CN111217130A - Automatic blanking machine, blanking method and corresponding jig - Google Patents

Automatic blanking machine, blanking method and corresponding jig Download PDF

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Publication number
CN111217130A
CN111217130A CN201811406365.9A CN201811406365A CN111217130A CN 111217130 A CN111217130 A CN 111217130A CN 201811406365 A CN201811406365 A CN 201811406365A CN 111217130 A CN111217130 A CN 111217130A
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CN
China
Prior art keywords
carrier
connector
automatic blanking
guide rail
blanking machine
Prior art date
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Granted
Application number
CN201811406365.9A
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Chinese (zh)
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CN111217130B (en
Inventor
史文均
张京
任维镔
蒋益锋
许桢
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Ningbo Sunny Opotech Co Ltd
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Ningbo Sunny Opotech Co Ltd
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Priority to CN201811406365.9A priority Critical patent/CN111217130B/en
Priority to PCT/CN2019/118773 priority patent/WO2020103768A1/en
Publication of CN111217130A publication Critical patent/CN111217130A/en
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Publication of CN111217130B publication Critical patent/CN111217130B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88Separating or stopping elements, e.g. fingers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/01Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Supply And Installment Of Electrical Components (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The invention provides an automatic blanking machine which is used for separating a material and a carrier, wherein the material and the carrier are connected through a second connector in an inserting mode through a first connector and a second connector, and the automatic blanking machine comprises a jig, a separation auxiliary tool and a blanking driving module. The jig comprises a buckling part and a clamping part, wherein the buckling part comprises an adapting surface adapted to the first surface of the first base; and a smooth surface adapted to bear against a second surface of the carrier, the smooth surface allowing the catch to slide over the second surface and into the first gap between the first surface and the carrier, wherein the second surface is a surface of the carrier facing the first seat. The invention also provides a corresponding automatic blanking method and a corresponding jig.

Description

Automatic blanking machine, blanking method and corresponding jig
Technical Field
The invention relates to an automation technology, in particular to an automatic blanking technology for a production line.
Background
Along with the development of terminals such as mobile phones and computers, users have a great deal of improvement on various requirements, and particularly along with the development of mobile phones, the pursuit of users on shooting quality enables manufacturers to develop personalized and customized camera modules, such as large apertures, large wide angles, lenses for solving the problem of a large number of lenses caused by aberration, and the like. This drives the optical design to become more complex, and the complex optical systems are sensitive, which poses significant challenges to manufacturing yield and product quality.
On the other hand, to ensure product quality, a series of tests (sometimes referred to as group tests) are usually passed before the camera module is shipped. In the camera module group testing stage, a plurality of performance tests and burning of the camera module are required to ensure the normal use of the camera module when the camera module is installed on the mobile equipment terminal. Due to the huge market demand, the camera module (especially the mobile phone camera module) often needs to reach the production scale of tens of millions or even hundreds of millions in a short time. In order to solve the problem of low testing efficiency of a single module, the applicant provides a makeup testing scheme. In the module production test process, the camera module is connected by the intermediary adapter, an array formed by a plurality of camera modules is fixed on the jointed board, and the jointed board is electrically connected with the test equipment to simultaneously complete the test of the plurality of camera modules, so that the production efficiency is greatly improved.
The intermediate adapter is typically plate-like and may therefore be referred to as an intermediate adapter plate. The interposer adapter board includes an interface for connecting with the module connector and an interface for connecting with the test equipment probes. In order to realize good connection, the interface between the intermediate adapter plate and the module connector adopts a male-female connector matched with the module connector, and the intermediate adapter plate is communicated with the module connector in an inserting mode. Therefore, in the production process, the first step is to plug the module connector into the connector on the intermediate adapter plate (sometimes also referred to as material-locking), and after the test is completed, the female connector (or male connector) of the module needs to be separated from the male connector (or female connector) on the intermediate adapter plate (sometimes also referred to as blanking). The automatic blanking operation has many difficulties, such as the connector pins of the camera module are dense, and the module is easily damaged and scrapped in the pulling-out process; the automatic blanking process is easy to damage the module connecting belt to cause module scrap; it is necessary to ensure high working efficiency to meet the requirement of mass production. At present, manual operation is still adopted to peel off in the unloading stage, however, the manual operation efficiency is low, the stability is poor, and the problem that the module is scrapped due to damage to a module connecting belt and a connector pin array is difficult to solve.
Disclosure of Invention
The present invention aims to provide a solution that overcomes at least one of the drawbacks of the prior art.
According to an aspect of the present invention, there is provided an automatic blanking machine for separating a material from a carrier, wherein the material includes a first connector having a first base, the carrier includes a second connector plugged together with the first connector, and the automatic blanking machine includes a jig, a separation assisting tool, and a blanking driving module. The tool includes buckle portion, buckle portion includes: an adapting surface adapted to a first surface of a first base facing the carrier; and a smooth face adapted to bear against a second surface of the carrier, and to allow the catch to slide over the second surface and into a first gap between the first surface and the carrier, wherein the second surface is a surface of the carrier facing the first seat. The separation aid is for contacting the carrier to apply a force to the carrier in a first direction, the first direction being a direction in which the second connector faces away from the first connector. The blanking driving module is used for driving the buckling part entering the first gap to move towards a second direction opposite to the first direction so as to enable the adapting surface to be abutted against the first surface, and then driving the jig and the first connector to move towards the second direction together so as to enable the first connector to be pulled away from the second connector.
The carrier comprises a panel and a plurality of adapters fixed to the panel, wherein each adapter is provided with one second connector.
Wherein, the separation auxiliary tool is a pressure plate.
Wherein the pressure plate applies the force in the first direction to the carrier by contacting and pressing down on the panels.
The automatic blanking machine further comprises a buckling module, and the buckling module is connected with a plurality of jigs.
The buckling module comprises a fixing plate, and the fixing plate is connected with a plurality of jigs.
Each jig is mounted on the fixing plate in an elastic connection mode.
And each jig is arranged on the fixing plate through a bolt sleeved with a spring.
The fixture is provided with a screw hole, the fixing plate is provided with a mounting hole, the bolt penetrates through the mounting hole and extends into the screw hole, and the spring is nested in the bolt and extends into the screw hole.
The fixture further comprises a root and an extension part, wherein the root is mounted on the fixing plate, one end of the extension part is connected with the root, and the other end of the extension part is connected with the clamping part.
The buckling part is provided with a groove for avoiding the plug connector.
Wherein the fitting surface is fitted with an edge portion of the first surface.
The material further comprises a material main body and a flexible connecting belt, and the first connector is connected with the material main body through the flexible connecting belt.
The clamping part further comprises a vertical bearing surface, and the vertical bearing surface is perpendicular to the adapting surface and is located between the adapting surface and the root part.
Wherein the vertical bearing surface is suitable for bearing against the side surface of the first base.
Each fixture comprises two buckling parts, each extending part comprises a first extending arm, a second extending arm and a third extending arm, the first extending arm and the second extending arm are connected with one of the buckling parts, and the second extending arm and the third extending arm are connected with the other buckling part.
The automatic blanking machine further comprises a carrier driving module, wherein the carrier driving module is used for driving the carrier to move in the direction parallel to the second surface so as to enable the smooth surface to slide on the second surface.
The blanking driving module comprises a first air cylinder, a first guide rail and a first sliding block assembly capable of sliding along the first guide rail.
Wherein the first rail is perpendicular to the second surface.
The carrier driving module comprises a second guide rail, a second sliding block assembly capable of sliding along the second guide rail and a carrier placing platform mounted on the second sliding block assembly.
Wherein the second rail is parallel to the second surface.
Wherein the fixing plate is provided with a through hole for avoiding the material main body.
Wherein the automatic blanking machine further comprises a separation auxiliary driving module for driving the separation auxiliary tool to move in a direction perpendicular to the second surface to cause the separation auxiliary tool to contact or leave the carrier, and to cause the separation auxiliary tool to apply the force of the first direction to the carrier after contacting the carrier.
Wherein the separation auxiliary driving module comprises a third cylinder, a third guide rail and a third slider assembly slidable along the third guide rail, the third guide rail being perpendicular to the second surface.
The automatic blanking machine further comprises a carrier driving module, a separation auxiliary tool driving module and a rack; the carrier driving module is used for driving a carrier to move in a direction parallel to the second surface so that the smooth surface slides on the second surface, and comprises a second guide rail, a sliding block assembly capable of sliding along the second guide rail and a carrier placing platform mounted on the sliding block assembly; the separation auxiliary driving module is used for driving the separation auxiliary tool to move in a direction perpendicular to the second surface so as to enable the separation auxiliary tool to contact with or separate from the carrier, and enable the separation auxiliary tool to apply force in the first direction to the carrier after contacting the carrier, and the separation auxiliary driving module comprises a third air cylinder, a third guide rail and a third sliding block component capable of sliding along the third guide rail; and the second guide rail and the third guide rail are fixed on the frame, the second guide rail is parallel to the second surface, and the third guide rail is perpendicular to the second surface.
The blanking driving module comprises a first air cylinder, a first guide rail and a first sliding block assembly capable of sliding along the first guide rail; wherein the first guide rail is fixed to the frame and the first guide rail is perpendicular to the second surface.
The first guide rail and the third guide rail are shared guide rails, and the first sliding block assembly and the third sliding block assembly are mounted on the shared guide rails and slide along the shared guide rails.
Wherein the material is an optical device module.
Wherein, the material is the module of making a video recording or throws the module.
Wherein the automatic blanking machine further comprises a control unit for performing the following operations: contacting a separation aid to the carrier and applying a force to the carrier in the first direction; moving the jig along the first direction to enable the jig to contact the second surface through the smooth surface; sliding the jig on the second surface to enable the buckling part to enter the first gap between the first surface and the carrier; and controlling the blanking driving module to drive the buckling part to move towards the second direction so as to enable the adapting surface to be leaned against the first surface, and then driving the jig and the first connector to move towards the second direction together so as to enable the first connector to be pulled away from the second connector.
According to another aspect of the present application, there is also provided an automatic blanking method of any one of the automatic blanking machines, the automatic blanking method including: contacting a separation aid to the carrier and applying a force to the carrier in the first direction; moving the jig along the first direction to enable the jig to contact the second surface through the smooth surface; sliding the jig on the second surface to enable the buckling part to enter the first gap between the first surface and the carrier; and controlling the blanking driving module to drive the buckling part to move towards the second direction so as to enable the adapting surface to be leaned against the first surface, and then driving the jig and the first connector to move towards the second direction together so as to enable the first connector to be pulled away from the second connector.
Wherein the step of contacting a separation aid to the carrier further comprises: driving the separation aid to move in the first direction to contact the carrier, thereby applying a force in the first direction to the carrier.
Wherein, in the step of contacting the separation assisting tool to the carrier, the separation assisting tool is a pressing plate, and the first direction is a downward direction.
Wherein the step of sliding the jig on the second surface further comprises: the jig is driven to slide along a third direction to realize the sliding of the jig on the second surface, wherein the third direction is perpendicular to the first direction.
According to another aspect of the present application, there is also provided a jig for automatic blanking, which is used for separating a material from a carrier, wherein the material includes a first connector, the carrier includes a second connector plugged with the first connector, the first connector has a first base, the first base has a first surface facing the second connector, the carrier has a second surface facing the first base, the jig includes a fastening portion, and the fastening portion includes: an adapting surface adapted to the first surface; and a smooth surface adapted to bear against the second surface, and the smooth surface is such that the catch is slidable on the second surface and into the first gap between the first surface and the carrier.
Compared with the prior art, the application has at least one of the following technical effects:
1. the full-automatic blanking device can achieve full-automatic blanking in batches, and is high in working efficiency.
2. This application can prevent that the unloading process from causing the damage to the flexonics area of module.
3. The connector plug connector can prevent the connector plug connector of the module (especially pins for data input and output) from being damaged in the blanking process.
4. The utility model provides an automatic unloader can compare manual operation to the disposable unloading of a plurality of modules on the makeup version, and efficiency obviously improves, simultaneously, reduces jamming.
5. The utility model provides an automatic unloader can carry out perpendicular unloading to the module on the makeup version, can protect the module structure not receive the damage of unloading effort, prolongs the life-span of the female seat of carrier connector.
Drawings
Exemplary embodiments are illustrated in referenced figures of the drawings. The embodiments and figures disclosed herein are to be regarded as illustrative rather than restrictive.
FIG. 1 shows a perspective view of an automatic blanking machine of one embodiment of the present invention;
FIG. 2 is an enlarged schematic view of a jig according to an embodiment of the present invention in an initial state with unseparated material and carrier;
FIG. 3 illustrates a perspective view of a platen and its drive module in one embodiment of the present invention;
fig. 4 shows a blanking button module and its driving module in an embodiment of the invention;
FIG. 5 illustrates a capture module and fixture in one embodiment of the invention;
FIG. 6 shows an exploded view of FIG. 5;
FIG. 7 illustrates a carrier drive module in one embodiment of the present application;
fig. 8 is a schematic view showing a state that a jig contacts the second surface through the smooth surface in one embodiment of the invention;
FIG. 9 is a schematic view of a snap feature entering a first gap between a first surface and a carrier in one embodiment of the invention;
FIG. 10 is a schematic view of the first connector being unplugged from the second connector in one embodiment of the invention;
fig. 11 shows a flow chart of an automatic blanking method according to an embodiment of the present invention.
Detailed Description
For a better understanding of the present application, various aspects of the present application will be described in more detail with reference to the accompanying drawings. It should be understood that the detailed description is merely illustrative of exemplary embodiments of the present application and does not limit the scope of the present application in any way. Like reference numerals refer to like elements throughout the specification. The expression "and/or" includes any and all combinations of one or more of the associated listed items.
It should be noted that the expressions first, second, etc. in this specification are used only to distinguish one feature from another feature, and do not indicate any limitation on the features. Thus, a first body discussed below may also be referred to as a second body without departing from the teachings of the present application.
In the drawings, the thickness, size, and shape of an object have been slightly exaggerated for convenience of explanation. The figures are purely diagrammatic and not drawn to scale.
It will be further understood that the terms "comprises," "comprising," "includes," "including," "has," "including," and/or "including," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Moreover, when a statement such as "at least one of" appears after a list of listed features, the entirety of the listed features is modified rather than modifying individual elements in the list. Furthermore, when describing embodiments of the present application, the use of "may" mean "one or more embodiments of the present application. Also, the term "exemplary" is intended to refer to an example or illustration.
As used herein, the terms "substantially," "about," and the like are used as terms of table approximation and not as terms of table degree, and are intended to account for inherent deviations in measured or calculated values that will be recognized by those of ordinary skill in the art.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
Fig. 1 shows a perspective view of an automatic blanking machine according to an embodiment of the present invention. In this embodiment, the automatic blanking machine is used for separating material and carrier. The material can comprise a first connector, a material main body and a flexible connecting belt, wherein the first connector is connected with the material main body through the flexible connecting belt. The carrier is used for carrying materials, a second connector can be arranged on the carrier, and the second connector and the first connector can be plugged together. The material can be a certain module of the electronic equipment, such as a camera module, a projection module and the like. When the second connector is plugged with the first connector, the material can be electrified, and further the electrification test is carried out. After the test is completed, the material needs to be separated from the carrier. The automatic blanking machine of this embodiment is used for autosegregation material and carrier promptly. Referring to fig. 1, in the present embodiment, an automatic blanking machine 100 includes: the jig-type feeding device comprises a machine frame 10, a pressing plate 20, a blanking driving module (not shown in fig. 1), a buckling module 30 (sometimes also called as a blanking buckling module 30), a plurality of jigs 50 installed on the buckling module 30, and a carrier driving module 60. Wherein the carrier drive module 60 has a carrier placing platform 61. In the working state, the carrier and the material inserted into the carrier are placed on the carrier placing platform 61. The platen 20 is used to press down the carrier placed on the carrier placing table 61. The jig 50 is used for cutting into a gap between the first base of the first connector and the surface of the carrier, and the blanking driving module can separate the first connector from the second connector by lifting the jig 50, so that the separation of the material and the carrier is realized. Wherein, for example, when separating the camera module and the carrier thereof, the lifting distance may be 1.5 mm. To keep the drawing simple, the carrier placed on the carrier placement platform 61 and the material connected thereto are not shown in fig. 1.
Further, fig. 2 shows an enlarged schematic view of the jig in an embodiment of the present invention and the initial state of the unseparated material and carrier. Referring to fig. 2, the jig 50 includes a snap-in portion 51, and the snap-in portion 51 includes an adapting surface 51a and a smooth surface 51 b. In fig. 2, the material to be separated is a camera module 90, which includes a camera module main body 91, a flexible connecting band 92 and a first connector 93. The first connector 93 is plugged together with a second connector (not shown in fig. 2) located on the carrier. The first connector 93 has a first base 93a, and the fitting surface 51a is fitted with a first surface of the first base 93a facing the second connector. In fig. 2, the first surface facing the second connector refers to a downward facing surface of the first base 93 a. Further, the latch portion 51 is adapted to contact a second surface 81 of the carrier 80 facing the first connector 90 through the smooth surface 51b and to be slidable on the second surface 81, and the latch portion 51 can enter a first gap between the first surface and the carrier 80 after sliding. A platen 20 (see fig. 1) is then used to press down and contact the carrier 80 to apply a downward force to the carrier 80. The blanking driving module (not shown in fig. 1) is configured to drive the fastening portion 51 entering the first gap to move upward, so that the adapting surface 51a is supported by the first surface (i.e., a downward surface of the first base 93a in fig. 2), and then drive the jig 50 and the first connector 93 to move upward together, so that the first connector 93 is pulled away from the second connector, thereby completing blanking. In one embodiment, after the first connector 93 is detached from the second connector (i.e., after the carrier board 80 is removed), the camera module body 91 and the first connector 93 can be respectively attached by an attaching device, and then the camera module 90 is removed. Hereinafter, the structure of the jig 50 will be further described with reference to the embodiments, and will not be described herein.
Further, fig. 3 shows a perspective view of the platen and its driving module in one embodiment of the present invention. Referring to fig. 3, the driving module of the pressure plate 20 may include a first cylinder 21, a first guide rail 22, and a third slider assembly 23. Both ends of the pressure plate 20 may be mounted to the third slider assembly 23, and the third slider assembly 23 may move up and down along the first guide rail 22. The first cylinder 21 is connected to the pressure plate 20 through a guide rod 24 (e.g., a piston rod) to drive the pressure plate 20. The first guide rail 22 may be installed at an inner sidewall of the housing 10. The first guide rail 22 extends up and down.
Fig. 4 shows a blanking snap-off module and a driving module (i.e., a blanking driving module) thereof in an embodiment of the invention. In this embodiment, since the blanking driving module and the driving module of the pressing plate 20 are both used for providing driving in the vertical direction, the blanking driving module and the driving module of the pressing plate 20 may share the same guide rail (i.e., the first guide rail 22). The sliding block components are independent. For example, the blanking button module 30 may be mounted to the first slider assembly 25 and the pressure plate 20 mounted to the third slider assembly 23 (see FIG. 3). The blanking drive module further includes a drive motor 39 to drive the first slider assembly 25 to move up and down. Of course, in other embodiments of the present application, different guide rails may be used for the blanking driving module and the pressing plate driving module. In other embodiments of the present application, the first cylinder 21 may be replaced with other driving power sources, such as an electric motor, as would be readily understood by those skilled in the art.
It should be noted that the pressing plate can be regarded as a separation assisting tool in the present application. The shape and position of the separation aid are not limited as long as the separation aid is used for contacting the carrier to apply a force in a first direction to the carrier, wherein the first direction is a direction in which the second connector is pulled out from the first connector. The direction in which the second connector is pulled out of the first connector is the direction in which the second connector faces away from the first connector, in other words, the direction perpendicular to the first surface and from the first surface to the second surface, and in the embodiment shown in fig. 1, the first direction is a vertically downward direction. It is noted that the application of a force of the first direction to the carrier by the separation aid does not necessarily cause the carrier to move, in fact in the embodiment of fig. 1 the separation aid does not act to move the carrier but mainly acts to fix the carrier. The blanking driving module is used for driving the buckling part entering the first gap to move towards a second direction opposite to the first direction so as to enable the adapting surface to be abutted against the first surface, and then driving the jig and the first connector to move towards the second direction together so as to enable the first connector to be pulled away from the second connector. Wherein the second direction is a direction opposite to the first direction, i.e. a direction perpendicular to the first surface and from the second surface to the first surface. In the embodiment shown in fig. 1, the second direction is a vertically upward direction.
Still referring to FIG. 2, in one embodiment, the carrier 80 includes a panel 82 and a plurality of adapters 83 secured to the panel 82, wherein each of the adapters 83 has one of the second connectors. Still referring to FIG. 2, it can be seen that adaptor 83 may be mounted in a retaining structure 82a of panel 82. A panel 82 may have a plurality of such retaining structures 82a for receiving a plurality of adapters 83 for mass electrically testing materials (e.g., camera modules or projector modules). In one embodiment, the pressure plate applies the first directional force (e.g., a downward force) to the carrier by contacting and pressing down on the panels. Of course, in other embodiments of the present application, the force in the first direction (e.g., a downward force) may also be applied to the carrier by contacting and depressing the adapter.
Further, fig. 5 shows a fastening module and a fixture in an embodiment of the invention. Fig. 6 shows an exploded view of fig. 5. Referring to fig. 5 and 6, in the present embodiment, the fastening module includes a fixing plate 31, and the fixing plate 31 is connected to a plurality of jigs 50. Each jig 50 is mounted on the fixing plate 31 in an elastic connection manner. Specifically, each jig 50 is mounted on the fixing plate 31 by bolts 32 sleeved with springs 33. The jig 50 is provided with a screw hole 59, the fixing plate 31 is provided with a mounting hole 34, the bolt 32 passes through the mounting hole 34 and extends into the screw hole 59, and the spring 33 is nested in the bolt 32 and extends into the screw hole 59. In one embodiment the fixing plate has a through hole 35 for avoiding the body of material. Because the surface of the makeup or the carrier is bent in the long-term use process, the PCB of the module on the makeup is not positioned in the same plane, the spring device is added at the upper end of the jig, when the jig is driven by a motor (or other power sources, such as a cylinder) to move downwards, and when the lower end of the jig (such as the clamping part of the jig) contacts the surface of the makeup, the spring device can adjust the height difference between different jigs and the surface of the makeup, so that the clamping parts of different jigs can all contact with the surface of the makeup. Wherein, spring assembly can play the effect of adjusting the roughness, because the makeup is uneven, when a plurality of tools and the medium plate surface contact of makeup, the elastic action of spring makes every tool and corresponding medium plate surface full contact of makeup. In the embodiment shown in fig. 5, the spring means can be understood as an assembly of the spring 33, the bolt 32 and the screw hole 59.
Further, still referring to fig. 2, in an embodiment of the present application, the jig 50 includes a root portion 53, an extension portion 52, and a fastening portion 51. The root 53 is mounted on the fixing plate 31, and one end of the extension 52 is connected to the root 53, and the other end is connected to the fastening part 51. The snap-in portion 51 includes an adapter surface 51a and a smooth surface 51 b. Wherein the first connector 93 has a first base 93a, and the fitting surface 51a is fitted with a first surface (i.e., a downward surface) of the first base 93a facing the second connector. And, the latch portion 51 is adapted to contact the second surface 81 of the carrier 80 facing the first connector 93 through the smooth surface 51b and be slidable on the second surface 81, and the latch portion 51 may enter the first gap between the first surface and the carrier 80 after being slid. Further, the locking portion 51 has a recess for avoiding the plug. For connectors, the plug is usually located in the center of the base. Therefore, the recess shown in fig. 2 can well avoid the plug-in unit of the first connector 93 and the second connector. In this way, the fitting surface 51a is fitted to the edge portion of the first surface. When the first base 93a has a rectangular shape, the fitting surface 51a can abut against the edge portions of the first surface (i.e., the lower surface in fig. 2) of the base near three sides, so that the first base 93a can be stably and uniformly stressed during the pulling-out process.
Further, still referring to fig. 2, in an embodiment, the fastening portion 51 further includes a vertical bearing surface 51d, and the vertical bearing surface 51d is perpendicular to the fitting surface 51a and is located between the fitting surface 51a and the root portion 53. The vertical bearing surface 51d is suitable for bearing against the side surface of the first base 93a, so that the bearing stability between the jig and the first base 93a is increased.
Further, still referring to fig. 2, in an embodiment, each of the jigs 50 includes two of the fastening portions 51, the extension portion 52 includes a first extension arm 52a, a second extension arm 52b and a third extension arm 52c, the first extension arm 52a and the second extension arm 52b are connected to one of the fastening portions, and the second extension arm 52b and the third extension arm 52c are connected to the other one of the fastening portions. The design is favorable for enabling the structure of the blanking machine to be more compact and improving the efficiency of blanking operation.
Further, still referring to fig. 2, in an embodiment of the fixture 50, the second extension arm 52b and the third extension arm 52c, the buckling portion 51 and the root portion 53 may form a frame shaped like a Chinese character 'hui', and the vertical bearing surface 51d may block a central through hole of the frame shaped like a Chinese character 'hui'. The jig of this kind of structure has good structural stability, helps promoting the reliability of blanking machine. When one jig comprises two buckling parts, two square-shaped frames are formed, so that the structural stability and reliability are improved, and the efficiency of blanking operation is improved.
Further, in one embodiment, the driving module of the automatic blanking machine includes a separation auxiliary driving module, a blanking driving module, and a carrier driving module. The blanking driving module comprises a first motor (which can be replaced by an air cylinder or other driving power sources), a first guide rail and a first sliding block assembly which can slide along the first guide rail. The first guide rail is perpendicular to the second surface. In this embodiment, the second surface refers to a surface of the carrier facing the jig, and the jig contacts and slides on the surface after being pressed down. The carrier driving module is used for driving the carrier to move in a direction parallel to the second surface so as to enable the smooth surface to slide on the second surface. Fig. 7 shows a carrier drive module in an embodiment of the present application. Referring to fig. 7, the carrier driving module 60 includes a second guide rail 63, a second slider assembly 62 slidable along the second guide rail 63, and a carrier placing platform 61 mounted to the second slider assembly 62. The second guide 63 is parallel to the second surface of the carrier. The separation auxiliary driving module is used for driving the separation auxiliary tool to move in a direction perpendicular to the second surface so as to enable the separation auxiliary tool to contact with or separate from the carrier, and enable the separation auxiliary tool to apply force in the first direction to the carrier after contacting the carrier. The separation auxiliary driving module comprises a third air cylinder, a third guide rail and a third sliding block component which can slide along the third guide rail, wherein the third guide rail is perpendicular to the second surface. The second guide rail and the third guide rail are fixed on the rack, the second guide rail is parallel to the second surface, and the third guide rail is perpendicular to the second surface.
In one embodiment, the first and third guide rails are a common guide rail, and the first and third slider assemblies are each mounted to and slide along the common guide rail.
In one embodiment, the full-automatic blanking device mainly comprises an X-axis moving module, a Z-axis pressing-down makeup module and a module blanking Z-axis module. Wherein the X-axis is a horizontal axis and the Z-axis is a vertical axis. The module unloading Z axle module includes module unloading Z direction shift module and unloading knot position module that goes up. The blanking buckling module is under the action of the moving module in the Z direction, the bottom of the lower end jig is tightly attached to the surface of the intermediary adapter plate on the makeup, under the action of the X-axis moving module, the hollowed-out lower end face of the jig is clamped into a gap between the two connector baseplates, and the moving module in the Z direction of the blanking module provides jacking acting force to separate the module connector from the intermediary adapter plate connector. Because the makeup plane is crooked because the in-process of long-term use exists, the PCB board that leads to the module on the makeup is not in the coplanar, and spring assembly increases on the tool, and when upper cylinder drive tool downstream, when the tool lower extreme contacts the makeup plane, spring assembly adjusts the difference in height of different tools and makeup plane, makes different tool lower extremes and makeup plane contact. The jig is back font or other structures that can reach the same effect, and lower extreme structure bottom is level and smooth, and with the contact of the intermediary keysets on the makeup, lower extreme structure upper surface is level and smooth, and with module connector bottom plate contact, certain distance upwards extends in lower extreme structure both sides for hold module connector bottom plate, simultaneously, also reach spacing effect. The thickness of the jig is required to meet the requirement that the jig has enough stress area when being in contact with the bottom plate of the connector, and meanwhile, the contact area between the lower end face and the intermediary adapter plate is as small as possible. The tool is at the unloading in-process, and the stroke that experiences makes tool bottom contact the upper surface of intermediary keysets on the makeup for downwards earlier, and afterwards, the X axle of lower part removes the module drive makeup place the platform and moves in X axle direction, makes tool and connector bottom plate buckle, and the tool rises certain distance under the drive of last cylinder afterwards, makes two connector separation. This full-automatic unloader can compare manual operation to the disposable unloading of module on the makeup, and efficiency obviously improves, simultaneously, reduces the jamming. The full-automatic blanking device can vertically blank the modules on the makeup, protect the module structure from being damaged by blanking acting force and prolong the service life of the carrier connector female seat.
Further, in one embodiment, the automatic blanking machine may further include a control unit for performing the following operations (S10-S40):
step S10, contacting a separation aid to the carrier and applying a force to the carrier in the first direction. In one example, the separation aid is a platen. In the step, the pressing plate descends along the Z axis to press the jointed board (or carrier) to be blanked.
And step S20, moving the jig along the first direction to enable the jig to contact the second surface through the smooth surface. Fig. 8 is a schematic diagram illustrating a state that the jig 50 contacts the second surface 81 through the smooth surface 51b according to an embodiment of the present invention. In one example, the blanking buckling module is lowered along the Z axis, so that the smooth surface of each fixture connected with the blanking buckling module is pressed against the surface (i.e. the second surface) of the adapter plate to be blanked. The adapter plate is arranged on the jointed board, and the adapter plate and the jointed board jointly form a carrier for inserting materials (such as a camera module).
Step S30, sliding the jig on the second surface to make the fastening portion enter the first gap between the first surface and the carrier. Fig. 9 shows a schematic view of the state where the latch 51 enters the first gap 89 between the first surface and the carrier in one embodiment of the invention. In one example, the carrier and the blanked material (e.g., a camera module) thereon are moved integrally by an X-axis cylinder, so that the blanked material is moved to the clamping part of the blanking clamping module. In other words, the fastening portion of the jig slides relative to the upper surface of the carrier, so that the fastening portion of the jig enters the first gap between the first surface (i.e. the lower surface of the connector for the material to be discharged, where the lower direction is the downward direction in fig. 9) and the carrier.
Step S40, controlling the blanking driving module to drive the fastening portion to move in the second direction, so that the mating surface is supported by the first surface, and then driving the jig and the first connector to move together in the second direction, so that the first connector is pulled away from the second connector. Fig. 10 is a schematic diagram showing a state where the first connector 93 is pulled out of the second connector in one embodiment of the present invention. In one example, the jig can be lifted 1.5mm by a Z-axis motor to complete the blanking. After the blanking is completed, the Z-axis motor and the X-axis motor can return to zero, and the pressing plate and the jig are lifted and returned, so that the blanking of the next batch is facilitated.
Further, according to an embodiment of the present application, there is also provided an automatic blanking method based on the above automatic blanking machine, fig. 11 shows a flowchart of the automatic blanking method according to an embodiment of the present invention, and referring to fig. 11, the automatic blanking method includes steps S100-S400.
Step S100 of bringing a separation aid into contact with the carrier and applying a force in the first direction to the carrier. In one example, the first direction is a downward direction.
And S200, moving the jig along the first direction to enable the jig to contact the second surface through the smooth surface. In one example, the second surface is an upper surface of a carrier to which the material to be blanked is attached.
Step S300, sliding the jig on the second surface to make the fastening portion enter the first gap between the first surface and the carrier. In one example, the first surface is a lower surface of the connector from which material is blanked. Specifically, the first surface is a lower surface of the bottom plate of the connector. The first surface is facing downwards, since the connector is snapped onto the carrier.
Step S400, controlling the blanking driving module to drive the buckling part to move towards the second direction so as to enable the adapting surface to be abutted against the first surface, and then driving the jig and the first connector to move towards the second direction together so as to enable the first connector to be pulled away from the second connector. In one example, the second direction is an upward direction, i.e., a direction opposite to the first direction.
Further, according to an embodiment of the present application, there is also provided a jig for automatic blanking, which is used for separating a material from a carrier, the material including a first connector, the carrier including a second connector plugged together with the first connector, the first connector having a first base, the first base having a first surface facing the second connector. Still referring to fig. 2, the jig 50 includes a snap-in portion 51, and the snap-in portion 51 includes an adapting surface 51a and a smooth surface 51 b. In fig. 2, the material to be separated is a camera module 90, which includes a camera module main body 91, a flexible connecting band 92 and a first connector 93. The first connector 93 is plugged together with a second connector (not shown in fig. 2) located on the carrier. The first connector 93 has a first base 93a, and the fitting surface 51a is fitted with a first surface of the first base 93a facing the second connector. In fig. 2, the first surface facing the second connector refers to a downward facing surface of the first base 93 a. Further, the latch portion 51 is adapted to contact a second surface 81 of the carrier 80 facing the first connector 90 through the smooth surface 51b and to be slidable on the second surface 81, and the latch portion 51 can enter a first gap between the first surface and the carrier 80 after sliding. A platen 20 (see fig. 1) is then used to press down and contact the carrier 80 to apply a downward force to the carrier 80. The blanking driving module 30 (refer to fig. 1) is configured to drive the fastening portion 51 entering the first gap to move upward, so that the adapting surface 51a is supported by the first surface (i.e., a downward surface of the first base 93a in fig. 2), and then drive the jig 50 and the first connector 93 to move upward together, so that the first connector 93 is pulled away from the second connector, thereby completing blanking. In one embodiment, after the first connector 93 is detached from the second connector (i.e., after the carrier board 80 is removed), the camera module body 91 and the first connector 93 can be respectively attached by an attaching device, and then the camera module 90 is removed.
The carrier composed of the panels and the adapter plate in the present application will be further described below by taking the camera module as an example. In accordance with one embodiment of the present application, an intermediate adapter plate (which may be considered to be a plate-like intermediate adapter) is provided. A plurality of the intermediary transfer plates can form a camera module testing system with the material jointed plate (namely the jointed plate described above), the camera module and the camera module testing equipment. The camera module testing equipment can be any testing equipment for testing items, and is not limited herein. In this embodiment, the plurality of adapter plates are used to fix and electrically connect the plurality of modules of making a video recording to be detected, and each adapter plate has a plurality of jacks (these jacks can be used as a switching electrode array) that are respectively electrically connected with each pin of the corresponding module of making a video recording to be detected. The distance between a plurality of jacks is greater than the distance between each stitch of the corresponding module of making a video recording that awaits measuring, the size of jack is also greater than the size of the stitch of the module of making a video recording that awaits measuring. The material splicing plate is provided with a plurality of adapter plate mounting positions; the adapter plates are respectively fixed at the adapter plate mounting positions. The material makeup can be fixed to the material receiving unit of the camera module test equipment, and the plurality of jacks of the plurality of adapter plates can be electrically connected with the material receiving unit. It can be seen that the jacks of the adapter plate can be used as adapter electrodes to be plugged with probes of the test equipment and electrically connected. In this embodiment, a plurality of probes of the testing apparatus form a probe array, which may also be referred to herein as a probe base. The probe seat is used for realizing the electric connection with the camera module to be tested.
In one embodiment, a plurality of to-be-tested camera modules are fixed on a material jointed board, the material jointed board is used as a unit for feeding and discharging, each material jointed board is installed on a testing device in a test based on a production line, and each probe seat of the testing device is respectively inserted into a jack corresponding to each to-be-tested camera module on the material jointed board, so that each to-be-tested camera module on the material jointed board can be electrified and images shot by each to-be-tested camera module are parallelly transmitted to each image data acquisition box, and then synchronous testing of the plurality of camera modules is completed.
Further, in an embodiment, the adapter plate is used for respectively fixing and electrically connecting the plurality of camera modules to be tested. When testing, install the module of making a video recording that awaits measuring on the keysets earlier, then will install the keysets of the module of making a video recording that awaits measuring and install on the material makeup. Each adapter plate is provided with a plurality of jacks which are respectively and electrically connected with pins of the camera module to be tested, the distance between the jacks is larger than the distance between the pins of the camera module to be tested, and the size of each jack is also larger than the size of the pin of the camera module to be tested. The material makeup has a plurality of keysets installation position, a plurality of keysets are fixed respectively a plurality of keysets installation positions. The material makeup can be fixed to the material receiving unit of the camera module test equipment, and the plurality of jacks of the plurality of adapter plates can be electrically connected with the material receiving unit. Because the stitch of the module of making a video recording that awaits measuring is very intensive, when a plurality of modules of making a video recording that await measuring fix on the material makeup with the form of array, the stitch position of the module of making a video recording that awaits measuring of different positions is difficult to the accurate determination. For example, the slight deformation of the material splicing plate may cause the pin of the camera module to be tested at different positions to be dislocated, which makes it difficult to realize the plugging with the testing equipment. In this embodiment, the camera module to be tested is installed on the adapter plate, and then the adapter plate with the camera module to be tested is installed on the material splicing plate. Because the distance between the jacks on the adapter plate is greater than the distance between the pins of the camera module to be tested, and the size of the jacks is also greater than the size of the pins of the camera module to be tested, the tolerance to position errors is improved, so that the probes on the test unit panel (which is part of the test equipment) can be conveniently inserted, and the electric connection between the camera module to be tested and the test equipment is realized.
It should be noted that in the above embodiments, the carriers are in the form of panels, that is, a plurality of materials (such as camera modules) are inserted into one carrier. However, in other embodiments of the present application, the carriers and the materials may be one-to-one, that is, one material is inserted into one carrier, and since there is no need to adjust for the unevenness of the surface of the carrier, there is no need to connect the jig through a spring (or other elastic connection means). For example, the jig can be directly connected to the driving module.
The above description is only a preferred embodiment of the present application and is illustrative of the principles of the technology employed. It will be appreciated by a person skilled in the art that the scope of the invention as referred to in the present application is not limited to the embodiments with a specific combination of the above-mentioned features, but also covers other embodiments with any combination of the above-mentioned features or their equivalents without departing from the inventive concept. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.

Claims (35)

1. Automatic blanking machine, its be used for separating material and carrier, its characterized in that, the material includes first connector, first connector has first base, the carrier include with first connector pegs graft second connector together, automatic blanking machine includes:
tool, it includes buckle portion, buckle portion includes:
an adapting surface adapted to a first surface of a first base facing the carrier; and a smooth face adapted to bear against a second surface of the carrier, and to allow the catch to slide over the second surface and into a first gap between the first surface and the carrier, wherein the second surface is a surface of the carrier facing the first seat;
a separation aid for contacting the carrier to apply a force to the carrier in a first direction, the first direction being a direction in which the second connector faces away from the first connector; and
and the blanking driving module is used for driving the buckling part entering the first gap to move towards a second direction opposite to the first direction so as to enable the adapting surface to be abutted against the first surface, and then driving the jig and the first connector to move towards the second direction together so as to enable the first connector to be pulled away from the second connector.
2. The automatic blanking machine of claim 1 wherein the carrier includes a panel and a plurality of adapters secured to the panel, wherein each of the adapters has one of the second connectors.
3. The automatic blanking machine of claim 2 wherein the separation aid is a platen.
4. The automatic blanking machine of claim 3 wherein the pressure plate applies the first direction of force to the carrier by contacting and pressing down on the panels.
5. The automatic blanking machine of claim 1 further comprising a button position module, wherein the button position module is connected to a plurality of jigs.
6. The automatic blanking machine of claim 5, wherein the fastening module comprises a fixing plate, and the fixing plate is connected with a plurality of jigs.
7. The automatic blanking machine according to claim 6, wherein each jig is mounted on the fixing plate by means of elastic connection.
8. The automatic blanking machine according to claim 6, wherein each jig is mounted on the fixing plate by a bolt sleeved with a spring.
9. The automatic blanking machine of claim 8 wherein the jig has threaded holes, the fixed plate has mounting holes, the bolts pass through the mounting holes and extend into the threaded holes, and the springs are nested with the bolts and extend into the threaded holes.
10. The automatic blanking machine according to claim 6, wherein the fixture further comprises a root portion and an extension portion, wherein the root portion is mounted on the fixing plate, one end of the extension portion is connected to the root portion, and the other end of the extension portion is connected to the buckling portion.
11. The automatic blanking machine of claim 6 wherein the latch has a recess for avoiding a plug.
12. The automatic blanking machine of claim 11 wherein the mating face mates with an edge portion of the first surface.
13. The automatic blanking machine of claim 12 wherein the material further comprises a body of material and a flexible connecting strap, the first connector being connected to the body of material through the flexible connecting strap.
14. The automatic blanking machine of claim 6 wherein the latch further comprises a vertical bearing surface perpendicular to the mating surface and between the mating surface and the root.
15. The automatic blanking machine of claim 6 wherein the vertical bearing surface is adapted to bear against a side of the first base.
16. The automatic blanking machine of claim 10, wherein each jig comprises two of the buckling portions, the extension portions comprise a first extension arm, a second extension arm and a third extension arm, the first extension arm and the second extension arm are connected with one of the buckling portions, and the second extension arm and the third extension arm are connected with the other buckling portion.
17. The automatic blanking machine of claim 1 further comprising a carrier drive module for driving a carrier to move in a direction parallel to the second surface to slide the glaze on the second surface.
18. The automatic blanking machine of claim 1 wherein the blanking drive module includes a first cylinder, a first guide rail, and a first slide assembly slidable along the first guide rail.
19. The automatic blanking machine of claim 18 wherein the first guide rail is perpendicular to the second surface.
20. The automatic blanking machine of claim 17 wherein the carrier drive module includes a second guide rail, a second slider assembly slidable along the second guide rail, and a carrier placement platform mounted to the second slider assembly.
21. The automatic blanking machine of claim 20 wherein the second guide rail is parallel to the second surface.
22. The automatic blanking machine of claim 12 wherein the fixed plate has a through hole for avoiding the body of material.
23. The automatic blanking machine of claim 1 further comprising a separation aid drive module for driving the separation aid to move in a direction perpendicular to the second surface to cause the separation aid to contact or move away from the carrier and to cause the separation aid to apply the force in the first direction to the carrier after contacting the carrier.
24. The automatic blanking machine of claim 23 wherein the separation assist drive module includes a third cylinder, a third guide rail and a third slider assembly slidable along the third guide rail, the third guide rail being perpendicular to the second surface.
25. The automatic blanking machine of claim 1 further comprising a carrier drive module, a separation aid drive module, and a rack;
the carrier driving module is used for driving a carrier to move in a direction parallel to the second surface so that the smooth surface slides on the second surface, and comprises a second guide rail, a sliding block assembly capable of sliding along the second guide rail and a carrier placing platform mounted on the sliding block assembly;
the separation auxiliary driving module is used for driving the separation auxiliary tool to move in a direction perpendicular to the second surface so as to enable the separation auxiliary tool to contact with or separate from the carrier, and enable the separation auxiliary tool to apply force in the first direction to the carrier after contacting the carrier, and the separation auxiliary driving module comprises a third air cylinder, a third guide rail and a third sliding block component capable of sliding along the third guide rail; and
the second guide rail and the third guide rail are fixed on the rack, the second guide rail is parallel to the second surface, and the third guide rail is perpendicular to the second surface.
26. The automatic blanking machine of claim 25 wherein the blanking drive module includes a first cylinder, a first guide rail, and a first slide assembly slidable along the first guide rail; wherein the first guide rail is fixed to the frame and the first guide rail is perpendicular to the second surface.
27. The automatic blanking machine of claim 26 wherein the first and third guide rails are a common guide rail, the first and third slider assemblies each being mounted to and sliding along the common guide rail.
28. The automatic blanking machine of claim 1 wherein the material is an optics module.
29. The automatic blanking machine of claim 1 wherein the material is a camera module or a projection module.
30. The automatic blanking machine according to claim 1, characterized in that it further comprises a control unit for performing the following operations:
contacting a separation aid to the carrier and applying a force to the carrier in the first direction;
moving the jig along the first direction to enable the jig to contact the second surface through the smooth surface;
sliding the jig on the second surface to enable the buckling part to enter the first gap between the first surface and the carrier; and
and controlling the blanking driving module to drive the buckling part to move towards the second direction so as to enable the adapting surface to be leaned against the first surface, and then driving the jig and the first connector to move towards the second direction together so as to enable the first connector to be pulled away from the second connector.
31. The automatic blanking method of the automatic blanking machine as claimed in any one of claims 1 to 30, wherein the automatic blanking method comprises:
contacting a separation aid to the carrier and applying a force to the carrier in the first direction;
moving the jig along the first direction to enable the jig to contact the second surface through the smooth surface;
sliding the jig on the second surface to enable the buckling part to enter the first gap between the first surface and the carrier; and
and controlling the blanking driving module to drive the buckling part to move towards the second direction so as to enable the adapting surface to be leaned against the first surface, and then driving the jig and the first connector to move towards the second direction together so as to enable the first connector to be pulled away from the second connector.
32. The automatic blanking method of claim 31 wherein the step of contacting a separation aid to the carrier further comprises: driving the separation aid to move in the first direction to contact the carrier, thereby applying a force in the first direction to the carrier.
33. The automatic blanking method of claim 32 wherein in the step of contacting a separation aid to the carrier, the separation aid is a platen and the first direction is a downward direction.
34. The automatic blanking method of claim 1 wherein said step of sliding said jig over said second surface further comprises: the jig is driven to slide along a third direction to realize the sliding of the jig on the second surface, wherein the third direction is perpendicular to the first direction.
35. The utility model provides a tool for automatic unloading, its is used for separating material and carrier, its characterized in that, the material includes first connector, the carrier include with the second connector of first connector grafting together, first connector has first base, first base has the orientation the first surface of second connector, the carrier has the orientation the second surface of first base, the tool includes the buckling parts, the buckling parts includes:
an adapting surface adapted to the first surface; and
a smooth face adapted to bear against the second surface and to allow the catch to slide over the second surface and into the first gap between the first surface and the carrier.
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PCT/CN2019/118773 WO2020103768A1 (en) 2018-11-23 2019-11-15 Automatic unloading machine, unloading method, and corresponding jig

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