CN111216432A - Drawer type defoaming machine - Google Patents
Drawer type defoaming machine Download PDFInfo
- Publication number
- CN111216432A CN111216432A CN202010204766.7A CN202010204766A CN111216432A CN 111216432 A CN111216432 A CN 111216432A CN 202010204766 A CN202010204766 A CN 202010204766A CN 111216432 A CN111216432 A CN 111216432A
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- CN
- China
- Prior art keywords
- guide rail
- tray
- baffle
- drawer
- manipulator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 22
- 238000000034 method Methods 0.000 description 11
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0047—Preventing air-inclusions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Liquid Crystal (AREA)
Abstract
The invention relates to the field related to manufacturing equipment of display devices, in particular to a drawer type defoaming machine, which aims to solve the technical problems of low production efficiency, complex structure and higher weight of the conventional drawer type defoaming machine. The following technical scheme is adopted: including material loading manipulator, remove bubble cavity subassembly, unloading manipulator, it includes a plurality of baffles to remove bubble cavity subassembly, it is gapped between the baffle, all baffles pass through the side connecting plate and support, all be equipped with one set of drawer subassembly in every clearance, drawer subassembly includes left guide rail, right guide rail, tray and actuating mechanism, the tray is located between two guide rails and the left side links firmly with the slider that is located on the left guide rail, the right side passes through the gyro wheel and supports on right guide rail, the tray is middle low high groove structure all around, the tray edge is equipped with inflatable seal, left side guide rail and right guide rail all stretch out in the front and back both sides of baffle, material loading manipulator and unloading manipulator both sides around the baffle, the tray can slide and carry out the material loading respectively to the baffle both sides, the unloading.
Description
Technical Field
The invention relates to the field related to manufacturing equipment of display devices, in particular to a drawer type defoaming machine.
Background
In the production process of a liquid crystal display device or an OLED display device, according to process requirements, multiple layers of films of different types are attached to two sides of a product, tiny bubbles which are difficult to see by naked eyes can be generated in the attaching process, the bubbles are removed for improving the effect, the attaching quality of the film is higher, and the bubble removing process is introduced subsequently. The process is an essential important process flow in the production process of the product, and the attached product is processed by utilizing the environment with set temperature and pressure, so that the display effect is enhanced.
In the bubble removing process of the attached product in the current flat panel display industry, a full-automatic production line mainly comprises two types of bubble removing equipment: one is full-automatic cavity type defoaming equipment, and the other is thin drawer type defoaming equipment.
Full-automatic cavity formula removes bubble equipment, the essential element is cylinder pressurization cavity, this type of equipment can be with the product that the upper reaches production line flowed down, collect piece by piece through mechanical device and place in the tool that has prepared, then carry the tool that has placed the product through transmission device and enter into cylinder pressurization cavity, the environment that generates preset temperature and pressure in the cavity is handled the product, carry out the tool from the cavity through transmission device after handling the completion, take out the product in the tool through mechanical device at last, put on the conveyer belt, flow to low reaches equipment. The working mode is that the bubble removing equipment is matched with the jig to complete the treatment of the product, besides the production equipment, a user also needs to prepare a certain number of jigs to be matched with the production flow, and extra cost is increased; in addition, the jig can frequently contact and rub with structures such as a sucker and a transmission device in a product and a mechanical structure in the using process, the jig is abraded and generates dust after long-time work, the quality of the product is further affected, and the yield of production is affected
The thin drawer type bubble removing equipment is generally composed of 6-8 drawer assemblies which are combined into one row or two rows to work simultaneously. A feeding manipulator of the equipment neatly and flatly lays the products flowing down from an upstream production line in the thin drawer extending in place, and after the single thin drawer is filled, the drawer returns to be closed, and the heating and pressurizing are started to enter a defoaming process; at the moment, the other thin drawers extend forwards to be in place, the products flowing down on the upstream production line are sequentially paved by the feeding mechanical arm in order, and the like until the last drawer is filled with glass and starts the bubble removing process, at the moment, the first thin drawer finishes the bubble removing process and extends forwards to be opened, the products which finish the bubble removing process are taken out by the discharging mechanical arm and are placed in the conveying belt of the downstream equipment, at the moment, the thin drawer does not act, and the feeding mechanical arm then places the products which do not remove bubbles and flow down on the upstream production line at the position of the taken-away products, so that the automatic flow of the whole bubble removing production process is realized. When a certain drawer in the equipment extends forwards to perform loading and unloading actions, the rest drawers in the row can only stand by due to action limitation of the mechanical arm and cannot extend to perform loading and unloading actions, so that the production efficiency of the equipment is limited to a certain degree. Simultaneously in order to satisfy customer's production efficiency, the drawer structural design of equipment is two about and is put side by side, because the reason that the structure is interfered, material loading manipulator and unloading manipulator are same manipulator, can compromise all positions so when in order to guarantee to go up unloading, then the stroke of material loading and unloading manipulator can be very long, surpasss conventional product length, leads to the structure complicacy, and the cost-push, the later maintenance cost also can be very high. In addition, in order to ensure that the thin drawer normally works in a high-temperature and high-pressure environment for a long time, the whole assembly needs to ensure a high-strength mechanical structure, so that the weight of each single assembly is large, and meanwhile, in order to meet the production efficiency requirements of customers, a sufficient number of thin drawer assemblies need to be equipped, so that the overall weight of the equipment is high, and inconvenience is brought to production, transportation, installation and other aspects.
Disclosure of Invention
The invention aims to solve the technical problems of low production efficiency, complex structure and high weight of the existing drawer type defoaming machine. Therefore, the invention provides a novel drawer type defoaming machine.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a drawer-type defoaming machine comprises a feeding manipulator, at least one defoaming cavity component and a discharging manipulator, wherein the defoaming cavity component comprises a plurality of horizontally arranged partition plates, all the partition plates are vertically arranged correspondingly, a gap is formed between every two adjacent partition plates, all the partition plates are supported and fixed through vertically arranged side connecting plates positioned on the left side and the right side, a set of drawer component is arranged in each gap, each drawer component comprises a left guide rail, a right guide rail, a tray and a driving mechanism, the left guide rail and the right guide rail are respectively fixed on the side connecting plates on the left side and the right side and are parallel to each other, a sliding block is embedded on the left guide rail in a sliding manner, the tray is positioned between the two guide rails, the left side of the tray is fixedly connected with the sliding block, the right side of the tray is supported on the right guide rail through rollers, the driving mechanism comprises a motor and, the tray is the middle low high groove structure all around, and the tray edge is equipped with inflatable seal circle, and inflatable seal circle aerifys upwards butt baffle and forms sealed cavity when the tray is located completely in the clearance, left side guide rail and right guide rail all stretch out both sides around the baffle, both sides around material loading manipulator and unloading manipulator separated in baffle, the tray slidable carries out material loading, unloading respectively to both sides around the baffle.
When the automatic defoaming machine works, the first tray extends out to the feeding side under the action of the corresponding driving mechanism, the feeding manipulator moves a workpiece to be defoamed to the tray, and after the tray is filled with the workpiece, the tray retracts into the cavity to start defoaming operation; the second tray stretches out to the material loading side under the effect that corresponds actuating mechanism, and the material loading manipulator will wait to remove the work piece of bubble to the tray on, wait that the tray fills the work piece after, this tray retracts and begins to remove the bubble operation in the cavity, so, fill all trays with the work piece. After the bubble removal of the workpiece in the first tray is finished, the tray extends to the blanking side under the action of the corresponding driving mechanism, the workpieces on the tray are taken down one by the blanking manipulator, and the same is true for the blanking of other trays. The operation is circulated in this way.
The invention has the beneficial effects that:
1) the device has the advantages that the feeding and the discharging are arranged on two sides of the cavity body and are independent from each other, when one tray is fed, other trays can be discharged simultaneously, and the production efficiency is greatly improved;
2) the device has the advantages that the feeding and discharging are arranged on the two sides, the feeding and discharging mechanical arms are two mechanisms which are independent from each other, so that the stroke of the feeding mechanical arm only needs to meet the requirements of the feeding platform and the defoaming cavity, and the stroke of the feeding mechanical arm in the prior art also needs to meet the requirements of the feeding platform, the defoaming cavity and the discharging platform, so that compared with the prior art, the length of the feeding mechanical arm in the device is smaller, the reasonable product range can be maintained, the structural standard is realized, and the cost is reduced;
3) because the production efficiency is improved, the number of the drawers can be properly reduced, and the weight of the whole defoaming machine is greatly reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a single bubble removal chamber assembly of the present invention;
FIG. 3 is a schematic view of a portion of the drawer assembly of the present invention;
fig. 4 is a partial enlarged view at I in fig. 3.
In the figure:
1 → a feeding manipulator; 2 → a debubbler chamber component; 21 → a spacer; 22 → side connection plate; 23 → drawer assembly; 231 → left rail; 232 → right rail; 233 → a tray; 234 → drive mechanism; 2341 → electric motor; 2342 → synchronous belt; 235 → a slider; 236 → gas-filled sealing ring; 24 → support posts; 3 → a blanking manipulator; 4 → a feeding platform; 5 → a blanking platform; 6 → the base.
Detailed Description
Referring to fig. 1 to 4, the drawer-type defoaming machine of the present invention comprises a feeding manipulator 1, at least one defoaming cavity assembly 2, and a discharging manipulator 3, wherein the feeding manipulator and the discharging manipulator 3 are both conventional manipulator structures, that is, a first mechanism moving in the left-right direction and a second mechanism moving in the front-back direction are provided, and a claw of the manipulator is provided with a taking mechanism adapted to a workpiece; in the embodiment, two rows of defoaming cavity assemblies 2 are arranged for ensuring the production efficiency, and the number of the defoaming cavity assemblies 2 can be adaptively designed according to the actual conditions in other embodiments; the defoaming cavity assembly 2 comprises a plurality of partition plates 21 which are horizontally arranged, all the partition plates 21 are vertically arranged correspondingly, a gap is formed between every two adjacent partition plates 21, all the partition plates 21 are supported and fixed through side connecting plates 22 which are vertically arranged on the left side and the right side, each gap is provided with a set of drawer assembly 23, each drawer assembly 23 comprises a left guide rail 231, a right guide rail 232, a tray 233 and a driving mechanism 234, the left guide rail 231 and the right guide rail 232 are respectively fixed on the side connecting plates 22 on the left side and the right side and are parallel to each other, a sliding block 235 is embedded on the left guide rail 231 in a sliding manner, the tray 233 is positioned between the two guide rails, the left side of the tray is fixedly connected with the sliding block 235, the right side of the tray is supported on the right guide rail 232 through a roller, the driving mechanism 234 comprises a motor 2341 and a synchronous belt 2342, the synchronous belt 2342 is fixedly connected with the sliding block, the timing belt 2342 is provided with an idler for adjusting the slack, all well known to those skilled in the art; the tray 233 is of a groove-shaped structure with a low middle part and a high periphery, the edge of the tray 233 is provided with an inflatable sealing ring 236, when the tray 233 is completely positioned in the gap, the inflatable sealing ring 236 is inflated to upwards abut against the partition board 21 to form a sealed cavity, the left guide rail 231 and the right guide rail 232 extend out of the front side and the rear side of the partition board 21, the feeding manipulator 1 and the discharging manipulator 3 are separated from the front side and the rear side of the partition board 21, and the tray 233 can slide to the front side and the rear side of the partition board 21 to respectively carry out feeding. The creativity of the present invention is that the tray 233 can extend to the front and rear sides of the cavity for loading and unloading, respectively, so that loading and unloading are performed independently, which brings three benefits as described in the beneficial effects, and is not described herein again. When the automatic defoaming machine works, the first tray 233 extends out to the feeding side under the action of the corresponding driving mechanism 234, the feeding manipulator 1 moves a workpiece to be defoamed to the tray 233, and after the tray 233 is filled with the workpiece, the tray 233 retracts into the cavity to start defoaming operation; the second tray 233 is extended to the loading side by the corresponding driving mechanism 234, the loading robot 1 moves the workpiece to be debubbled onto the tray 233, and after the tray 233 is filled with the workpiece, the tray 233 is retracted into the cavity to start the debubble operation, so that all the trays 233 are filled with the workpiece. After the bubbles in the workpieces in the first tray 233 are removed, the tray 233 is extended to the discharging side by the corresponding driving mechanism 234, and the workpiece on the tray 233 is taken down one by the discharging manipulator 3, and the same is true when the other trays 233 are discharged. The operation is circulated in this way.
Further, still include material loading platform 4 and unloading platform 5, material loading platform 4 is located 1 one side of material loading manipulator, unloading platform 5 is located 3 one side of unloading manipulator. The feeding mechanical arm 1 takes materials from the feeding platform 4, and the blanking mechanical arm 3 takes down the defoamed workpiece and places the workpiece on the blanking platform 5.
Furthermore, the parts of the left guide rail 231 and the right guide rail 232 extending out of the partition board 21 are supported by the vertically arranged support pillars 24, so that the structural rigidity of the guide rails can be improved, and the whole structure is more stable and reliable.
In order to improve the structural integrity of the whole device, the device also comprises a base 6, and the side connecting plates 22 and the supporting columns 24 are fixed on the base 6.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (5)
1. A drawer type defoaming machine is characterized in that: including material loading manipulator (1), at least one remove bubble cavity subassembly (2), unloading manipulator (3), remove bubble cavity subassembly (2) and include baffle (21) that a plurality of levels were arranged, all baffle (21) are vertical to be corresponded and to be set up and be formed with the clearance between two adjacent baffle (21), and all baffle (21) are supported fixedly through the side connecting plate (22) that are located the vertical arrangement of the left and right sides, every all be equipped with one set of drawer subassembly (23) in the clearance, drawer subassembly (23) are including left guide rail (231), right guide rail (232), tray (233) and actuating mechanism (234), left side guide rail (231) and right guide rail (232) are fixed respectively on the side connecting plate (22) of the left and right sides and are parallel to each other, and left side guide rail (231) go up the slip and are inlayed and are equipped with slider (235), tray (233) are located between two guide rails and the left side and slider (235) link, The right side is supported on right guide rail (232) through the gyro wheel, actuating mechanism (234) include motor (2341), hold-in range (2342) link firmly with slider (235) and slide along left guide rail (231), tray (233) are middle low high groove structure all around, and tray (233) edge is equipped with inflatable seal circle (236), and inflatable seal circle (236) aerify when tray (233) locate completely in the clearance upwards butt baffle (21) form sealed chamber, left side guide rail (231) and right guide rail (232) all stretch out in the front and back both sides of baffle (21), material loading manipulator (1) and unloading manipulator (3) divide the front and back both sides of baffle (21), and tray (233) slidable carries out material loading, unloading to baffle (21) front and back both sides respectively.
2. The drawer-type defoaming machine as claimed in claim 1, wherein: the bubble removing cavity component (2) is provided with two sets side by side.
3. The drawer-type defoaming machine as claimed in claim 2, wherein: the automatic feeding device is characterized by further comprising a feeding platform (4) and a discharging platform (5), wherein the feeding platform (4) is located on one side of the feeding mechanical arm (1), and the discharging platform (5) is located on one side of the discharging mechanical arm (3).
4. The drawer-type defoaming machine as claimed in claim 3, wherein: the parts of the left guide rail (231) and the right guide rail (232) extending out of the partition board (21) are supported by vertically arranged support columns (24).
5. The drawer-type defoaming machine as claimed in claim 4, wherein: the support is characterized by further comprising a base (6), wherein the side connecting plate (22) and the support column (24) are fixed on the base (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010204766.7A CN111216432A (en) | 2020-03-22 | 2020-03-22 | Drawer type defoaming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010204766.7A CN111216432A (en) | 2020-03-22 | 2020-03-22 | Drawer type defoaming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111216432A true CN111216432A (en) | 2020-06-02 |
Family
ID=70808029
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010204766.7A Pending CN111216432A (en) | 2020-03-22 | 2020-03-22 | Drawer type defoaming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111216432A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115384045A (en) * | 2021-05-24 | 2022-11-25 | 深圳市易天自动化设备股份有限公司 | Full-automatic online pressurizing defoaming machine for large-size panel and defoaming process thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103660521A (en) * | 2012-09-21 | 2014-03-26 | 御辰科技股份有限公司 | Pressurization defoaming device and defoaming cabin of device |
| KR101778940B1 (en) * | 2016-04-07 | 2017-09-18 | 주식회사 이래코리아 | Autoclave Apparatus for Defoamation |
| CN212073260U (en) * | 2020-03-22 | 2020-12-04 | 中电科风华信息装备股份有限公司 | Drawer type defoaming machine |
-
2020
- 2020-03-22 CN CN202010204766.7A patent/CN111216432A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103660521A (en) * | 2012-09-21 | 2014-03-26 | 御辰科技股份有限公司 | Pressurization defoaming device and defoaming cabin of device |
| KR101778940B1 (en) * | 2016-04-07 | 2017-09-18 | 주식회사 이래코리아 | Autoclave Apparatus for Defoamation |
| CN212073260U (en) * | 2020-03-22 | 2020-12-04 | 中电科风华信息装备股份有限公司 | Drawer type defoaming machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115384045A (en) * | 2021-05-24 | 2022-11-25 | 深圳市易天自动化设备股份有限公司 | Full-automatic online pressurizing defoaming machine for large-size panel and defoaming process thereof |
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