CN101089300A - Method for producing manhole cover - Google Patents

Method for producing manhole cover Download PDF

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Publication number
CN101089300A
CN101089300A CNA2007100352918A CN200710035291A CN101089300A CN 101089300 A CN101089300 A CN 101089300A CN A2007100352918 A CNA2007100352918 A CN A2007100352918A CN 200710035291 A CN200710035291 A CN 200710035291A CN 101089300 A CN101089300 A CN 101089300A
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China
Prior art keywords
resin
manhole cover
layer
particle diameter
well lid
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CNA2007100352918A
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Chinese (zh)
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CN100494586C (en
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柳舒
吕运凤
吕文乾
雷洪素
吕运征
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CHANGSHA YUANPENG CHEMICAL TECHNOLOGY Co Ltd
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Individual
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The present invention discloses a production method of manhole cover. It includes manhole cover and manhole seat. Said manhole cover and manhole seat are formed from surface layer, reinforcing layer, external surface layer and filling layer respectively, in which the filling layer is composed of reinforcing bar and filling material.

Description

A kind of manhole cover production method
Technical field
The present invention relates to build with municipal engineering in the sink hole well lid, relate in particular to a kind of production method of manhole cover.
Background technology
In the supply and drain water system of all kinds of buildings and municipal engineering, underground cable system and underground communication cable system, be construction and maintenance management convenience, all sink hole to be set at a certain distance, or title mud-storage well, the well lid of sink hole use at present all is casting iron well lid basically, and minority is used simple glass steel composite material well lid or rubber well lid.Casting iron well lid weight is big, and is easily stolen, transportation and unlatching well lid inconvenience, and well lid is crisp, and toughness is poor, and easy fracture damages; Simple glass steel composite material well lid weight is big, and supporting capacity is low, and fatigue performance is poor, damages than easy fracture; The rubber well lid is at high temperature yielding, and is not anti-aging.Therefore, in the city, particularly on the urban road,, add some constructions accidentally and artificial damage the such as theft, well lid usually takes place damage or lose, cause the pedestrian injured, the accident of damaged vehicle because the defective that well lid self exists causes fracture damage.
For this reason, many researchers have been put among the research troop of manhole cover, Chinese patent CN1134490A discloses a kind of glass fibre reinforced plastic manhole covers and production method thereof, the manufacture craft of this well lid is very complicated, and inside has reinforcing bar, very easily under the effect of external force peel off mutually, influenced intensity with the glass fiber reinforced plastic composite bed.Chinese patent CN1292132C discloses a kind of reinforced manhole cover and preparation method thereof, and reinforcing rib adopts ductile iron, and its cost is higher relatively, equally also exists very easily under the effect of external force to peel off mutually with the glass fiber reinforced plastic composite bed, influences performance.I am a kind of new product design of inventing at this manhole cover production method of design myself on the basis of the novel rain grid made of patent CN2786219Y of having authorized, simple to operate, more practical.
Summary of the invention
The purpose of this invention is to provide a kind of highly corrosion resistant, ageing-resistant, wear-resistant, the intensity height, shock resistance, fracture toughness is good, the anti-pilferage, cost of production is low, the simple manhole cover production method of manufacture craft.
Realize that the technical scheme that purpose of the present invention adopts is:
A kind of manhole cover production method of the present invention, it is made up of well lid and well seat, and well lid and well seat constitute by surface course, enhancement layer, extexine and packed layer, and its packed layer is made up of reinforcing rib and inserts.
Each component should meet following technological requirement:
The percentage by weight of described surface course each component is: functional resin 20-30%, quartz sand I 35-60%, corundum 10-20%, Variegation 0-15%, numb stone 0-15%, polypropylene fibre 5-8%, colorant 0-5%, age resister 0-2%, methyl ethyl ketone peroxide 0.1-1%, cobalt naphthenate 0.1-1%.
Wherein, described quartz sand I particle diameter is 0.15-1.0mm, and particle diameter is that the ratio of 0.15-0.5mm and 0.5-0.8mm and 0.8-1.0mm is 5: 4: 1, its SiO 2Content 〉=95.0%; The corundum particle diameter is 0.25-1.25mm, its Al 2O 3Content 〉=95.0%; The Variegation particle diameter is 0.2-0.8mm; Fiber crops stone particle diameter is 0.5-1.5mm; Length≤the 10mm of polypropylene fibre.
Described enhancement layer constitutes by identical component with extexine, and the percentage by weight of its each component is: functional resin 55-65%, glass fabric 35-45%, methyl ethyl ketone peroxide 0.1-1%, cobalt naphthenate 0.1-1%.Wherein, glass fabric is an alkali-free glass fiber cloth, or medium alkali fiber cloth.
The percentage by weight of described reinforcing rib each component is: functional resin 35-45%, glass fiber bundle 45-60%, carbon fiber bundle 1-10%, methyl ethyl ketone peroxide 0.05-0.5%, cobalt naphthenate 0.05-0.5%.
The percentage by weight of described inserts each component is: functional resin 8-20%, quartz sand II 80-92%, methyl ethyl ketone peroxide 0.1-1%, cobalt naphthenate 0.1-1%.
Or the percentage by weight of inserts each component is: functional resin 8-20%, quartz sand II 30-40%, scrap glass slag or building waste 30-40%, river sand or stone flour 10-20%, methyl ethyl ketone peroxide 0.1-1%, cobalt naphthenate 0.1-1%.Wherein, described scrap glass slag or building waste particle diameter are 2.0-6.0mm; The particle diameter of river sand or stone flour is 0.2-2.0mm, mud content≤0.5%.
Described quartz sand II particle diameter is 0.5-10.0mm, and particle diameter is that the ratio of 0.5-2.0mm and 2.0-3.0mm and 3.0-5.0mm and 5.0-6.0mm and 6.0-8.0mm and 8.0-10.0mm is 6: 5: 3: 3: 2: 1, and its SiO 2Content 〉=95.0%.
The percentage by weight of described functional resin each component is: epoxy resin 20-30%, unsaturated polyester resin 50-60%, acrylic resin modified 5-10%, nanoclay 5-15%;
Wherein, described epoxy resin is one or both the mixture in E20 epoxy resin, E44 epoxy resin, E51 epoxy resin, acrylic modified epoxy resin, butyl acrylate epoxy resin, trimethyl cyclohexyl methacrylate epoxy resins, polyurethane modified epoxy resin, bi-maleimide modified epoxy resin, polyamic acid modified epoxy, the bisphenol A epoxide resin;
Described acrylic resin modified be acrylic or methacrylic acid and the copolymer of acrylic acid hydroxyl ester class or acrylic acid hydroxy alkyl ester or acrylic acid amido Arrcostab;
Described nanoclay particle diameter is the 20-100 nanometer.
A kind of manhole cover production method is characterized in that described well lid manufacturing process steps is:
(1) well lid counterdie and well lid surface mold cleaning, last demoulding wax;
(2) be coated with the last layer resin liquid at the well lid counterdie, spread glass fabric then successively, every shop layer of glass cloth is coated a certain amount of resin liquid, the moulding extexine;
(3) put into 1/3 the inserts for preparing, the continuous reinforcing rib that conforms to the well lid shape is put in jolt ramming then, and reinforcing rib should be placed on the middle and lower part of packed layer as far as possible, puts into 2/3 remaining inserts again, jolt ramming, moulding packed layer;
(4) spread a certain amount of glass fabric at the upper surface of packed layer, coat a certain amount of resin liquid, the moulding enhancement Layer;
(5) in making the well lid surface mold of pattern, put into the materials that prepare, the molded surface layer;
(6) surface mold and counterdie carry out matched moulds, pressurization; Can heat under the necessary situation, quicken to solidify;
(7) demoulding, the finishing product;
(8) the well lid production cycle was controlled at 10-30 minute.
A kind of manhole cover production method is characterized in that described well seat manufacturing process steps is:
(1) well seat mold cleaning, last demoulding wax;
(2) in well seat mould, put into the materials that prepare, the molded surface layer;
(3) be coated with the last layer resin liquid on surface course and well seat mould, spread glass fabric then successively, every shop layer of glass cloth is coated a certain amount of resin liquid, the moulding extexine;
(4) put into the continuous reinforcing rib of the annular that conforms to the walling crib shape at the shoulder of well seat, add the inserts for preparing, jolt ramming, moulding packed layer then;
(5) spread a certain amount of glass fabric at the upper surface of packed layer, coat a certain amount of resin liquid, the moulding enhancement Layer;
(6) place the enhancement Layer surface with one flat plate, pressurization; Can heat under the necessary situation, quicken to solidify;
(7) demoulding, the finishing product;
(8) the well seat production cycle was controlled at 10-30 minute.
Advantage of the present invention is: well lid adopts convex shape, and the shape of seemingly intercepting ball makes the well lid enlarged in thickness, and helping intensity increases.The application of functional resin has strengthened the anti-corrosion capability and the ageing-resistant ability of well lid greatly; Adopt the filler of different gradation, effectively strengthened the compactness of well lid, guaranteed the stable of performance; The application of hybrid composite reinforcing rib has improved the supporting capacity and the application life of well lid greatly.Have the intensity height, corrosion-resistant, ageing-resistant, wear-resistant, shock resistance, fatigue performance is good, and fracture toughness is good, and cost of production is low, and manufacture craft is simple, and no recovery value can prevent characteristics such as pilferage.
Description of drawings
Fig. 1 is the cross-sectional schematic of manhole cover embodiment of the present invention;
Fig. 2 is the schematic top plan view of well lid reinforcing rib among Fig. 1;
Fig. 3 is the schematic top plan view of well seat reinforcing rib among Fig. 1.
The specific embodiment
As shown in Figure 1: manhole cover of the present invention is made up of well lid and well seat, and its well lid is by surface course 1, enhancement layer 2, and extexine 3, packed layer 4 constitutes, and packed layer 4 is made of reinforcing rib 5 and inserts 6; Its well seat is by surface course 1-1, enhancement layer 2-2, and extexine 3-3, packed layer 4-4 constitutes, and packed layer 4-4 is made of reinforcing rib 5-5 and inserts 6-6.
The invention will be further described below by the specific embodiment, but and do not mean that qualification to protection domain of the present invention.
Embodiment 1
Prepare various raw material by technological requirement, it is stand-by to be placed on the appointed place.(percentage by weight) composed as follows of each several part:
Surface course: functional resin 25%, quartz sand I 46%, corundum 10%, Variegation 8%, polypropylene fibre 5%, colorant 2%, age resister 2%, methyl ethyl ketone peroxide 1%, cobalt naphthenate 1%.
Enhancement layer and extexine: functional resin 60%, glass fabric 38%, methyl ethyl ketone peroxide 1%, cobalt naphthenate 1%.
Reinforcing rib: functional resin 36%, glass fiber bundle 55%, carbon fiber bundle 8%, methyl ethyl ketone peroxide 0.5%, cobalt naphthenate 0.5%.
Inserts: functional resin 10%, quartz sand II 88%, methyl ethyl ketone peroxide 1%, cobalt naphthenate 1%.
Manufacturing process steps according to well lid and well seat is produced, and the production cycle was controlled at 20 minutes, treats the demoulding behind its gel solidification, is placed on the indoor spontaneous curing 24 hours of carrying out again, and trim edges portion promptly gets the invention product.
Embodiment 2
Prepare various raw material by technological requirement, it is stand-by to be placed on the appointed place.(percentage by weight) composed as follows of each several part:
Surface course: functional resin 30%, quartz sand I 36%, corundum 20%, polypropylene fibre 8%, colorant 3%, age resister 1.5%, methyl ethyl ketone peroxide 0.5%, cobalt naphthenate 1.0%.
Enhancement layer and extexine: functional resin 64%, glass fabric 35%, methyl ethyl ketone peroxide 0.5%, cobalt naphthenate 0.5%.
Reinforcing rib: functional resin 40%, glass fiber bundle 49%, carbon fiber bundle 10%, methyl ethyl ketone peroxide 0.5%, cobalt naphthenate 0.5%.
Inserts: functional resin 20%, quartz sand II 35%, scrap glass slag 30%, river sand 13%, methyl ethyl ketone peroxide 1%, cobalt naphthenate 1%.
Manufacturing process steps according to well lid and well seat is produced, and the production cycle was controlled at 25 minutes, treats the demoulding behind its gel solidification, is placed on the indoor spontaneous curing 24 hours of carrying out again, and trim edges portion promptly gets the invention product.

Claims (10)

1, a kind of manhole cover production method is characterized in that it is made up of well lid and well seat, and well lid and well seat constitute by surface course, enhancement layer, extexine and packed layer, and its packed layer is made up of reinforcing rib and inserts.
2, a kind of manhole cover production method according to claim 1, the percentage by weight that it is characterized in that described surface course each component is: functional resin 20-30%, quartz sand I 35-60%, corundum 10-20%, Variegation 0-15%, fiber crops stone 0-15%, polypropylene fibre 5-8%, colorant 0-5%, age resister 0-2%, methyl ethyl ketone peroxide 0.1-1%, cobalt naphthenate 0.1-1%.
Wherein, described quartz sand I particle diameter is 0.15-1.0mm, and particle diameter is that the ratio of 0.15-0.5mm and 0.5-0.8mm and 0.8-1.0mm is 5: 4: 1, its SiO 2Content 〉=95.0%; The corundum particle diameter is 0.25-1.25mm, its Al 2O 3Content 〉=95.0%; The Variegation particle diameter is 0.2-0.8mm; Fiber crops stone particle diameter is 0.5-1.5mm; Length≤the 10mm of polypropylene fibre.
3, a kind of manhole cover production method according to claim 1, it is characterized in that described enhancement layer constitutes by identical component with extexine, the percentage by weight of its each component is: functional resin 55-65%, glass fabric 35-45%, methyl ethyl ketone peroxide 0.1-1%, cobalt naphthenate 0.1-1%.
Wherein, described glass fabric is an alkali-free glass fiber cloth, or medium alkali fiber cloth.
4, a kind of manhole cover production method according to claim 1, the percentage by weight that it is characterized in that described reinforcing rib each component is: functional resin 35-45%, glass fiber bundle 45-60%, carbon fiber bundle 1-10%, methyl ethyl ketone peroxide 0.05-0.5%, cobalt naphthenate 0.05-0.5%.
5, a kind of manhole cover production method according to claim 1 is characterized in that the percentage by weight of described inserts each component is: functional resin 8-20%, quartz sand II 80-92%, methyl ethyl ketone peroxide 0.1-1%, cobalt naphthenate 0.1-1%.
6, a kind of according to claim 1 or 5 manhole cover production method, the percentage by weight that it is characterized in that described inserts each component is: functional resin 8-20%, quartz sand II 30-40%, scrap glass slag or building waste 30-40%, river sand or stone flour 10-20%, methyl ethyl ketone peroxide 0.1-1%, cobalt naphthenate 0.1-1%.
Wherein, described scrap glass slag or building waste particle diameter are 2.0-6.0mm; The particle diameter of river sand or stone flour is 0.2-2.0mm, mud content≤0.5%.
7, according to claim 5 or 6 described a kind of manhole cover production methods, it is characterized in that described quartz sand II particle diameter is 0.5-10.0mm, and particle diameter is that the ratio of 0.5-2.0mm and 2.0-3.0mm and 3.0-5.0mm and 5.0-6.0mm and 6.0-8.0mm and 8.0-10.0mm is 6: 5: 3: 3: 2: 1, and its SiO 2Content 〉=95.0%.
8, according to claim 2 or 3 or 4 or 5 or 6 described a kind of manhole cover production methods, the percentage by weight that it is characterized in that described functional resin each component is: epoxy resin 20-30%, unsaturated polyester resin 50-60%, acrylic resin modified 5-10%, nanoclay 5-15%;
Wherein, described epoxy resin is one or both the mixture in E20 epoxy resin, E44 epoxy resin, E51 epoxy resin, acrylic modified epoxy resin, butyl acrylate epoxy resin, trimethyl cyclohexyl methacrylate epoxy resins, polyurethane modified epoxy resin, bi-maleimide modified epoxy resin, polyamic acid modified epoxy, the bisphenol A epoxide resin;
Described acrylic resin modified be acrylic or methacrylic acid and the copolymer of hydroxy-ethyl acrylate or acrylic acid hydroxy alkyl ester or acrylic acid amido Arrcostab;
Described nanoclay particle diameter is the 20-100 nanometer.
9, a kind of manhole cover production method according to claim 1 is characterized in that described well lid manufacturing process steps is:
(1) well lid counterdie and well lid surface mold cleaning, last demoulding wax;
(2) be coated with the last layer resin liquid at the well lid counterdie, spread glass fabric then successively, every shop layer of glass cloth is coated a certain amount of resin liquid, the moulding extexine;
(3) put into 1/3 the inserts for preparing, the continuous reinforcing rib that conforms to the well lid shape is put in jolt ramming then, and reinforcing rib should be placed on the middle and lower part of packed layer as far as possible, puts into 2/3 remaining inserts again, jolt ramming, moulding packed layer;
(4) spread a certain amount of glass fabric at the upper surface of packed layer, coat a certain amount of resin liquid, the moulding enhancement Layer;
(5) in making the well lid surface mold of pattern, put into the materials that prepare, the molded surface layer;
(6) surface mold and counterdie carry out matched moulds, pressurization; Can heat under the necessary situation, quicken to solidify;
(7) demoulding, the finishing product;
(8) the well lid production cycle was controlled at 10-30 minute.
10, a kind of manhole cover production method according to claim 1 is characterized in that described well seat manufacturing process steps is:
(1) well seat mold cleaning, last demoulding wax;
(2) in well seat mould, put into the materials that prepare, the molded surface layer;
(3) be coated with the last layer resin liquid on surface course and well seat mould, spread glass fabric then successively, every shop layer of glass cloth is coated a certain amount of resin liquid, the moulding extexine;
(4) put into the continuous reinforcing rib of the annular that conforms to the walling crib shape at the shoulder of well seat, add the inserts for preparing, jolt ramming, moulding packed layer then;
(5) spread a certain amount of glass fabric at the upper surface of packed layer, coat a certain amount of resin liquid, the moulding enhancement Layer;
(6) place the enhancement Layer surface with one flat plate, pressurization; Can heat under the necessary situation, quicken to solidify;
(7) demoulding, the finishing product;
(8) the well seat production cycle was controlled at 10-30 minute.
CNB2007100352918A 2007-07-05 2007-07-05 Manhole cover and method for producing same Expired - Fee Related CN100494586C (en)

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Application Number Priority Date Filing Date Title
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CN100494586C CN100494586C (en) 2009-06-03

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102720214A (en) * 2012-07-11 2012-10-10 山东大学 Carbon fibre composite damping well cover and manufacturing process thereof
CN103124819A (en) * 2010-10-28 2013-05-29 珀利扣工业有限公司 Manhole cover manufacturing process and manhole cover thus obtained
CN103498485A (en) * 2013-10-24 2014-01-08 遵义鑫兴器材有限公司 High-strength and low-cost composite well lid
CN104594382A (en) * 2014-12-09 2015-05-06 浙江邦德光电集团有限公司 Underground communication well
CN105040738A (en) * 2015-06-09 2015-11-11 长兴恒绵塑业有限公司 Safety inspection-well cover
CN105442634A (en) * 2015-11-05 2016-03-30 无锡爱路建设有限公司 Well lid with installation foundation and method for installing well lid
CN105462147A (en) * 2015-11-23 2016-04-06 贵州贵鑫建材有限公司 A solar-energy resin inspection well cover
CN105484295A (en) * 2015-11-23 2016-04-13 贵州贵鑫建材有限公司 Resin inspection well lid
CN107119791A (en) * 2017-05-14 2017-09-01 南通德瑞森复合材料有限公司 A kind of new glass fibre reinforced plastic trench cover plate
CN107418242A (en) * 2017-08-03 2017-12-01 厦门金霆工贸有限公司 DMC CF types high strength composites and its application in manhole cover
CN109312554A (en) * 2016-06-20 2019-02-05 巴斯夫欧洲公司 Manhole cover for manhole, the inlet of sewer or drainage pipeline
CN110409501A (en) * 2019-07-30 2019-11-05 盐城高科道路设施有限公司 A kind of GMT colour well lid production technology
CN110409502A (en) * 2019-07-30 2019-11-05 盐城高科道路设施有限公司 A kind of production technology of compound imitation stone well lid, rain perforaled strainer
CN113737859A (en) * 2021-08-27 2021-12-03 昆明理工大学 Multi-layer die-pressing high-bearing municipal road well lid and manufacturing method thereof

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103124819A (en) * 2010-10-28 2013-05-29 珀利扣工业有限公司 Manhole cover manufacturing process and manhole cover thus obtained
CN102720214B (en) * 2012-07-11 2014-08-20 山东大学 Carbon fibre composite damping well cover and manufacturing process thereof
CN102720214A (en) * 2012-07-11 2012-10-10 山东大学 Carbon fibre composite damping well cover and manufacturing process thereof
CN103498485B (en) * 2013-10-24 2015-08-12 遵义鑫兴器材有限公司 A kind of high-strength and low-cost combined manhole cover
CN103498485A (en) * 2013-10-24 2014-01-08 遵义鑫兴器材有限公司 High-strength and low-cost composite well lid
CN104594382B (en) * 2014-12-09 2016-06-29 浙江邦德光电集团有限公司 A kind of buried communication well
CN104594382A (en) * 2014-12-09 2015-05-06 浙江邦德光电集团有限公司 Underground communication well
CN105040738B (en) * 2015-06-09 2017-01-18 长兴恒绵塑业有限公司 Safety inspection-well cover
CN105040738A (en) * 2015-06-09 2015-11-11 长兴恒绵塑业有限公司 Safety inspection-well cover
CN105442634B (en) * 2015-11-05 2020-07-03 无锡爱路建设有限公司 Well cover with installation foundation and method for installing well cover
CN105442634A (en) * 2015-11-05 2016-03-30 无锡爱路建设有限公司 Well lid with installation foundation and method for installing well lid
CN105462147A (en) * 2015-11-23 2016-04-06 贵州贵鑫建材有限公司 A solar-energy resin inspection well cover
CN105484295A (en) * 2015-11-23 2016-04-13 贵州贵鑫建材有限公司 Resin inspection well lid
US10851516B2 (en) 2016-06-20 2020-12-01 Basf Se Shaft cover for shafts, channel entrances, or drainage channels
CN109312554A (en) * 2016-06-20 2019-02-05 巴斯夫欧洲公司 Manhole cover for manhole, the inlet of sewer or drainage pipeline
CN107119791A (en) * 2017-05-14 2017-09-01 南通德瑞森复合材料有限公司 A kind of new glass fibre reinforced plastic trench cover plate
CN107418242A (en) * 2017-08-03 2017-12-01 厦门金霆工贸有限公司 DMC CF types high strength composites and its application in manhole cover
CN110409502A (en) * 2019-07-30 2019-11-05 盐城高科道路设施有限公司 A kind of production technology of compound imitation stone well lid, rain perforaled strainer
CN110409501A (en) * 2019-07-30 2019-11-05 盐城高科道路设施有限公司 A kind of GMT colour well lid production technology
CN113737859A (en) * 2021-08-27 2021-12-03 昆明理工大学 Multi-layer die-pressing high-bearing municipal road well lid and manufacturing method thereof

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