CN111204498A - Material packaging device and method - Google Patents
Material packaging device and method Download PDFInfo
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- CN111204498A CN111204498A CN202010319571.7A CN202010319571A CN111204498A CN 111204498 A CN111204498 A CN 111204498A CN 202010319571 A CN202010319571 A CN 202010319571A CN 111204498 A CN111204498 A CN 111204498A
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- carrier
- material carrier
- weighing
- packing
- driving mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/20—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
- B65B37/18—Separating measured quantities from supply by weighing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses a material packing device and a method, wherein the device comprises a material carrier, a conveying mechanism, a pre-pressing weighing mechanism and a packing mechanism, wherein the material carrier containing materials moves to the pre-pressing weighing mechanism, the pre-pressing weighing mechanism compresses and weighs the materials, and the materials are increased and decreased according to a weighing result; the material carrier is further conveyed to a packing mechanism under the action of the conveying mechanism, the packing mechanism compacts materials in the material carrier, bin gates on two sides of the material carrier are opened, and the compacted materials are pushed out of the material carrier into a packing bag. The invention can improve the material packing efficiency, reduce the labor intensity of operators and improve the production efficiency.
Description
Technical Field
The invention relates to automation equipment, in particular to a material packing device and a material packing method.
Background
In real life, some loose materials, such as tobacco leaves, crops, waste paper and the like, are generally required to be packaged. At present in the material packing process, generally need weigh the material of certain weight through the manual work, carry out compaction packing through baling equipment to reaching the material that predetermines weight at last and handle. In the above-mentioned material packing process, need to divide several steps into the packing that just can accomplish the material usually, need use a large amount of manpowers and material resources, make production efficiency low when wasting time and energy.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a material packing device and a material packing method for improving the material packing efficiency and the production efficiency.
In order to achieve the purpose, the invention provides the following technical scheme: a material packing device comprises
A material carrier for storing material;
the conveying mechanism is used for conveying the material carrier from a pre-pressing station to a compacting station;
the prepressing weighing mechanism is arranged at the prepressing station and is used for compressing and weighing the materials in the material carrier;
the packaging mechanism is arranged at the compacting station and comprises a packaging machine frame, a positioning and locking mechanism, a compacting mechanism, a bin opening mechanism and a material pushing mechanism, wherein,
the packing rack is provided with a carrier inlet and a carrier outlet;
the positioning and locking mechanism is arranged at the carrier inlet and the carrier outlet and is used for positioning and locking the material carrier;
the compaction mechanism is arranged on the packing rack, is positioned above the material carrier and is used for compacting materials in the material carrier;
the bin opening mechanism is arranged on the packing rack and used for opening bin doors on two sides of the material carrier;
the pushing mechanism is arranged on the side part of the packing rack and used for pushing the compacted material out of the material carrier into a packing bag.
Preferably, the prepressing weighing mechanism comprises a weighing platform, a bearing support, a connecting piece, a prepressing plate and a prepressing weighing driving mechanism, the weighing platform is arranged below the material carrier, the bearing support is arranged above the material carrier and is connected with the weighing platform through the connecting piece, the prepressing plate is arranged between the material carrier and the bearing support and is connected with the prepressing weighing driving mechanism, the prepressing weighing driving mechanism drives the bearing support to lift the weighing platform through the prepressing plate, and the weighing platform weighs the material in the material carrier or compresses the material in the material carrier through driving the prepressing plate.
Preferably, the positioning and locking mechanism comprises a resisting block, a connecting rod and a positioning and locking driving mechanism, the resisting block is connected with the positioning and locking driving mechanism through the connecting rod, and the positioning and locking driving mechanism drives the resisting block to rotate through the connecting rod and then abuts against the material carrier.
Preferably, the compaction mechanism comprises a pressure plate and a compaction driving mechanism connected with the pressure plate, and the compaction driving mechanism drives the pressure plate to extend into the material carrier to compact the material.
Preferably, the mechanism of opening a warehouse includes synchronizing bar, drive belt, the actuating mechanism of opening a warehouse and locates the first subassembly and the second subassembly that opens the door of material carrier both sides, one is passed through to the one end of synchronizing bar the drive belt links to each other with the first subassembly that opens the door, and the looks remote site passes through one the drive belt links to each other with the second subassembly that opens the door, just synchronizing bar links to each other with the actuating mechanism of opening a warehouse, the actuating mechanism of opening a warehouse passes through the synchronizing bar drive the door of the first subassembly that opens the door and the second subassembly that opens the door of opening the door of material carrier both sides in step.
Preferably, the first door opening assembly and the second door opening assembly comprise sliding rods arranged along the longitudinal direction and sliding blocks arranged on the sliding rods in a sliding mode, and grooves matched with the hanging lugs on the bin door are formed in the sliding blocks.
Preferably, the pushing mechanism comprises a pushing plate and a pushing driving mechanism connected with the pushing plate, and the pushing driving mechanism drives the pushing plate to extend into the material carrier to push the compacted material out of the packaging bag.
Preferably, the packing machine structure still includes receiving mechanism, receiving mechanism supports including receiving feed cylinder and elasticity and presses the subassembly, the discharge gate department of packing frame is located to the receiving feed cylinder, elasticity supports to press the subassembly to be located the outside of receiving the feed cylinder is used for to the cover establish receive the wrapping bag on the feed cylinder to support to press.
Preferably, the packaging mechanism further comprises a turning material receiving mechanism, the turning material receiving mechanism comprises a turning frame, a turning material receiving cylinder and a turning driving mechanism, the turning material receiving cylinder is arranged on the turning frame and connected with the turning driving mechanism, and the turning driving mechanism drives the turning material receiving cylinder to rotate by a preset angle.
The invention also discloses a material packaging method, which comprises the following steps:
s100, moving a material carrier containing materials to a prepressing station;
s200, compressing and weighing the materials in the material carrier by the pre-pressing weighing mechanism, increasing and decreasing the materials in the material carrier by an operator according to a weighing result, and conveying the materials to a compaction station through the conveying mechanism after the materials reach a preset weight;
s300, the material carrier is positioned and locked by the positioning and locking mechanism, materials in the material carrier are compacted by the compacting mechanism, bin doors on two sides of the material carrier are opened by the bin opening mechanism after compaction, and the compacted materials are pushed out of the material carrier into a packaging bag by the material pushing mechanism.
The invention has the beneficial effects that:
according to the invention, the material loading is realized through the material carrier, the material weighing is realized through the pre-pressing weighing mechanism, the material compacting and packaging processing is realized through the packaging equipment, and the material packaging operation can be completed on one production line, so that the material packaging efficiency is greatly improved, the labor intensity of operators is reduced, the production efficiency is improved, and the production cost is saved.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is an exploded view of the material carrier of FIG. 1;
FIG. 3 is a perspective view of the conveyor mechanism of FIG. 1;
FIG. 4 is a perspective view of the pre-load weighing mechanism of FIG. 1;
FIG. 5 is a perspective view of the packing mechanism of FIG. 1;
FIG. 6 is an enlarged view of portion A of FIG. 5;
FIG. 7 is an enlarged view of portion B of FIG. 5;
reference numerals: 10. a material carrier, 11, a basket, 111, a first chute, 112, a second chute, 12, a wheel, 13, a first bin door, 131, a first protrusion structure, 14, a second bin door, 141, a second protrusion structure, 15, a suspension loop, 20, a conveying mechanism, 21, a conveying bracket, 22, a first gear, 23, a second gear, 30, a pre-pressing weighing mechanism, 31, a pre-pressing frame, 32, a weighing platform, 33, a bearing bracket, 34, a connecting piece, 35, a pre-pressing plate, 36, a pre-pressing weighing driving mechanism, 361, a rack, 362, a motor, 40, a packing mechanism, 41, a packing frame, 411, a carrier inlet, 412, a carrier outlet, 42, a positioning and locking mechanism, 421, a stopper, 422, a connecting rod, 423, a positioning and locking driving mechanism, 43, a compacting mechanism, 431, a pressing plate, 432, a compacting driving mechanism, 44, a bin opening mechanism, 441, a first door opening component, 442, a pressing plate, a compacting driving mechanism, the second door opening assembly 443, the synchronizing rod 444, the bin opening driving mechanism 445, the sliding rod 446, the sliding block 447, the groove 45, the pushing mechanism 451, the pushing plate 452, the pushing driving mechanism 46, the material receiving mechanism 461, the material receiving barrel 462, the first pressing part 463, the second pressing part 464, the elastic part 465, the switch part 47, the turnover material receiving mechanism 471, the turnover rack 472 and the turnover bag receiving barrel.
Detailed Description
The technical solution of the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention.
As shown in fig. 1, a material packing apparatus disclosed in the present invention includes a material carrier 10, a conveying mechanism 20, a pre-pressing weighing mechanism 30 and a packing mechanism 40, wherein the material carrier 10 is used for storing material; the conveying mechanism 20 is used for conveying the material carrier 10 to a pre-pressing station and a compacting station in sequence; the prepressing weighing mechanism 30 is arranged at the prepressing station and used for weighing the materials in the material carrier 10 and compressing the materials when the material accumulation exceeds the preset height; the packing mechanism 40 is disposed at the compacting station, and is configured to compact the material in the material carrier 10, open the bin gates at two sides of the material carrier 10 after compacting the material, and push the compacted material into the packaging bag.
Specifically, as shown in fig. 2, the material carrier 10 includes a basket 11 having an opening at the top and wheels 12 disposed at the bottom of the basket 11, a first bin door 13 and a second bin door 14 are disposed at two sides of the basket 11, a hanging lug 15 for assisting the opening of the bin door is disposed on each of the first bin door 13 and the second bin door 14, and the first bin door 13 and the second bin door 14 are movably connected with the basket 11 through a sliding groove structure. As shown in the figure, two side walls at one end of the basket 11 are provided with first sliding grooves 111 extending along the longitudinal direction, two side walls at the opposite end are provided with second sliding grooves 112 extending along the longitudinal direction, two ends of the first door 13 are provided with first protruding structures 131 matched with the first sliding grooves 111, the two first protruding structures 131 of the first door 13 are respectively located in the two first sliding grooves 111, and the first door 13 can reciprocate in the longitudinal direction relative to the basket 11 through the matching of the first protruding structures 131 and the first sliding grooves 111; two ends of the second cabin door 14 are provided with second protruding structures 141 matched with the second sliding grooves 112, the two second protruding structures 141 of the second cabin door 14 are respectively located in the two second sliding grooves 112, and the second cabin door 14 can reciprocate in the longitudinal direction relative to the basket 11 through the matching of the second protruding structures 141 and the second sliding grooves 112.
Of course, a protruding structure may be disposed on the basket 11, and corresponding sliding grooves may be disposed on the first cabin door 13 and the second cabin door 14, which may be selected according to actual requirements in specific implementation. In other embodiments, the material carrier 10 may select a material frame.
In this embodiment, the first sliding groove 111 and the second sliding groove 112 may be any one of an arc-shaped groove, a rectangular groove, and a dovetail groove, and of course, in other embodiments, the shapes of the first sliding groove 111 and the second sliding groove 112 may be set according to actual requirements, such as a T-shaped groove, a trapezoidal groove, a wedge-shaped groove, an L-shaped groove, and the like.
As shown in fig. 3, the conveying mechanism 20 includes a conveying bracket 21, a first gear 22, a second gear 23, a conveying chain (not shown), and a conveying driving mechanism (not shown). Wherein, one end of the transmission bracket 21 is provided with a first gear 22, the opposite end is provided with a second gear 23, the transmission chain is arranged around the first gear 22 and the second gear 23, and any one of the first gear 22 and the second gear 23 is connected with the transmission driving mechanism. During implementation, the transmission driving mechanism drives the first gear 22 or the second gear 23 to rotate, the first gear 22 and the second gear 23 drive the transmission chain to rotate in the rotating process, and the transmission chain further drives the material carrier 10 to move. In this embodiment, the conveying drive mechanism is preferably a motor.
As shown in fig. 4, the pre-pressing weighing mechanism 30 includes a pre-pressing frame 31, a weighing platform 32, a supporting bracket 33, a connecting member 34, a pre-pressing plate 35 and a pre-pressing weighing driving mechanism 36, wherein the weighing platform 32 is disposed on the pre-pressing frame 31 and below the material carrier 10, and a weight sensor (not shown) connected to an upper computer is disposed on the weighing platform for weighing the material in the material carrier 10; the supporting bracket 33 is arranged on the prepressing frame 31 and above the material carrier 10, is connected with the weighing platform 32 through a connecting piece 34, and is used for driving the weighing platform 32 to move along the longitudinal direction under the action of a prepressing weighing driving mechanism 36; the prepressing plate 35 is arranged between the material carrier 10 and the bearing support 33 and connected with the prepressing and weighing driving mechanism 36, the prepressing and weighing driving mechanism 36 is arranged on the prepressing frame 31, and the prepressing plate 35 compresses the material in the material carrier 10 or the prepressing plate 35 drives the bearing support 33 to move under the action of the prepressing and weighing driving mechanism 36.
In implementation, after the material carrier 10 with the material is moved onto the weighing platform 32, the pre-pressing weighing driving mechanism 36 drives the pre-pressing plate 35 to move upwards, after the pre-pressing plate 35 is contacted with the bearing support 33, the pre-pressing weighing driving mechanism 36 continues to drive the pre-pressing plate 35 to move upwards, the pre-pressing plate 35 acts on the bearing support 33 to enable the bearing support 33 to move upwards, the bearing support 33 further drives the weighing platform 32 to move upwards through the connecting piece 34, after the weighing platform 32 lifts the material carrier 10 to a certain height, the material is weighed through the gravity sensor, an operator obtains the weight of the material through the display, and increases or decreases the material in the material carrier 10 according to the weighing result, so that the material reaches the preset weight.
When the material stack in the material carrier 10 exceeds a preset height, the pre-pressing weighing driving mechanism 36 drives the pre-pressing plate 35 to move downwards and extend into the material carrier 10 to compress the material.
In this embodiment, the pre-pressing weighing driving mechanism 36 includes a rack 361 arranged along the longitudinal direction and a motor 362 for driving the rack 361 to move along the longitudinal direction, one end of the rack 361 is connected to the pre-pressing plate 35, and the rack 361 is connected to the motor through a corresponding gear. In practice, the motor drives the rack 361 to reciprocate along the longitudinal direction, and the rack 361 further drives the prepressing plate 35 to reciprocate along the longitudinal direction. Through this pre-compaction actuating mechanism that weighs 36 can realize the material simultaneously and weigh and pre-compaction and handle, need not to set up actuating mechanism respectively, the complexity of device has been reduced when having reduced the cost.
As shown in fig. 5 and 6, the packing mechanism 40 includes a packing machine frame 41, a positioning and locking mechanism 42, a compacting mechanism 43, a bin opening mechanism 44, and a pushing mechanism 45. Specifically, the packaging machine frame 41 has a carrier inlet 411 and a carrier outlet 412, and the carrier inlet 411 and the carrier outlet 412 are both provided with a positioning locking mechanism 42, and the material carrier 10 can be positioned and locked by the positioning locking mechanism 42. The positioning and locking mechanism 42 includes a stopping block 421, a connecting rod 422 and a positioning and locking driving mechanism 423, one end of the connecting rod 422 is connected to the positioning and locking driving mechanism 423, the opposite end is connected to the stopping block 421, and the positioning and locking driving mechanism 423 drives the stopping block 421 to rotate by a preset angle through the connecting rod 422 and then abuts against the material carrier 10, so as to position and lock the material carrier 10.
In this embodiment, two positioning and locking mechanisms 42 are disposed at the carrier inlet 411 and the carrier outlet 412 to abut against the periphery of the material carrier 10, so that the material carrier is more stable; the stop 421 is preferably rotated 90 degrees; the positioning and locking drive mechanism 423 is preferably a hydraulic cylinder.
As shown in fig. 5, the compacting mechanism 43 is disposed on the baling frame 41 and above the material carrier 10, and is used for compacting the material in the material carrier 10, and includes a material pressing plate 431 and a compacting driving mechanism 432, the material pressing plate 431 is connected to the compacting driving mechanism 432, and the compacting driving mechanism 432 can drive the material pressing plate 431 to compact the material in the material carrier 10. In this embodiment, the compaction drive mechanism 432 may be a hydraulic cylinder or a lead screw mechanism selected to achieve greater pressure.
Referring to fig. 5 and 7, the bin opening mechanism 44 is disposed on the packing mechanism for opening the bin doors on two sides of the material carrier 10, and includes a first door opening assembly 441, a second door opening assembly 442, a synchronization rod 443, a transmission belt (not shown), and a bin opening driving mechanism 444. The first door opening assembly 441 and the second door opening assembly 442 are respectively disposed on two sides of the material carrier 10, the first door opening assembly 441 is configured to open the first door 13, the second door opening assembly 442 is configured to open the second door 14, one end of the synchronization rod 443 is connected to the first door opening assembly 441 through a transmission belt, the opposite end of the synchronization rod 443 is also connected to the second door opening assembly 442 through a transmission belt, the synchronization rod 443 is also connected to the door opening driving mechanism 444, and the synchronization rod 443 drives the first door opening assembly 441 and the second door opening assembly 442 to synchronously open the doors on two sides of the material carrier 10 through the transmission belts at two ends respectively under the driving of the door opening driving mechanism 444.
Further, the first door opening assembly 441 and the second door opening assembly 442 both comprise a sliding rod 445 and a sliding block 446 arranged on the sliding rod 445 in a sliding manner, a groove 447 matched with a hanging lug on the bin door is arranged on the sliding block 446, and the sliding block 446 is connected with the synchronizing rod through a transmission belt. During implementation, after the material carrier is moved into the packaging machine frame and is positioned and locked by the positioning and locking mechanism, the hanging lug on the bin door is just positioned in the groove 447, and the sliding block 446 drives the hanging lug to move in the process of moving along the sliding rod 445 under the action of the transmission belt so as to open the bin door.
As shown in fig. 5, the pushing mechanism 45 is disposed at a side portion of the packaging machine frame 41, and is used for pushing the compacted material into the packaging bag, and includes a pushing plate 451 and a pushing driving mechanism 452, the pushing plate 451 is connected to the pushing driving mechanism 452, and the pushing driving mechanism 452 can drive the pushing plate 451 to extend into the material carrier 10 through a gate at one side, so as to push the compacted material out from a gate at the other side. In this embodiment, the pushing driving mechanism 452 may be a hydraulic cylinder or a screw mechanism.
As shown in fig. 5, the packaging mechanism 40 further includes a receiving mechanism 46, which includes a receiving cylinder 461 and an elastic pressing component, wherein the receiving cylinder 461 is disposed at the discharge port of the packaging machine frame for sleeving the packaging bag; the elastic pressing component is arranged outside the material receiving barrel 461 and used for pressing the packaging bag sleeved on the material receiving barrel 461 to prevent the packaging bag from falling off from the material receiving barrel 461, so that the compacted material can be smoothly pushed into the packaging bag through the material pushing mechanism 45.
Further, the elastic pressing component includes a first pressing part 462, a second pressing part 463, an elastic part 464, and a switch part 465, wherein the first pressing part and the second pressing part 463 are disposed on the packing rack 41 and can pivot relative to the packing rack 41, and the first pressing part 462 and the second pressing part 463 respectively abut against the outer wall of the material receiving cylinder 461; the switch 465 is connected to both the first press part 462 and the second press part 463, and can control the first press part 462 and the second press part 463 not to abut against the material receiving barrel 461; one end of the elastic member 464 is connected to the first pressing member 462, and the opposite end is connected to the second pressing member 463, so that the first pressing member 462 and the second pressing member 463 abut against the material receiving barrel 461, respectively. During implementation, the switch part 465 is manually operated, the switch part 465 enables the first pressing part 462 and the second pressing part 463 not to be abutted against the material receiving barrel 461, and at the moment, the packaging bag can be sleeved on the material receiving barrel 461 manually; when the packaging bag is ready to be sleeved, the manual force is not applied to the switch 465 any more, and at this time, under the action of the elastic restoring force generated by the elastic member 464, the first pressing member 462 and the second pressing member 463 are pressed against the outer wall of the material receiving barrel 461 to press the packaging bag.
As shown in fig. 5, the packing mechanism further includes a turning material mechanism 47, which includes a turning frame 471, a turning bag receiving barrel 472 disposed on the turning frame 471 and capable of pivoting relative to the turning frame 471, and a turning driving mechanism (not shown) for driving the turning bag receiving barrel 472 to turn. During implementation, the pushing mechanism 45 pushes the compacted material into the turnover bag receiving cylinder 472 through the material receiving cylinder 461, the turnover bag receiving cylinder 472 is turned over for 90 degrees under the action of the turnover driving mechanism, and after the packaging bag is sewn manually, the turnover driving mechanism further drives the turnover bag receiving cylinder 472 to reset to wait for the next compacted material. In this embodiment, the tumble drive mechanism is preferably a rotating motor.
The working principle of the material packing device is as follows:
the materials to be packed are placed into the material carrier 10 manually or mechanically, and the material carrier 10 is further moved to a prepressing station. The pre-pressing weighing mechanism 30 compresses the material in the material carrier 10, so that the material can be continuously added into the material carrier 10, the material is further weighed, and the material is added or reduced into the material carrier according to the weighing result and the actual demand. When the weight of the material in the material carrier 10 reaches a predetermined weight, the material carrier 10 is further conveyed to the compacting station by the conveying mechanism 20. The material carrier 10 enters the packing rack 41 through the carrier inlet 411 and is positioned and locked inside the packing rack 41 through the positioning and locking mechanism 42 at the carrier inlet 411 and the carrier outlet 412; then the compaction driving mechanism 432 drives the material pressing plate 431 to perform compaction processing on the material in the material carrier 10; after the materials are compacted, the opening driving mechanism 444 drives the synchronous rod 443, and the synchronous rod 443 further drives the first door opening assembly 441 and the second door opening assembly 442 through the transmission belts at the two ends to synchronously open the bin doors at the two sides of the material carrier; after the bin gate is opened, the pushing driving mechanism 452 drives the pushing plate 451 to extend into the material carrier through the bin gate on one side, and the compacted material is pushed out into the packaging bag from the bin gate on the other side.
According to the invention, in the material packaging process, the material is loaded through the material carrier, the material is weighed through the pre-pressing weighing mechanism, the material is compacted and packaged through the packaging equipment, and the material packaging operation can be completed on one production line, so that the material packaging efficiency is greatly improved, the labor intensity of operators is reduced, the production efficiency is improved, and the production cost is saved. The material packing efficiency can be improved, the labor intensity of operators is reduced, the production efficiency is improved, and the production cost is saved.
Therefore, the scope of the present invention should not be limited to the disclosure of the embodiments, but includes various alternatives and modifications without departing from the scope of the present invention, which is defined by the claims of the present patent application.
Claims (9)
1. A material packing device is characterized by comprising
A material carrier for storing material;
the conveying mechanism is used for conveying the material carrier from a pre-pressing station to a compacting station;
the prepressing and weighing mechanism is arranged at the prepressing station and used for compressing and weighing materials in the material carrier, the prepressing and weighing mechanism comprises a weighing platform, a bearing support, a connecting piece, a prepressing plate and a prepressing and weighing driving mechanism, the weighing platform is arranged below the material carrier, the bearing support is arranged above the material carrier and is connected with the weighing platform through the connecting piece, the prepressing plate is arranged between the material carrier and the bearing support and is connected with the prepressing and weighing driving mechanism, the prepressing and weighing driving mechanism drives the bearing support to lift the weighing platform through the prepressing plate, and the weighing platform weighs the materials in the material carrier or the prepressing and weighing driving mechanism compresses the materials in the material carrier through the driving prepressing plate;
the packaging mechanism is arranged at the compacting station and comprises a packaging machine frame, a positioning and locking mechanism, a compacting mechanism, a bin opening mechanism and a material pushing mechanism, wherein,
the packing rack is provided with a carrier inlet and a carrier outlet;
the positioning and locking mechanism is arranged at the carrier inlet and the carrier outlet and is used for positioning and locking the material carrier;
the compaction mechanism is arranged on the packing rack, is positioned above the material carrier and is used for compacting materials in the material carrier;
the bin opening mechanism is arranged on the packing rack and used for opening bin doors on two sides of the material carrier;
the pushing mechanism is arranged on the side part of the packing rack and used for pushing the compacted material out of the material carrier into a packing bag.
2. The material packing device according to claim 1, wherein the positioning and locking mechanism comprises a stopping block, a connecting rod and a positioning and locking driving mechanism, the stopping block is connected with the positioning and locking driving mechanism through the connecting rod, and the positioning and locking driving mechanism drives the stopping block to rotate through the connecting rod and then abuts against the material carrier.
3. The material baling device of claim 1 wherein the compacting mechanism includes a blade and a compaction drive mechanism coupled to the blade, the compaction drive mechanism driving the blade into the material carrier to compact the material.
4. The material packing device according to claim 1, wherein the opening mechanism comprises a synchronization rod, a transmission belt, an opening driving mechanism, and a first door opening assembly and a second door opening assembly disposed on two sides of the material carrier, one end of the synchronization rod is connected to the first door opening assembly through the transmission belt, the opposite end is connected to the second door opening assembly through the transmission belt, the synchronization rod is connected to the opening driving mechanism, and the opening driving mechanism drives the first door opening assembly and the second door opening assembly to synchronously open the doors on two sides of the material carrier through the synchronization rod.
5. The material packing device according to claim 4, wherein the first door opening assembly and the second door opening assembly each comprise a sliding rod arranged along the longitudinal direction and a sliding block arranged on the sliding rod in a sliding manner, and the sliding block is provided with a groove matched with the hanging lug on the bin door.
6. The material packaging device according to claim 1, wherein the material pushing mechanism comprises a material pushing plate and a material pushing driving mechanism connected with the material pushing plate, and the material pushing driving mechanism drives the material pushing plate to extend into the material carrier to push the compacted material out of the packaging bag.
7. The material packing device according to claim 1, wherein the packing mechanism further comprises a material receiving mechanism, the material receiving mechanism comprises a material receiving cylinder and an elastic pressing component, the material receiving cylinder is arranged at a discharge port of the packing rack, and the elastic pressing component is arranged outside the material receiving cylinder and used for pressing a packing bag sleeved on the material receiving cylinder.
8. The material packaging device according to claim 1, wherein the packaging mechanism further comprises a turning material receiving mechanism, the turning material receiving mechanism comprises a turning frame, a turning material receiving cylinder and a turning driving mechanism, the turning material receiving cylinder is arranged on the turning frame and connected with the turning driving mechanism, and the turning driving mechanism drives the turning material receiving cylinder to rotate by a preset angle.
9. A material packing method based on the material packing device of claim 1, characterized by comprising the steps of:
s100, moving a material carrier containing materials to a prepressing station;
s200, compressing and weighing the materials in the material carrier by the pre-pressing weighing mechanism, increasing and decreasing the materials in the material carrier by an operator according to a weighing result, and conveying the materials to a compaction station through the conveying mechanism after the materials reach a preset weight;
s300, the material carrier is positioned and locked by the positioning and locking mechanism, materials in the material carrier are compacted by the compacting mechanism, bin doors on two sides of the material carrier are opened by the bin opening mechanism after compaction, and the compacted materials are pushed out of the material carrier into a packaging bag by the material pushing mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202010319571.7A CN111204498B (en) | 2020-04-22 | 2020-04-22 | Material packaging device and method |
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| CN202010319571.7A CN111204498B (en) | 2020-04-22 | 2020-04-22 | Material packaging device and method |
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| CN111204498A true CN111204498A (en) | 2020-05-29 |
| CN111204498B CN111204498B (en) | 2020-07-17 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112046876A (en) * | 2020-09-17 | 2020-12-08 | 李栋 | Cotton compression baling equipment |
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| CN209290873U (en) * | 2018-11-19 | 2019-08-23 | 安徽丰絮农业科技股份有限公司 | A kind of cotton compression packing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112046876A (en) * | 2020-09-17 | 2020-12-08 | 李栋 | Cotton compression baling equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111204498B (en) | 2020-07-17 |
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Inventor after: Ding Dekuan Inventor after: Feng Bailin Inventor after: Fang Zhibin Inventor before: Ding Dekuan Inventor before: Feng Bailin |