CN111220101B - Microwave-based online measurement method and device for rotor-stator axial gap - Google Patents
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Abstract
本发明属于非接触距离测量领域,为实现空间受限条件下航空发动机转静子轴向间隙的非接触实时在线精确测量。为此,本发明采取的技术方案是,基于微波的转静子轴向间隙在线测量装置,由微波信号产生模块、信号功率放大模块、信号接收和混频模块、信号调理采集模块、环形器、微波传感器组成,微波信号产生模块产生的载波信号经过信号功率放大模块放大后,进入环形器的第一个端口,并从环形器的第二个端口输出;环形器的第二个端口与微波传感器连接,微波传感器发射载波信号到被测的转子轴向端面,同时接收转子轴向端面的载波反射信号,输回到环形器的第二个端口,并从环形器的第三个端口输出。本发明主要应用于非接触距离测量场合。
The invention belongs to the field of non-contact distance measurement, and aims to realize the non-contact real-time online accurate measurement of the axial gap of the rotor and stator of an aero-engine under the condition of limited space. To this end, the technical solution adopted in the present invention is that the microwave-based rotor-stator axial gap online measuring device is composed of a microwave signal generating module, a signal power amplifying module, a signal receiving and frequency mixing module, a signal conditioning and acquisition module, a circulator, a microwave It consists of a sensor. The carrier signal generated by the microwave signal generation module is amplified by the signal power amplifying module, and then enters the first port of the circulator and is output from the second port of the circulator; the second port of the circulator is connected to the microwave sensor. , the microwave sensor transmits the carrier signal to the axial end face of the rotor under test, and simultaneously receives the reflected signal of the carrier wave from the axial end face of the rotor, returns it to the second port of the circulator, and outputs it from the third port of the circulator. The invention is mainly applied to the occasion of non-contact distance measurement.
Description
技术领域technical field
本发明属于非接触距离测量领域。具体地说,本发明涉及一种基于微波的转静子轴向间隙在线测量方法与装置,特别是一种采用载波路与参考路交叉混频结构、抑制同频干扰信号的转静子轴向间隙在线测量方法与装置。The invention belongs to the field of non-contact distance measurement. Specifically, the present invention relates to a microwave-based method and device for online measurement of rotor-stator axial gap, in particular to an on-line rotor-stator axial gap using a carrier path and a reference path cross-mixing structure to suppress co-frequency interference signals Measurement methods and devices.
背景技术Background technique
现代航空发动机正朝高推重比、高增压比及高涡前温度方向发展,一方面,航空发动机受转速变化、温度载荷和气动载荷的影响,转轴受载变形,机匣变形,转轴与机匣热膨胀不一致,过小的轴向间隙会增加轴功,降低效率,降低通流能力,恶化气动性能,甚至导致转子与静子发生碰磨,影响发动机的安全性和可靠性;另一方面,轴向间隙的缩小设计有利于缩短发动机尺寸,使发动机级间更加紧凑,降低发动机重量,有效地提高推重比。目前,航空发动机主动间隙控制技术已成为现代发动机的标志技术之一,对航空发动机运行状态参数的获取和分析,是实现主动间隙控制的基础,航空发动机转静子间隙的非接触在线监测具有非常重要的意义。Modern aero-engines are developing in the direction of high thrust-to-weight ratio, high boost ratio and high vortex front temperature. On the one hand, aero-engines are affected by speed changes, temperature loads and aerodynamic loads. The thermal expansion of the box is inconsistent, and too small axial clearance will increase the shaft work, reduce the efficiency, reduce the flow capacity, deteriorate the aerodynamic performance, and even cause the rotor and the stator to rub against each other, affecting the safety and reliability of the engine; on the other hand, the shaft The narrowing design of the clearance is conducive to shortening the size of the engine, making the engine stages more compact, reducing the weight of the engine, and effectively increasing the thrust-to-weight ratio. At present, aero-engine active clearance control technology has become one of the symbol technologies of modern engines. The acquisition and analysis of aero-engine operating state parameters is the basis for realizing active clearance control. Non-contact online monitoring of aero-engine rotor-stator clearance is very important. meaning.
目前比较成熟的非接触式转静子间隙测量方法的测量对象主要为叶尖间隙,已完成了台架试验,而轴向间隙的国内外相关研究成果较少,实际装配时通常使用发动机原型机的计算值为标准,存在安装间隙误差和游隙间隙误差,尚未有成熟的转静子轴向间隙在线测量系统。At present, the measurement object of the relatively mature non-contact rotor-stator clearance measurement method is mainly the blade tip clearance, and the bench test has been completed. However, there are few domestic and foreign research results on the axial clearance. The actual assembly usually uses the engine prototype. The calculated value is standard, there are installation clearance error and clearance error, and there is no mature online measurement system for rotor and stator axial clearance.
在传统的航空发动机微小间隙测量方法中,光学法易受环境油污影响测量寿命缩短,应用于高温(450℃)测试环境的加工成本很高;电容法在测量量程10mm时探头端面直径达到60mm,传感器尺寸过大,不适用于航空发动机内部空间十分有限的测量环境;电涡流法仅适用于常温低速的发动机工作环境,不适用于高温下的间隙测量;微波法相比其他方法不易受发动机内部工作环境影响,更适合发动机内微小间隙测量,但在空间受限条件下,传感器易接收待测转子件周围静子件的杂散反射信号。In the traditional aero-engine micro-gap measurement method, the optical method is easily affected by environmental oil pollution, and the measurement life is shortened, and the processing cost is very high when applied in a high temperature (450°C) test environment; the capacitance method has a measuring range of 10mm. The size of the sensor is too large, and it is not suitable for the measurement environment where the internal space of the aero-engine is very limited; the eddy current method is only suitable for the working environment of the engine at room temperature and low speed, and is not suitable for gap measurement at high temperature; compared with other methods, the microwave method is not easily affected by the internal work of the engine. It is more suitable for the measurement of small gaps in the engine due to environmental influences. However, under the condition of limited space, the sensor is easy to receive stray reflection signals from the stator parts around the rotor to be measured.
微波法可分为反射强度法、线性调频法和相位差法,反射强度法易受温度影响,测量精度不能满足测量要求;线性调频法需要很高的信号带宽才能达到较高的测量精度,但结构过于复杂;相位差法采用正交解调和高低通滤波方法可实现转静子轴向间隙测量,但存在射频泄露信号、传感器端面反射信号及待测物周围静子件杂散反射信号等同频干扰信号影响轴向间隙的测量精度。The microwave method can be divided into reflection intensity method, linear frequency modulation method and phase difference method. The reflection intensity method is easily affected by temperature, and the measurement accuracy cannot meet the measurement requirements; the linear frequency modulation method requires a high signal bandwidth to achieve high measurement accuracy, but The structure is too complex; the phase difference method uses quadrature demodulation and high and low pass filtering to realize the axial gap measurement of the rotor and stator, but there are radio frequency leakage signals, reflection signals from the sensor end face and stray reflection signals from the stator parts around the object to be measured. The signal affects the measurement accuracy of the axial clearance.
发明内容SUMMARY OF THE INVENTION
为克服现有技术的不足,本发明旨在提出一种基于微波的转静子轴向间隙在线测量方法与装置,实现空间受限条件下航空发动机转静子轴向间隙的非接触实时在线精确测量。为此,本发明采取的技术方案是,基于微波的转静子轴向间隙在线测量装置,包括微波信号产生模块、信号功率放大模块、信号接收和混频模块、信号调理采集模块、环形器、微波传感器,微波信号产生模块产生的载波信号经过信号功率放大模块放大后,进入环形器的第一个端口,并从环形器的第二个端口输出;环形器的第二个端口与微波传感器连接,微波传感器发射载波信号到被测的转子轴向端面,同时接收转子轴向端面的载波反射信号,输回到环形器的第二个端口,并从环形器的第三个端口输出;In order to overcome the deficiencies of the prior art, the present invention aims to provide a microwave-based online measurement method and device for the rotor-stator axial gap, so as to realize the non-contact real-time online accurate measurement of the rotor-stator axial gap of aero-engine under the condition of limited space. To this end, the technical solution adopted in the present invention is that a microwave-based rotor-stator axial gap online measurement device includes a microwave signal generation module, a signal power amplification module, a signal receiving and frequency mixing module, a signal conditioning and acquisition module, a circulator, a microwave Sensor, the carrier signal generated by the microwave signal generating module is amplified by the signal power amplifying module, then enters the first port of the circulator, and is output from the second port of the circulator; the second port of the circulator is connected to the microwave sensor, The microwave sensor transmits the carrier signal to the axial end face of the rotor under test, and simultaneously receives the reflected signal of the carrier wave from the axial end face of the rotor, returns it to the second port of the circulator, and outputs it from the third port of the circulator;
微波信号产生模块产生参考信号经过信号功率放大模块的放大作为信号接收和混频模块的本振输入信号Y2;同时,微波信号产生模块产生的载波信号经过信号功率放大模块的放大后作为信号接收和混频模块的射频输入信号X1;信号接收和混频模块输出一路解调信号,该信号通过信号调理采集模块预处理后输出到计算机;The reference signal generated by the microwave signal generation module is amplified by the signal power amplifying module as the local oscillator input signal Y 2 of the signal receiving and frequency mixing module; at the same time, the carrier signal generated by the microwave signal generating module is amplified by the signal power amplifying module and received as a signal and the radio frequency input signal X 1 of the frequency mixing module; the signal receiving and frequency mixing module outputs a demodulated signal, and the signal is preprocessed by the signal conditioning acquisition module and then output to the computer;
环形器的第三个端口输出的载波信号作为信号接收和混频模块的射频输入信号Y1;同时,微波信号产生模块输出的参考信号经过信号功率放大模块的放大后作为信号接收和混频模块的本振输入信号X2;信号接收和混频模块输出两路正交解调信号,这两路信号通过信号调理采集模块后进行输出到计算机。The carrier signal output by the third port of the circulator is used as the radio frequency input signal Y 1 of the signal receiving and frequency mixing module; at the same time, the reference signal output by the microwave signal generating module is amplified by the signal power amplifying module as the signal receiving and frequency mixing module. The local oscillator input signal X 2 ; the signal receiving and frequency mixing module outputs two channels of quadrature demodulation signals, and the two channels of signals are output to the computer after passing through the signal conditioning and acquisition module.
信号接收和混频模块输出的一路解调信号形成信号ZI1,信号接收和混频模块输出两路正交解调信号分别形成信号ZI2和ZQ2,计算机中,将传输上来的ZI2与ZI1进行混频运算和低通滤波处理,得到信号VI(d),将ZQ2与ZI1进行混频运算和低通滤波处理,得到信号VQ(d),通过空间距离扫描,即等间隔的进行转静子轴向间隙采样,由VI(d)和VQ(d)最终计算获得转静子轴向间隙变化值。One demodulated signal output by the signal receiving and frequency mixing module forms a signal Z I1 , and the signal receiving and frequency mixing module outputs two quadrature demodulated signals to form signals Z I2 and Z Q2 respectively. In the computer, the transmitted Z I2 and Z I1 performs mixing operation and low-pass filtering to obtain the signal V I (d), and Z Q2 and Z I1 are subjected to mixing operation and low-pass filtering to obtain the signal V Q (d), through the spatial distance scanning, namely The rotor-stator axial gap sampling is carried out at equal intervals, and the change value of the rotor-stator axial gap is finally calculated from V I (d) and V Q (d).
微波信号产生模块主要包括:时钟基准、控制器、载波路锁相环、载波路压控振荡器、载波路环路滤波器、参考路锁相环、参考路压控振荡器、参考路环路滤波器;The microwave signal generation module mainly includes: clock reference, controller, carrier circuit phase locked loop, carrier circuit voltage controlled oscillator, carrier circuit loop filter, reference circuit phase locked loop, reference circuit voltage controlled oscillator, reference circuit loop filter;
信号功率放大模块包括:载波路功率放大器、载波路中等功率放大器、参考路功率放大器、参考路中等功率放大器;The signal power amplifier module includes: carrier circuit power amplifier, carrier circuit medium power amplifier, reference circuit power amplifier, and reference circuit medium power amplifier;
信号接收和混频模块包括:参考路混频器、参考路射频低噪声放大器、载波路混频器、载波路射频低噪声放大器、第一个低通滤波器、第二个低通滤波器、第三个低通滤波器;The signal receiving and mixing module includes: reference channel mixer, reference channel RF low-noise amplifier, carrier channel mixer, carrier channel RF low-noise amplifier, first low-pass filter, second low-pass filter, the third low-pass filter;
时钟基准为系统提供稳定的频率参考;The clock reference provides a stable frequency reference for the system;
控制器设置载波路锁相环工作在载波频率ωr模式下;载波路锁相环通过内部的电荷泵输出脉冲电流信号,经过载波路环路滤波器带通滤波后,使载波路压控振荡器输出载波频率为ωr的载波信号,同时通过内部的鉴相器,实时监测时钟基准的倍频信号与载波路压控振荡器的载波反馈信号的相位差,并使二者相位差为零;The controller sets the carrier circuit phase-locked loop to work in the carrier frequency ω r mode; the carrier circuit phase-locked loop outputs the pulse current signal through the internal charge pump, and after band-pass filtering by the carrier circuit loop filter, the carrier circuit voltage-controlled oscillation is made. At the same time, through the internal phase detector, the phase difference between the frequency multiplied signal of the clock reference and the carrier feedback signal of the carrier voltage controlled oscillator is monitored in real time, and the phase difference between the two is zero. ;
载波路压控振荡器输出的载波信号经过载波路功率放大器的功率放大后,进入环形器的第一个端口,并从环形器的第二个端口输出;环形器的第二个端口与微波传感器连接,微波传感器发射载波信号到被测的转子轴向端面,同时接收转子轴向端面的载波反射信号,输回到环形器的第二个端口,并从环形器的第三个端口输出;The carrier signal output by the voltage-controlled oscillator of the carrier circuit is amplified by the power amplifier of the carrier circuit, and then enters the first port of the circulator, and is output from the second port of the circulator; the second port of the circulator is connected to the microwave sensor. Connected, the microwave sensor transmits the carrier signal to the axial end face of the rotor under test, and simultaneously receives the reflected signal of the carrier wave from the axial end face of the rotor, returns it to the second port of the circulator, and outputs it from the third port of the circulator;
控制器设置参考路锁相环工作在参考频率ωs模式下;参考路锁相环通过内部的电荷泵输出脉冲电流信号,经过参考路环路滤波器带通滤波后,使参考路压控振荡器输出参考频率为ωs的参考信号,同时通过内部的鉴相器,实时监测时钟基准的倍频信号与参考路压控振荡器的参考反馈信号的相位差,并使二者相位差为零;The controller sets the reference circuit phase-locked loop to work in the reference frequency ω s mode; the reference circuit phase-locked loop outputs the pulse current signal through the internal charge pump, and after band-pass filtering by the reference circuit loop filter, the reference circuit voltage-controlled oscillation is made. The device outputs a reference signal with a reference frequency of ω s , and at the same time, through the internal phase detector, the phase difference between the frequency multiplied signal of the clock reference and the reference feedback signal of the reference circuit voltage-controlled oscillator is monitored in real time, and the phase difference between the two is zero. ;
参考路压控振荡器输出的参考信号经过参考路功率放大器的功率放大以及参考路射频低噪声放大器的放大后作为参考路混频器的本振输入信号Y2;同时,载波路压控振荡器输出的载波信号经过载波路中等功率放大器的中等增益功率放大后作为参考路混频器的射频输入信号X1;参考路混频器输出一路解调信号,经过第一个低通滤波器后为ZI1,该信号通过信号调理采集模块预处理后,传送至计算机;The reference signal output by the reference circuit voltage-controlled oscillator is amplified by the reference circuit power amplifier and the reference circuit radio frequency low-noise amplifier as the local oscillator input signal Y 2 of the reference circuit mixer; at the same time, the carrier circuit voltage-controlled oscillator The output carrier signal is amplified by the medium gain power of the medium power amplifier in the carrier circuit as the RF input signal X 1 of the reference circuit mixer; Z I1 , the signal is preprocessed by the signal conditioning acquisition module, and then sent to the computer;
环形器的第三个端口输出的载波信号经过载波路射频低噪声放大器的放大后作为载波路混频器的射频输入信号Y1;同时,参考路压控振荡器输出的参考信号经过参考路中等功率放大器的中等增益放大后作为载波路混频器的本振输入信号X2;载波路混频器输出两路正交解调信号,分别经过第二个低通滤波器和第三个低通滤波器后,为ZI2和ZQ2,这两路信号也通过信号调理采集模块预处理后,传送至计算机;The carrier signal output from the third port of the circulator is amplified by the carrier circuit radio frequency low noise amplifier as the radio frequency input signal Y 1 of the carrier circuit mixer; at the same time, the reference signal output by the reference circuit voltage controlled oscillator passes through the reference circuit and so on. The medium gain of the power amplifier is amplified as the local oscillator input signal X 2 of the carrier mixer; the carrier mixer outputs two quadrature demodulation signals, which pass through the second low-pass filter and the third low-pass filter respectively. After the filter, it is Z I2 and Z Q2 , and these two signals are also preprocessed by the signal conditioning acquisition module, and then sent to the computer;
参考路混频器输入的本振输入信号Y2和射频输入信号X1分别用式(1)和式(2)表示:The local oscillator input signal Y 2 and the radio frequency input signal X 1 input by the reference mixer are expressed by equation (1) and equation (2) respectively:
其中,A1为射频输入信号X1的幅值,A6为本振输入信号Y2的幅值,ωs为参考频率,ωr为载波频率,为射频输入信号X1的相位,为本振输入信号Y2的相位;Among them, A 1 is the amplitude of the radio frequency input signal X 1 , A 6 is the amplitude of the local oscillator input signal Y 2 , ω s is the reference frequency, ω r is the carrier frequency, is the phase of the RF input signal X 1 , is the phase of the local oscillator input signal Y 2 ;
参考路混频器输出的一路解调信号,经过第一个低通滤波器滤除频率为ωr+ωs的频率成分后,得到的信号ZI1用式(3)表示:Referring to the demodulated signal output by the mixer of the reference channel, after the first low-pass filter filters out the frequency components with the frequency ω r + ω s , the obtained signal Z I1 is expressed by equation (3):
其中,ωIF=ωs-ωr为中频频率;Among them, ω IF =ω s -ω r is the intermediate frequency;
载波路混频器输入的射频输入信号Y1和本振输入信号X2分别用式(4)和式(5)表示:The RF input signal Y 1 and the local oscillator input signal X 2 input by the carrier mixer are expressed by formula (4) and formula (5) respectively:
其中,A2为本振输入信号X2的幅值,A3为射频输入信号Y1中载波反射信号部分的幅值,A4为射频输入信号Y1中传感器端面反射部分和待测转子周围静子件杂散反射部分的幅值,A5为射频输入信号Y1中由于射频芯片或环形器隔离度不高造成的射频同频串扰部分的幅值,为本振输入信号X2的相位,为射频输入信号Y1中载波反射信号部分、传感器端面反射部分和待测转子周围静子件杂散反射部分在传输线缆上延迟的相位,为射频输入信号Y1中由于射频芯片或环形器隔离度不高造成的射频同频串扰部分在传输路径上延迟的相位,为射频输入信号Y1中载波反射信号部分受转静子轴向间隙变化产生的待测相位;Among them, A 2 is the amplitude of the local oscillator input signal X 2 , A 3 is the amplitude of the reflected signal part of the carrier wave in the radio frequency input signal Y 1 , A 4 is the reflected part of the sensor end face in the radio frequency input signal Y 1 and around the rotor to be measured The amplitude of the stray reflection part of the static component, A 5 is the amplitude of the RF co-frequency crosstalk part in the RF input signal Y 1 due to the low isolation of the RF chip or the circulator, is the phase of the local oscillator input signal X2 , is the phase delay on the transmission cable of the reflected signal part of the carrier wave, the reflected part of the sensor end face and the stray reflection part of the stator around the rotor to be measured in the RF input signal Y 1 , is the phase delayed on the transmission path of the RF co-frequency crosstalk part in the RF input signal Y 1 due to the low isolation of the RF chip or the circulator, is the phase to be measured generated by the change of the axial gap of the rotor stator in the reflected signal part of the carrier wave in the RF input signal Y 1 ;
载波路混频器输出的两路正交解调信号分别经过第二个低通滤波器和第三个低通滤波器滤除频率为ωr+ωs的频率成分后,得到的信号ZI2和ZQ2,用式(6)和式(7)分别表示:The two quadrature demodulated signals output by the carrier mixer are respectively filtered by the second low-pass filter and the third low-pass filter to filter out the frequency components with frequency ω r + ω s , the obtained signal Z I2 and Z Q2 , respectively expressed by formula (6) and formula (7):
ZI2=SI_IF(t)+SI_tip(t)+SI_le(t) (6)Z I2 =S I_IF (t)+S I_tip (t)+S I_le (t) (6)
ZQ2=SQ_IF(t)+SQ_tip(t)+SQ_le(t) (7)Z Q2 =S Q_IF (t)+S Q_tip (t)+S Q_le (t) (7)
其中,是ZI2中的载波反射信号部分;in, is the reflected signal part of the carrier in Z I2 ;
是ZI2中的传感器端面反射部分和待测转子周围静子件杂散反射部分; It is the reflection part of the sensor end face in Z I2 and the stray reflection part of the stator around the rotor to be tested;
是ZI2中的由于射频芯片或环形器隔离度不高造成的射频同频串扰部分; It is the RF co-frequency crosstalk part in Z I2 due to the low isolation of the RF chip or circulator;
是ZQ2中的载波反射信号部分; is the reflected signal part of the carrier in Z Q2 ;
是ZQ2中的传感器端面反射部分和待测转子周围静子件杂散反射部分; It is the reflection part of the sensor end face in Z Q2 and the stray reflection part of the stator around the rotor to be tested;
是ZQ2中的由于射频芯片或环形器隔离度不高造成的射频同频串扰部分; It is the RF co-frequency crosstalk part in Z Q2 due to the low isolation of the RF chip or circulator;
k为幅度不平衡因子,为相位不平衡因子;k is the amplitude imbalance factor, is the phase imbalance factor;
在计算机中,将传输上来的ZI2与ZI1进行混频运算和低通滤波处理,得到信号VI(d),将ZQ2与ZI1进行混频运算和低通滤波处理,得到信号VQ(d),VI(d)和VQ(d)用式(8)和(9)分别表示:In the computer, the transmitted Z I2 and Z I1 are subjected to mixing operation and low-pass filtering to obtain the signal V I (d), and Z Q2 and Z I1 are subjected to mixing operation and low-pass filtering to obtain the signal V Q (d), V I (d) and V Q (d) are represented by equations (8) and (9), respectively:
其中, 当工作环境的温度稳定不变、传感器安装环境振动状态稳定不变时,Atip、Ale均为定值,不随转静子轴向间隙改变而变化,而AIF仅与转静子轴向间隙有关,与转静子轴向间隙d的二次幂成反比关系;in, When the temperature of the working environment is stable and the vibration state of the sensor installation environment is stable and unchanged, A tip and A le are both fixed values and do not change with the change of the rotor-stator axial gap, while A IF is only related to the rotor-stator axial gap, and inversely proportional to the second power of the rotor-stator axial gap d;
由微波相位测距原理:By the principle of microwave phase ranging:
其中ω1为发射微波射频信号的空间角频率;where ω 1 is the spatial angular frequency of the transmitted microwave radio frequency signal;
由式(8)、(9)、(10)得到:It is obtained by formulas (8), (9) and (10):
其中,j为虚数单位。in, j is an imaginary unit.
利用V(d)信号频谱主要在主频ω1、镜频-ω1和直流频率三个部分这一特点,通过空间距离扫描,即等间隔的进行转静子轴向间隙采样,获得这三个频率处的幅值,分别为A(ω1)、A(-ω1)、A(0);幅相不平衡度矫正因子用式(12)、式(13)、式(14)和式(15)表示:Taking advantage of the fact that the V(d) signal spectrum mainly consists of three parts: the main frequency ω 1 , the mirror frequency -ω 1 and the DC frequency, the three parts are obtained by scanning the space distance, that is, sampling the axial gap of the rotor and stator at equal intervals. The amplitudes at the frequencies are A(ω 1 ), A(-ω 1 ), and A(0) respectively; the amplitude-phase unbalance correction factor uses equations (12), (13), (14) and (15) means:
建立抑制同频干扰信号的模型如式(17)所示:A model for suppressing co-channel interference signals is established as shown in equation (17):
因此,抑制同频干扰信号后的转静子轴向间隙d用式(18)表示:Therefore, the axial gap d of the rotor and stator after suppressing the same-frequency interference signal is expressed by equation (18):
其中,不随待测转静子轴向间隙变化,通过标定获得这一常数值。in, This constant value is obtained by calibration without changing with the axial clearance of the rotor and stator to be measured.
基于微波的转静子轴向间隙在线测量方法,利用前述装置实现,其中:The microwave-based on-line measurement method of rotor-stator axial gap is realized by using the aforementioned device, wherein:
参考路混频器输入的本振输入信号Y2和射频输入信号X1分别用式(1)和式(2)表示:The local oscillator input signal Y 2 and the radio frequency input signal X 1 input by the reference mixer are expressed by equation (1) and equation (2) respectively:
其中,A1为射频输入信号X1的幅值,A6为本振输入信号Y2的幅值,ωs为参考频率,ωr为载波频率,为射频输入信号X1的相位,为本振输入信号Y2的相位;Among them, A 1 is the amplitude of the radio frequency input signal X 1 , A 6 is the amplitude of the local oscillator input signal Y 2 , ω s is the reference frequency, ω r is the carrier frequency, is the phase of the RF input signal X 1 , is the phase of the local oscillator input signal Y 2 ;
参考路混频器输出的一路解调信号,经过第一个低通滤波器滤除频率为ωr+ωs的频率成分后,得到的信号ZI1用式(3)表示:Referring to the demodulated signal output by the mixer of the reference channel, after the first low-pass filter filters out the frequency components with the frequency ω r + ω s , the obtained signal Z I1 is expressed by equation (3):
其中,ωIF=ωs-ωr为中频频率;Among them, ω IF =ω s -ω r is the intermediate frequency;
载波路混频器输入的射频输入信号Y1和本振输入信号X2分别用式(4)和式(5)表示:The RF input signal Y 1 and the local oscillator input signal X 2 input by the carrier mixer are expressed by formula (4) and formula (5) respectively:
其中,A2为本振输入信号X2的幅值,A3为射频输入信号Y1中载波反射信号部分的幅值,A4为射频输入信号Y1中传感器端面反射部分和待测转子周围静子件杂散反射部分的幅值,A5为射频输入信号Y1中由于射频芯片或环形器隔离度不高造成的射频同频串扰部分的幅值,为本振输入信号X2的相位,为射频输入信号Y1中载波反射信号部分、传感器端面反射部分和待测转子周围静子件杂散反射部分在传输线缆上延迟的相位,为射频输入信号Y1中由于射频芯片或环形器隔离度不高造成的射频同频串扰部分在传输路径上延迟的相位,为射频输入信号Y1中载波反射信号部分受转静子轴向间隙变化产生的待测相位;Among them, A 2 is the amplitude of the local oscillator input signal X 2 , A 3 is the amplitude of the reflected signal part of the carrier wave in the radio frequency input signal Y 1 , A 4 is the reflected part of the sensor end face in the radio frequency input signal Y 1 and around the rotor to be measured The amplitude of the stray reflection part of the static component, A 5 is the amplitude of the RF co-frequency crosstalk part in the RF input signal Y 1 due to the low isolation of the RF chip or the circulator, is the phase of the local oscillator input signal X2 , is the phase delay on the transmission cable of the reflected signal part of the carrier wave, the reflected part of the sensor end face and the stray reflection part of the stator around the rotor to be measured in the RF input signal Y 1 , is the phase delayed on the transmission path of the RF co-frequency crosstalk part in the RF input signal Y 1 due to the low isolation of the RF chip or the circulator, is the phase to be measured generated by the change of the axial gap of the rotor stator in the reflected signal part of the carrier wave in the RF input signal Y 1 ;
载波路混频器输出的两路正交解调信号分别经过第二个低通滤波器和第三个低通滤波器滤除频率为ωr+ωs的频率成分后,得到的信号ZI2和ZQ2,用式(6)和式(7)分别表示:The two quadrature demodulated signals output by the carrier mixer are respectively filtered by the second low-pass filter and the third low-pass filter to filter out the frequency components with frequency ω r + ω s , the obtained signal Z I2 and Z Q2 , respectively expressed by formula (6) and formula (7):
ZI2=SI_IF(t)+SI_tip(t)+SI_le(t) (6)Z I2 =S I_IF (t)+S I_tip (t)+S I_le (t) (6)
ZQ2=SQ_IF(t)+SQ_tip(t)+SQ_le(t) (7)Z Q2 =S Q_IF (t)+S Q_tip (t)+S Q_le (t) (7)
其中,是ZI2中的载波反射信号部分;in, is the reflected signal part of the carrier in Z I2 ;
是ZI2中的传感器端面反射部分和待测转子周围静子件杂散反射部分; It is the reflection part of the sensor end face in Z I2 and the stray reflection part of the stator around the rotor to be tested;
是ZI2中的由于射频芯片或环形器隔离度不高造成的射频同频串扰部分; It is the RF co-frequency crosstalk part in Z I2 due to the low isolation of the RF chip or circulator;
是ZQ2中的载波反射信号部分; is the reflected signal part of the carrier in Z Q2 ;
是ZQ2中的传感器端面反射部分和待测转子周围静子件杂散反射部分; It is the reflection part of the sensor end face in Z Q2 and the stray reflection part of the stator around the rotor to be tested;
是ZQ2中的由于射频芯片或环形器隔离度不高造成的射频同频串扰部分; It is the RF co-frequency crosstalk part in Z Q2 due to the low isolation of the RF chip or circulator;
k为幅度不平衡因子,为相位不平衡因子;k is the amplitude imbalance factor, is the phase imbalance factor;
在计算机中,将传输上来的ZI2与ZI1进行混频运算和低通滤波处理,得到信号VI(d),将ZQ2与ZI1进行混频运算和低通滤波处理,得到信号VQ(d),VI(d)和VQ(d)用式(8)和(9)分别表示:In the computer, the transmitted Z I2 and Z I1 are subjected to mixing operation and low-pass filtering to obtain the signal V I (d), and Z Q2 and Z I1 are subjected to mixing operation and low-pass filtering to obtain the signal V Q (d), V I (d) and V Q (d) are represented by equations (8) and (9), respectively:
其中, 当工作环境的温度稳定不变、传感器安装环境振动状态稳定不变时,Atip、Ale均为定值,不随转静子轴向间隙改变而变化,而AIF仅与转静子轴向间隙有关,与转静子轴向间隙d的二次幂成反比关系;in, When the temperature of the working environment is stable and the vibration state of the sensor installation environment is stable and unchanged, A tip and A le are both fixed values and do not change with the change of the rotor-stator axial gap, while A IF is only related to the rotor-stator axial gap, and inversely proportional to the second power of the rotor-stator axial gap d;
由微波相位测距原理:By the principle of microwave phase ranging:
其中ω1为发射微波射频信号的空间角频率;where ω 1 is the spatial angular frequency of the transmitted microwave radio frequency signal;
由式(8)、(9)、(10)得到:It is obtained by formulas (8), (9) and (10):
其中,j为虚数单位。in, j is an imaginary unit.
利用V(d)信号频谱主要在主频ω1、镜频-ω1和直流频率三个部分这一特点,通过空间距离扫描,即等间隔的进行转静子轴向间隙采样,获得这三个频率处的幅值,分别为A(ω1)、A(-ω1)、A(0);幅相不平衡度矫正因子用式(12)、式(13)、式(14)和式(15)表示:Taking advantage of the fact that the V(d) signal spectrum mainly consists of three parts: the main frequency ω 1 , the mirror frequency -ω 1 and the DC frequency, the three parts are obtained by scanning the space distance, that is, sampling the axial gap of the rotor and stator at equal intervals. The amplitudes at the frequencies are A(ω 1 ), A(-ω 1 ), and A(0) respectively; the amplitude-phase unbalance correction factor uses equations (12), (13), (14) and (15) means:
建立抑制同频干扰信号的模型如式(17)所示:A model for suppressing co-channel interference signals is established as shown in equation (17):
因此,抑制同频干扰信号后的转静子轴向间隙d用式(18)表示:Therefore, the axial gap d of the rotor and stator after suppressing the same-frequency interference signal is expressed by equation (18):
其中,不随待测转静子轴向间隙变化,通过标定获得这一常数值。in, This constant value is obtained by calibration without changing with the axial clearance of the rotor and stator to be measured.
本发明的特点及有益效果是:The characteristics and beneficial effects of the present invention are:
打破国内外尚无成熟的转静子轴向间隙测量方案的现状,解决现有的基于相位差法的微波式微小间隙测量方法在测量转静子轴向间隙时,存在射频泄露信号、传感器端面反射信号及待测物周围静子件杂散反射信号等同频干扰信号影响轴向间隙测量精度的问题。设计一种基于微波的转静子轴向间隙在线测量方法与装置,利用基于相位测距原理的载波路与参考路交叉混频结构,提出一种基于空间距离扫描的同频干扰信号抑制方法,在存在发射端串扰到接收端的射频泄露信号、微波传感器端面反射信号、以及待测转子周围静子件的杂散反射信号等同频干扰信号的情况下,提高转静子轴向间隙的测量精度。It breaks the current situation that there is no mature rotor-stator axial gap measurement solution at home and abroad, and solves the existence of radio frequency leakage signals and sensor end-face reflection signals when measuring the rotor-stator axial gap in the existing microwave micro-gap measurement method based on the phase difference method. And the problem that the stray reflection signal of the static component around the object to be measured and the same frequency interference signal affect the measurement accuracy of the axial gap. A microwave-based on-line measurement method and device for rotor-stator axial gap is designed. Using the cross-mixing structure of carrier path and reference path based on the principle of phase ranging, a co-frequency interference signal suppression method based on spatial distance scanning is proposed. In the presence of radio frequency leakage signals from the transmitter end to the receiver end, reflection signals from the end face of the microwave sensor, and stray reflection signals from the stator parts around the rotor to be measured, the measurement accuracy of the rotor-stator axial gap is improved.
附图说明:Description of drawings:
图1示出本发明的基于微波的转静子轴向间隙在线测量方法与装置示意图。FIG. 1 shows a schematic diagram of the microwave-based on-line measurement method and device of the rotor-stator axial gap of the present invention.
图1中:1为时钟基准,2为控制器,3为载波路锁相环,4为载波路压控振荡器,5为载波路环路滤波器,6为参考路锁相环,7为参考路压控振荡器,8为参考路环路滤波器,9为载波路功率放大器,10为载波路中等功率放大器,11为参考路功率放大器,12为参考路中等功率放大器,13为参考路混频器,14为参考路射频低噪声放大器,15为载波路混频器,16为载波路射频低噪声放大器,17为第一个低通滤波器,18为第二个低通滤波器,19为第三个低通滤波器,20为微波信号产生模块,21为信号功率放大模块,22为信号接收和混频模块,23为信号调理采集模块,24为计算机,25为环形器,26为微波传感器,27为转子轴向端面。In Figure 1: 1 is the clock reference, 2 is the controller, 3 is the phase-locked loop of the carrier circuit, 4 is the voltage-controlled oscillator of the carrier circuit, 5 is the loop filter of the carrier circuit, 6 is the phase-locked loop of the reference circuit, and 7 is the phase-locked loop of the reference circuit. Reference circuit voltage controlled oscillator, 8 is the reference circuit loop filter, 9 is the carrier circuit power amplifier, 10 is the carrier circuit medium power amplifier, 11 is the reference circuit power amplifier, 12 is the reference circuit medium power amplifier, and 13 is the reference circuit. mixer, 14 is the reference channel RF low noise amplifier, 15 is the carrier channel mixer, 16 is the carrier channel RF low noise amplifier, 17 is the first low-pass filter, 18 is the second low-pass filter, 19 is the third low-pass filter, 20 is the microwave signal generation module, 21 is the signal power amplifying module, 22 is the signal receiving and mixing module, 23 is the signal conditioning and acquisition module, 24 is the computer, 25 is the circulator, 26 For the microwave sensor, 27 is the axial end face of the rotor.
具体实施方式Detailed ways
为克服现有技术的前述不足,本发明设计一种基于微波的转静子轴向间隙在线测量方法与装置,主要解决的技术问题是:In order to overcome the aforementioned deficiencies of the prior art, the present invention designs a microwave-based on-line measurement method and device for the axial gap of the rotor and stator, and the main technical problems to be solved are:
打破国内外尚无成熟的转静子轴向间隙测量方案的现状,解决现有的基于相位差法的微波式微小间隙测量方法在测量转静子轴向间隙时,存在射频泄露信号、传感器端面反射信号及待测物周围静子件杂散反射信号等同频干扰信号影响轴向间隙测量精度的问题。设计一种基于微波的转静子轴向间隙在线测量方法与装置,利用基于相位测距原理的载波路与参考路交叉混频结构,提出一种基于空间距离扫描的同频干扰信号抑制方法,在存在发射端串扰到接收端的射频泄露信号、微波传感器端面反射信号、以及待测转子周围静子件的杂散反射信号等同频干扰信号的情况下,提高转静子轴向间隙的测量精度。It breaks the current situation that there is no mature rotor-stator axial gap measurement solution at home and abroad, and solves the existence of radio frequency leakage signals and sensor end-face reflection signals when measuring the rotor-stator axial gap in the existing microwave micro-gap measurement method based on the phase difference method. And the problem that the stray reflection signal of the static component around the object to be measured and the same frequency interference signal affect the measurement accuracy of the axial gap. A microwave-based on-line measurement method and device for rotor-stator axial gap is designed. Using the cross-mixing structure of carrier path and reference path based on the principle of phase ranging, a co-frequency interference signal suppression method based on spatial distance scanning is proposed. In the presence of radio frequency leakage signals from the transmitter end to the receiver end, reflection signals from the end face of the microwave sensor, and stray reflection signals from the stator parts around the rotor to be measured, the measurement accuracy of the rotor-stator axial gap is improved.
为达到上述目标,本发明采取的技术方案是,设计一种基于微波的转静子轴向间隙在线测量方法与装置,如图1所示,主要包括:微波信号产生模块20、信号功率放大模块21、信号接收和混频模块22、信号调理采集模块23、计算机24、环形器25、微波传感器26;In order to achieve the above goal, the technical solution adopted in the present invention is to design a microwave-based on-line measurement method and device for the axial gap of the rotor and stator, as shown in FIG. , signal receiving and mixing module 22, signal conditioning and
其中,微波信号产生模块20主要包括:时钟基准1、控制器2、载波路锁相环3、载波路压控振荡器4、载波路环路滤波器5、参考路锁相环6、参考路压控振荡器7、参考路环路滤波器8;Among them, the microwave signal generation module 20 mainly includes: a clock reference 1, a controller 2, a carrier circuit phase-locked loop 3, a carrier circuit voltage-controlled oscillator 4, a carrier
信号功率放大模块21主要包括:载波路功率放大器9、载波路中等功率放大器10、参考路功率放大器11、参考路中等功率放大器12;The signal power amplifying module 21 mainly includes: a carrier circuit power amplifier 9, a carrier circuit middle power amplifier 10, a reference circuit power amplifier 11, and a reference circuit middle power amplifier 12;
信号接收和混频模块22主要包括:参考路混频器13、参考路射频低噪声放大器14、载波路混频器15、载波路射频低噪声放大器16、第一个低通滤波器17、第二个低通滤波器18、第三个低通滤波器19;The signal receiving and mixing module 22 mainly includes: the
进一步,基于微波的转静子轴向间隙在线测量装置为相参测量系统,时钟基准1为系统提供稳定的频率参考;Further, the microwave-based rotor-stator axial gap online measurement device is a coherent measurement system, and the clock reference 1 provides a stable frequency reference for the system;
进一步,控制器2设置载波路锁相环3工作在载波频率ωr模式下;载波路锁相环3通过内部的电荷泵输出脉冲电流信号,经过载波路环路滤波器5带通滤波后,使载波路压控振荡器4输出载波频率为ωr的载波信号,同时通过内部的鉴相器,实时监测时钟基准1的倍频信号与载波路压控振荡器4的载波反馈信号的相位差,并使二者相位差为零;Further, the controller 2 sets the carrier phase-locked loop 3 to work under the carrier frequency ω r mode; the carrier phase-locked loop 3 outputs the pulse current signal through the internal charge pump, and after band-pass filtering by the carrier
进一步,载波路压控振荡器4输出的载波信号经过载波路功率放大器9的功率放大后,进入环形器25的第一个端口,并以较小的插入损耗从环形器25的第二个端口输出;环形器25的第二个端口与微波传感器26连接,微波传感器26发射载波信号到被测的转子轴向端面27,同时接收转子轴向端面27的载波反射信号,输回到环形器25的第二个端口,并以较小的插入损耗从环形器25的第三个端口输出;Further, the carrier signal output by the carrier circuit voltage-controlled oscillator 4 enters the first port of the
进一步,控制器2设置参考路锁相环6工作在参考频率ωs模式下;参考路锁相环6通过内部的电荷泵输出脉冲电流信号,经过参考路环路滤波器8带通滤波后,使参考路压控振荡器7输出参考频率为ωs的参考信号,同时通过内部的鉴相器,实时监测时钟基准1的倍频信号与参考路压控振荡器7的参考反馈信号的相位差,并使二者相位差为零;Further, the controller 2 sets the reference circuit phase-locked loop 6 to work under the reference frequency ω s mode; the reference circuit phase-locked loop 6 outputs the pulse current signal through the internal charge pump, and after band-pass filtering by the reference
进一步,参考路压控振荡器7输出的参考信号经过参考路功率放大器11的功率放大以及参考路射频低噪声放大器14的放大后作为参考路混频器13的本振输入信号Y2;同时,载波路压控振荡器4输出的载波信号经过载波路中等功率放大器6的中等增益功率放大后作为参考路混频器13的射频输入信号X1;参考路混频器13输出一路解调信号,经过第一个低通滤波器17后为ZI1,该信号通过信号调理采集模块23预处理后,传送至计算机24;Further, the reference signal output by the reference circuit VCO 7 is used as the local oscillator input signal Y 2 of the
进一步,环形器25的第三个端口输出的载波信号经过载波路射频低噪声放大器16的放大后作为载波路混频器15的射频输入信号Y1;同时,参考路压控振荡器7输出的参考信号经过参考路中等功率放大器12的中等增益放大后作为载波路混频器15的本振输入信号X2;载波路混频器15输出两路正交解调信号,分别经过第二个低通滤波器18和第三个低通滤波器19后,为ZI2和ZQ2,这两路信号也通过信号调理采集模块23预处理后,传送至计算机24;Further, the carrier signal output by the third port of the
进一步,本发明的信号接收和混频模块22采用载波路和参考路交叉混频结构,即在两路上传到计算机的信号当中,一路信号是用载波路载波信号作为射频输入信号与参考路参考信号作为本振输入信号,在参考路混频器13混频得到的,另一路信号是用载波路载波信号作为射频输入信号与参考路参考信号作为本振输入信号,在载波路混频器15混频得到的,载波路压控振荡器4输出的2路信号和参考路压控振荡器7输出的2路信号分别在参考路和载波路进行了混频,此结构称为载波路和参考路交叉混频结构;Further, the signal receiving and frequency mixing module 22 of the present invention adopts a carrier path and a reference path cross-mixing structure, that is, among the two signals uploaded to the computer, one signal uses the carrier path carrier signal as the radio frequency input signal and the reference path reference. The signal is used as the local oscillator input signal, and is obtained by mixing in the
本发明采用的载波路和参考路交叉混频结构,可抑制载波路压控振荡器4或者参考路压控振荡器7输出信号频率稳定度不高或者频率随温度漂移对转静子轴向间隙测量精度的影响;The cross-mixing structure of the carrier circuit and the reference circuit adopted in the present invention can suppress the frequency stability of the output signal of the carrier circuit voltage-controlled oscillator 4 or the reference circuit voltage-controlled oscillator 7 is not high, or the frequency drifts with temperature to measure the axial gap of the rotating stator. The effect of precision;
进一步,参考路混频器13输入的本振输入信号Y2和射频输入信号X1可分别用式1和式2表示:Further, the local oscillator input signal Y 2 and the radio frequency input signal X 1 input by the
其中,A1为射频输入信号X1的幅值,A6为本振输入信号Y2的幅值,ωs为参考频率,ωr为载波频率,为射频输入信号X1的相位,为本振输入信号Y2的相位;Among them, A 1 is the amplitude of the radio frequency input signal X 1 , A 6 is the amplitude of the local oscillator input signal Y 2 , ω s is the reference frequency, ω r is the carrier frequency, is the phase of the RF input signal X 1 , is the phase of the local oscillator input signal Y 2 ;
参考路混频器13输出的一路解调信号,经过第一个低通滤波器17滤除频率为ωr+ωs的频率成分后,得到的信号ZI1可用式3表示:With reference to the demodulated signal output by the
其中,ωIF=ωs-ωr为中频频率;Among them, ω IF =ω s -ω r is the intermediate frequency;
进一步,载波路混频器15输入的射频输入信号Y1和本振输入信号X2可分别用式4和式5表示:Further, the radio frequency input signal Y 1 and the local oscillator input signal X 2 input by the carrier path mixer 15 can be expressed by Equation 4 and
其中,A2为本振输入信号X2的幅值,A3为射频输入信号Y1中载波反射信号部分的幅值,A4为射频输入信号Y1中传感器端面反射部分和待测转子周围静子件杂散反射部分的幅值,A5为射频输入信号Y1中由于射频芯片或环形器隔离度不高造成的射频同频串扰部分的幅值,为本振输入信号X2的相位,为射频输入信号Y1中载波反射信号部分、传感器端面反射部分和待测转子周围静子件杂散反射部分在传输线缆上延迟的相位,为射频输入信号Y1中由于射频芯片或环形器隔离度不高造成的射频同频串扰部分在传输路径上延迟的相位,为射频输入信号Y1中载波反射信号部分受转静子轴向间隙变化产生的待测相位;Among them, A 2 is the amplitude of the local oscillator input signal X 2 , A 3 is the amplitude of the reflected signal part of the carrier wave in the radio frequency input signal Y 1 , A 4 is the reflected part of the sensor end face in the radio frequency input signal Y 1 and around the rotor to be measured The amplitude of the stray reflection part of the static component, A 5 is the amplitude of the RF co-frequency crosstalk part in the RF input signal Y 1 due to the low isolation of the RF chip or the circulator, is the phase of the local oscillator input signal X2 , is the phase delay on the transmission cable of the reflected signal part of the carrier wave, the reflected part of the sensor end face and the stray reflection part of the stator around the rotor to be measured in the RF input signal Y 1 , is the phase delayed on the transmission path of the RF co-frequency crosstalk part in the RF input signal Y 1 due to the low isolation of the RF chip or the circulator, is the phase to be measured generated by the change of the axial gap of the rotor stator in the reflected signal part of the carrier wave in the RF input signal Y 1 ;
载波路混频器15输出的两路正交解调信号分别经过第二个低通滤波器18和第三个低通滤波器19滤除频率为ωr+ωs的频率成分后,得到的信号ZI2和ZQ2,可用式6和式7分别表示:After the two channels of quadrature demodulation signals output by the carrier channel mixer 15 pass through the second low-pass filter 18 and the third low-pass filter 19 to filter out the frequency components whose frequency is ω r +ω s , the obtained The signals Z I2 and Z Q2 can be represented by equations 6 and 7, respectively:
ZI2=SI_IF(t)+SI_tip(t)+SI_le(t) (6)Z I2 =S I_IF (t)+S I_tip (t)+S I_le (t) (6)
ZQ2=SQ_IF(t)+SQ_tip(t)+SQ_le(t) (7)Z Q2 =S Q_IF (t)+S Q_tip (t)+S Q_le (t) (7)
其中,是ZI2中的载波反射信号部分;in, is the reflected signal part of the carrier in Z I2 ;
是ZI2中的传感器端面反射部分和待测转子周围静子件杂散反射部分; It is the reflection part of the sensor end face in Z I2 and the stray reflection part of the stator around the rotor to be tested;
是ZI2中的由于射频芯片或环形器隔离度不高造成的射频同频串扰部分; It is the RF co-frequency crosstalk part in Z I2 due to the low isolation of the RF chip or circulator;
是ZQ2中的载波反射信号部分; is the reflected signal part of the carrier in Z Q2 ;
是ZQ2中的传感器端面反射部分和待测转子周围静子件杂散反射部分; It is the reflection part of the sensor end face in Z Q2 and the stray reflection part of the stator around the rotor to be tested;
是ZQ2中的由于射频芯片或环形器隔离度不高造成的射频同频串扰部分; It is the RF co-frequency crosstalk part in Z Q2 due to the low isolation of the RF chip or circulator;
k为幅度不平衡因子,为相位不平衡因子;k is the amplitude imbalance factor, is the phase imbalance factor;
进一步,在计算机24中,将传输上来的ZI2与ZI1进行混频运算和低通滤波处理,得到信号VI(d),将ZQ2与ZI1进行混频运算和低通滤波处理,得到信号VQ(d),VI(d)和VQ(d)可用式8和9分别表示:Further, in
其中, 当工作环境的温度稳定不变、传感器安装环境振动状态稳定不变时,Atip、Ale均为定值,不随转静子轴向间隙改变而变化,而AIF仅与转静子轴向间隙有关,与转静子轴向间隙d的二次幂成反比关系;in, When the temperature of the working environment is stable and the vibration state of the sensor installation environment is stable and unchanged, A tip and A le are both fixed values and do not change with the change of the rotor-stator axial gap, while A IF is only related to the rotor-stator axial gap, and inversely proportional to the second power of the rotor-stator axial gap d;
进一步,由微波相位测距原理,设Further, based on the principle of microwave phase ranging, we set
其中ω1为发射微波射频信号的空间角频率;where ω 1 is the spatial angular frequency of the transmitted microwave radio frequency signal;
由式8、9、10可得:From
其中,j为虚数单位。in, j is an imaginary unit.
进一步,本发明利用V(d)信号频谱主要在主频ω1、镜频-ω1和直流频率三个部分这一特点,通过空间距离扫描,即等间隔的进行转静子轴向间隙采样,获得这三个频率处的幅值,分别为A(ω1)、A(-ω1)、A(0);幅相不平衡度矫正因子可用式12、式13、式14和式15表示:Further, the present invention utilizes the characteristic that the V(d) signal spectrum mainly consists of three parts: the main frequency ω 1 , the mirror frequency -ω 1 and the DC frequency, through the spatial distance scanning, that is, the rotor-stator axial gap sampling is performed at equal intervals, Obtain the amplitudes at these three frequencies, respectively A(ω 1 ), A(-ω 1 ), and A(0); the amplitude-phase imbalance correction factor can be expressed by Equation 12,
进一步,本发明提出一种基于空间距离扫描的同频干扰信号抑制方法,利用幅相不平衡度矫正因子,可有效抑制发射端串扰到接收端的射频泄露信号、微波传感器端面反射信号、以及待测转子周围静子件的杂散反射信号等同频干扰信号;Further, the present invention proposes a method for suppressing co-channel interference signals based on spatial distance scanning, which can effectively suppress the radio frequency leakage signal from the crosstalk from the transmitting end to the receiving end, the reflected signal from the end face of the microwave sensor, and the signal to be measured by using the amplitude-phase unbalance correction factor. The stray reflection signal of the stator around the rotor is the same frequency interference signal;
抑制同频干扰信号的模型如式17所示:The model for suppressing co-channel interference signals is shown in Equation 17:
因此,抑制同频干扰信号后的转静子轴向间隙d可用式18表示:Therefore, the axial gap d of the rotor and stator after suppressing the same-frequency interference signal can be expressed by Equation 18:
其中,不随待测转静子轴向间隙变化,可通过标定获得这一常数值。in, This constant value can be obtained by calibration without changing with the axial clearance of the rotor and stator to be measured.
下面结合附图和具体实例进一步详细说明本发明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific examples.
本发明设计一种基于微波的转静子轴向间隙在线测量方法与装置,采用载波路与参考路交叉混频结构和基于空间距离扫描的同频干扰信号抑制方法,实现空间受限条件下航空发动机转静子轴向间隙的非接触实时在线精确测量。The invention designs a microwave-based on-line measurement method and device for the axial gap of the rotor and stator, adopts the cross-mixing structure of the carrier path and the reference path and the same-frequency interference signal suppression method based on the space distance scanning, so as to realize the aero-engine under the condition of limited space. Non-contact real-time online accurate measurement of rotor and stator axial clearance.
本发明是这样实现的:The present invention is realized in this way:
本发明设计一种基于微波的转静子轴向间隙在线测量方法与装置,如图1所示,主要包括:微波信号产生模块20、信号功率放大模块21、信号接收和混频模块22、信号调理采集模块23、计算机24、环形器25、微波传感器26;The present invention designs a microwave-based on-line measurement method and device for rotor-stator axial gap, as shown in FIG. 1 , which mainly includes: a microwave signal generating module 20 , a signal power amplifying module 21 , a signal receiving and frequency mixing module 22 , and a signal conditioning
其中,微波信号产生模块20主要包括:时钟基准1、控制器2、载波路锁相环3、载波路压控振荡器4、载波路环路滤波器5、参考路锁相环6、参考路压控振荡器7、参考路环路滤波器8;Among them, the microwave signal generation module 20 mainly includes: a clock reference 1, a controller 2, a carrier circuit phase-locked loop 3, a carrier circuit voltage-controlled oscillator 4, a carrier
信号功率放大模块21主要包括:载波路功率放大器9、载波路中等功率放大器10、参考路功率放大器11、参考路中等功率放大器12;The signal power amplifying module 21 mainly includes: a carrier circuit power amplifier 9, a carrier circuit middle power amplifier 10, a reference circuit power amplifier 11, and a reference circuit middle power amplifier 12;
信号接收和混频模块22主要包括:参考路混频器13、参考路射频低噪声放大器14、载波路混频器15、载波路射频低噪声放大器16、第一个低通滤波器17、第二个低通滤波器18、第三个低通滤波器19;The signal receiving and mixing module 22 mainly includes: the
下面结合附图和实施例对发明做进一步说明。The invention will be further described below in conjunction with the accompanying drawings and embodiments.
进一步,本发明中,基于微波的转静子轴向间隙在线测量装置为相参测量系统,时钟基准1为系统提供稳定的频率参考,可选用频率稳定度高的模拟温度补偿晶振、数字温度补偿晶振等;Further, in the present invention, the microwave-based rotor-stator axial gap online measurement device is a coherent measurement system, the clock reference 1 provides a stable frequency reference for the system, and an analog temperature-compensated crystal oscillator and a digital temperature-compensated crystal oscillator with high frequency stability can be selected. Wait;
进一步,本发明中,控制器2设置载波路锁相环3工作在载波频率下;载波路锁相环3通过内部的电荷泵输出脉冲电流信号,经过载波路环路滤波器5带通滤波后,使载波路压控振荡器4输出载波信号,同时通过内部的鉴相器,实时监测时钟基准1的倍频信号与载波路压控振荡器4的载波反馈信号的相位差,并使二者相位差为零;Further, in the present invention, the controller 2 sets the carrier circuit phase-locked loop 3 to work under the carrier frequency; the carrier circuit phase-locked loop 3 outputs the pulse current signal through the internal charge pump, and after the carrier
进一步,本发明中,控制器2可选用单片机、高级精简指令集机器(ARM)等;Further, in the present invention, the controller 2 can select a single-chip microcomputer, an advanced reduced instruction set machine (ARM), etc.;
进一步,本发明中,载波路锁相环3可选用模拟锁相环、数字锁相环等;Further, in the present invention, the carrier circuit phase-locked loop 3 can select an analog phase-locked loop, a digital phase-locked loop, etc.;
进一步,本发明中,载波路环路滤波器5可选用无源滤波器、有源滤波器等;Further, in the present invention, the carrier
进一步,本发明中,载波路压控振荡器4输出的载波信号经过载波路功率放大器9的功率放大后,进入环形器25的第一个端口,并以较小的插入损耗从环形器25的第二个端口输出;环形器25的第二个端口与微波传感器26连接,微波传感器26发射载波信号到被测的转子轴向端面27,同时接收转子轴向端面27的载波反射信号,输回到环形器25的第二个端口,并以较小的插入损耗从环形器25的第三个端口输出;Further, in the present invention, the carrier signal output by the carrier circuit voltage-controlled oscillator 4 enters the first port of the
进一步,本发明中,环形器25可选用表贴环形器、带线环形器、同轴环形器等;Further, in the present invention, the
进一步,本发明中,微波传感器26可选用微波谐振腔结构、微带天线结构、平面倒F天线结构等;Further, in the present invention, the microwave sensor 26 can be selected from a microwave resonant cavity structure, a microstrip antenna structure, a planar inverted-F antenna structure, and the like;
进一步,本发明中,控制器2设置参考路锁相环6工作在参考频率下;参考路锁相环6通过内部的电荷泵输出脉冲电流信号,经过参考路环路滤波器8带通滤波后,使参考路压控振荡器7输出参考信号,同时通过内部的鉴相器,实时监测时钟基准1的倍频信号与参考路压控振荡器7的参考反馈信号的相位差,并使二者相位差为零;Further, in the present invention, the controller 2 sets the reference circuit phase-locked loop 6 to work under the reference frequency; the reference circuit phase-locked loop 6 outputs the pulse current signal through the internal charge pump, and after band-pass filtering by the reference
进一步,本发明中,参考路锁相环6可选用模拟锁相环、数字锁相环等;Further, in the present invention, the reference phase-locked loop 6 can be selected from an analog phase-locked loop, a digital phase-locked loop, etc.;
进一步,本发明中,参考路环路滤波器8可选用无源滤波器、有源滤波器等;Further, in the present invention, a passive filter, an active filter, etc. can be selected for the reference
进一步,本发明中,参考路压控振荡器7输出的参考信号经过参考路功率放大器11的功率放大以及参考路射频低噪声放大器14的放大后作为参考路混频器13的本振输入信号;同时,载波路压控振荡器4输出的载波信号经过载波路中等功率放大器10的中等增益功率放大后作为参考路混频器13的射频输入信号;参考路混频器13输出一路解调信号,经过第一个低通滤波器17后为ZI1,该信号通过信号调理采集模块23预处理后,传送至计算机24;Further, in the present invention, the reference signal output by the reference circuit voltage-controlled oscillator 7 is used as the local oscillator input signal of the
进一步,本发明中,环形器25的第三个端口输出的载波信号经过载波路射频低噪声放大器16的放大后作为载波路混频器15的射频输入信号;同时,参考路压控振荡器7输出的参考信号经过参考路中等功率放大器12的中等增益放大后作为载波路混频器15的本振输入信号;载波路混频器15输出两路正交解调信号,分别经过第二个低通滤波器18和第三个低通滤波器19后,为ZI2和ZQ2,这两路信号也通过信号调理采集模块23预处理后,传送至计算机24;Further, in the present invention, the carrier signal output by the third port of the
进一步,本发明中,信号调理采集模块23可由信号放大电路、信号滤波电路和模拟数字转换电路组成;Further, in the present invention, the signal conditioning and
进一步,本发明中,计算机24可采用工业控制计算机、一般个人计算机等;Further, in the present invention, the
进一步,本发明中,在计算机24中,将传输上来的ZI2与ZI1进行混频运算和低通滤波处理,得到信号VI(d),将ZQ2与ZI1进行混频运算和低通滤波处理,得到信号VQ(d);Further, in the present invention, in the
进一步,本发明中,提出一种基于空间距离扫描的同频干扰信号抑制方法,利用幅相不平衡度矫正因子,可有效抑制发射端串扰到接收端的射频泄露信号、微波传感器端面反射信号、以及待测转子周围静子件的杂散反射信号等同频干扰信号;抑制同频干扰信号的模型如前文式17所示;Further, in the present invention, a method for suppressing co-frequency interference signals based on spatial distance scanning is proposed, which can effectively suppress the radio frequency leakage signal from the crosstalk from the transmitting end to the receiving end, the reflected signal from the end face of the microwave sensor, and The stray reflection signal of the stator around the rotor to be tested is the same frequency interference signal; the model for suppressing the same frequency interference signal is shown in Equation 17 above;
进一步,本发明中,抑制同频干扰信号后的转静子轴向间隙d可用前文式18表示。Further, in the present invention, the axial gap d of the rotor and stator after suppressing the same-frequency interference signal can be represented by the foregoing formula 18.
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