat knit was selected and knitted with 46 stitches per inch in the horizontal direction and 78 stitches per inch in the vertical direction, and the same procedure as in example 3 was repeated to obtain a molded knitted fabric. See table 1 for details.
Comparative example 2
20/30 hollow-covered polyamide/polyurethane covered yarn (manufactured by Zhejiang Shamei industries Co., Ltd.) was selected as the inner yarn, and the rest was the same as in example 3 to obtain a formed knitted fabric. See table 1 for details.
Figure PCTCN2018118082-APPB-000002
According to the results of Table 1 below,
(1) as is clear from example 1 and example 2, the molded knitted fabric having polypropylene fibers as the face yarn is comparable to the molded knitted fabric having polyamide fibers as the face yarn in both air permeability and non-detachability under the same conditions, but the former is superior to the latter in both quick drying property (high water absorption rate and low water retention in the inner layer) and heat retaining property.
(2) As is clear from example 3 and example 4, under the same conditions, the fabric having polypropylene fibers as surface yarns and subjected to water repellent processing is comparable in both air permeability and non-releasability to the fabric having polyester fibers as surface yarns and superior in heat retaining property and quick drying property (high water absorption rate and low water retention of the inner layer) to the fabric having polyester fibers as surface yarns and subjected to water repellent processing.
(3) As is clear from example 3 and example 1, the molded knitted fabric obtained by water repellent processing is comparable to the molded knitted fabric obtained by water repellent processing in terms of air permeability, heat retaining property and non-releasability under the same conditions, but the quick drying property (high water absorption rate, low water retention of the inner layer) of the former is superior to that of the latter.
(4) As is clear from example 5 and example 6, under the same conditions, the molded knitted fabric having a ratio of the open area of the through mesh of 3% is comparable to the latter in non-releasing property and superior in heat retaining property to the latter in comparison with the molded knitted fabric having a ratio of the open area of the through mesh of 20%, but the former is inferior in both quick drying property (high water absorption rate, low water retention rate in the inner layer) and air permeability.
(5) As is clear from example 7 and example 9, the molded knitted fabric having a ratio of the area of the back yarn covered with the back yarn reversed over the top yarn of 34% is equivalent to the molded knitted fabric having a ratio of the area of the back yarn reversed over the top yarn of 18% in both the quick-drying property (high water absorption rate, low water retention in the back layer) and the heat retaining property, and the former is superior in non-releasing property to the latter, but the former is inferior in air permeability to the latter.
(6) As is clear from example 10 and example 3, the molded knitted fabric using the hot-melt polyurethane covered yarn has better heat retaining property than the molded knitted fabric using the ordinary polyurethane covered yarn under the same conditions, but the quick-drying property (high water absorption rate, low water retention rate in the inner layer) and air permeability are inferior to those of the molded knitted fabric using the ordinary polyurethane covered yarn, and both of them have better non-releasability.
(7) As is clear from comparative example 1 and example 3, the molded knitted fabric obtained by the plain stitch knitting has comparable non-releasability to the molded knitted fabric obtained by the through-hole stitch knitting under the same conditions, and the heat retaining property of the former is superior to that of the latter, but the quick drying property (high water absorption rate, low water retention in the inner layer) and the air permeability are inferior.
(8) As is clear from comparative example 2 and example 3, the molded knitted fabric obtained by using the empty covered yarn as the back yarn is comparable to the molded knitted fabric obtained by using the covered yarn as the back yarn in terms of quick drying property (high water absorption rate, low water retention of the back layer), heat retaining property and air permeability under the same conditions, but the former has poor releasability.

Claims (10)

  1. A molded knitted fabric is formed by knitting surface yarns and inner yarns, and is characterized in that: the molding needle
    The fabric is of a double-layer knocking-over through mesh structure, lining yarns are covered on the surface yarns in the knocking-over through mesh positions, and the lining yarns are covered yarns of a polyurethane machine.
  2. The shaped knitted fabric according to claim 1, wherein: the surface silk is hydrophobic fiber.
  3. The shaped knitted fabric according to claim 2, wherein: the hydrophobic fiber is polypropylene fiber.
  4. The shaped knitted fabric according to claim 1, wherein: the polyurethane fiber in the polyurethane series covered yarn is hot-melt polyurethane fiber.
  5. The shaped knitted fabric according to claim 1, wherein: the open area of the knockover through-mesh accounts for more than 5% and less than 50% of the entire area of the molded knitted fabric.
  6. The shaped knitted fabric according to claim 1, wherein: the ratio of the area of the inner yarn covered on the surface yarn in a turned manner is more than 20% and less than 40% relative to the whole area of the formed knitted fabric.
  7. The molded knitted fabric according to any one of claims 1 to 6, wherein: the water absorption rate of the formed knitted fabric is 80-90%, and the water retention rate of the inner layer is 1-3%.
  8. The molded knitted fabric according to any one of claims 1 to 6, wherein: according to JIS L1096: the molded knitted fabric had an air permeability of 100cm as measured by 2010A method3/cm2S or more.
  9. The shaped knit fabric according to claim 8, wherein: according to JIS L1096: the molded knitted fabric had an air permeability of 200cm as measured by 2010A method3/cm2S or more.
  10. The molded knitted fabric according to any one of claims 1 to 6, wherein: the molded knitted fabric has a thermal insulation Crohn value of 0.3-0.6.
CN201880068430.3A 2017-11-30 2018-11-29 Formed knitted fabric Active CN111226000B (en)

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