CN111201344A - Diamond grid fabric, preparation method thereof and clothes - Google Patents
Diamond grid fabric, preparation method thereof and clothes Download PDFInfo
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- CN111201344A CN111201344A CN201780095704.3A CN201780095704A CN111201344A CN 111201344 A CN111201344 A CN 111201344A CN 201780095704 A CN201780095704 A CN 201780095704A CN 111201344 A CN111201344 A CN 111201344A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D9/00—Open-work fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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Abstract
A diamond grid cloth, a preparation method thereof and clothes are provided, wherein the surface of the diamond grid cloth is provided with a plurality of diamond micropores. The preparation method of the diamond grid cloth comprises the following steps: weaving a cloth with a plurality of diamond micropores on the surface by using a rapier loom. The clothes are prepared from the diamond grid cloth. The air permeability and the water absorption performance of the fabric are greatly improved through the diamond micropores on the surface, so that clothes made of the fabric also have good air permeability and water absorption effects, the comfort is stronger, and the fabric has good application value in the field of infant clothes.
Description
The invention relates to the field of textiles, in particular to diamond grid cloth, a preparation method thereof and clothes.
Along with the improvement of living standard in recent years, people have higher and higher requirements on the comfort, health and the like of clothes fabrics, particularly have high requirements on the air permeability and the water absorption of fabrics of children underwear, and the existing knitted fabrics generally have the problems of poor air permeability and poor water absorption effect.
Disclosure of Invention
The first purpose of the invention is to provide a diamond grid cloth which has better air permeability and water absorption performance.
The second object of the present invention is to provide a method for preparing the diamond-shaped lattice cloth, which can well prepare the diamond-shaped lattice cloth with high air permeability and high water absorption through a simple process.
A third object of the present invention is to provide a garment having excellent breathability and water absorption.
The technical problem to be solved by the invention is realized by adopting the following technical scheme.
The invention provides a diamond grid cloth, wherein a plurality of diamond micropores are formed in the surface of the diamond grid cloth.
The invention also relates to a preparation method of the diamond grid cloth, which comprises the following steps: weaving a cloth with a plurality of diamond micropores on the surface by using a rapier loom.
The invention also relates to clothes which are made of the diamond grid cloth.
The air permeability and the water absorption performance of the fabric are greatly improved through the diamond micropores on the surface, so that clothes made of the fabric also have good air permeability and water absorption effects, the comfort is stronger, and the fabric has good application value in the field of infant clothes.
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a front view of a diamond grid cloth according to an embodiment of the present invention;
fig. 2 is a rear view of a diamond grid cloth according to an embodiment of the present invention.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below. Those whose specific conditions are not specified in the embodiment or examples are carried out according to the conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.
The diamond-shaped lattice fabric, the method of manufacturing the same, and the clothing according to the embodiments of the present invention will be described in detail below.
According to some embodiments of the present invention, a diamond grid fabric is provided, the surface of which has a plurality of diamond-shaped micropores.
Wherein, the micropores refer to holes which are formed by criss-cross of the warp and weft yarns and are not easy to observe by naked eyes, and the aperture size of the micropores is 0.05mm-0.2 mm.
The plurality of rhombic micropores distributed on the surface of the rhombic lattice cloth enable the cloth to have good air permeability, and the rhombic structure is favorable for absorbing moisture, so that the water absorption effect of the cloth is improved, and the cloth is suitable for being used as clothes of infants.
According to some embodiments, the diamond-shaped micropores are woven by warps and wefts of the diamond-shaped grid cloth, the diamond-shaped micropores are pore structures formed by criss-cross weaving of warps and wefts in the weaving process, a plurality of diamond-shaped micropores are uniformly distributed on the surface of the diamond-shaped grid cloth, in some embodiments, the diamond-shaped micropores are through holes penetrating through the inner surface and the outer surface of the diamond-shaped grid cloth, in other embodiments, the diamond-shaped micropores can also be blind holes formed by weaving.
According to some embodiments, the hole pitch between two adjacent diamond-shaped micro holes may be 0.1 to 0.3 cm. For example, it may be 0.1cm, 0.15cm, 0.2cm, 0.25cm, or 0.3 cm. This hole interval's setting can be so that rhombus check cloth still has comfortable sense of touch when contacting with the human body satisfying the gas permeability and absorbing water under the fine condition of effect.
According to some embodiments, the warp yarns of the diamond-grid cloth have a density of 70-78, or 70-75, or 72-74, and the weft yarns of the diamond-grid cloth have a density of 42-48, or 42-46, or 43-46. For example, the density of warp yarns of the diamond grid cloth may be 73 ribs, and the density of weft yarns may be 45 ribs. This arrangement allows the fabric to form the desired warp and weft interweaving to form stable diamond shaped cells.
The invention also provides a preparation method of the diamond grid cloth, which comprises the following steps:
weaving a cloth with a plurality of diamond micropores on the surface by using a rapier loom.
Rapier looms are shuttleless looms in which the weft yarn is inserted into the shed by means of a reciprocating rapier-like lever. A rigid rapier loom for weft insertion by using a rigid rapier; the flexible rapier loom is known as flexible rapier loom. The rapier loom is used for weft supply outside the loom, weft is actively controlled by the rapier head, and the weft insertion quality is high. The cloth with a plurality of diamond-shaped micropores on the surface can be woven by setting the operating parameters of the rapier loom.
According to some embodiments, the warp yarn used for weaving the diamond-shaped lattice fabric is 32 cotton yarns, and the weft yarn is 21 cotton yarns. The cloth woven by the warps and the wefts with the fineness can meet the requirements of surface evenness of the fabric and formation of diamond micropores.
According to some embodiments, when woven with a rapier loom, the pitch is set to 0.1-0.3cm, for example, 0.1cm, or 0.15cm, or 0.2cm, or 0.25cm, or 0.3cm, the density of warp yarns is set to 70-78 edges, or 70-75 edges, or 72-74 edges, and the density of weft yarns is set to 42-48 edges, or 42-46 edges, or 43-46 edges. Through the setting of the parameters of the rapier loom, the cloth woven by the rapier loom can also obtain the corresponding pitch, the correspondingly arranged warp density and weft density, and the surface of the cloth woven by the rapier loom can have the desired rhombic micropores under the setting of the parameters.
Some embodiments of the present invention provide a method for preparing a diamond grid cloth, which comprises the following steps:
weaving a cloth with a plurality of diamond micropores on the surface by using a rapier loom;
and (4) singeing the cloth woven by the rapier loom.
According to some embodiments, the singeing process is electrical heating singeing. Specifically, the fabric is passed rapidly in open width through an electrically heated singeing frame. The fuzz formed on the surface of the yarn by the un-wound fiber and the protruding fiber is removed through singeing treatment, so that the fabric is smoother, more attractive, uniform in color and more capable of printing clear and fine patterns. And when the fabric is used for preparing infant clothes, fluff is not generated on the surface of the fabric, so that infants can not suck the nose, and the safety and the comfort are higher.
The process of weaving the cloth with the plurality of diamond-shaped micropores on the surface by using the rapier loom is described in the foregoing, and is not described herein again.
Some embodiments of the present invention provide a method for preparing a diamond grid cloth, which comprises the following steps:
weaving a cloth with a plurality of diamond micropores on the surface by using a rapier loom;
singeing the cloth woven by the rapier loom;
and printing the singed cloth, and then shaping a finished product, wherein a softener is added in the shaping process.
The finished product is shaped by using heat, internal stress generated in the stretching process of the fabric fiber is eliminated, macromolecules are loosened to a certain degree, the shape of the woven fiber is fixed and formed, and the fabric can have good flexibility after being shaped by the softener.
According to some embodiments, the final product sizing temperature is 115-130 ℃ and the final product sizing cloth speed is 20-30 m/min. The finished product setting temperature and the finished product setting cloth speed ensure that the cloth has good orientation effect and soft and full hand feeling.
According to some embodiments, the softener comprises 4-6 parts of water absorption quick-drying agent, 3-6 parts of softening agent and 88-93 parts of water in parts by weight. In some embodiments, the water-absorbing quick-drying agent is RuCO-DRYECO which is a Rudaff ion softener, the water-absorbing quick-drying agent is Rudaff FERANICE-C, and the water is distilled water. The fabric in the shaping process is acted by the softener prepared according to the above, so that the fabric can meet the requirements of softness and water absorption at the same time, and the fabric with better flexibility and water absorption can be obtained.
The printing process is to design the needed pattern, then to make the plate, and then to print the cloth on the printing machine according to the requirement.
Some embodiments of the present invention provide a method for preparing a diamond grid cloth, which comprises the following steps:
weaving a cloth with a plurality of diamond micropores on the surface by using a rapier loom;
singeing the cloth woven by the rapier loom;
the cloth after singeing is subjected to stain removal and stain removal, and then dyeing and pre-setting are carried out;
printing the pre-shaped cloth, shaping the finished product, and adding a softener in the shaping process.
According to some embodiments, the dyeing is carried out by putting the cloth into the cloth at 50-60 ℃ in a bath ratio of 1:10-11, heating up the dye bath temperature of the dye vat to 85-88 ℃ at the heating rate of 1-2 ℃/min, preserving the heat for 50-60min, and cooling at the cooling rate of 2-4 ℃/min after the heat preservation is finished. The dyeing is carried out in the above mode, so that the color of the cloth is more uniform, the effect is better, and the cloth is not easy to decolor.
According to some embodiments, the pre-setting temperature is 120-135 ℃ and the pre-setting cloth speed is 20-30 m/min.
Some embodiments of the present invention provide a method for preparing a diamond grid cloth, which comprises the following steps:
weaving a cloth with a plurality of diamond micropores on the surface by using a rapier loom;
singeing the cloth woven by the rapier loom;
the cloth after singeing is subjected to stain removal and stain removal, and then dyeing and pre-setting are carried out;
printing the pre-shaped cloth;
carrying out subsequent steaming and washing on the printed cloth;
shaping the fabric subjected to steaming and washing, and adding a softener in the shaping process.
According to some embodiments, the steaming is carried out at a temperature of 95 to 105 ℃ for a period of 70 to 120min, which is carried out at atmospheric pressure.
In the steaming process, the color paste printed on the surface of the fabric absorbs water and swells, and the dye is dissolved in the pattern range of the color paste and is diffused and permeated into the fiber. Meanwhile, the internal gap of the macromolecular structure of the fiber is increased under the damp and hot condition, the dye is absorbed and is combined with the macromolecular structure by various chemical bonds, so that the dye is fixed on the fiber, the color on the fabric can be more stable, and the fabric is not easy to decolor.
According to some embodiments, the water washing is performed by soaping with a soaping solution and then rinsing with cold water, wherein the concentration of the soaping agent in the soaping solution is 1-2g/L, the bath ratio of soaping is 1:10-11, the temperature is 70-80 ℃, and the time is 25-30 min. In some embodiments, the fabric after steaming may be directly washed with distilled water. Through the operation of washing, can wash away unnecessary colour, increase the colour fastness, can wash away the fluffy sense that produces in the preceding technology simultaneously, make the cloth can be more level and smooth.
Some embodiments of the present invention provide a method for preparing a diamond grid cloth, which comprises the following steps:
weaving a cloth with a plurality of diamond micropores on the surface by using a rapier loom;
singeing the cloth woven by the rapier loom;
the cloth after singeing is subjected to stain removal and stain removal, and then dyeing and pre-setting are carried out;
printing the pre-shaped cloth;
carrying out subsequent steaming and washing on the printed cloth;
shaping the cloth after steaming and washing, and adding a softener in the shaping process;
and pre-shrinking the cloth after the finished product is shaped by a fabric pre-shrinking machine.
According to some embodiments, the fabric is controlled to have a pre-shrinkage of 8-12%. The cloth is slowly dried at a lower temperature in a loose state through preshrinking operation, so that the cloth is naturally shrunk, and the manufactured and molded cloth can be prevented from being shrunk and deformed when being loosened with water. Meanwhile, the shrinkage generated in the production and the influence on the size requirement of the product to generate inferior-quality products are avoided.
According to some embodiments, the method for preparing the diamond grid cloth may further include inspecting, rolling and packaging the finished shaped or preshrunk cloth.
In the manufacturing method of diamond-shaped lattice cloth according to the above embodiments, the same reference may be made to the parameters and specific selections in the same step.
Some embodiments of the present invention also relate to a diamond grid fabric, which is prepared by the method for preparing any one of the diamond grid fabrics of the above embodiments.
Fig. 1 and 2 are front and rear views of a diamond grid fabric obtained according to the above embodiment of the present invention.
Some embodiments of the present invention also relate to a garment made from the diamond-shaped lattice fabric made according to any of the above embodiments.
The features and properties of the present invention are described in further detail below with reference to examples.
Example 1
Firstly, 32 cotton yarns are selected as warp yarns, 21 cotton yarns are selected as weft yarns, when a rapier loom is used for weaving, the pitch is set to be 0.1cm, the density of the warp yarns is set to be 70 edges, the density of the weft yarns is set to be 42 edges, and the fabric with diamond-shaped micropores on the surface is woven.
Secondly, the cloth that weaves out with the rapier weaving machine carries out the electrical heating singeing through the singeing machine, after decontamination stain removal again, goes into the cloth at 50 ℃ with the cloth, bath ratio 1: and 10, heating up the dye bath temperature of the dye vat to 85 ℃ at the heating rate of 1 ℃/min, preserving the heat for 50min, cooling to room temperature at the cooling rate of 2 ℃/min after the heat preservation is finished, spin-drying the cloth, and then pre-setting, wherein the pre-setting temperature is 120 ℃ and the pre-setting cloth speed is 20 m/min.
And then, printing the pre-shaped cloth on a printing machine, and then steaming and washing the printed cloth. Wherein the steaming temperature is 95 ℃, the steaming time is 70min, and the steaming is carried out under normal pressure. The water washing is to carry out soaping through soaping liquid, the concentration of the soaping agent in the soaping liquid is 1g/L, the bath ratio of the soaping is 1:10, the temperature is 70 ℃, the time is 25min, and then the water is rinsed with cold water.
And then, carrying out finished product shaping on the cloth after washing in a shaping machine, wherein the shaping temperature of the finished product is 115 ℃, and the shaping cloth speed of the finished product is 20 m/min. And adding a softener in the shaping process, wherein the softener comprises 4 parts of water-absorbing quick-drying agent, 3 parts of softener and 88 parts of water in parts by weight. Wherein the water-absorbing quick-drying agent is a RuCO-DRYECO ionic softener, the water-absorbing quick-drying agent is a RuDOW FERANICE-C water-absorbing quick-drying agent, and the water is distilled water.
And then, pre-shrinking the fabric after the finished product is shaped by a fabric pre-shrinking machine, controlling the pre-shrinking rate of the fabric to be 8 percent to obtain the rhombic lattice fabric, and after the diamond lattice fabric is inspected, rolling and packaging.
Example 2
Firstly, 32 cotton yarns are selected as warp yarns, 21 cotton yarns are selected as weft yarns, when a rapier loom is used for weaving, the pitch is set to be 0.3cm, the density of the warp yarns is set to be 78 edges, the density of the weft yarns is set to be 48 edges, and the fabric with diamond-shaped micropores on the surface is woven.
Secondly, the cloth that weaves out with the rapier weaving machine carries out the electrical heating singeing through the singeing machine, after decontamination stain removal again, goes into the cloth at 60 ℃ with the cloth, bath ratio 1:11, heating up the dye bath temperature of the dye vat to 88 ℃ at a heating rate of 2 ℃/min, preserving the heat for 60min, cooling to room temperature at a cooling rate of 4 ℃/min after the heat preservation is finished, spin-drying the cloth, and then pre-setting, wherein the pre-setting temperature is 135 ℃ and the pre-setting cloth speed is 30 m/min.
And then, printing the pre-shaped cloth on a printing machine, and then steaming and washing the printed cloth. Wherein the steaming temperature is 105 deg.C, the steaming time is 120min, and the steaming is carried out under normal pressure. The water washing is to carry out soaping through soaping liquid, the concentration of the soaping agent in the soaping liquid is 2g/L, the bath ratio of the soaping is 1:11, the temperature is 80 ℃, the time is 30min, and then the water is rinsed with cold water.
And then, carrying out finished product shaping on the cloth after washing in a shaping machine, wherein the shaping temperature of the finished product is 130 ℃, and the shaping cloth speed of the finished product is 30 m/min. And adding a softener in the shaping process, wherein the softener comprises 6 parts of water-absorbing quick-drying agent, 6 parts of softening agent and 93 parts of water in parts by weight. Wherein the water-absorbing quick-drying agent is a RuCO-DRYECO ionic softener, the water-absorbing quick-drying agent is a RuDOW FERANICE-C water-absorbing quick-drying agent, and the water is distilled water.
Then, preshrinking the fabric after the finished product is shaped by a fabric preshrinking machine, controlling the preshrinking rate of the fabric to be 12 percent to obtain the rhombic lattice fabric, and after the diamond lattice fabric is inspected, rolling and packaging.
Example 3
Firstly, 32 cotton yarns are selected as warp yarns, 21 cotton yarns are selected as weft yarns, when a rapier loom is used for weaving, the hole pitch is set to be 0.2cm, the density of the warp yarns is set to be 73 edges, the density of the weft yarns is set to be 45 edges, and the fabric with diamond-shaped micropores on the surface is woven.
Secondly, the cloth that weaves out with the rapier weaving machine carries out the electrical heating singeing through the singeing machine, after decontamination stain removal again, goes into the cloth at 55 ℃ with the cloth, bath ratio 1: and 10, heating up the dye bath temperature of the dye vat to 86 ℃ at the heating rate of 1.5 ℃/min, preserving the heat for 55min, cooling to room temperature at the cooling rate of 3 ℃/min after the heat preservation is finished, spin-drying the cloth, and then pre-setting, wherein the pre-setting temperature is 125 ℃ and the pre-setting cloth speed is 25 m/min.
And then, printing the pre-shaped cloth on a printing machine, and then steaming and washing the printed cloth. Wherein the steaming temperature is 102 ℃, the steaming time is 80min, and the steaming is carried out under normal pressure. The water washing is to carry out soaping through soaping liquid, the concentration of the soaping agent in the soaping liquid is 1.5g/L, the bath ratio of the soaping is 1:10.5, the temperature is 75 ℃, the time is 28min, and then the water is rinsed out with cold water.
And then, carrying out finished product shaping on the cloth after washing in a shaping machine, wherein the shaping temperature of the finished product is 120 ℃, and the shaping cloth speed of the finished product is 25 m/min. According to some embodiments, a softener is added in the shaping process, and the softener comprises 5 parts of water absorption quick-drying agent, 4 parts of softening agent and 91 parts of water in parts by weight. Wherein the water-absorbing quick-drying agent is a RuCO-DRYECO ionic softener, the water-absorbing quick-drying agent is a RuDOW FERANICE-C water-absorbing quick-drying agent, and the water is distilled water.
Then, preshrinking the fabric after the finished product is shaped by a fabric preshrinking machine, controlling the preshrinking rate of the fabric to be 10 percent to obtain the rhombic lattice fabric, and after the diamond lattice fabric is inspected, rolling and packaging.
Example 4
Firstly, 32 cotton yarns are selected as warp yarns, 21 cotton yarns are selected as weft yarns, when a rapier loom is used for weaving, the pitch is set to be 0.25cm, the density of the warp yarns is set to be 75 edges, the density of the weft yarns is set to be 46 edges, and a fabric with diamond-shaped micropores on the surface is woven.
Secondly, the cloth that weaves out with the rapier weaving machine carries out the electrical heating singeing through the singeing machine, after decontamination stain removal again, goes into the cloth at 57 ℃ with the cloth, bath ratio 1:10.5, heating the dye bath temperature of the dye vat to 87 ℃ at the heating rate of 1.5 ℃/min, preserving the heat for 53min, cooling to room temperature at the cooling rate of 2.5 ℃/min after the heat preservation is finished, spin-drying the cloth, and then pre-setting, wherein the pre-setting temperature is 122 ℃ and the pre-setting cloth speed is 24 m/min.
And then, printing the pre-shaped cloth on a printing machine, and then steaming and washing the printed cloth. Wherein the steaming temperature is 98 ℃, the steaming time is 80min, and the steaming is carried out under normal pressure. The water washing is to carry out soaping through soaping liquid, the concentration of the soaping agent in the soaping liquid is 1.5g/L, the bath ratio of the soaping is 1:11, the temperature is 78 ℃, the time is 27min, and then the water is rinsed with cold water.
And then, carrying out finished product shaping on the cloth after washing in a shaping machine, wherein the shaping temperature of the finished product is 118 ℃, and the shaping cloth speed of the finished product is 22 m/min. According to some embodiments, a softener is added in the shaping process, and the softener comprises 5 parts by weight of water absorption quick-drying agent, 5 parts by weight of softening agent and 90 parts by weight of water. Wherein the water-absorbing quick-drying agent is a RuCO-DRYECO ionic softener, the water-absorbing quick-drying agent is a RuDOW FERANICE-C water-absorbing quick-drying agent, and the water is distilled water.
And then, pre-shrinking the cloth subjected to the finished product setting by a fabric pre-shrinking machine. And controlling the pre-shrinkage rate of the fabric to be 9% to obtain the rhombic lattice fabric, and after the diamond lattice fabric is detected, rolling and packaging.
Example 5
Firstly, 32 cotton yarns are selected as warp yarns, 21 cotton yarns are selected as weft yarns, when the cloth is woven by a rapier loom, the pitch is set to be 0.25cm, the density of the warp yarns is set to be 74 edges, the density of the weft yarns is set to be 43 edges, and the cloth with diamond-shaped micropores on the surface is woven.
Secondly, the cloth that weaves out with the rapier weaving machine carries out the electrical heating singeing through the singeing machine, after decontamination stain removal again, goes into the cloth when 58 ℃, the bath ratio 1: and 10, heating up the dye bath temperature of the dye vat to 86 ℃ at the heating rate of 1.5 ℃/min, preserving the heat for 56min, cooling to room temperature at the cooling rate of 3.5 ℃/min after the heat preservation is finished, spin-drying the cloth, and then pre-setting, wherein the pre-setting temperature is 130 ℃ and the pre-setting cloth speed is 28 m/min.
And then, printing the pre-shaped cloth on a printing machine, and then steaming and washing the printed cloth. Wherein the steaming temperature is 103 ℃, the steaming time is 110min, and the steaming is carried out under normal pressure. The water washing is to carry out soaping through soaping liquid, the concentration of the soaping agent in the soaping liquid is 2g/L, the bath ratio of the soaping is 1:10, the temperature is 77 ℃, the time is 28min, and then the water is rinsed with cold water.
And then, carrying out finished product shaping on the cloth after washing in a shaping machine, wherein the shaping temperature of the finished product is 125 ℃, and the shaping cloth speed of the finished product is 25 m/min. According to some embodiments, a softener is added in the shaping process, and the softener comprises 5 parts of water absorption quick-drying agent, 6 parts of softening agent and 91 parts of water in parts by weight. Wherein the water-absorbing quick-drying agent is a RuCO-DRYECO ionic softener, the water-absorbing quick-drying agent is a RuDOW FERANICE-C water-absorbing quick-drying agent, and the water is distilled water.
And then, pre-shrinking the fabric after the finished product is shaped by a fabric pre-shrinking machine, controlling the pre-shrinking rate of the fabric to be 11 percent to obtain the rhombic lattice fabric, and after the diamond lattice fabric is inspected, rolling and packaging.
Example 6
Firstly, 32 cotton yarns are selected as warp yarns, 21 cotton yarns are selected as weft yarns, when the cloth is woven by a rapier loom, the pitch is set to be 0.25cm, the density of the warp yarns is set to be 74 edges, the density of the weft yarns is set to be 43 edges, and the cloth with diamond-shaped micropores on the surface is woven.
Secondly, the cloth that weaves out with the rapier weaving machine carries out the electrical heating singeing through the singeing machine, after decontamination stain removal again, goes into the cloth when 58 ℃, the bath ratio 1: and 10, heating up the dye bath temperature of the dye vat to 86 ℃ at the heating rate of 1.5 ℃/min, preserving the heat for 56min, cooling to room temperature at the cooling rate of 3.5 ℃/min after the heat preservation is finished, spin-drying the cloth, and then pre-setting, wherein the pre-setting temperature is 130 ℃ and the pre-setting cloth speed is 28 m/min.
And then, printing the pre-shaped cloth on a printing machine, and then steaming and washing the printed cloth. Wherein the steaming temperature is 103 ℃, the steaming time is 110min, and the steaming is carried out under normal pressure. The water washing is carried out for three times by using distilled water.
And then, carrying out finished product shaping on the cloth after washing in a shaping machine, wherein the shaping temperature of the finished product is 125 ℃, and the shaping cloth speed of the finished product is 25 m/min. According to some embodiments, a softener is added in the shaping process, and the softener comprises 5 parts of water absorption quick-drying agent, 6 parts of softening agent and 91 parts of water in parts by weight. Wherein the water-absorbing quick-drying agent is a RuCO-DRYECO ionic softener, the water-absorbing quick-drying agent is a RuDOW FERANICE-C water-absorbing quick-drying agent, and the water is distilled water.
And then, pre-shrinking the fabric after the finished product is shaped by a fabric pre-shrinking machine, controlling the pre-shrinking rate of the fabric to be 11 percent to obtain the rhombic lattice fabric, and after the diamond lattice fabric is inspected, rolling and packaging.
Test examples
The diamond-shaped lattice fabrics of examples 1 to 6 and the knitted fabrics of shaoxing kusonse textiles co., ltd, which were purchased on the market, were used as comparative examples, and the performance evaluation of moisture absorption and quick drying was performed according to GB/T21655.1-2008 (evaluation of moisture absorption and quick drying properties of textiles, part 1: single combination test method), and the evaluation results were as shown in table 1.
TABLE 1
As can be seen from table 1, the moisture absorption and quick-drying properties of the diamond-grid fabric in the embodiment of the present invention are much higher than those of the comparative knitted fabric, and are also higher than the index requirements in GB/T21655.1-2008.
In conclusion, the air permeability and the water absorption performance of the fabric are greatly improved through the diamond micropores on the surface, so that the clothes made of the fabric also have good air permeability and water absorption effect, are high in comfort and have good application value in the field of infant clothes.
The embodiments described above are some, but not all embodiments of the invention. The detailed description of the embodiments of the present invention is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Therefore, the diamond grid fabric, the preparation method thereof and the clothes are simple in manufacturing process and capable of being produced in large-scale batch, and the produced fabric has good application value and economic value in the field of infant clothes.
Claims (20)
- The diamond grid cloth is characterized in that a plurality of diamond micropores are formed in the surface of the diamond grid cloth.
- A diamond grid cloth according to claim 1, wherein the diamond-shaped micropores are woven by warps and wefts of the diamond grid cloth, preferably a plurality of the diamond-shaped micropores are uniformly distributed on the surface of the diamond-shaped cloth, and more preferably, the hole spacing between two adjacent diamond-shaped micropores is 0.1-0.3 cm.
- A diamond grid cloth according to claim 1, wherein the warp of the diamond grid cloth has a density of 70-78 edges, preferably 70-75 edges, more preferably 72-74 edges, and the weft of the diamond grid cloth has a density of 42-48 edges, preferably 42-46 edges, more preferably 43-46 edges.
- The preparation method of the diamond grid cloth is characterized by comprising the following steps of:weaving a cloth with a plurality of diamond micropores on the surface by using a rapier loom.
- A manufacturing method of a diamond grid cloth according to claim 4, wherein warp yarns and weft yarns used for weaving the diamond grid cloth are 32 cotton yarns and 21 cotton yarns respectively.
- A method for producing a diamond-shaped lattice fabric according to claim 4, wherein a pitch of holes is set to 0.1 to 0.3cm, a density of warp yarns is set to 70 to 78 ribs, preferably 70 to 75 ribs, more preferably 72 to 74 ribs, and a density of weft yarns is set to 42 to 48 ribs, preferably 42 to 46 ribs, more preferably 43 to 46 ribs, when weaving is performed by the rapier loom.
- The method for preparing the diamond-grid cloth according to any one of claims 4 to 6, wherein the method for preparing the diamond-grid cloth further comprises a singeing treatment of the cloth woven by the rapier loom, preferably, the singeing treatment is an electric heating singeing.
- The method for preparing the diamond-grid cloth according to claim 7, further comprising printing the singed cloth and then shaping a finished product, wherein a softener is added in the shaping process of the finished product.
- The method for preparing diamond grid cloth according to claim 8, wherein the finished product setting temperature is 115-130 ℃, and the finished product setting cloth speed is 20-30 m/min.
- The preparation method of the diamond-shaped grid cloth material according to claim 8, wherein the softener comprises 4-6 parts by weight of water-absorbing quick-drying agent, 3-6 parts by weight of softening agent and 88-93 parts by weight of water;preferably, the water absorption quick-drying agent is a RuCO-DRYECO ionic softener, and the water absorption quick-drying agent is a water absorption quick-drying agent of Rudaff FERANICE-C, and preferably, the water is distilled water.
- A method for making a diamond-grid cloth according to claim 8, wherein the cloth after singeing is dyed and pre-shaped after being decontaminated and de-stained before being printed.
- The method for preparing a diamond-grid fabric according to claim 11, wherein dyeing is carried out by putting the fabric into the fabric at 50-60 ℃ in a bath ratio of 1:10-11, heating up the dye bath temperature of the dye vat to 85-88 ℃ at the heating rate of 1-2 ℃/min, preserving the heat for 50-60min, and cooling at the cooling rate of 2-4 ℃/min after the heat preservation is finished.
- A method for preparing diamond grid cloth according to claim 11, wherein the presetting temperature is 120-135 ℃ and the presetting cloth speed is 20-30 m/min.
- The method for preparing diamond grid cloth according to claim 8, wherein the cloth is steamed and washed with water after printing before the finished product is set.
- A method for making a diamond-shaped lattice cloth according to claim 14, wherein the steaming is performed at a temperature of 95-105 ℃ for a period of 70-120 min.
- A method for preparing a diamond-shaped lattice cloth according to claim 14, wherein the water washing is a soaping by a soaping solution and then rinsing with cold water, preferably, the concentration of the soaping agent in the soaping solution is 1-2g/L, the bath ratio of the soaping is 1:10-11, the temperature is 70-80 ℃, and the time is 25-30 min.
- The method for preparing diamond grid cloth according to claim 8, wherein the cloth after the finished product is shaped is preshrunk by a fabric preshrinking machine.
- The method for preparing diamond grid cloth according to claim 17, wherein the pre-shrinkage of the fabric is controlled to be 8-12%.
- A diamond grid cloth, characterized in that it is produced by the method of any one of claims 7 to 18.
- A garment made from a diamond grid fabric according to any one of claims 1 to 3 and 19.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2017/108902 WO2019084836A1 (en) | 2017-11-01 | 2017-11-01 | Diamond-shaped fabric and manufacturing method thereof and garment |
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| Publication Number | Publication Date |
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| CN111201344A true CN111201344A (en) | 2020-05-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201780095704.3A Pending CN111201344A (en) | 2017-11-01 | 2017-11-01 | Diamond grid fabric, preparation method thereof and clothes |
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| WO (1) | WO2019084836A1 (en) |
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| CN113846409B (en) * | 2021-09-02 | 2023-05-23 | 常州裕源灵泰面料科技有限公司 | Single-sided diamond lattice biological base fabric and dyeing process thereof |
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| CN202227021U (en) * | 2011-10-08 | 2012-05-23 | 向兴(中国)集团有限公司 | Flashing diamond-plaid fabric |
| CN103526391A (en) * | 2013-09-26 | 2014-01-22 | 鲁泰纺织股份有限公司 | Nice and cool purified cotton yarn dyed fabric manufacturing process |
| CN103726179A (en) * | 2013-12-11 | 2014-04-16 | 常熟市创裕印染有限公司 | Novel costume fabric |
| CN105839271A (en) * | 2016-05-31 | 2016-08-10 | 临猗县华晋纺织印染有限公司 | Woven super-elastic fuzzy argyle plus material and production process thereof |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201695140U (en) * | 2010-06-13 | 2011-01-05 | 东嘉麻棉(常州)有限公司 | Netted cloth |
| KR101466328B1 (en) * | 2013-07-19 | 2014-11-27 | 광림섬유(주) | Method for weaving low-density and thin backer |
| CN105369430B (en) * | 2014-11-20 | 2018-03-30 | 江苏金太阳纺织科技股份有限公司 | With jacquard weave outward appearance breathable fabric and its processing method |
-
2017
- 2017-11-01 CN CN201780095704.3A patent/CN111201344A/en active Pending
- 2017-11-01 WO PCT/CN2017/108902 patent/WO2019084836A1/en active Application Filing
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202227021U (en) * | 2011-10-08 | 2012-05-23 | 向兴(中国)集团有限公司 | Flashing diamond-plaid fabric |
| CN103526391A (en) * | 2013-09-26 | 2014-01-22 | 鲁泰纺织股份有限公司 | Nice and cool purified cotton yarn dyed fabric manufacturing process |
| CN103726179A (en) * | 2013-12-11 | 2014-04-16 | 常熟市创裕印染有限公司 | Novel costume fabric |
| CN105839271A (en) * | 2016-05-31 | 2016-08-10 | 临猗县华晋纺织印染有限公司 | Woven super-elastic fuzzy argyle plus material and production process thereof |
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| WO2019084836A1 (en) | 2019-05-09 |
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