Photovoltaic pavement material and preparation method thereof
Technical Field
The application belongs to the technical field of photovoltaic materials, and particularly relates to a photovoltaic pavement material and a preparation method thereof.
Background
The photovoltaic pavement is a novel pavement which can convert collected solar energy into electric energy so as to realize solar power generation. The development of photovoltaic pavement materials is still in the beginning stage at present. Traditional pavement materials, such as cement, asphalt and the like, do not have light transmittance; if the optical fiber is added into the cement and the asphalt to enable the cement and the asphalt to have light transmittance, the doping proportion of the optical fiber is not more than 4% in order to meet the service performance of the pavement due to the high brittleness of the cement and the asphalt, so that the light transmittance cannot exceed 30% generally, and the requirement of high light transmittance of the photovoltaic pavement material is difficult to meet.
In addition, although some high light-transmitting composite materials have begun to replace the traditional glass front plate and are applied to photovoltaic modules, if the high light-transmitting composite materials are applied to photovoltaic pavements, various disadvantages exist:
(1) tempering glass: the waterproof coating has excellent waterproof performance, and can avoid the reduction of the battery efficiency caused by the intrusion of water vapor into the photovoltaic battery to the maximum extent. But in order to achieve the effects of skid resistance and wear resistance, the surface of the toughened glass needs to be printed, so that the material cost is greatly increased; in addition, due to the limitation of specific gravity and mechanical property, the area of a modularized component is not easy to be too large, so that the pavement laying cost is greatly increased; thirdly, due to the limitations of glass bearing capacity, inter-module connection technology and the like, the toughened glass can only be used for photovoltaic pavements or bicycle tracks and is not suitable for photovoltaic pavements for motor vehicles to run.
(2) Transparent silicone material: besides good water resistance, the anti-skid composite material has higher toughness, and is easy to realize the anti-skid effect of a photovoltaic pavement. However, the cost of the organosilicon material is high, and the organosilicon material is limited by the rigidity of the material, so that the impact resistance of the organosilicon material cannot meet the use requirement of a road surface.
(3) Epoxy resin, crushed tempered glass and polyurethane resin: compared with the former two schemes, the scheme has slightly lower material cost, and can scatter incident light without influencing the sight of pedestrians. But the water-blocking performance is poor, and the battery assembly needs additional water-blocking treatment; meanwhile, as the material has higher rigidity and is connected with the battery component by adopting room temperature adhesive, the bonding property is not ideal, and the vibration in the driving process can cause the surface layer and the component to be debonded, thereby influencing the power generation efficiency. In addition, the overall material cost is still high due to the large amount of epoxy curing agent used.
Therefore, development of a high-performance and low-cost photovoltaic pavement material is needed.
Disclosure of Invention
The application aims to provide a photovoltaic pavement material and a preparation method thereof, and aims to solve the problems of insufficient light transmittance, wear resistance, skid resistance, poor bearing performance, difficulty in laying, high cost and the like in the process of preparing a photovoltaic pavement by using a traditional material.
In order to solve the above technical problem, an embodiment of the present application provides a photovoltaic pavement material, which includes, by mass: resin composite and initiator: 8-15%, broken organic glass or transparent quartz sand grains: 68-78% of light-transmitting PC granules: 10-12% of glass fiber: 4-5%; wherein the resin compound comprises the following components in parts by mass: saturated polyester resins, vinyl ester resins or hydrogenated bisphenol a epoxy resins: 60-75 parts of transparent organic silicon resin: 10-25 parts of low-shrinkage additive: 10-16 parts of fiber wetting auxiliary agent: 1-3 parts; plasticizer: 2-4 parts; ultraviolet stabilizers: 0.5 to 1.5 portions.
The photovoltaic pavement material provided by the embodiment of the application uses saturated polyester resin, vinyl ester resin or hydrogenated bisphenol A epoxy resin and transparent organic silicon resin as matrix resin, so that the material cost and the construction cost are reduced; glass fiber is added to improve the impact resistance of the material; broken organic glass or transparent quartz sand grains are used as main fillers, light-transmitting PC granules are used as light-weight fillers, and meanwhile, a plasticizer, an ultraviolet stabilizer and the like are added to inhibit shrinkage and prevent yellowing, so that the usability and the pot life of the product are improved.
Compared with the prior art, the photovoltaic pavement material provided by the application has the following outstanding technical effects:
(1) the light transmittance and the service performance of the pavement are considered: in the photovoltaic pavement material, the used resin, filler and the like are all made of high-light-transmission materials, so that the overall light transmittance of a photovoltaic pavement material product is over 80 percent; meanwhile, the use performance of the pavement made of the material provided by the application can reach the national grade 3 highway use standard;
(2) excellent connection performance with the battery pack: the photovoltaic pavement material can be connected with the solar battery component (especially the flexible solar battery component) without special treatment, and can adopt a flexible laying construction scheme: after being cured, the photovoltaic pavement material provided by the invention has the strength and rigidity similar to those of a carpet, can be directly paved, and is bonded with a solar cell at room temperature by using a high-light-transmission adhesive (such as a polyurethane adhesive or a vinyl acetate adhesive), so that the photovoltaic pavement and a solar cell module are not in rigid bonding of hard-to-hard, the bonding performance is good, and debonding is not easy to occur;
(3) the material and construction cost is low: the photovoltaic pavement material has the processing performance similar to that of asphalt and can be cured at room temperature, so that the photovoltaic pavement material can be continuously paved on site by adopting the traditional concrete construction process, and can be transported and paved after being modularized without adding additional equipment or special training;
(4) the later repair cost is low: the photovoltaic pavement material is easy to cut and lay. When the pavement is repaired, only the damaged part needs to be cut off and laid again.
Optionally, the initiator is selected from a methyl ethyl ketone peroxide initiator, an amine initiator or a modified amine initiator.
Optionally, the light-transmitting PC pellets have a visible light transmission of 85% or more.
Optionally, the transparent silicone resin satisfies: when the curing degree is more than 90%, the visible light transmittance of the transparent organic silicon resin casting body with the thickness of 20mm is more than 80%.
Optionally, the low shrinkage additive and the fiber infiltration aid are selected from one or more of polyvinyl acetate, saturated polyester, polycaprolactone, polyurethane, graft core-shell polymer, block-type polyvinyl acetate-styrene and modified cross-linked polystyrene.
Optionally, the plasticizer is selected from polyol ester plasticizers, epoxy plasticizers, or polyester plasticizers.
Optionally, the uv stabilizer is selected from benzophenone derivative uv stabilizers.
Optionally, the resin compound further comprises a color paste or a paint to increase the designability of the photovoltaic pavement, so as to obtain the photovoltaic pavement with a specific color.
The embodiment of the application also provides a preparation method of the photovoltaic pavement material, the raw materials of the components are weighed according to the mass ratio, the resin compound and the initiator are uniformly mixed at room temperature, and then the rest raw materials of the components are added and mixed, and the mixture is poured and molded.
The embodiment of the application also provides another preparation method of the photovoltaic pavement, which comprises the steps of weighing the raw materials of the components according to the mass ratio, uniformly mixing the resin compound and the initiator at room temperature, adding the rest raw materials of the components, mixing, filling into a mold, performing ultrasonic oscillation and vacuum degassing at the same time, and performing compression, demolding and molding.
Wherein the viscosity of the resin compound and the initiator after being uniformly mixed at room temperature is not higher than 850 mPaS.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the following detailed description of the embodiments of the present application will be made with reference to the accompanying examples. However, it will be appreciated by those of ordinary skill in the art that numerous technical details are set forth in various embodiments of the present application in order to provide a better understanding of the present application. However, the technical solution claimed in the present application can be implemented without these technical details and various changes and modifications based on the following embodiments.
The specific embodiment of this application relates to a photovoltaic pavement material. The photovoltaic pavement material comprises the following components in percentage by mass: resin composite and initiator: 8-15%, broken organic glass or transparent quartz sand grains: 68-78% of light-transmitting PC granules: 10-12% of glass fiber: 4-5%; wherein the resin compound comprises the following components in parts by mass: saturated polyester resins, vinyl ester resins or hydrogenated bisphenol a epoxy resins: 60-75 parts of transparent organic silicon resin: 10-25 parts of low-shrinkage additive: 10-16 parts of fiber wetting auxiliary agent: 1-3 parts; plasticizer: 2-4 parts; ultraviolet stabilizers: 0.5 to 1.5 portions.
In some embodiments herein, the saturated polyester resin may be selected from saturated polyester resins synthesized from neopentyl glycol and an aliphatic dibasic acid (e.g., adipic acid, azelaic acid, sebacic acid, or the like).
In some embodiments herein, the initiator may be selected from a methylethyl peroxide initiator, an amine initiator, or a modified amine initiator. Correspondingly, when saturated polyester resins are used, the initiators may be selected from methylethylketone peroxide initiators; when a vinyl ester resin is used, the initiator may be selected from the group consisting of methylethylketone peroxide initiators; when hydrogenated bisphenol a epoxy resins are used, the initiator may be selected from amine initiators, modified amine initiators, such as polyetheramines, and the like.
In some embodiments of the present application, the light-transmissive PC pellets have a visible light transmission of 85% or more. In addition, it is preferable to select PC pellets having a high light transmittance of 2.5mm in thickness.
In some embodiments of the present application, the transparent silicone resin satisfies: when the curing degree is more than 90%, the visible light transmittance of the transparent organic silicon resin casting body with the thickness of 20mm is more than 80%.
In some embodiments of the present application, the low profile additive may be selected from one or more of polyvinyl acetate, saturated polyester, polycaprolactone, polyurethane, graft core shell polymer, block type polyacetate-styrene, and modified cross-linked polystyrene.
In some embodiments herein, the plasticizer may be selected from polyol ester, epoxy, or polyester plasticizers.
In some embodiments herein, the uv stabilizer may be selected from the benzophenone derivative class of uv stabilizers. Such as 2-hydroxy-4-n-octoxybenzophenone, and the like.
In some embodiments of the present application, a color paste or coating is also included in the resin composite to increase the designability of the photovoltaic pavement to achieve a particular color of the photovoltaic pavement. For example, a non-aqueous color paste or paint can be selected to ensure good compatibility with the system, such as a color paste or a Basff paint, and the specific grade depends on the color requirement of a pavement designer.
According to the preparation method of the photovoltaic pavement material, the raw materials of the components can be weighed according to the mass ratio, the resin compound and the initiator are uniformly mixed at room temperature, and then the rest raw materials of the components are added for mixing and pouring molding; or weighing the raw materials of the components according to the mass ratio, uniformly mixing the resin compound and the initiator at room temperature, adding the rest raw materials of the components, mixing, filling into a mold, performing ultrasonic oscillation and vacuum degassing at the same time, and performing compression, demolding and molding. Wherein the viscosity of the resin compound and the initiator after being uniformly mixed at room temperature is not higher than 850 mPaS.
The following examples 1 to 4 are some specific examples of the photovoltaic pavement material of the present application, and it should be noted that these are only examples of the specific embodiments of the present invention, and do not limit the embodiments of the present invention.
Example 1
The formula of the resin compound is as follows:
saturated polyester resin: 65 parts of (1);
transparent silicone resin: 15 parts of (1);
low profile additive (polyurethane): 15 parts of (1);
fiber infiltration auxiliary agent: 2 parts of (1);
plasticizer (polyol ester plasticizer): 2.5 parts;
ultraviolet stabilizers: 0.5 part;
the general formula of the photovoltaic pavement material comprises the following components:
resin complex, initiator (methyl acetate peroxide initiator): 10 percent;
crushing organic glass: 75 percent;
high light transmittance PC pellets: 10 percent;
glass fiber: 5 percent.
The preparation method comprises the following steps:
weighing the raw materials of the components according to the mass ratio, uniformly mixing the resin compound and the initiator at room temperature, detecting to ensure that the viscosity of the resin compound is not higher than 850mPaS, adding the rest raw materials of the components, mixing, and pouring and forming.
And (3) performance detection:
the light transmittance of the molded product is 80%; the wear-resistant, anti-skid and pressure-bearing performances of the material meet the use requirements of 3-level roads in China.
Example 2
The formula of the resin compound is as follows:
saturated polyester resin: 70 parts of (B);
transparent silicone resin: 10 parts of (A);
low profile additive (polyvinyl acetate): 10 parts of (A);
fiber infiltration auxiliary agent: 3 parts of a mixture;
plasticizer (epoxy plasticizer): 2 parts of (1);
ultraviolet stabilizers: 1 part;
the general formula of the photovoltaic pavement material comprises the following components:
resin complex, initiator (methyl acetate peroxide initiator): 8 percent;
crushing organic glass: 78 percent;
high light transmittance PC pellets: 10 percent;
glass fiber: 4 percent.
The preparation method comprises the following steps:
weighing the raw materials of the components according to the mass ratio, uniformly mixing the resin compound and the initiator at room temperature, detecting to ensure that the viscosity of the resin compound is not higher than 850mPaS, adding the rest raw materials of the components, mixing, and pouring and forming.
And (3) performance detection:
the light transmittance of the molded product is 81 percent; the wear-resistant, anti-skid and pressure-bearing performances of the material meet the use requirements of 3-level roads in China.
Example 3
The formula of the resin compound is as follows:
vinyl ester resin: 60 parts;
high viscosity transparent silicone resin: 25 parts of (1);
low profile additive (polycaprolactone): 10 parts of (A);
fiber infiltration auxiliary agent: 1 part;
plasticizer (polyester-based plasticizer): 3 parts of a mixture;
ultraviolet stabilizers: 1.5 parts of
The general formula of the photovoltaic pavement material comprises the following components:
resin complex, initiator (methyl acetate peroxide initiator): 15 percent;
transparent quartz sand: 69%;
high light transmittance PC pellets: 12 percent;
glass fiber: 4 percent.
The preparation method comprises the following steps:
weighing the raw materials according to the mass ratio, uniformly mixing the resin compound and the initiator at room temperature, detecting and ensuring that the viscosity of the resin compound is not higher than 850mPaS, adding the rest raw materials of the components, mixing, filling into a mold, performing ultrasonic oscillation while vacuumizing and defoaming, and performing compression, demolding and molding.
And (3) performance detection:
the light transmittance of the molded product is 82%; the wear-resistant, anti-skid and pressure-bearing performances of the material meet the use requirements of 3-level roads in China.
Example 4:
the formula of the resin compound is as follows:
hydrogenated bisphenol a epoxy resin: 75 parts of a mixture;
high viscosity transparent silicone resin: 12 parts of (1);
low profile additive (block type polyacetic acid-styrene): 16 parts of a mixture;
fiber infiltration auxiliary agent: 3 parts of a mixture;
plasticizer (polyol ester plasticizer): 4 parts of a mixture;
ultraviolet stabilizers: 1 part;
the general formula of the photovoltaic pavement material comprises the following components:
resin complex, initiator (amine initiator): 11 percent;
transparent quartz sand: 71 percent;
high light transmittance PC pellets: 12 percent;
glass fiber: 5 percent;
color paste: 1 percent.
The preparation method comprises the following steps:
weighing the raw materials according to the mass ratio, uniformly mixing the resin compound and the initiator at room temperature, detecting and ensuring that the viscosity of the resin compound is not higher than 850mPaS, adding the rest raw materials of the components, mixing, filling into a mold, performing ultrasonic oscillation while vacuumizing and defoaming, and performing compression, demolding and molding.
And (3) performance detection:
the light transmittance of the molded product is 83%; the wear-resistant, anti-skid and pressure-bearing performances of the material meet the use requirements of 3-level roads in China.
It will be understood by those of ordinary skill in the art that the foregoing embodiments are specific examples for carrying out the present application, and that various changes in form and details may be made therein without departing from the spirit and scope of the present application in practice.